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Mechanical Behavior
5.1
INTRODUCTION
'
;
i
Slrain
we must introduce certain terms which are commonly used in discussing
the mechanical behavior of matter.
5.2
STRESS
(5.1)
The stress is expressed in units o f l b / i n - (psi) where the force is given in
pounds (lb) and the cross-sectional area in square inches (in-).
A force applied in such a way that it tends to extend the bar being tested
(Figure 5.1a) is said to be a tensile force and the bar is said to be in a state
of tension. I f we imagine the bar cut in half (Figure 5.1b), the bottom half o f
the bar exerts a force on the top half which is equal to the force P but in the
opposite direction. This force exerted by one part of the specimen on the
other is the product of the stress cr and the area A. The stress on the bottom
half of the bar is directed upward to oppose the force P. Even though the
stresses on the two halves are directed opposite to one another, they both
have the same sign. Tensile stresses are considered positive, o- > 0. A bar
loaded in such a way as to cause it to be compressed is said to be in compression (Figures 5.1c and d), and the compressive stresses are considered
negative, (r < 0.
1
1
The advantage o f using stress rather than load lies in the geometry o f the
bar. Bars of different cross-sectional areas under the same load do not suffer
the same stress. As we will discuss below, the behavior o f materials under
load depends on the force per unit cross-sectional area, the stress, and not on
the magnitude of the load.
r
5.3
STRAIN
(5.2)
131
752
Mechanical
Behavior
IP
--
t P
(a)
(b)
(c)
(d)
<,
Ordinarily
* Strain is commonly expressed in terms of /x-in./in. (micro-inches per inch) if it is very small,
l/i-in. = 10"' in., that is, one millionth of an inch.
Elastic Deformation
The strain imposed on a specimen by the application of a stress may be
either positise or negative (that is. the specimen may increase or decrease in
length) depending on whether a tensile or compressive stress is applied. The
strain and elongation carry the same sign. I f a specimen of original length /
(Figure .5.2a) is subjected to a tensile stress, it will be elongated, 6 > 0, and its
new length / > / (Figure 5.2b). I f a compressive stress is applied instead,
/ < ^, and 6 < 0 as shown in Figure 5.2(c). Therefore, for tension, cr > 0 and
e > 0 while, for compression, cr < 0 and e < 0.
>0
e =0
e<0
/n
/o
(a)
/o
(b)
(c)
A specimen of length
5.4
ELASTIC
DEFORMATION
If you bend a steel rod slightly, it springs back to its original shape when
the force is removed. A rubber band will stretch and on release of the tensile
force will resume its original shape. This type of deformation which is lost
upon release of the applied stress is called elastic deformation and occurs in
metals as well as in rubberlike materials. This is the first deformation process
to occur in metals. The amount of bending that a steel rod can withstand depends on the material. After a certain amount of bending, the rod will no
longer return to its original position on the release of the applied load. It is
then said that the elastic limit has been exceeded for the material.
133
134
Mechanical
5.4.1
Behavior
Hooke's l a w
.,
or = 6 , n
4;.
(5.4)
An
ideal elastic-brittle material obeys Hooke's law which states that the stress is
proportional to the strain. This results in a linear stress-strain curve up to the
point where fracture occurs.
.. ,
.,
..
,
.
5.4.2
Young's modulus
^z^: ^ ' - h r
The value o f the Young's modulus varies with the material, and Table 5.1
lists the appropriate values o f this constant for several pure metals. The units
of the modulus are I b / i n ^ . From the values listed, it is evident that i f samples
of aluminum, beryllium, lead, and tungsten were subjected to a stress o f
1000 Ib/in^, then, according to Equation (5.4), the resulting strain would be
given by
Elastic Deformation
T a b l e 5.1.
ELASTIC
PROPERTIES.
Young's modulus
E, I b / i n -
Poisson's ratio
Material
Aluminum
Beryllium
Copper
Gold
Iron
Lead
Magnesium
Nickel
Platinum
Silver
Titanium
Tungsten
9.900.000
43.000.000
18.000.000
11.400.000
28.500.000
2,300.000
6.500,000
30.000.000
22,000,000
1 1,000.000
16.000,000
52.000,000
.34
.01
:-
S h e a r modulus
G , Ib/in^
.42
.28
.45
.33
.31
.39
.38
.34
.27
''i
' _
3,700,000
21,200,000
6,700,000
4,000,000
11,100.000
800,000
2,500,000
11,500,000
7,900,000
4,000,000
6,000,000
20,500,000
and so
1000
9.900.000
^"^
= 1.01 X 10-^ i n . / i n .
(5.6a)
1000
:0.23 X 10-^ i n . / i n .
43,000.000
(5.6b)
1000
2,300.000
(5.6c)
4.35 X 10-^ i n . / i n .
1000
= 0.19 X 10-^ i n . / i n .
