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Article history:
Received 13 August 2010
Received in revised form
22 November 2010
Accepted 21 December 2010
a b s t r a c t
The determination of single-phase friction factor of pipe ow is essential to a variety of industrial applications, such as single-phase ow systems, two-phase ow systems and supercritical ow systems. There
are a number of correlations for the single-phase friction factor. It still remains an issue to examine
similarities and differences between them to avoid misusing. This paper evaluates the correlations for
the single-phase friction factor against the Nikuradse equation and the Colebrook equation, respectively.
These two equations are the base for the turbulent portion of the Moody diagram, and are deemed as
the standard to test the explicit counterparts. The widely used correlations for smooth pipes, the Blasius correlation and the Filonenko correlation, have big errors in some Re ranges. Simpler forms of the
single-phase friction factor covering large ranges are needed. For this reason, two new correlations of
single-phase friction factor for turbulent ow are proposed, one for smooth pipes and the other for
both smooth and rough pipes. Compared with the Nikuradse equation, the new correlation for smooth
pipes has the mean absolute relative error of 0.022%, with the maximum relative error of 0.045% in
the Reynolds number (Re) range from 3000 through 108 . It is an idea replacement of the correlations
of Blasius and Filonenko. The new correlation for both smooth and rough pipes has the mean absolute
relative error of 0.16% and the maximum relative error of 0.50% compared with the Colebrook equation
in the range of Re = 3000108 and Rr = 0.00.05, which is the most simplest correlation in that error band.
2011 Elsevier B.V. All rights reserved.
1. Introduction
In-pipe (including channel) pressure drop calculations are
important for designing a variety of industrial thermo-uid
equipment and systems, such as tubes, ducts, heat exchangers,
hydraulic systems, nuclear, chemical and petroleum processes,
various renewable energy systems, and heating, ventilation, airconditioning and refrigerating systems, etc.
The single-phase friction factor of pipe ow is not only the base
for determining single-phase friction pressure drop, but also the
foundation for pressure drop calculations of supercritical ow and
two-phase ow. For nuclear industries and systems with CO2 as the
refrigerant or coolant, pressure drop of supercritical ow has been
an important issue to be explored. The ow pattern under supercritical pressures is somewhat similar to the conventional single-phase
ow, which results in the practice to develop supercritical friction
factor correlations based on single-phase friction factor equations
(Petrov and Popov, 1988; Pioro et al., 2004; Yamshita et al., 2003).
Corresponding author. Tel.: +86 25 8489 6381; fax: +86 25 8489 6381.
E-mail address: xd fang@yahoo.com (X. Fang).
0029-5493/$ see front matter 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.nucengdes.2010.12.019
898
64
Re
(1)
= 2 log(Re
f
f ) 0.8
(2)
The Nikuradse equation is the base for the turbulent smooth portion
of the Moody diagram (Moody, 1944). However, it is implicit for
f, thus needs iteration that is not convenient. Consequently, the
Blasius equation and the Filonenko equation are widely used for
calculating turbulent ow in smooth pipes (Dang and Hihara, 2004;
Huai et al., 2005; Incropera and DeWitt, 2001; Son and Park, 2006;
Yoon et al., 2003). For Re 2 104 , the Blasius equation is of the
form
f =
0.316
Re1/4
(3a)
0.184
Re1/5
(3b)
(4)
Incropera and DeWitt (2001) gave the Filonenko equation applicable Re range of 3000 Re 5 106 .
= A
1.73718A ln A
2.62122A(ln A)2
+
1.73718 + A
(1.73718 + A)3
3.03568A(ln A)3
(5a)
(1.73718 + A)4
A = 4 log Re 0.4
(5b)
= 2 log
f
2.51
Rr
+
3.7
Re f
(6)
f (i)pred f (i)st
f (i)st
(7)
899
Table 1
Single-phase friction factor correlations covering roughness: rank by accuracy in the range of Re = 4000108 and Rr = 00.05.
