Lifecycle LC9100 Manual

Lifecyc/~
9100 and 9500HR

Belt Drive Series Exercise Bikes
Customer SU/1Porl Services
SERVICE MANUAL
- - - - - - - - - -
Lifecycle 9100 and 9500HR Series Exercise Bikes
INTRODUCTION
HOW TO USE SERVICE MANUAL AND CONTACT CUSTOMER SUPPORT SERVICES
This service manual is applicable to Lifecycle Models 9100 and 9500HR (via Lifepulse digital and Pola
compatible telemetry heart rate monitoring systems) belt-drive exercise bikes. Information is appropriate to all
models unless otherwise noted.
Note: Information represents typical configuration and may differ slightly from actual equipment.
The Service Manual provides recommendations of safe and efficient approaches to problem situations. This
manual is separated into five sections.
INTRODUCTION
THEORY OF OPERATION
TABLE OF CONTENTS
Section I
o TROUBLESHOOTING GUIDES
Section II
o DIAGNOSTIC MODE
Section III
o "How To..." SERVICE AND REPAIR GUIDES
Section IV
ELECTRONIC OVERVIEW
o WIRING BLOCK DIAGRAMS
Section V
o PARTS IDENTIFICATION
Section VI
o MISCELLANEOUS INFORMATION
Refer to TABLE OF CONTENTS for section topics.

When an operating problem occurs, refer to trouble shooting guides and diagnostic mode to isolate cause. When
applicable, guides are listed by problem symptom followed with suggestions of probable cause(s) .
Once source of problem is identified, consult "How To..." guides for recommended repair procedures. "How To..."
sub-sections are organized by replaceable part or assembly name. For convenience, sub-section lists
recommended "Tools Required" to complete specific function.
Refer to PARTS IDENTIFICATION to identify proper name and number of part to order for repair of equipment.
A reproducible FAX order claim form is given in COMMUNICATING BY TELEFACSIMILE for convenient ordering of
service parts.
To order, contact Life Fitness Customer Support Services.
Via FAX - 24 hrs. /day, 7 days/week.
Via telephone - Monday through Friday from 8:00 AM to 6:00 PM ( CST).
Via post At address cited.
To speed Life Fitness Customer Support Services response to your needs, please provide the following information.
1.
2.
3.
4.
Model number
Serial number
Symptom of problem
Part name and number to order (if known)
Before installing part, review "How To..." and follow step by step procedures recommended to install part safely and
efficiently.
THEORY OF OPERATION
The Lifecycles bikes are stationary exercise bicycles that provide a scientific method of improving body fitness and
endurance through its unique "12 or 24 MINUTE RIDE TO VIGOROUS HEALTH."
Computerized state-of-the-art electronics have been engineered to satisfy a range of personalized fitness needs of
the beginner to the needs of the most advanced fitness enthusiast.
The Lifecycle concept is based on the self-motivational principle of INTERVAL TRAINING WITH PROGRESSIVE
OVERLOAD. During the HILL and RANDOM exercise programs, the workload against which you are pedaling is
periodically changed by the built-in computer resulting in an automatic increase or decrease in pedal resistance.
This simulates riding up and down virtual "hills," which are visualized on the display console with columns of "lights"
that move from right to left.
With features like the RACE program, Fit Test, level 0 resistance - almost 25% easier than the level 1 found on
earlier editions of the classic Lifecycle exercise bike - and exciting variable-ergonomic handlebars, you'll be much
more likely to stick with your exercise plan and accomplish your goals.
The ability to select a program to match your particular needs is what distinguishes Lifecycle bikes as the world's
most popular physical conditioning device. Its user-flexibility means that you will never outgrow the innumerable
challenges the Lifecycle exercise bike has to offer.
The beginner starts with basic programs, then improves his level of fitness at his own rate while constantly
challenging himself to the next level. For well-conditioned individuals, the advanced programs offer more difficult
modes of training. In fact, many world-class athletes use Lifecycle bikes to maintain peak levels of conditioning.
The Lifecycle bike is an extremely rugged exercise bicycle that is designed to withstand heavy use for many years.
During its two-year research and development phase, prototype Lifecycles were placed in high-volume health clubs
and fitness centers across the United States where they were field tested for up to 18 hours a day.
If you have questions or comments please telephone, FAX or, write us. We are:
LIFE FITNESS - CUSTOMER SUPPORT SERVICES
10601 Belmont Avenue; Franklin Park, IL 60131; U.S.A.
Telephone: 847.451.0036
FAX: 847.288.3702
Toll-free: 800.351.3737
Toll-free: 800.216.8893
- - - - - - - - -
------
TABLE OF CONTENTS
INTRODUCTION
How to use this Service Manual
Theory of Operation
SECTION I TROUBLESHOOTING GUIDE
DISPLAY CONSOLE LEDS NOT ILLUMINATING
DISPLAY CONSOLE INITIALIZES THEN FAILS
NO PROMPT UPON RELEASE OF START KEY
DISPLAY CONSOLE LEDS ARE NOT CONSTANT
DISPLAY CONSOLE LEDS DO NOT EXTINQUISH IN TIMELY MANNER
PROMPT PERSISTENTLY FLASHES
DISPLAY CONSOLE KEYS DO NOT FUNCTION
EXCESSIVE RESISTANCE LOAD AT START OF PROGRAM
EXCESSIVE RESISTANCE LOADING OCCURS DURING LOADING
DURING MANUAL PROGRAM RESISTANCE VARIES
DURING RANDOM OR HILL PROGRAMS RESISTANCE CONSTANT
PEDALING IS DIFFICULT
PEDALING TO EASY
BATTERY OVER-HEATING
BIKE NOT STABLE
LOAD NOISE
NO HEART RATE
HANDLEBAR GRIPS LOOSENING
L1FEPULSE SENSOR MOLDING LOOSE
SECTION II DIAGNOSTIC MODES
DIAGNOSTICS STATE - Display Console Layout..
DIAGNOSTICS STATE - How To Enter Diagnostic Modes
DIAGNOSTICS STATE 1 - ALL LEDS and KEYPAD TEST
DIAGNOSTICS STATE 2 - INDIVIDUAL LED TEST
DIAGNOSTICS STATE 3 - VERSION #: RPM, HR, and LOAD TESTS
DIAGNOSTICS STATE 3 - VERSION #: RPM, NETWORK STATUS, and LOAD TESTS
(LC9500HR Integrated PCB Only)
DIAGNOSTICS STATE 4 - L1FEPULSE and NETWORK STATUS TESTS
DIAGNOSTICS STATE 4 - L1FEPULSE TESTS (LC9500HR Integrated PCB Only)
DIAGNOSTICS STATE 5 - LOOPBACK TESTS
DIAGNOSTICS STATE 5 - CVA ENABLEIDISABLE (LC9500HR Integrated PCB Only)
DIAGNOSTICS STATE 6 - MAXIMUM PROGRAM DURATION
DIAGNOSTICS STATE 7 - TELEMETRY ENABLEIDISABLE
DIAGNOSTICS STATE 8 - ENGLlSHlMETRIC UNITS
DIAGNOSTICS STATE 9 - MODEL SELECTION
DIAGNOSTICS STATE 10 - WATTS PROGRAM ENABLEIDISABLE
DIAGNOSTICS STATE 11 - METS PROGRAM ENABLEIDISABLE
DIAGNOSTICS STATE 12 - POWER SUPPLY CONFIGURATION
DIAGNOSTICS STATE 13 - TOTAL HOURS AND STATiSTiCS
DIAGNOSTICS STATE 14 - NUMERIC KEYS CONFIGURATION
DIAGNOSTICS STATE 15 - PHOTO SHOOT
PAGE
2
2
2
3
3
3
4
.4
.4
5
5
5
6
6
6
7
8
8
8
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
TABLE OF CONTENTS
SECTION II DIAGNOSTIC MODES - CONTINUED

DIAGNOSTICS STATE 15 - PROGRAMS ENABLEIDISABLE
DIAGNOSTICS STATE 16 - LANGUAGE SELECTION
DIAGNOSTICS STATE 17 - EEPROM TEST (LC9500HR Integrated PCB Only)
DIAGNOSTICS STATE 18 - PHOTO SHOOT (LC9500HR Integrated PCB Only)
NOTES
23
24
25
26
SECTION III How To...REMOVE AND REPLACE ..