52,000,000
(5.6d)
Thus at room temperature at the same stress level, lead undergoes 23 times
more strain than does tungsten.
^
5.4.3
Poisson's ratio
135
136
Mechanical
Behavior
(a)
/
'
(b)
the final shape assumed by the cylinder sketched with light lines after a tensile
stress <T is applied. (The scale o f these drawings is greatly exaggerated as
will be shown in the calculations below). There is a large extension in the
axial direction as predicted by Hooke's law and an attendant radial contraction. The radial strain is called Poisson contraction in this case and its magnitude and sign are given by the relation
e_, = c =
(5.7)
where
and denote the radial strains along the x- and y-axes and
is the
axial strain along the z-axis. The constant o f proportionality v is known as
Poisson's ratio and is a physical constant o f the material similar to Young's
modulus. Table 5.1 lists the values o f Poisson's ratio for various metals.
A n analogous Poisson strain occurs when a cylinder is subjected to axial
Elastic Deformation
compression (Figure 5.4b). The axial strain
< 0 according to Equation
(5.4); but the radial strains are positive according to Equation (5.7). This
means that as the cylinder is compressed, its cross-sectional area increases.
Thus the radial strains for the above materials subjected to a tensile stress
of a-= 1000 I b / i n ^ are given by Equation (5.7) as
e^^, = -(0.34)(1.01 X 10-') = - { ) . 3 4 x lO-" i n . / i n . ,
(5.7a)
(5.7b)
(5.7c)
(5.7d)
The radial strains are much smaller than the axial strains calculated in Equation
(5.6) by a factor equal to the value of Poisson's ratio, and one must bear this
in mind when studying the drawings of Figure 5.4.
5.4.4
(c)
Figure 5.5 Spring Analogy of Interatomic Bonds.
tion, the interatomic bonds are stretched or compressed and they behave like
springs. The bond between two atoms is represented in (a) by an unstretched
spring. The spring is shown after a tensile strain in (b) and after compression
in (c).
137
138
Mechanical
Behavior
(Figure 5.5b), while i f a compressive stress is applied, the balls move closer
together and the spring is compressed (Figure 5.5c). This is but a simple
idea o f the action o f the interatomic bonds under stress. A s a tensile stress
is applied and the specimen undergoes a tensile strain, the interatomic bonds
parallel to the tensile axis are extended while the bonds perpendicular to the
axis undergo Poisson contraction. The opposite occurs if a compressive stress
is applied in place o f a tensile stress. I n this case the bonds parallel to the
compression direction are compressed and the bonds perpendicular to this
axis are extended.
:-n:-:,;i3a:.w,i;,^:i;,-;: -^'O
5.4.5
Jfe'5i>
^iM.-j-Sis.. ^i-cisi-iqitv
, - ,
and
8=8=-,
The resultant tetragonal shape is shown in Figure 5.6(b). The original volume
-
^0 = a\
(5.10)
\)
(5.12)
Since the change in length 8 is small compared with the length a, those terms
containing the product o f two or three 6-terms will be very small and may be
dropped to give
Elastic Deformation
A cubic specimen
whose edge length is a is subjected to a uniaxial tensile stress (T^. The original
cubic shape pictured in (a) is transformed into a tetragonal cell of sides a + 8^.,
a -+
and a + 8,, as shown in (b), by the action of this stress. The specimen ii
extended along the z-axis (8^ > 0) and undergoes Poisson contraction along the
X - and y-axes (8^. < 0, 8^^ < 0).
K -
+ a% + a \ a \
(5.13)
+ 8^ + 8^l
(5,4)
I f we substitute into Equation (5.14) the values of the length changes in terms
of strains as given by Equations (5.8) and (5.9), we find that
AV ^ a\{l-2v).
(5.15)
In order for the volume to remain constant during deformation. Equation (5.15)
may be set equal to zero, and we find that
:
- v = o . 5 .
(5.16)
According to the data listed in Table 5.1, Poisson's ratio is normally less than
0.5, and therefore there is a volume change during elastic deformation. There
is a certain type of elastic deformation called shear deformation which does
139
140
Mechanical
Behavior
not involve a volume change but only a shape change as we will discuss later
in this chapter.
5.5
PLASTIC
DEFORMATION
Before considering real materials, it is instructive to discuss two ideal materials which are extreme examples of the behavior of real materials under
stress. We will show later that real materials fall between these two extremes.
The two idealized cases are the rigid-plastic and the elastic-plastic materials.
In the rigid plastic (Figure 5.7) there is no elastic deformation. The sample
remains rigid until a definite value o f stress, the yield stress t r ^ , is reached.
A t this level o f stress, plastic deformation begins and continues with no change
in the stress. A bar of such an ideal rigid-plastic material could be stretched
into a very fine wire by just applying and maintaining the yield stress. We will
show that real materials lack this feature except for a few special cases.
