SCIENCE AND TECHNOLOGY CORPORATION FOR THE NAVAL,

MARITIME AND RIVERINE INDUSTRIES

Project:
Rev.: 1 Page. 1 de 29
Hull No. 069
Offshore Patrol Vessel OPV80
Date: 2012-08-01

NON DESTRUCTIVE TESTING PLAN

HULL No. 069

OFFSHORE PATROL VESSEL

OPV 80

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Hull No. 069
Offshore Patrol Vessel OPV80
Date: 2012-08-01

1. GENERAL
The scope of each the non-destructive testing (NDT) shall be used under
GL-2000, Rules for Material and Welding: II Part 3, Chapter 2, Section
4 and Chapter 3, Section 1 - 2, part C.

2. SCOPE
2.1. Main Dimensions OPV 80
Length overall: 80.60 m
Beam Moulded: 13.0 m
Beam True: 13.8 m.
Depth: 6.50 m.
Design Draught: 3.80 m.
2.2. Inspection points
The following Lumber of inspection points was determined:
Welded Joints Quality Grade I
117
Welded Joints Quality Grade II
76
__________________________________________________
Total number of inspection points
193

3. METHODS AND PERSONNEL NDT.

3.1. NDT Methods.
The following methods shall be used:
Visual Inspection (VT)
Radiographic Testing (RT)
Ultrasonic Testing (UT)
Magnetic Particle Testing (MT)
Liquid Penetrant Testing (PT)
3.2. Personnel
The non-destructive test shall be performed by qualified and trained in
each of the techniques. The non-destructive testing shall carry out in
accordance with GL-2000, Rules for Material and Welding: II Part 3,
Chapter 2, Section 4, part C.

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Hull No. 069
Offshore Patrol Vessel OPV80
Date: 2012-08-01

4. INSPECTION PLAN
The location of inspection points in butt joints is shown in the shell
expansion and transversal bulkheads.
The location of inspection points in superstructure (aluminum), decks and
longitudinal bulkheads shall be determined with local Surveyor.

5. NON-DESTRUCTIVE TESTING (NDT)

5.1 Visual Inspection (VT)
All welded joints shall be visually inspected. In fillet joints is measure
the size according to approved drawings and welding table. Also verify
the integrity and quality of the surface of the beads.
5.2. Liquid Penetrant Testing (PT) and Magnetic Particle Testing (MT).
All welded joints at engine and generator foundation will be inspected
with MT. In places where in not possible carry out MT will be inspected
with PT.
Fillet joints with thickness greater than 30 or equal will be inspected
using MT or PT.
Other sections to be tested for these methods are crane base and bitt.
5.3. Ultrasonic Testing (UT)
The total number of inspection points listed in item 2.2 is preferably
inspected using UT. For the ultrasonic inspection will be used an
ultrasonic flaw detector with scan A or scan S representation, and the
length of inspection shall be minimum 1000mm.
In some cases and in agreement with the Surveyor, the ultrasonic
testing (UT) can be replaced by radiographic testing (RT). For the RT
will be used a source of Iridium 192 and the length inspection shall be
480mm

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Hull No. 069
Offshore Patrol Vessel OPV80
Date: 2012-08-01
All checkpoints are shown in the drawings on pages 5, 6, 7, 8, 9, 10, 11,
12, 13 and 14.

Other parts to be inspected by ultrasonic testing are:

Butt joints of the engine foundation
Outrigger
Joints between the rudder stock and blade attachment
Shaft struts bossing and shaft struts shell insert.
Bow thruster tunnel union
The following table summarizes the number of inspection points:

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Hull No. 069
Offshore Patrol Vessel OPV80
Date: 2012-08-01
Table 1. Summary NDT Point.
SYMBOL

POSITION

R.T.

U.T.