Rank
Model
Correlation
Serghides (1984)
1/
Range of validity
reported in the
original paper
f = A (B A) /(C 2B A),
Re > 2100
A = 2log(12/Re + Rr/3.7),
B = 2log(2.51A/Re + Rr/3.7)
C = 2log(2.51/Re + Rr/3.7)
0 Rr 0.05
f = 2 log{Rr/3.7 5.02/Re log[Rr/3.7 5.02/Re log(Rr/3.7 + 13/Re)]}
1/
1/
f = 2 log(Rr/3.7065 5.0272/Re A)
Chen (1979)
1/
Barr (1981)
1/
0.52
0.7
f = 2 log[Rr/3.7 + 4.518 log(Re/7)/Re(1 + Re Rr /29]
107 Rr 0.05
1/
f = 0.8686 ln[0.4587Re/S
S/(S+1)
Manadilli (1997)
1/
Haaland (1983)
1/
4000 Re 108
106 Rr 0.05
Jain (1976)
1/
1/
Churchill (1973)
1/
5200 Re 108
0 Rr 0.05
1.11
f = 1.8 log[(Rr/3.7)
+ 6.9/Re]
4000 Re 108
106 Rr 0.05
4 105 Rr 0.05
106 Rr 0.05
f = 2 log(Rr/3.715 + 5.72/Re0.9 )
5000 Re 107
f = 2 log(Rr/3.7 + 5/74/Re0.9 )
5000 Re 108
f = 2 log[Rr/3.7 + (7/Re0.9 )]
f = 8[(8/Re)
Churchill (1977)
4000 Re 4 108
a
S = 0.124RrRe + ln(0.4587Re)
7
12
+A
A = (37530/Re)
3/2
16
1/12
Any Re > 0
[2.457 ln((7/Re)
0.9
+ 0.27Rr)]
1/3
Moody (1947)
10
Wood (1966)
11
Round (1980)
1/
16
0 Rr 0.05
4000 Re 5 108
0 Rr 0.01
4000 Re 5 107
105 Rr 0.04
0.134
4000 Re 4 108
0 Rr 0.05
Table 2
Re range for given relative roughness under RE of 0.1%.
Model
Rr
0.000001
0.000005
0.00001
0.00005
0.0001
0.0005
4E39E3
2E61E8
2E41E8
1E42E6
2E41E8
2E41E8
4E31E4
3E51E8
2E41E8
9E34E4
2E71E8
3E41E8
4E31E4
2E51E8
2E41E8
6E61E8
Barr
4E39E3
8E51E8
2E41E8
1E43E5
6E71E8
2E41E8
4E31E8
Romeo et al.
Chen
4E31E8a
4E39E3
3E61E8
3E41E8
1E44E7
SonnadGoudar
Manadilli
7E71E8
4E32E6
2E71E8
4E37E5
2E71E8
4E33E5
3E61E8
4E36E4
Jain
Churchill (1977)
Serghides
ZigrangSylvester
a
b
0.001
0.005
0.01
0.05
9E31E8
1E61E8
5E31E8
5E51E8
4E31E8
6E41E8
4E34E5
2E42E6
2E51E8
6E41E8
4E41E8
4E51E8
2E71E8
2E51E8
7E61E8
2E47E4
2E61E8
3E41E8
1E61E8
4E51E8
2E61E8
4E32E4
6E71E8
4E71E8
5E71E8
8E31E5
2E61E8
5E41E8
2E61E8
7E61E8
1E71E8
4E61E8
5E61E8
7E54E6
2E61E8
4E51E6
6E51E8
2E53E6
Bold value covers the Rr range in the whole box it occupies. This also applies to Tables 37.
Symbol denotes not applicable. This also applies to Tables 37.
7E31E8
3E51E8
900
Table 3
Re range for given relative roughness under RE of 0.2%.
Model
Rr
0.000001
0.000005
0.00001
0.00005
0.0001
0.0005
0.001
0.005
0.01
0.05
ZigrangSylvester
Romeo et al.