THE ALTERNATOR
ALTERNATOR BELT
DRIVE BELT
CRANK ARM AND BEARINGS
SEAT ASSEMBLY
MAIN WIRE HARNESS
BATTERY - MODEL LC9500
BATTERY - MODEL LC9100
DISPLAY CONSOLE
ALTERNATOR CONTROL BOARD
FOOT STRAP
FRONT WHEELS
HANDLEBAR ASSEMBLy
DIGITAL HEART RATE SENSORS
HEART RATE PC BOARD
HOUSING
PEDALS
SEAT PLUNGER
STABILIZER BAR
TELEMETRY RECEIVER
NOTES
2
3
4
5
7
8
10
11
12
13
14
15
16
18
20
21
22
23
24
25
26
SECTION IV
ELECTRONICS OVERVIEW
DISPLAY CONSOLE BOARD - Model LC91 00
DISPLAY CONSOLE BOARD - Model LC9500 Integrated PCB
DISPLAY CONSOLE BOARD - Model LC9500 DSP Heart Rate PCB
ALTERNATOR CONTROL BOARD - Model LC9100
ALTERNATOR CONTROL BOARD - Model LC9500
ALTERNATOR
WIRING BLOCK DIAGRAM - Model 9100
WIRING BLOCK DIAGRAM - Model 9500 w/lntegrated PCB
WIRING BLOCK DIAGRAM - Model 9500 w/DSP Heart Rate Board
NOTES
2
3
5
7
8
9
10
11
12
13
22
TABLE OF CONTENTS
SECTION V
MODEL IDENTIFICATION AND SERIAL NUMBER LOCATION
LC9500HR GK46-00001-XXXX (SN190000-199207)
LC9500HR GK46-00005-XXXX (SN199208-202685)
LC9500HR GK46-00006-XXXX (SN202686-212728)
LC9500HR GK46-00007-XXXX (212727-UP)
LC9500HR LC95-01 00-1 0
LC91 00 GK49-00007-XXXX
NOTE
SECTION VI
PREVENTATIVE MAINTAINENCE TIPS
UNPACKING INSTRUCTIONS FOR MODELS LC91 00 AND 9500HR
INSTALLATION INSTRUCTIONS MODEL LC91 00
INSTALLATION INSTRUCTIONS MODEL LC9500
COMMUNICATING BY FAX
FAX FORM
NOTES
3
5
7
9
11
13
15
2
3
4
10
15
16
17
SECTION I
TROUBLESHOOTING
GUIDES
---------~--
TROUBLESHOOTING GUIDE
Malfunction
Display Console LEOs not
illuminating
Display console initializes

then fails
No prompt upon release of

START key. Entry of
additional information not
allowed.
Probable Cause
Corrective Action
Pedaling to slowly
Pedal faster than 45 RPM then press the

START button.
Kevoad not respondinQ
MassaQe kevoad with finQertips.
Insufficient battery voltage
Check battery voltage. The LC9500 has a

6VDC battery (non alkiline) which should test
out between 5.8 to 6.3 VDC. The LC91 00 has a
9VDC alkaline battery and it should test out
between (8.8 - 9.2VDC).
Loose wire connections
Disconnect then reconnect connections.
Worn or damaged wire

hamesses
Inspect wire hamesses. Replace worn or

damaged harness.
Malfunctioning display console
Test with substitute display console. Replace

malfunctioning display console.
Malfunctioning alternator
control board (ACB)
Test with substitute ACB. Replace

malfunctioninQ ACB.
Test Alternator output or test with substitute

Alternator. Replace malfunctioning Alternator.
Refer to Alternator Voltage Test.
Disconnect then secure connections.
Worn or darnaged wire

harnesses
Inspect wire harnesses. Replace worn or

damaged harness.

control board
Test with substitute altemator control board.

Replace malfunctioning board.
Test alternator output or test with substitute

alternator. Replace malfunctioning altemator.
Refer to Alternator VoltaQe Test.

control board
Test with substitute ACB. Replace defective

alternator control board.
Test alternator output or test with substitute

alternator. Replace malfunctioning alternator.
Refer to Alternator VoltaQe Test.
Display Console LEOs are

not constant

between 8.8 - 9.2VDC .
Disconnect then reconnect connections.

hamesses

dama ed harnesses.
Malfunctioning Display Console
Test with substitute Display Console. Replace

malfunctionin Dis la Console.
Malfunctioning Alternator
Control Board
Test with substitute Alternator Control Board.

Re lace malfunctionin board.
Malfunctioning Altemator
Test Alternator output or test with substitute

Refer to Alternator Volta e Test.

Display Console LEOs do
Disconnect then reconnect the connections.
not extinguish in timely
Wom or damaged harnesses
manner at the end of a
dama ed hamesses.
workout, when the CLEAR
key is pressed, or when the ~~~~~-..,....,....-----+-""'~-.,....,.....--,-,.----,,..,.....--.....,,..----,.~------l
pedaling stops.
Malfunctioning A1temator
Control Board
Re lace defective board.
Prompt persistently flashes

and entry of additional
information is not allowed.
Pedaling to slowly
Inspect for damage or depression at START

key. Test with substitute Display Console.
Re lace malfunctionin Dis la Console.
Pedaling too slowly
Pedal faster than 45 RPM.
Attempting to enter improper

duration of time
Refer to Operation Manual for time duration

re uirements.

malfunctionin Dis la Console.
Malfunctioning Altemator
Control Board ACB

Re lace Malfunctionin board.
Malfunction
Display Console keys
(except START key) do not
function and Exercise Bike
does not respond.
Upon start of program,

excessive resistance load
is immediate; no normal,
incremental increase from
"no load."
During program, excessive

resistance loading occurs.
Probable Cause
Corrective Action
Attempting to enter program

not available.
Refer to Operation Manual for program

availabilitv.
Keypad is cold
Massaoe keypad with finoertips.
Display Console connection

loose

malfunctionino Display Console.

Pedaling too slowly

between (8.8 - 9.2VDC).
Disconnect then, reconnect connections.

harnesses

damaoed harness.

malfunctioning Display Console.
Control Board
Test with substitute Altemator Control Board.

Replace malfunctionino board.
Test Alternator output or, test with substitute

Altemator. Replace malfunctioning Alternator.
Pedalino too slowly

harnesses

damaged harness.

Control Board (ACB)
Test with substitute ACB. Replace

malfunctionino ACB.

Altemator. Replace malfunctioning Alternator.
III"'. e1
During MANUAL program,

resistance variation occurs.
During RANDOM or HILL

programs, resistance is
constant without variation
for interval training nor hill
incline/decline.
Pedaling is difficult, feels

restricted or, is not
possible when Exercise
Bike has not been started
(START key not pressed).
I~"eh~ e
~R:
elII
tI.:.I".
ell
Pedalina too slowly
Worn or damaged harnesses

damaaed harness.

malfunctionina Display Console.
Control Board

Replace defective board.

Refer to Alternator Voltaae Test.

damaaed harness.

malfunctionina Disolav Console.
Control Board

Reolace defective board.

Refer to Alternator Voltaae Test.
Malfunctioning Pulley Clutch

Assembly
Inspect Clutch for free backward and forward

rotation. Replace malfunctioning Pulley Clutch
or Freewheel.
Alternator Belt excessively tight
Inspect belt deflection. Adjust as necessary.
";
t;
~
~
Altemator Belt Deflection: 1/4 inch (6mm)
Alternator Belt Alignment is not

centered
Realign alternator belt to center.
Left side Crank Nut to tiaht
Loosen nut 1/16 (one sixteenth) of a tum.
Crank bearings worn or

corroded
Replace Crank Bearings.
Seat incorrectly adiusted
Adiust Seat. Refer to Operation Manual.
Malfunction
During exercise program,
pedaling is insufficiently
easy, not providing
adequate resistance.
Probable Cause
Corrective Action
Pedaling too slowly
Program level doesn't

challenge user abilitv
Select higher level.
Inspect wire harnesses. Replace wom or

damaged harness.

Control Board
Test with substitute Altemator Control Board.


Altemator. Replace malfunctioning Altemator.
Alternator Belt excessively

loose
Alternator Belt Deflection: 1/4 inch (6mm)
Battery over-heating during

exercise program.
Exercise Bike not stable

upon floor.
Drive Belt excessively loose
Inspect Belt. Replace Belt.
Battery Wires incorrectly

connected
Inspect connections: red wire to positive (+)

lead; black wire to negative (-) lead.
Worn Battery Wires
Inspect Wires. Replace Wires or harness.
Battery leads grounding upon

frame
Inspect leads. Replace battery.

Control Board

Stabilizer Foot Pads not

adjusted correctly
Adjust Foot Pads.
Floor surface not level
Position Exercise Bike upon level surface.
Stabilizer Bar not attached

firmly to frame
Tighten attaching hardware.
Wheel(s) darnaged
Replace darnaged wheel(s).
Frame damaged
Contact Customer Support Services.
During exercise program,

loud noise issuing from
Exercise Bike.
Non-carpeted. hard surface

floor
Improper riding style
Change style. Do not lean excessively to either

side.
Crank Bearings not adjusted

ro ert or. worn
Inspect Bearings. Adjust or replace as

necessa .
Alternator Belt excessively

loose
Alternator Belt Deflection: 1/4 inch 6mm
Alternator Belt worn
Re lace Belt.
Operate Exercise Bike as in normal use with

light and heavy load levels. Listen for excessive
noise from Alternator. Replace Alternator as
necessa .
Drive Belt excessivel loose
Ins
Free-wheel Pulley Assembly

Inspect Alternator voltage.