PS,SB -SP

Shell Plate

26

TBHD

Transverse Bulkhead

24

KP

TOTAL

LENGTH (M)

73

99

85.48

22

46

33.5

Keel Plate

12

12

12

TD

Tween Deck

MD

Main Deck

10

7,92

SD

10

10

10

ND

Superstructure Deck
Wheelhouse Deck
(Aluminum)
Navigation Deck

LBHD

Longitudinal Bulkhead

139

193

164.9

WD

SUB-TOTAL NDT

54

M.T.

P.T.

Notes:
R.T. = Radiographic Testing
U.T. = Ultrasonic Testing
M.T. = Magnetic Particle Testing
P.T. = Penetrant Liquid Testing
Symbol:

RADIOGRAPHIC TESTING

ULTRASONIC TESTING

MAGNETIC PARTICLE TESTING

PENETRABLE LIQUID TESTING

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Hull No. 069
Offshore Patrol Vessel OPV80
Date: 2012-08-01
Table 2. Shell Plating NDT Check List. (SP)
I/D No.

SB-1
PS-2
SB-3
PS-4
SB-5
PS-6
SB-7
PS-8
SB-9
PS-10
SB-11
PS-12
SB-13
PS-14
SB-15
PS-16
SB-17
PS-18
SB-19
PS-20
SB-21
PS-22
SB-23
PS-24
SB-25
PS-26
SB-27
PS-28
SB-29
PS-30
SB-31
PS-32
SB-33
PS-34
SB-35
PS-36
SB-37

Activity
No.

Thickness
(mm)
T1
T2

Check
Length
(mm)

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
480
480
480
480
480
480
1000
1000
1000
1000
1000
1000
480
480
480
480
1000
1000
1000
1000
480
480
1000

R.T.
(%)

U.T.
(%)

M.T.
(%)

Remark

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Hull No. 069
Offshore Patrol Vessel OPV80
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Table 2. Shell Plating NDT Check List. (SP)
I/D No.

PS-38
SB-39
PS-40
SB-41
PS-42
SB-43
PS-44
SB-45
PS-46
SB-47
PS-48
SB-49
PS-50
SB-51
PS-52
SB-53
PS-54
SB-55
PS-56
SB-57
PS-58
SB-59
PS-60
SB-61
PS-62
SB-63
PS-64
SB-65
PS-66
SB-67
PS-68
SB-69
PS-70
SB-71
PS-72
SB-73

Activity
No.

Thickness
(mm)
T1
T2

Check
Length
(mm)

1000
1000
1000
1000
1000
1000
1000
480
1000
1000
1000
480
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
480
480
480
480
1000
1000
1000
1000
1000
1000
1000
1000

R.T.
(%)

U.T.
(%)

M.T.
(%)

Remark

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Hull No. 069
Offshore Patrol Vessel OPV80
Date: 2012-08-01
Table 2. Shell Plating NDT Check List. (SP)
I/D No.

PS-74
SB-75
PS-76
SB-77
PS-78
SB-79
PS-80
SB-81
PS-82
SB-83
PS-84
SB-85
PS-86
SB-87
PS-88
SB-89
PS-90
SB-91
PS-92
SB-93
PS-94
SB-95
PS-96
SB-97
PS-98
SB-99

Activity
No.

Thickness
(mm)
T1
T2

Check
Length
(mm)

1000
1000
1000
1000
480
480
480
480
1000
1000
1000
1000
1000
1000
1000
1000
480
480
480
480
1000
1000
1000
1000
1000
1000

R.T.
(%)

U.T.
(%)

M.T.
(%)

Remark

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Hull No. 069
Offshore Patrol Vessel OPV80
Date: 2012-08-01
Table3. Transverse Bulkhead NDT Check List. (TBHD)
I/D No.

TBHD-1
TBHD-2
TBHD-3
TBHD-4
TBHD-5
TBHD-6
TBHD-7
TBHD-8
TBHD-9
TBHD-10
TBHD-11
TBHD-12
TBHD-13
TBHD-14
TBHD-15
TBHD-16
TBHD-17
TBHD-18
TBHD-19
TBHD-20
TBHD-21
TBHD-22
TBHD-23
TBHD-24
TBHD-25
TBHD-26
TBHD-27
TBHD-28
TBHD-29
TBHD-30
TBHD-31
TBHD-32
TBHD-33
TBHD-34
TBHD-35
TBHD-36

Activity
No.