O
Figure 5.7 Stress-Strain Curve of on Ideal Rigid-Plastic Material.
An ideal
Plastic Deformation
5.5.2
O A
An
5.5.3
Mechanical
Behavior
gion, the elastic strain is recoverable on release of the applied stress. If the sample is strained elastically from O to 8 and plastically from B to C , the stressstrain curve on the release of the load follows the line CD parallel to OB, and the
total strain O f is reduced by the amount DB which is equal to the elastic strain OA.
curve, we can show that the strain OD is equal to the plastic strain AE. I f
we look at the parallelogram OBCD, we see that
(5.17)
OD = BC,
since they are opposite sides o f a parallelogram. For the same reason, we have
BC = AE.
(5.18)
OD=AE,
(5.19)
and the remaining strain is entirely plastic strain. The recovered strain DE
is equal to AE and is just the original elastic strain. This example serves to
illustrate that even after the onset of plastic deformation, the elastic strain
may be recovered on the release o f the load.
5.5.4
Strain hardening
> ^ ;>
. > u
A n ordinary material does not exhibit the plastic flow at constant stress
which is characteristic of the rigid-plastic or elastic-plastic materials. Instead,
the stress increases during plastic deformation (Figure 5.10) and more stress
is required for each further increment o f strain. This phenomenon is referred
to as strain hardening or work hardening. As an illustration of work hardening,
take a piece o f metal wire or rod and bend it. N o w try to unbend it. Notice
that it does not unbend as easily as it was bent. This is the result of work
hardening. Often the wire will bend at a different location on unbending because the material at that point was not strain hardened as was the material
Curves
Figure 5.10
A typical stress-strain
curve siiows a metal deforming elastically until the yield point fr^^^^ is reached and
then flowing plastically. As plastic flow occurs, strain hardening sets in, and the
increased stress required for further plastic flow is shown by the steadily increasing stress-strain curve.
at the site of the original bend. The mechanism of strain hardening involves
the interaction of dislocations and will be discussed in Section 5.12.
5.5.5
In the early stages of plastic deformation, the entire sample undergoes the
same plastic strain. Because of strain hardening, the stress for plastic flow
increases. This stress eventually reaches a maximum value known as the
ultimate tensile strength (Figure 5.1 la). A t this point in the straining of the
specimen, uniform deformation ceases and localized plastic flow occurs. This
means that at some point along the length of the specimen, plastic deformation
begins to take place at an accelerated rate. This leads to a high local reduction
in cioss section and the formation of a neck. Due to the characteristic appearance of the localized plastic strain (Figure 5.12a). this part of the plastic
deformation process is known as necking. The cross-sectional area of the
specimen becomes very small in this vicinity and eventually cannot support
the applied load. A t this point, fracture occurs in the necked region (Figure
5.12b). Beyond the ultimate tensile strength, the load and stress decrease
with increasing elongation and strain until fracture occurs.
- - < =
5.6
ENGINEERING
VERSUS
TRUE
STRESS-STRAIN
CURVES
143
t
(a)
(b)
Figure 5.11 Engineering and True Stress-Strain Curves, (a) An engineering stress-strain curve showing the yield point where plastic deformation commences, the ultimate tensile strength where necking begins, and fracture. The
ultimate tensile strength is the maximum stress recorded, (b) A true stressstrain curve showing the yield point and fracture. This curve does not have a
maximum because necking is accounted for in calculating the true stress and
true strain.
Figure 5.12 Necking and Fracture, (a) The sample of steel stressed beyond
the ultimate tensile stress has developed a necked region, (b) The same steel
stressed to fracture.
Resolution of Forces
where stress and strain are based on the original area and length. During
necking, the cross-sectional area A decreases rapidly and a smaller load is
required to maintain the same or an increased level of stress. Since A^ is
used in Equation (5.1) instead o f A. the stress level falls instead of rising in
the region from the ultimate tensile strength to fracture. Stress and strain
based on Equations (5.1) and (5.3) are known as engineering stress and engineering strain, respectively.
I f the values o f the cross-sectional area A and the length / of the specimen
at any point during testing are used instead o f the original values o f these two
quantities, true stress a and true strain e values may be calculated according
to the following equations:
^ = ^
and
\<
:
- .
? = ln(f)-*
(5.20)
^'i : :4'->
V :: ^
-ii,;'
'
(5.21)
The true stress-strain curve is illustrated in Figure 5.11(b). I t does not exhibit a decrease o f stress at the onset o f necking but rather a continual strain
hardening from the yield point to fracture.
The engineering stress-strain curve provides sufficient information for many
practical applications. The true stress-strain curve provides information o f
a less practical nature but is very important in research investigations since
it provides a more correct picture o f the testing process.
.7
RESOLUTION
OF
FORCES
SECTION 1.3
o- (ksi)
80
D
60
40
20
0
o-(ksi)
40
30
20
10
0
21