1. Attach DC voltmeter to Alternator. Voltmeter
positive (+) probe to Alternator red lead.
Voltmeter negative (-) lead to Alternator black
lead.
2. Maintain pedal speed greater than 45 RPM.
3. Press START key.
Alternator Voltage Specification: 9 - 11 VDC

when dal s ed reater than 45 RPM
Malfunction
No heart rate or, display
reads (No HR).
Probable Cause
Corrective Action
No heart rate reading
Executive Diagnostic Mode to verify

performance of heart rate function.
Faulty cable connection
Verify heart-rate cable is properly connected.
Using an ohmmeter, verify continuity at the

main console cable. See wiring diagram for pin
location.
Malfunctioning
Handlebar/Lifepulse Grip
Assembly (include. wom or
damaged heart rate lead)
Replace Handlebar/Lifepulse Assembly.
Life Pulse handlebar
Verify that the handlebar is functioning. See

diagrams.
Using an ohmmeter, verify continuity between
Lifepulse sensor and cable connection. See
wiring diaoram for pin location.
Handlebar/Lifepulse Grip
Assembly
Dry wipe sensors.
Loose or malfunctioning heart

rate lead connection at Display
Console
Secure connection. Replace malfunctioning

Handlebar/Lifepulse Grip Assembly
Heart-rate (DSP) Board
Verify that the heart-rate (DSP) board is

communicating. See Diagnostic/
Replace faulty heart-rate (DSP) board.

Handlebar grips loosening
Excessive wear or damage to

grip
Replace the handlebar assembly.
Lifepulse sensor molding

loose
Cleaning solution that contains

an acid or ammonia base.
Replace the Lifepulse Sensor Kit.
NOTES:
SECTION II
DIAGNOSTICS
Display Console Layout
LC9500HR
Message Center
._._--
eMn-. CONSlIJ' APtft'SICINot . . . l..IIiItC

1HI5~ S1'OP'~.YaJfUl
""""'~D'ZZ!fOlstt:lKJatlEA..,...
WE _
.-.nsH6J
_ _ "'21
ATlNm::: .., -19/)1 77 51 . 0
Profile Window
Numeric Keypad
Message Center
LC91 00
o CALc.s
o CAI/HOUI
0 MIES Off KM
WATT$
o
000000000000000
000000000000000
000000000000000
00000000000000
00000000000000
000000000000000
=:J-.(
_
~_~_~~_~_~_~_~--;[~_~RAII'I'~C.
==::=..:=.:-_........
---
. . .- - . - . - - - - - . . . . . .
---~II.
Profile Window
. ...,..
ITMT
@)8
j~
....
~
==
. . . . . .UMrt-_7IJ..,
_ _ ~ . . " I. . . . . 'l
Mow Keys
HOW TO ENTER DIAGNOSTIC MODES
LC9500 While pedaling the bike over 45 RPMs, diagnostics can be entered by holding the 5
key or the down ARROW key and pressing the START key.
0T1fv\E
o o;KPH
o RPM
o lfVEl
o EARTRATE
o TOTAl CAl
OCAl/HOUR
0000n000000000
OOO:)OC:)OOOOOOO
00000000000000
00000000000000
00000000000000
00000000000000
_
._--
CONSW A PH'tSIOAN IffOIf USING
TItS EGlUI'MENT. STOP EllEICISlNG If 'YOU Fftl

MIN, ~. DIZZY 01 SHClrI Of - .
1ft FITNESS: 11007353167
~1rAIll'
. . . . . IIVIl fO'121
AlIANTlC: 04919/3171510
LC91 00 While pedaling the bike over 45 RPMs, diagnostics can be entered by holding the
'DOWN ARROW' key and pressing the 'START key.
o TIME
o IVEI.
o CALORES
0 MlES Of' KM
OHEAlTRATE
Oc:AI/HC:U
OWATIS
- ....._----_
. _-_. _rcua""_ca.:8C1'_
. . . . . . . . . . . . . . . . . . . . . _ - . .... cwl
lZIII'W.l:UIII.~.
---
-_.-,...
,.."
1ft_~~I_lOll
DIAGNOSTICS
o TOTAl. CAl.
o CAl/HOUR
o TIME
0 MILES or KM
0 WATTS
,-,00000000000000
C 00000000000000
C 00000000000000
C 00000000000000
C 00000000000000
C 00000000000000
r' 00000000000000
._...-uNO
~ CONSUl]' A I'Ii'ISlClAN WOlf USING

TItS ~ SlOP EXEIClSING f 'IOU Fm
~. Ft.lNT. OIZZI' 01 SHOll Of _ .
....."Ml'
1ft FITNEss: 11007353867
_IIYIL 10-12)
AT1N"ol11C:+"9-19/317751.0
DIAGNOSTICS STATE 1 - ALL LEOS and KEYPAD TEST

Diagnostics is entered by holding the 'DOWN ARROW' key and depressing the 'Start' key while pedaling 45 RPM or
faster. On entry to this state, all of the LEOs will tum on.
Pressing keys will result in a beep sound and, for all but the START/ENTER' and 'CLEAR\PAUSE' keys, a character
repeated across the message center display.
KEYS
DISPLA YED
CHARACTER
'0'
'1'
'2'
'3'
'4'
'5'
'6'
'7'
1
2
3
4
5
6
7
8
9
DISPLAY LOCK
RACE MODE
WATIS/METS MODE
UP
DOWN
'8'
'9'
'L'
'R'
'W'
'U'
'0'
Press the 'CLEAR/PAUSE' key to abort DIAGNOSTICS and return to the 'PRESS START TO BEGIN' state.
Press the 'START/ENTER' key to advance to DIAGNOSTICS STATE 2.
DIAGNOSTICS
0T1ME
...
c
...
c
.,
o lfVEl
o HEART RATE
o MPHorKPH
o RPM
o TOTAl. CAl.
OCAl/HOUR
O~~~\
o
WATTS
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
CAUIIONl CONSUlf A PH'/9CIAN IIEfOIf USING

THIS EGI-.rr. SlOt EXElCISI'> f YOU RR
PAIN. fAINT, DIZZY 01 SHClIT OF IllEAlli.
1ft Fm.Ess:
1- 800-735-3867
ATlANllC: + 49-119/3177 51-0
.--~
'-I1'AIT
INIIR LIVIL 10-12)
DIAGNOSTICS STATE 2 : INDIVIDUAL LED TEST

On entry to this state, the individual LEOs and display segments will be tested.
Indicator LEOs, message center segments, and profile LEOs will all animate independently.
Press the 'CLEAR/PAUSE' key to return to DIAGNOSTICS STATE 1.
5
E
DIAGNOSTICS
o TIME
,. I
P'l'
.
-.
~
CAUIIONo CONSUl' A I'H'I5IOAN IEfOIE USNG

TItS~.
STOP EXElClSING f YOU fR

PAIN. fAINT. DIZZY 01 SHCllfT Of NfA1H.
lH FllNES& 1100 73.5. 3867
ATIANTl(;,.~989/31775'.0
o lEVB.
H:EA.~T
0
RAn:
or
RPM
HR
o TOTAl CAl o MILES or KM

CAL/HOUR o WATTS
52
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
QUICK ITAIIT:
.--~
,...ITAIIT
..... a.va (0-12)
DIAGNOSTICS STATE 3 - VERSION#: RPM, HR, and LOAD TESTS

The PROGRAM VERSION NUMBER (ex. P1.01) will be displayed in the ELAPSED TIME window.
The present RPM will be displayed in the RPM window.
The HEART RATE, if present, will be displayed in the LEVEUHEART RATE window.
The present LOAD DUTY CYCLE applied to the alternator will be displayed in the CALORIES/HOUR window if the
L1FEPULSE GAIN display has not been selected. LOAD duty cycle ranges from 0-415 for 9V battery products, 0250 for all others in order of increasing load. This value can be adjusted using the UPIDOWN keys to decrement and
increment the LOAD duty cycle.
Pressing the DISPLAY LOCK key will disable the LOAD DUTY CYCLE display if enabled, tum off the
CALORIESIHR,and display the L1FEPULSE GAIN if HANDS ON L1FEPULSE sensors. Pressing the DISPLAY
LOCK key again will re-enable the LOAD DUTY CYCLE display.
Pressing the WATTS/METS key will toggle the display of the L1FEFITNESS PART # of the console software.
DIAGNOSTICS
OTlME
o TOTAL CAl
o CAl/HOUR
o lEVEl
o HEART RATE
vvv
P".,,"
52
~n~E
I lUI I
0
0
Mn.fS or I'M
WATTS
n
u
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
CAUIlOII: CONSlU A ~ IEfOIf USI'>
ntIS ~ SlOP EJlflCI5lNG f YOU ffR
~ f""'l; DIZZY ot SHOI'T Of IIEAJtl
1ft FITNESS: 1100735 3867

A~
+49119/3177 510
DIAGNOSTICS STATE 3 - VERSION#: RPM, NETWORK STATUS, AND LOAD TESTS

The PROGRAM VERSION NUMBER (ex. P1.01) will be displayed in the ELAPSED TIME window.
The present RPM will be displayed in the LEVEL and HEART RATE windows.
The NETWORK STATUS will be displayed in the RPM window.
The present LOAD DUTY CYCLE applied to the alternator will be displayed in the CALORIES/HOUR window. LOAD
DUTY CYCLE ranges from 0-415 for 9V battery products, 0-250 for all others in order of increasing load. This value
can be adjusted using the UPIDOWN arrow keys to increase or decrease the LOAD duty cycle. The LOAD DUTY
CYCLE can also be adjusted down or up in units of 25 using the 4 and 6 keys.
Pressing the WATTSIMETS key will toggle the display of the Life Fitness part number of the console software.
Pressing the RACE key will toggle the tone ON or OFF.
Press the 'CLEARIPAUSE' key to return to DIAGNOSTICS STATE 2.
Press the 'STARTIENTER' key to advance to DIAGNOSTICS STATE 4.
DIAGNOSTICS
o lfVB.
o HEART RATE
OTlME
PI. BD
P3.9D
OFF
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
..
c
CAImONl CONSLU A PH't'SICIAN IlEfOIf USNG