Thickness
(mm)
T1
T2

Check
Length
(mm)

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
480
480
480
480
480
480
480
480
480
480
480
480
480
480

R.T.
(%)

U.T.
(%)

M.T.
(%)

Remark

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Hull No. 069
Offshore Patrol Vessel OPV80
Date: 2012-08-01
Table3. Transverse Bulkhead NDT Check List. (TBHD)
I/D No.

TBHD-37
TBHD-38
TBHD-39
TBHD-40
TBHD-41
TBHD-42
TBHD-43
TBHD-44
TBHD-45
TBHD-46

Activity
No.

Thickness
(mm)
T1
T2

Check
Length
(mm)

480
480
480
480
480
480
1000
480
480
1000

R.T.
(%)

U.T.
(%)

M.T.
(%)

Remark

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Hull No. 069
Offshore Patrol Vessel OPV80
Date: 2012-08-01
Table 4. Keel Plate NDT Check List. (KP)
I/D No.

KP-1
KP-2
KP-3
KP-4
KP-5
KP-6
KP-7
KP-8
KP-9
KP-10
KP-11
KP-12

Activity
No.

Thickness
(mm)
T1
T2

Check
Length
(mm)

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000

R.T.
(%)

U.T.
(%)

M.T.
(%)

Remark

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Hull No. 069
Offshore Patrol Vessel OPV80
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Table 5. Tween Deck NDT Check List. (TD)
I/D No.

TD-1
TD-2
TD-3
TD-4

Activity
No.

Thickness
(mm)
T1
T2

Check
Length
(mm)

1000
1000
1000
1000

R.T.
(%)

U.T.
(%)

M.T.
(%)

Remark

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Hull No. 069
Offshore Patrol Vessel OPV80
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Table 6. Main Deck NDT Check List. (MD)
I/D No.

MD-1
MD-2
MD-3
MD-4
MD-5
MD-6
MD-7
MD-8
MD-9
MD-10

Activity
No.

Thickness
(mm)
T1
T2

Check
Length
(mm)

1000
1000
480
1000
480
1000
1000
480
480
1000

R.T.
(%)

U.T.
(%)

M.T.
(%)

Remark

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Offshore Patrol Vessel OPV80
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Table 7. Superstructure Deck NDT Check List. (SD)
I/D No.

SD-1
SD-2
SD-3
SD-4

Activity
No.

Thickness
(mm)
T1
T2

Check
Length
(mm)

1000
1000
1000
1000

R.T.
(%)

U.T.
(%)

M.T.
(%)

Remark

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Offshore Patrol Vessel OPV80
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Table 8. Wheelhouse Deck NDT Check List. (WD)
I/D No.

WD-1
WD-2
WD-3
WD-4
WD-5
WD-6
WD-7
WD-8
WD-9
WD-10

Activity
No.

Thickness
(mm)
T1
T2

Check
Length
(mm)

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000

R.T.
(%)

U.T.
(%)

M.T.
(%)

Remark

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Offshore Patrol Vessel OPV80
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Table 9. Navigation Deck NDT Check List. (ND)
I/D No.

ND-1
ND-2
ND-3

Activity
No.

Thickness
(mm)
T1
T2

Check
Length
(mm)

1000
1000
1000

R.T.
(%)

U.T.
(%)

M.T.
(%)

Remark

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Table 10. Longitudinal Bulkhead NDT- Check List. (LBHD)
I/D No.

LBHD-1
LBHD-2
LBHD-3
LBHD-4
LBHD-5

Activity
No.

Thicknes
(mm)
T1
T2

Check
Length
(mm)

1000
1000
1000
1000
1000

R.T.
(%)

U.T.
(%)

M.T.
(%)

Remark