Chen
4E31E8
4E31E8
7E31E8
7E31E8
5E32E4
5E51E8
3E41E8
2E51E8
6E61E8
5E31E4
2E51E8
2E41E8
2E51E8
4E61E8
4E31E8
7E31E8
5E61E8
4E32E6
6E31E8
3E41E8
9E51E8
4E31E8
2E41E8
5E51E8
6E31E8
5E31E8
2E51E8
Haaland
Jain
Churchill (1977)
5E61E8
3E71E8
3E71E8
6E31E5
3E61E8
2E41E8
7E51E8
4E35E4
3E71E8
5E61E8
2E71E8
3E71E8
4E31E8
7E31E8
1E71E8
4E38E6
7E33E5
5E61E8
9E31E8
2E61E8
4E31E5
4E71E8
9E61E8
4E71E8
5E71E8
4E31E8
Barr
SonnadGoudar
Manadilli
7E36E6
2E71E8
7E31E8
3E61E8
4E31E6
2E61E8
4E61E8
5E61E8
6E51E8
2E61E8
3E61E8
8E41E8
5E51E8
6E51E8
2E41E8
3E51E8
4E51E8
4E41E8
7E41E6
1E51E8
0.0005
0.001
0.005
0.01
0.05
5E31E8
3E41E8
9E51E8
1E41E8
3E51E8
4E31E8
7E31E8
2E51E8
4E31E8
5E41E8
3E51E8
5E51E8
3E41E8
2E51E8
4E31E8
1E51E8
7E31E8
4E41E8
6E51E8
2E51E8
2E51E8
5E41E8
Table 4
Re range for given relative roughness under RE of 0.5%.
Model
Rr
0.000001
0.000005
0.00001
0.00005
0.0001
8E41E8
8E41E8
2E61E8
7E51E7
6E61E8
6E57E6
9E61E8
5E55E6
6E41E8
4E32E5
5E61E8
3E61E8
8E31E8
Churchill (1977)
5E58E6
4E56E6
Moody
Wood
3E54E6
7E71E8
7E41E8
4E38E5
8E61E8
4E61E8
2E52E6
7E61E8
1E41E6
1E71E8
1E41E6
5E61E8
2E41E5
5E31E8
4E41E8
4E32E4
2E61E8
6E51E8
1E42E5
7E51E8
2E42E5
1E61E8
2E41E5
0.00001
0.00005
0.0001
0.0005
0.001
0.005
0.01
0.05
9E41E8
6E41E8
3E41E8
5E32E4
8E51E8
6E31E8
7E31E8
4E33E4
2E41E5
4E31E4
3E51E8
6E31E8
8E31E8
4E31E5
6E34E4
4E31E4
2E51E8
4E31E4
1E51E8
8E31E8
1E41E8
4E33E4
5E41E8
6E41E8
5E32E4
4E41E8
5E41E8
6E41E8
2E41E8
2E41E8
Chen
Barr
SonnadGoudar
Manadilli
4E31E8
4E31E8
7E41E8
4E31E8
Haaland
Jain
Table 5
Re range for given relative roughness under RE of 1%.
Model
Rr
0.000001
0.000005
Barr
SonnadGoudar
Manadilli
4E31E8
4E31E8
4E31E8
Haaland
5E31E8
5E31E8
Jain
Churchill (1977)
Moody
Wood
6E34E7
7E33E7
4E32E4
6E31E8
7E31E8
4E32E4
7E64E7
5E36E4
4E51E8
6E31E8
7E31E8
4E32E4
Round
2E62E7
5E33E4
2E61E8
6E31E8
7E31E8
4E32E4
2E42E5
5E71E8
4E31E8
Both the correlations special for smooth pipes and the correlations listed in Table 1 are evaluated against the Nikuradse equation
in the range of Re = 4000108 . The results for the RE range from
(1) The Blasius equation does not have good accuracy. The calculation shows that its error increases from 2.6% at Re = 2 106
to 22.2% at Re = 108 . Therefore, its usage should be limited to
Table 6
Re range for given relative roughness under RE of 2%.
Model
Rr
0.000001
Manadilli
Haaland
Jain
Churchill (1977)
Moody
Wood
Round
4E31E8
4E31E8
4E31E8
4E31E8
4E32E4
2E62E7
0.000005
4E32E4
7E64E7
0.00001
4E32E4
0.00005
4E32E4
2E42E5 5E71E8
0.0001
4E33E4
2E41E5
0.0005
4E31E5
6E34E4
0.001
4E33E4
0.005
7E31E8
9E31E8
5E32E4
0.01
0.05
1E41E8
7E31E8
1E41E8
2E41E8
6E41E8
7E31E8
8E31E8
901
Table 7
Re range for smooth portion under given RE.