TItS ~ sror EllaOSING f YOU fR
_ . f~. DIZZY 01 SHOIT O f - .
lH fITNESS: 11OO73,SJ867
AT\NoIllC:. ~989/31 77 510
o
o RPM
QUICK STAItT:
.
_
~
,..ItAIIT
IIVIL (0-12)
DIAGNOSTICS STATE 4 - LlFEPULSE and NETWORK STATUS TESTS

The PROGRAM VERSION NUMBER of the HEART RATE DSP board 05 software (ex. P1.60, if present) will be
displayed in the ELAPSED TIME window.
The PROGRAM VERSION NUMBER of the HEART RATE DSP board DSP software (ex. P3.80, if present) will be
displayed in the HEART RATE window.
The status of the L1FELINK board and LIFE CENTER connection will be displayed in the CALORIES/HOUR window.
The following conditions will be reported.
'NONE' - No L1FELINK board detected.
'NULL' - Board detected but not communicating.
'ON '- ONLINE status with LIFE CENTER
'OFF' - OFFLINE status with LIFE CENTER.
Press the 'CLEARIPAUSE' key to retum to DIAGNOSTICS STATE 3.
Press the 'STARTIENTER' key to advance to DIAGNOSTICS STATE 5.
DIAGNOSTICS
OTlME
o lfVEl.
o HfARTRATE
o MPH orlCPH
o RPM
o TOTAl. CAl o_~\

OCAl/HOUR o WATTS
HR
G99
[-D
000000000000000
000000000000000
000000000000000
o O~OOOOOOOOO"O
o o()oooooooooWo
o 012 0 000 0 0 0 00 k> 0
o o~oooooooo~C'o
~ CONSLU A MtSICIAN IIffOIf lJSlNG
TItS ~ sror EXEICl5ING F YOU RB
MIoI, ~ DIZZY 01 SHOIT Of - .
1ft FITNEss: 1-100-735-3867

AT\NoI1lC:.4989/317751.0
.-...-.wNG
JTMT
wva(&-12)
DIAGNOSTICS STATE 4 - LlFEPULSE TESTS (LC9500HR Integrated PCB Only)

Upon entry to this diagnostic state, the L1FEPULSE software version number is displayed for 2 seconds. After this,
the LP Comm Status is displayed for 2 seconds, which will either display 'LP PC COMM ON' or 'LP PC COMM OFF'.
Make sure 'LP PC COMM OFF' appears, or CSAFE will not function correctly. The LP Comm Status can be toggled
by pressing the 5 key during the 2 seconds whtn the LP Comm Status message is being displayed, and does not
normally need to be adjusted.
After these messages are done displaying, the LifePulse test information comes up.
With both hands placed on the LifePulse sensors, the ELAPSED TIME begins counting in the TIME window. This
counter will stop counting as soon as a heart rate is displayed.
The GAIN is displayed in the APM window.
The CONFIDENCE LEVEL between 0-9 is didplayed in the CLAORIESIHOUR window, with 0 indicating the lowest
confidence and 9 indicating the highest.
The profile window will display and 'L' when the left LifePulse sensor is being held. An 'A' when the right UfePulse
sensor is being held, and 'L' and 'A' when both sensors are being held.
Press the 'CLEAR/PAUSE' key to retum to DIAGNOSTICS STATE 3.
Press the 'STAATIENTEA' key to advance to DIAGNOSTICS STATE 5.
----------------
------
--------------------------
DIAGNOSTICS
o lEVEl
o HEART RATE
o TIME
OMPHorKPH
o RPM
o TOTAL CAl
OCAl/HOUR
O~~\
o
WAITS
OFF
R5232
000000000000000
000000000000000
000000000000000
000000000000000
fa 00000000000000
000000000000000
000000000000000
_
CONSt.U A I'HVSIClAN 8EfOIE us.lG
lHS EQlIPMENl S1Ol' EXEICISlNG f YOU IHI.
PAtol. fANT. DIZZY 01 SItOIT Of 1IfAJt1.

1ft fITNESs: 1100735386]
A1lNmC:.~989/317751.0
QUIa( JrAln':
. .-.-.uNG
_STAIn'
INIaIlVlL ~'2)
DIAGNOSTICS STATE 5 - LOOPBACK TEST
Within this state, the RS232 port is tested. A shorting jumper must be connected for the result of this test to be
correct.
If functioning correctly, "RS232 PASS" will be displayed.
If not-functioning correctly, "RS232 OFF" will be displayed.
Press the 'CLEAR/PAUSE' key to retum to DIAGNOSTICS STATE 4.

10
DIAGNOSTICS
OTlME
o lEVEl
o HEART RATE
OMPHorKPH
o RPM
o TOTAl. CAl
WAITS
o CAl./HOlAt oo~s~\
rl
En
LVIR E~RBI
II
L.u
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
c:oHSUJ A I'H'ISICIAN 8UOIf USNG
TItS ~ SlOP EllfICISING f YOU Rfl

MIN. fAINT. DIZZY 01 SHOIJ Of IlIAJH.
1ft FITNEss: 11007353867

ATlNffiC: + ~989/31 77 510
.--~
PlIIIS StAIrI'
INIIR IIVIL 10-12)
DIAGNOSTICS STATE 5 - CVA ENABLEIDISABLE (LC9500HR Integrated PCB Only)

Within this state, CVA support can be turned ON or OFF.
The UP and DOWN arrow keys toggle between CVA ENABLED and CVA DISABLED.
The ENTER key LED will indicated when the value is at the default setting of CVA DISABLED.
This value is stored in EEROM and is kept when the LifeCycie is not in use.

11
DIAGNOSTICS
OlEVE
o HEART RATE
o TIME
rlR
"
OMPHorKPH
o RPM
o TOTAL CAL
o CAl/HOUR
nllRRTlnN
.uu
IIUII
0
0
50
MILES or KM
WATTS
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
CAUnON: CONSUIJ A P!'f/SIClAN IEfOIf USING
THS ~ SlOP EXEIClSlNG f YOU FR
_ , fANT, cczzy 01 SHOIlT Of 1IEAJt1.
1ft FITNESS: 11007353867

ATIANTlC:.4989/3177 51.0
QUICK JrAIIT:
..-.,.....
_UAIIT
_1IVIL~12)
DIAGNOSTICS STATE 6 - MAXIMUM PROGRAM DURATION

Within this state, the MAXIMUM PROGRAM DURATION is displayed and can be adjusted from a range of 10-99
minutes.
The 'DOWN ARROW' will decrease the value by 1 minute. Key will Auto-Repeat if held.
The 'UP ARROW' will increase the value by 1 minute. Key will Auto-Repeat if held.
The ENTER key LED indicates when the value is at the default of 60 minutes. This value is stored in EEROM and is
kept when the unit is not in use.
To RESET the configuration items in the EEPROM to their default settings, hold the DISPLAY LOCK key down while
pressing the ENTER key.

12
DIAGNOSTICS
o MPH or
o LEVa
OTlME
RATE
ORP
TELEr1ETR~
o
o
o
o
0000
OOOQ~~OO~OOOO
00 ~O()l() ~ 0
()I()
0 0 0
OOO~QO~O O~OOOO
oooooC5"'OQ~OOOOO
OOOOOO~OOOOOOO
000000000000000
CAIIIIONI CDNSU1J A PHVSIClAN IlUOIE USING

THIS EGlIWMENT. STOP EXBOSING F YOU Fm
fMoIT. 0lZZY 01 SHOIT Of IIIIEAni.
.-.,..,...
1ft FllNfSS: 11007353167
. . . . 1IAIlT
INna UVIL (0-12)
ATlANTIC: 4989 /31 77 51 0
n~
U II
DIAGNOSTICS STATE 7 - TELEMETRY ENABLEIDISABLE

Within this state, the TELEMETRY can be tumed ON or OFF. If a telemetry heart rate is detected, it will be
displayed when telemetry is set to ON. The Heart Rate LED will also be flashed every time a telemetry pulse is
received.
By default, the LifeCycles will have TELEMETRY ON.
The 'DOWN ARROW' will tum off the telemetry.
The 'UP ARROW' will tum on the telemetry and display a heart shape in the program profile window.
The ENTER key LED indicates when the value is at the default setting of TELEMETRY ON. This value is stored in
EEROM and is kept when the unit is not in use.
13
DIAGNOSTICS
OTlME
o LEVEl
o HEART RATE
ENG IL ISH
o TOTAl. CAL o_~~\

o CAl./HOUR o WATTS
OMPHorKPH
o RPM
ITS
N
U I I I I
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
~ CONSLU A P'IMIClAN IEfOIf USING

TItS ~ S1OI' EllHOSING If 'IOU fEl
QUICK STAIn'I
MI-l. fANT. cazy 01 SHOIT CIf NfAlH.
.-t.-.uNlt
1ft Fm-Ess: 11007353167

ATIffiC: 989/3177510
. . . . IIVa 10-12)
_ITAIIT
DIAGNOSTICS STATE 8 - ENGLlSHlMETRIC UNITS

Within this state, ENGLISH or METRIC units can be selected.
The 'DOWN ARROW' will select METRIC units.
The 'UP ARROW' will select ENGLISH units.

