Table 1.

The control and instrumentation in Copper Smelter Plant

Process
Equipment

Valve ()

Controll
ed
Paramet
er

Temper
atur
Outlet

Belt
Conveyor
(C-202, C- Analit
203)
Outlet
Flow on
the
valve in
Electrolitic
the
Cell (P-201, stream
P-202)
before
Rolling
Machine
(PM-202)
and Casting
Machine (P203)
Electric
Furnance

The
amount
of
product
outlet
Analit
Outlet

Controllin
g
Parameter

Flow O

Controller

Temperatu
r Control

Alarm

The
Analit
weight of Indikator
analit
Control

The level
of
electrolyt Level
e liquid
Control

The rate
of
machine
The
weight of

Analit
control
Analit
Indikator

Function

Control Procedure

When the outlet temperatur is undesired, the

temperature transmiter will give a electric signal
Controlling temperatur of TIC, then, TIC will give a pneumatic signal for
smelting furnance to keep cooling air control valve. This valve will set the
process running in optimum best opening to make the outlet reachesthe
condition.
desired temperature.
Contolling the analit of the
solid raw materials is
purposed to keep the
process in smelting furnace
is produced a certain desired
capacity and reach the
optimum condiion.
Controlling the amount of
electrolite liquid to keep the
optimum condition for the
electrolysis so can be
produced the product with
our desired specs.

When the amount of solid raw material is in

undesired condition, transmiter will give a electric
signal AIC, so the alarm will ring and give
notification that the product doesnt suitable with
our spec
When the level is in undesired condition, the
temperature transmiter will give an electric signal
LIC, then, LIC will give a pneumatic signal for
electrolic cell control valve. This valve will set the
best opening to make the outlet reachesthe
desired level.

Controlling the amount of

product is related with the
storage room or storage
place that we have, this is
also realted with schedulling.
Controlling the composition
of the outlet product is

When the amount of solid raw material is in

undesired condition, transmiter will give a electric
signal AIC, so the alarm will ring and give
notification that the product doesnt suitable with
our spec.
When the amount of solid raw material is in
undesired condition, transmiter will give a electric

(B-205)

analit

Control

Slag
Cleaning
Furnance
(B-202)

The
composi
tion of
matte

Analit
Indikator
Control

Converting
Furnance,
Anode
Furnance(B203 , B-204)

Temper
ature
Inlet

Temperatu
r Indicator
Control
v

Temperat
ure

necessary to cover the

operation condition of next
stage process.
Controlling the composition
of the outlet product is
necessary to cover the
operation condition of next
stage process.

signal AIC, so the alarm will ring and give

notification that the product doesnt suitable with
our spec.

When the composition of matte in the outlet

doesn't reach17 %, the alarm will ring and give
notification that the product doesnt suitable with
our spec
When the outlet temperatur is undesired, the
temperature transmiter will give a electric signal
Controlling temperatur of TIC, then, TIC will give a pneumatic signal for
smelting furnance to keep cooling air control valve. This valve will set the
process running in optimum best opening to make the outlet reachesthe
condition.
desired temperature.