Model
RE%
2
Danish et al.
Laminar
region and
4E31E8
1E41E8
4E38E3
4E31E8
4E31E8
4E31E8
4E31E8
4E31E8
4E31E8
4E31E8
3E31E8
4E31E8
4E31E8
4E34E4
3E51E8
Filonenko
Blasius
Serghides
ZigrangSylvester
Romeo et al.
Chen
Barr
SonnadGoudar
Manadilli
Haaland
Jain
Churchill (1977)
Moody
Round
0.5
0.2
0.1
0.05
2E41E8
4E42E7
1E67E6
2E71E8
3E61E8
2E49E6
2E45E6
9E32E6
7E41E8
5E34E7
6E34E7
5E33E7
4E32E4
4E61E8
2E61E7
5E59E6
2E78E7
0.316
Re1/4
0.184
Re1/5
(Re 2 104 )
(8a)
(2 104 Re 2 106 )
(8b)
f = (0.79 ln Re 1.64)2
(104 Re 108 )
(9)
(4) The correlations of Danish et al. and Serghides have the highest
accuracy, but they also are the most complicated ones, which
impedes their applications.
(5) The new compact and accurate correlation of the single-phase
fraction factor for the turbulent smooth portion is needed.
4. New correlations of the single-phase friction factor for
turbulent pipe ow
New correlations of the single-phase friction factor for turbulent
pipe ow are developed based on computer analysis. A date bank
of Re (i) Rr(j) = 44 24 = 1056 data points covering the regime of
Re = 3000108 and Rr = 0.00.05 is generated with the Colebrook
equation and the Nikuradse equation.
Based on regression and optimization with software, two correlations are proposed, one is for smooth pipes, and the other covers
both smooth and rough regions in the range of Rr = 0.00.05. The
former is developed considering that the single-phase friction factor for smooth pipes has more widely applications than those for
rough pipes have, and that the commonly used equations have big
errors and can not cover Re range of 4000108 .
4.1. New correlation of the single-phase friction factor for
turbulent ow in smooth pipes
For turbulent ow in smooth pipes, the following correlation is
proposed:
150.39
Re0.98865
152.66
Re
2
(10)
2E47E7
2E42E7
4E37E6
1 f (i)pred f (i)st
MARE =
N
f (i)st
N
(2) For the given Re ranges above, both Eqs. (8a) and (8b) have the
maximum RE of 2.62%.
(3) The Filonenko equation has the maximum RE of 2% for
Re = 104 108 . Therefore, it is recommended to rewrite the Filonenko equation as the following:
f = 0.25 log
7E31E8
7E31E8
4E38E7
(11)
i=1
60.525
56.291
+ 1.0712
Re1.1105
Re
2
(13)
902
f = 0.25 log
150.39
Re0.98865
2
152.66
Re
60.525
56.291
+ 1.0712
Re1.1105
Re
with the MARE of 0.16% and the maximum RE of 0.50% in the range
of Re = 3000108 and Rr = 0.00.05.
Acknowledgment
This work was funded by AVIC Chengdu Aircraft Design &
Research institute, China.
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Xiande Fang is a professor at the Institute of Air Conditioning and Refrigeration, Nanjing University of Aeronautics and Astronautics (NUAA), China. Ph.D. in Engineering
Thermophysics from University of Science and Technology of China. M.Sci.in Thermal Engineering from Tsinghua University, China. B. Eng. in Environmental Control
Engineering from NUAA. His research areas are air conditioning and refrigeration,
thermo-uid engineering, and environmental control engineering.
Yu Xu is a graduate student under the supervision of Prof. Xiande Fang. He received
his B. Eng. in Environmental Control Engineering from NUAA.
Zhanru Zhou is a graduate student under the supervision of Prof. Xiande Fang. She
received her B. Eng. in Environmental Control Engineering from NUAA.