The ENTER key LED indicates when the value is at the default setting of ENGLISH UNITS.
This value is stored in EEROM and is kept when the unit is not in use.
Press the 'CLEARIPAUSE' key to return to DIAGNOSTICS STATE 7.

14
DIAGNOSTICS
OTlME
o lEVEl
o HEAlTRATE
UPRIGHT
CAUIlClN: CONSUlJ A ~ IlfKlIf USING

TItS EClI.-.n: SlOP exEICISING F VOU Fm
MIN, fMoIT. DIZZY 01 SItOIT Of IIfADi.

1-100-735-3867
A"MNlIC:+~989/3177510
o TOTAl CAL o_~\

OCAl/HOUR o WAITS
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
1ft FITNEss:
o MPH or
o RPM
.-..-AUNG
. . . STAIn'
. . . . . IIVIL fO-121
DIAGNOSTICS STATE 9 - MODEL SELECTION

Within this state, configuration as an upright or a recumbent LifeCyclecan be selected.
The 'DOWN ARROW' will configure as a Recumbent.
The 'UP ARROW' will configure as a Upright.
The ENTER key LED indicates when the value is at the default setting of UPRIGHT.

15
---------------_
..
_ . _ - - - - - - - - - - - - - - - - ~
DIAGNOSTICS
o TIME
TT
IIA
W I I
o MPH o<KPH
o RPM
o LEVEl
o HEART RATE
PROGRArJ
o CAl./HOUR 00
nN
OlOTAl'"
lfSKM' \
WATIS
Wit
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
CAUIIONI CONSl.U A ItlYSIOAN IEfOltf USI'>
TItS ~ sror EXaCISING f YOU fB.
QUICK STAIIT:
PAI'<, fAN', cazy 01 SHOIT Cf 1IlEATH.

lJFE FITNESS: 1-100735-3867
AllAN1lC:+~9-119/3177510
DIAGNOSTICS STATE 10 - WATTS PROGRAM ENABLEIDISABLE

Within this state, WATTS can be tumed ON or OFF.
By default, the LifeCycie will have the WATTS PROGRAM ON.
The 'DOWN ARROW' will turn OFF the WATTS PROGRAM.

The 'UP ARROW' will tum ON the WATTS PROGRAM.
The ENTER key LED indicates when the value is at the default setting of WATTS PROGRAM ON.
The value is stored in EEROM and is kept when the bike is not in use.

16
DIAGNOSTICS
o TIME
rlETS
o lfVB.
o HEARTRATI:
OMPHorKPH
o RPM
PROGRArl
oo TOT"
CAl 0 MafS MOM\
CAI/HOUR 0 WATTS
nN
UII
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
~~
A PHYSICIAN IffOIf USNG
ntS ~ STOr EXaCISING If YOU fHl

MIN. MI'lT. DIZZY 01 SlaT Of IIfAJH.
1ft FITNEss: 1-Ul-73.5 3167

ATIANTlC: + ""19 /31 7151 0
.-...wwNO
.-ITMT
..... 1IVa~121
DIAGNOSTICS STATE 11 - METS PROGRAM ENABLEIDISABLE

Within this state, METS PROGRAM can be turned ON or OFF.
By default, the LifeCycle will have the METS PROGRAM ON.
The 'DOWN ARROW will tum OFF the WATTS PROGRAM.
The 'UP ARROW will tum ON the WATTS PROGRAM.
The ENTER key LED indicates when the value is at the default of METS PROGRAM ON.
This value is stored in EEROM and is kept when the bike is not in use.

17
DIAGNOSTICS
o lfVEL
o HEART RATE
0T1ME
5U
o MPH orKPH
o RPM
o TOTAL CAL
OCAl/HOUR
oo WATTS
~s~\
BRTTER~
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
QUICI( STAIIT:
CAUnONo CONSUlJ A PH'/SIClAN IIEfOIIf USING

TItS ~ STOP EXEICISING f YOU FR
Mtol, FANT, lXZZY 01 SHOIT Of UEAni.
.-....-AUNG
lJFE FITNESS: 1100735 3867

ATlN-ITlC: + ~9.119/31 71510
. . . . IIVIL 10-12)
_ITAIrY
DIAGNOSTICS STATE 12 - POWER SUPPLY CONFIGURATION

Within this state, the power supply selection can be made.
The arrow keys will scroll through the selections of '6 VOLT BATTERY', 'EXTERNAL SUPPLY', or '9 VOLT
BATTERY'.
NOTE: LC9500 has a 6 volt battery. LC91 00 has a 9 volt battery.

The ENTER key LED indicates when the value is the default of 6V battery.
18
DIAGNOSTICS
o lIME
o LEVEl.
o HfARTRATE
orKPH
o RPM
o
o lOTALCAl
CAl/HOUR
""" I'M' \
WATTS
/2
HOURS=
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
CAIInONl CONSUJ' A PHYSICIAN IlEfOIf USNG

THIS ~ STOl' EXEICISING f VOU fffl
MI'ol. F""IT. DIZZY 01 SItClIT Of IIfA1H.
1ft fITNESS: 11007353867

ATIAN1lC: .4989/3177 51-0
......
QUCIC JTAIIT:
. .-.
..-ITAIIl'
. . . . . LIIL . .'2)
DIAGNOSTICS STATE 13 - TOTAL HOURS and STATISTICS

Upon entry to this state, TOTAL HOURS are displayed.
STATISTICS can be displayed using the UP and DOWN arrow keys.
The 'UP ARROW' allows scrolling through the available programs and shows the number of times each program has
been selected. The 'DOWN ARROW backs up through the list of available programs and back to the total hours
displayed.
To clear the statistics in the EEPROM, hold the DISPLAY LOCK key down while pressing the ENTER key.
The Programs are:

HOUR
HILL
RANDOM
MANUAL
FAT
CARDO
FIT
WATTS
METS
QUICK
HRTHILL
HRTINT
HRTEXT
SPRTTRN
Pressing the 'CLEAR/PAUSE' key will return to DIAGNOSTICS STATE 12.
Pressing the 'START/ENTER' key will advance to DIAGNOSTICS STATE 14.
19
DIAGNOSTICS
o lfVEl
OTlME
Nil m
I I U I I
TAlCAl OMaES~I<M"\
oOlOCA!/HOUR
0 WATTS
OMPHorKPH
o RPM
OH~TRATE
ERI [
KE~
S_
nN
UII
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
CAIIIlON: CONSUlJ A PtiYSlClAN IEfOIf USING
TItS~. STOP EXEIICISlNG J! YOU fEB.
'AN, FAI'lT, OIZZY 01 SHCXr Of _ .
lft FITNESS: 1-100-735-3867

ATIANTlC: +49-89/3177 510
QUICK STAaT:
.--~
_SlMI'
. . . . 1IYII.1O-12)
DIAGNOSTICS STATE 14- NUMERIC KEYS CONFIGURATION

Within this state, the unit can be configured as to the presence of numeric keys.
The 'DOWN ARROW' will display "NUMERICS OFF".
The 'UP ARROW' will display "NUMERICS ON".

The ENTER key LED indicates when the value is at the default of NUMERIC KEYS ON.
20
DIAGNOSTICS
o lEVEl
o HEART RATE
OllME
28:'-15
c
/35
82
725
o 000
0000000
00000000000000
00000000000000
00000000000000
00000000000000
00000000000000
00000000000000
_ _ CXlN5lU A PWYSICIAN IIEfOIE U5N3

THIS ~ STOl' EllEIlCI5N>. YOU fftl.
INl. ~ DIZZY 01 StIOU Of IIfAlK.
1ft FfTNEss: 1-100-735-3167

A11ANI1C: +49-19/3177 51-0
orKPH
.....- . .
_ _ STAIn
. . . . UVIL~l2)
DIAGNOSTICS STATE 15 PHOTO SHOOT

This state is solely intended to be used for PHOTO SHOOTS.
None of the data items displayed are real.
Press the 'CLEAR/PAUSE' key to return to DIAGNOSTICS STATE 14_
21
DIAGNOSTICS
o lVEl
o HEART RATE
OTlME
OMPHorKP
o RPM
PROGRRfT1S
o TOTAL CAl
OCA1/HOUR
o WATTS
~M~\
OFF
00000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
IV
CAUIIONz CONSl.U A PHYSICIAN IEfOtf USNG

THIS EQUIPMfNI. STOP EXElClSING IF YOU fER
MIN. fAtfl". DIZZY ot SHotT Of 1lAJ11.
1ft Fl1NEss: 11007353167

ATlANTIC: .4989/3177 510
_PIDMINO
_st..,.
. . . . . IIYIL (0-12)
DIAGNOSTICS STATE 15 PROGRAMS ENABLEIDISABLE (LC9500HR Integrated PCB

Only)
Enable or disable HEART RATE HILL, HEART RATE INTERVAL, HEART RATE EXTREME, or REAL WORLD
BIKE.
The DOWN ARROW will display PROGRAMS OFF.
The UP ARROW will display PROGRAMS ON.
The ENTER key LED indicates when the value is set to default of PROGRAMS OFF.
22
DIAGNOSTICS
o TIME
IL
RNG
II
o lEVB.
o HEART RATE
o RPM
o TOTAl. CAL
o CA1/HOUR
or ICPH
0
0
ENGLISH
tlES or KM
WATTS
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
CMIIIllNI CONSlJl' A PtfI'SICIAN 8ffOtf USNG
MS ~ S1Ol' EllfICISlNG If 'IOU ff!l
- . fAI'IT, DIZZY 01 SHOIT Of IIfAJIi.
1ft fITNESS: 1-100-735-3867

AllANTlC: + ~-1l9 /31 77 51 -0
'-....-.uNG
..."AIIT
. . . . . IIVIL (0-12)
DIAGNOSTICS STATE 16 LANGUAGE SELECTION (LC9500HR Integrated PCB Only)

Within this state, the LANGUAGE can be changed to nay one of 7 languages, including English, German, French,
Italian, Dutch, Spanish or Portuguese.
The UP ARROW will display the next language in the list.
The DOWN ARROW will display the previous language in the list.
The ENTER key LED indicates when the language is set to the default of ENGLISH.
23
DIAGNOSTICS
o LEVEl
o HEARTRAff
OTlME
or
o RPM
KPH
o TOTAL CAL
OCAl/HOUR
O~"S~~\
o
WATTS
EEPROf'l TEST
00000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
000000000000000
IV
CONSW A PHI'SIClAN 8ffOIf USNG
1HS EQUPMfNl. STOP ~ f YOU fEl

MIN. fANT, DIZZY 01 SHOll Of _ .
lIfE ffTNESS: 11007353867

AT1.N'oIllC: ....9-89/3177 510
_PIIlAUNG
. . . . Il'AIrl'
_1IYIl~'2)
DIAGNOSTICS STATE 17 EEPROM TEST (LC9500HR Integrated PCB Only)

Within this stae, EEPROM can be tested.
This diagnostic state tests the Display Console EEPROM by reading, writing, and replacing all used locations in the
Display Console EEPROM. The EEPROM location being tested will appear in the display message center. Pressing
the DOWN ARROW will initiate the EEPROM test. If the test completes successfully, the message EEPROM GOOD
will appear. If the test fails, the message EEPROM BAD AT XX will display with the bad EEPROM location.
24
DIAGNOSTICS
o LEVEl
o HEART RATE
o
o
orKPH
/35
o TOTAL CAL
o CAI/HOlll
82
0
0
S or ICM
WATIS
725
.....,00000000000000
000000000000000
000000000000000
000000000000000
10 00000000000000
10 00000000000000
Ir. 00000000000000
_
CXlNSUlJ A ~ IffOtE USING
1Hl5 ~ STOP ElI8lCISING I' YOU fftl
MIN. FAt-n DIZZY 01 SHOll Of IIIfAItt.
1ft fiTNEss: 1-100-735-3167

AlIANllC: +49-19/317151-0
...... - . .
_ _ STAIn'
._UVIl~I2)
DIAGNOSTICS STATE 18 PHOTO SHOOT (LC9500HR Integrated PCB Only)

This state is solely intended to be used for PHOTO SHOOTS.
None of the data items displayed are real.
25
NOTES:
26
SECTION III
How To...
SERVICE AND REPAIR GUIDES
How To...REMOVE AND REPLACE THE ALTERNATOR
Tools Required: 3/4, 5/16, 1/2, and 1/4 inch wrenches.
1.
Remove the HOUSING. Refer to "How To..." in this section.
2.
Remove the two POSITIVE RED WIRES from their

POSTS on the ALTERNATOR. Using a 1/4 inch
wrench, remove the two nuts securing the BLACK
FIELD WIRE and the YELLOW WIRE. Then with a 5/16
inch wrench, remove the REGULATOR TERMINAL
NUT and the GROUND TERMINAL NUT.
3.
With a 1/2 inch wrench, loosen and remove the

ALTERNATOR ADJUSTMENT BOLT and two
WASHERS.
4.
With two 3/4 inch wrenches, loosen the ALTERNATOR

PIVOT BOLT and LOCKNUT. DO NOT remove the
ALTERNATOR until STEP 7.
Torque
/18-20 Ft Lbs
-..
Torque
30-35 Ft Lbs
5.
Push the ALTERNATOR forward to relieve the belt

tension, then loop the BELT around the small
FLYWHEEL SHAFT. Once the BELT is free, temporarily set it on top of the PULLEY to keep it out of the way.
6.
Remove the PIVOT BOLT and its three WASHERS from the ALTERNATOR.
7.
Remove the ALTERNATOR and install the new ALTERNATOR in place.
8.
Reverse this procedure for reassembly using specified torques, however note the following:
NOTE: THE AL TERNA TOR BEL T MUST BE PROPERL Y POSITIONED ON THE LARGE PULLEY AND
AL TERNA TOR FL YWHEEL. MISALIGNMENT WILL RUIN THE BEL T AND PULLEY.
NOTE: USING A BEL T TENSION GAUGE, MEASURE THE BEL T TENSION, IF THE BEL T TENSION
MEASURES LESS THAN 60-70 LBS.. MAKE ADJUSTMENTS USING
THE ALTERNATOR ADJUSTMENT BOLT
Detail
Belt
GncI
Field ExciItdOlf\~
Large Pulley
Ahernator Ay Wheel
How To...REMOVE AND REPLACE THE ALTERNATOR BELT

Tools Required: Two 3/4 inch wrenches, 1/2 inch wrench, long-nose pliers, two Standard screwdrivers, E-ring tool,
center punch, light hammer, belt-tension gauge.
1.
Remove the HOUSING. Refer to "How To..."

in this section.
2.
Remove the DRIVE BELT. Refer to "How to..."

in this section.
3.
Using a 1/2 inch wrench, loosen the

ALTERNATOR ADJUSTMENT BOLT.
4.
Using two 3/4 inch wrenches, loosen the

ALTERNATOR PIVOT BOLT and LOCKNUT.
5.
Push the ALTERNATOR forward to relieve the

belt tension, then loop the BELT around the
small FLYWHEEL SHAFT. Once the BELT is
free, temporarily set it on top of the PULLEY
to keep it out of the way.
6.
Remove the three FLAT INNER E-RINGS and

the BENT OUTER E-RING. Use either two
screwdrivers, long-nose pliers, or an E-Ring
tool.
CAUTION! THE E-RINGS ARE UNDER LOAD.

PLEASE REMOVE THEM SLOWL Y AND
CAREFULLY.
7.
From the BELT side, use a center punch and a small hammer to tap out the SHAFT from the PULLEY
BRACKET.
8.
Pull the PULLEY forward and out of the bike frame. Remove the WORN BELT and replace.
9.
Reverse this procedure for reassembly using the specified torque, however, note the following:
NOTE: THE AL TERNA TOR BEL T MUST BE PROPERL Y POSITIONED ON THE LARGE PULLEY AND
AL TERNA TOR FL YWHEEL. MISALIGNMENT WILL RUIN THE BEL T AND PULLEY.
NOTE: USING A BEL T TENSION GAUGE. MEASURE THE BEL T TENSION. IF THE BEL T TENSION
MEASURES LESS THAN 60-70 LBS.. MAKE ADJUSTMENTS USING
THEALTERNATORADJUSTMENTBOL~
How To...REMOVE AND REPLACE THE DRIVE BELT
Tools Required: Two Standard screwdrivers, long-nose pliers, or E-ring tool
1.
Remove the Housing. Refer to "How To...." in this section.
2.
Remove the Altemator Belt. Refer to "How To ...." in this section.
3.
Loosen the hex bolt on the bracket assembly and slacken the belt.
4.
Remove the three FLAT INNER E-RINGS and the BENT OUTER E-RING. Use either two screwdrivers, longnose pliers, or an E-Ring tool.
CAUTION! THE E-RINGS ARE UNDER LOAD. PLEASE REMOVE THEM SLOWL Y AND CAREFULL Y.
5.
From the BELT side, use a center punch and a small hammer to tap out the SHAFT from the PULLEY
BRACKET.
6.
Pull the PULLEY forward and out of the bike frame and remove the BELT.
7.
Reassembly is the reverse of removal.
Remove
E-Rings
-.
Loosen
Hardware
How To...REMOVE AND REPLACE THE CRANK ARM AND BEARINGS

Tools Required: Special crank arm wrench required (available from Life Fitness), torque wrench 30 FT. LBS. with
32mm open end, punch, Standard screwdriver, hex key set, and clean rag
WARNING! IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTL Y. THE
EXERCISE BIKE MA Y BE DAMAGED. VOIDING YOUR WARRANTY. TO INSURE PROPER INSTALLA TlON.
SERVICE BY A LIFE FITNESS AUTHORIZED REPRESENTATIVE IS STRONGLY RECOMMENDED.
1.
Remove the exercise bike PEDALS and HOUSING.
2.
Remove the DRIVE BELT.
3.
With a Standard screwdriver, remove the three SPROCKET DUST

COVER SCREWS (if equipped). Guide the SPROCKET DUST
COVER off of the CRANK ARM.
4.
Using a 5/32 inch hex wrench, remove the two BEARING CLAMP
BOLTS, two LOCKWASHERS and four BEARING CLAMPS from the
bike frame. Discard the two bearing clamp bolts, two split washers,
and four bearing clamps. DO NOT reused.
5.
Torque
50-60 In Lb.
Bend the outward tab of the TAB LOCK WASHER to allow rotation of the REVERSE THREADED lOCK NUT.
Using the 32mm crank arm wrench, loosen and remove the REVERSE THREAD lOCK NUT. Remember that
this nut is reverse threaded.
NOTE: NUTS ON THE LEFT SIDE ARE REVERSE THREADED. CLOCKWISE TO LOOSEN.
COUNTERCLOCKWISE TO TIGHTEN.
6.
Remove the TAB LOCK WASHER off the inside CRANK NUT on the left side of the bike. Discard the TAB
LOCK WASHER. DO NOT REUSE THE TAB WASHER.
7.
Using a 32mm crank arm wrench, loosen and remove the left side REVERSE THREADED CRANK
BEARING/NUT ASSEMBLY and slide it over the CRANK ARM.
8.
Remove the CRANK ARM from the CRANK TUBE by tilting it from its
vertical position to a horizontal position. Guide the crank arm through the
crank tube until it has been completely removed from the right side of the
bike.
9.
With the 32mm crank arm wrench, loosen and remove the right CRANK
BEARING/NUT ASSEMBLY from the CRANK ARM.
How To...REMOVE AND REPLACE THE CRANK ARM AND BEARINGS (Cont)
10. Slide the right CRANK BEARING NUT ASSEMBLY over the CRANK ARM. Using the 32mm crank arm wrench,
install the BEARING CRANK NUT ASSEMBLY until it seats against the SPROCKET. Tighten to 20-30 FT. LBS.
seating torque.
11. Using a clean rag, wipe all accumulated dirt and residue from the CRANK TUBE.
12. Guide the CRANK ARM through the CRANK TUBE by tilting it from a horizontal position to a vertical position
until it has been completely inserted from the right side of the bike to the left side.
13. Slide the left side REVERSE THREADED CRANK BEARING/NUT ASSEMBLY over the CRANK ARM and align
into position. Begin to thread the CRANK BEARINGINUT ASSEMBLY and follow this three step procedure
using a torque wrench:
Tighten to 9-12 FT. LBS. seating torque

Back of the BEARING CRANK NUT to loosened state
Retorque to 4 FT. LBS. 10%
14. Slide the new TAB LOCK WASHER over the CRANK ARM with the bent tab facing toward the bike FRAME.
Slide the key of the TAB LOCK WASHER through the notch and into position against the CRANK
BEARINGINUT ASSEMBLY. Align the flat of the bent TAB against the flat of the NUT.
15. Slide the REVERSE THREADED LOCK NUT over the CRANK ARM, thread it into position and with the 32mm
crank arm wrench, tighten the REVERSE THREADED LOCK NUT to 4 FT. LBS. 10% against the TAB LOCK
WASHER. Remember, this NUT is REVERSE THREADED. Bend the straight tab of the TAB LOCK WASHER
so the flat of the TAB is against the flat of the LOCK NUT, then bend the inner tab of the TAB LOCK WASHER
until it is flush against the flat of the inner CRANK BEARING NUT.
16. Using a 5/32 inch hex key wrench, loosely install the two new
SPLIT LOCKWASHERS, two new BEARING CLAMP BOLTS
and the four new BEARING CLAMPS against the bike frame to
secure the outer races of the CRANK BEARINGINUT
ASSEMBLIES in place. Tighten the two new BEARING CLAMP
BOLTS to 50-60 In. Lbs. seating torque.
NOTE: THE BEARING CLAMP BOL TS ARE TREA TED WITH A

SPECIAL EPOXY AND CAN BE USED ONL YONCE.
17. Re-install the DRIVE BELT, the SHROUD and replace the
PEDALS from the exercise bike.
Torque
501 In Lbs
How To...REMOVE AND REPLACE THE SEAT ASSEMBLY
Tools Required: 1/2 inch wrench, Standard screwdriver, 5/32 inch Hex key wrench
1.
Using a ~ inch wrench, remove the four mounting bolts that secure the seat to the frame.
2.
Reassemble in the reverse order aligning the seat plates with the seat.
seat~
I
I
"I
I"
.'~ :"\ \
' ..
.
..
II,
I,
SpacerlWasher
Hardware i
Torque
8-12 Ft Lbs
Model LC9500HR Shown
How To...REMOVE AND REPLACE THE MAIN WIRE HARNESS

Tools Required: 1/4,5/16, and 3/8 inch wrenches, side cutters, standard screwdriver
1.
Remove the HOUSING. Refer to See How To... .in this section.
2.
With side cutters, cut off the CABLE TIES holding the WIRE
HARNESS to the bike frame.
3.
Remove the two POSITIVE RED WIRES from their POSTS on

the ALTERNATOR. Using a 1/4 inch wrench, remove the two
NUTS securing the BLACK FIELD WIRE and the YELLOW
WIRE. Then with a 5/16 inch wrench, remove the
REGULATOR TERMINAL NUT and the GROUND TERMINAL
NUT.
Output
ACTa
Gnd
Field Excitati
4.
Disconnect the BLACK (neg) wire from the (-) post on the BATTERY then, the RED (pos) wire from the (+)
post.
5.
Disconnect the 11-PIN CONNECTOR at P1, 5-PIN CONNECTOR at P3 and 12-PIN CONNECTOR at P2 on
the ALTERNATOR CONTROL BOARD.
6.
Remove the WIRE HARNESS from the FRAME.
7.
Position the new WIRE HARNESS and replace any cable ties that were cut during removal.
8.
Reconnect the five TERMINAL CONNECTIONS to their proper locations on the ALTERNATOR, the BATTERY
TERMINALS to their respective POSTS on the BATTERY, and the three WIRE CONNECTORS to P1, P2 and
P3 on the ALTERNATOR CONTROL BOARD (Torque alternator hardware 20-25 in. Ibs).
9.
Guide the new WIRE HARNESS up the front of the bike frame. It will be routed on the side of the
HANDLEBAR ASSEMBLY.
How To...REMOVE AND REPLACE THE BATTERY - Model LC9500

Tools Required: Phillips screwdriver
1.
Tilt the bike, resting it on its side to allow access to the underside.
2.
Use a straight-blade screwdriver, remove the four MOUNTING SCREWS from the BATIERY ASSEMBLY.
3.
Carefully remove the BATIERY ASSEMBLY from the bike.

Disconnect the BLACK (neg) wire from the (-) post on the
BATIERY followed by the RED (pes) wire from the (+) post.
4.
Use a straight-blade screwdriver, remove the two SCREWS

securing the BATIERY to the bracket. Remove the old
BATIERY and discard.
5.
Position the new BATIERY in place of the old one, and secure
with the two SCREWS.
6.
Reconnect the BLACK (neg) wire to the (-) post on the

BATIERY, and the RED (pes) wire to the (+) post. Gently tuck
the BATIERY WIRES back into the HOUSING.
7.
Insert the new BATIERY ASSEMBLY into the HOUSING and

secure with four MOUNTING SCREWS.
8.
Lift the bike to its upright position, and operate.
Torque
5-7 ft. Lbs.
- - - - - - - -
--~-
How To...REMOVE AND REPLACE THE BATTERY - Model LC91 00

1.
Locate and remove the SCREW from the

BATTERY DOOR located on the rear of
the CONSOLE.
2.
Disconnect the 9 VOLT ALKALINE

BATTERY from the WIRE HARNESS and
replace with a new 9 VOLT ALKALINE
BATTERY.
3.
Carefully insert 9 VOLT ALKALINE

BATTERY and WIRE HARNESS into the
back of the display console.
4.
Reinstall the BATTERY DOOR and

secure with SCREW.
Console
9 Volt Alkaline Battery
Screw
Wire Hamess
Battery Door
10
How To...REMOVE AND REPLACE THE DISPLAY CONSOLE

1.
Using a Phillips screwdriver, remove the four DISPLAY SCREWS from the BACK PLATE of the HANDLEBAR
ASSEMBLY.
2.
Disconnect the 10-PIN, 4-PIN, 3 PIN CONNECTORS from the back of the DISPLAY CONSOLE, taking note of
their positions. Remove the DISPLAY CONSOLE.
3.
Set the back of the DISPLAY CONSOLE on the HANDLEBAR DISPLAY PAD. Using a Phillips screwdriver,
attach the new DISPLAY CONSOLE using the four DISPLAY SCREWS.
NOTE: DO NOT OVER TIGHTEN THE SCREWS. THE RUBBER PAD SHOULD COMPRESS ONL Y SLiGHTL Y.
THE DISPLA Y CONSOLE ASSEMBL Y SHOULD NOT APPEAR MOUNTED UNEVENL Y WITH RESPECT TO
THE HANDLE BAR.
4.
Re-assembly is the reverse of removal.
Model LC9500HR Shown
11
How To...REMOVE AND REPLACE THE ALTERNATOR CONTROL BOARD
Tools Required: Standard screwdriver
1.
Remove the HOUSING. Refer to See How To...in this section.
2.
Note the WIRE HARNESS position then, disconnect the WIRE HARNESS from locations P1 and P2 from the
ALTERNATOR CONTROL BOARD.
3.
Using a straight-blade screwdriver, remove the four SCREWS from the ALTERNATOR CONTROL BOARD.
4.
Remove the ALTERNATOR CONTROL BOARD from the ALTERNATOR CONTROL BRACKET, and replace
with a new ALTERNATOR CONTROL BOARD.
5.
Reverse this procedure for reassembly.
Torque
12-15 in. Lbs.
........
12
'
How To...REMOVE AND REPLACE THE FOOT STRAP
Tools Required: None

NOTE: THE STRAP HAS BEEN INITIALED "L" FOR LEFT AND "R" FOR RIGHT
TO SHOW PEDAL LOCA TlON.
1.
Grasp the outside of the worn STRAP and pull AWAY and DOWN from the
knob on the PEDAL.
2.
Grasp the inside of the worn STRAP and pull AWAY and DOWN from the knob
on the PEDAL.
3.
Insert the outside of the new STRAP with the slit on the outside knob of the
PEDAL. Pull the STRAP UP until it locks in place.
4.
Insert the inside of the new STRAP with the slit on the inside knob of the
PEDAL. Pull the STRAP UP until it locks in place.
13
How To...REMOVE AND REPLACE THE FRONT WHEEL

1.
Using a Phillips screwdriver, remove the two screws and washers from the wheel.
2.
Guide the new wheel onto the axle and secure with the two Phillips screws and washers.
Screw
Torque
20-25 in. Ibs.
Wheel
Washer
14
as
How To...REMOVE AND REPLACE THE HANDLEBAR ASSEMBLY
Tools Required: 1/2 inch and Phillips screwdriver
1.
Remove the DISPLAY CONSOLE or use the illustration below (5)(8). Refer to See How To...in this section.
2.
Remove the NECK HOUSING (LC9500 only) under HANDLEBAR ASSEMBLY or use the illustration below
(1 )(3)(4)(6). "Refer to See How To...." In this section.
3.
Using a 1/2 inch wrench, remove the three HANDLEBAR BOLTS (2) then, lift and remove the HANDLEBAR
ASSEMBLY from the bike frame.
4.
Before routing both wire harnesses, replace the HANDLEBAR ASSEMBLY.
LC9500HR
5.
With the new HANDLEBAR ASSEMBLY (7) in place, route the DISPLAY WIRE HARNESS on the side of the
tube. Continue feeding the DISPLAY WIRE HARNESS until the CONNECTOR extends through the rectangular
hole at the top end of the HANDLEBAR ASSEMBLY.
NOTE: BOTH THE HANDLEBAR ASSEMBL Y AND THE HANDLEBAR POST ARE KEYED TO EASE THE
ALIGNMENT AND POSITIONING.
15
J'-----
.....o...-
How To...REMOVE AND REPLACE THE HANDLEBAR ASSEMBLY (Cont')

Tools Required: 1/2 inch and Phillips screwdriver
6.
Install the three HANDLEBAR BOLTS (2), using a 1/2 inch wrench, and tighten to a torque of 15 to 20 FT. LBS.
7.
Reattach the 10-PIN, 4-PIN, and 3-PIN CONNECTORS located in the back of the DISPLAY CONSOLE.
8.
With a Phillips screwdriver, secure the four screws to secure the DISPLAY CONSOLE to the HANDLEBAR
ASSEMBLY.
9.
Reinstall the neck shroud(1 )(6).
NOTE: DO NOT OVER TIGHTEN THESE SCREWS. THE RUBBER PAD SHOULD COMPRESS ONL Y
SLiGHTL Y. THE DISPLA Y CONSOLE ASSEMBL Y SHOULD NOT APPEAR MOUNTED
UNEVENL Y WITH RESPECT TO THE HANDLEBAR.
16
How To...REMOVE AND REPLACE THE DIGITAL HEART RATE SENSORS
Tools Required: Phillips screwdriver, standard screwdriver, 5/64" hex key wrench
NOTE: The kit you have received will come equipped with either 5/64" hex key button head screws or
Phillips head pan screws. Either can be used for sensor replacement procedures on all models of Life
Fitness exercise equipment equipped with Lifepulse digital heart rate sensors. The treadmill handlebar
shown in the photographs are for demonstration purposes only. Replacement procedures as listed will
remain the same for all applications. ALWA YS REPLACE BOTH SETS OF SENSORS PROVIDED IN THE KIT.
Removing the existing Lifepulse digital heart rate sensors:

1.
Using a standard flat screwdriver, pry off the stainless steel sensor
furthest away from you as if you were the user gripping the Lifepulse heart
rate monitoring sensors (if screw access holes are already provided in the
sensor you wish to replace, simply remove the two screws and continue
to Step 2). This will be the sensor on which your fingertips rest during use.
This sensor will be referred to as the "ground sensor" (black or green
wire) hereafter in these instructions. The sensor closest to the user, on
which the palm rests, will be referred to as the "signal output sensor"
(red or white wire).
2.
Pull the ground sensor gently away from the molded plastic
housing, to which it was attached, to reveal a wire harness (black
or green wire) with a Faston connector attached to the back of the
sensor. Unplug the Faston connector from the ground sensor.
3.
Loosen and remove the two screws securing the two sensor
molded plastic housings to each other on the assembly. Lift the
molded plastic housings away from each other and unplug the
Faston connector attached to the back of the signal output
sensor (red or white wire).
-- -...... ..
17
How To...REMOVE AND REPLACE THE DIGITAL HEART RATE SENSORS
Installing the new Lifepulse digital heart rate sensors:

Kit Number
Product
GK2G-OOOO2-0001
(small radius)
Life Fitness 9100HR and 9500HR Treadmills

Life Fitness 9500HR Cross-Trainer Total Body
Lifecycle 6500HR Exercise Bike
Lifecycle 8500 Exercise Bike
GK2G-OOOO2-0002
( large radius)
Life Fitness 9500HR Stairclimber

Lifecycle 9500HR Exercise Bike
Lifecycle 9500HR Recumbent Exercise Bike
Lifecycle 9500HRT Exercise Bike
3.
Plug the Faston connector (red or white wire) to the back of the new, pre-assembled signal output sensor
assembly (this will be the assembly without the screw access holes in the sensor) and locate it into position. This
sensor will be the sensor on which the palm rests during use.
4.
Plug the Faston connector (black or green wire) to the back of the new, pre-assembled ground sensor
assembly (this will be the assembly with the screw access holes in the sensor) and locate it into position. This is
the sensor on which the fingertips rest during use.
5.
Install the two screws through the access holes in the ground sensor and torque to 5 - 7 in Ibs .
18
How To...REMOVE AND REPLACE THE DIGITAL HEART RATE PC BOARD Equipped on Model LC9500HR
Tools Required: Phillips screwdriver, pliers
1.
Remove the four SCREWS securing the DISPLAY CONSOLE to the DISPLAY CONSOLE BRACKET.
2.
Unplug the 10-PIN, 4-PIN, and 3-PIN CONNECTOR from the back of the DISPLAY CONSOLE.
3.
Remove the SCREWS securing the back of the DISPLAY CONSOLE to the OVERLAY FACE-PLATE. Set the
OVERLAY face down on a non-abrasive, flat surface.
4.
Ground yourself to the machine by attaching one end of a DISPOSABLE ANTI-STATIC GROUNDING STRAP
to your wrist and the other to a suitable grounding point on the exercise bike (e.g.: the metal part of the pedal
crank shaft).
Display Console model

shown for reference only.
5.
Use the pliers to squeeze the tips of the five SPACERS, one at a time, to allow removal of the HEART RATE
PC BOARD. Before lifting the HEART RATE PC BOARD from position, be aware that an S-PIN
CONNECTOR is also securing the back of the board in place.
6.
Replace any damaged SPACERS with those included in the kit.
7.
Reverse Steps 1 through 5 to replace all parts in their proper positions.
19
--_.
._-----------
How To..REMOVE AND REPLACE HOUSING

1.
With a phillips screwdriver, remove the two exterior screws on the user right hand side handlebar neck shroud
(LC9500HR only). Once removed the user left handlebar neck shroud can removed. Loosen and remove the
inner neck shroud screw and remove the user right side neck shroud.
2.
To remove the LEFT PEDAL, small hole-side of HOUSING, place a 5/8 inch open-end wrench on the PEDAL
BOLT and tum the wrench clockwise. To remove the RIGHT PEDAL, sprocket side, place a 5/8 inch open-end
wrench on the PEDAL BOLT and tum the wrench counterclockwise.
Torque
6-10 in. Ibs.
(Typical)
.......
.......
.......
LC9500HR
.......
..
..-
{l))
~r
Torque
6-12 ft. Ibs.
3.
With a phillips screwdriver, remove the screw on the user right side seat post shroud. Once removed,
separate the two neck shrouds.
4.
With a Phillips screwdriver, remove the remaing 9 screws on the user right hand shroud. Swing the
SPROCKET side (right) CRANK ARM up to the 2 o'clock position and guide the HOUSING up and over the
CRANK ARM.
5.
Once the user right shroud is removed, remove the 3 inner screws holding on the left shroud. Swing the smallhole side (left) CRANK ARM down to the 4 o'clock position and guide the worn HOUSING out and over the
CRANK ARM.
6.
Reverse this procedure for reassembly.
20
How To...REMOVE AND REPLACE THE PEDALS
Tools Required: 5/8 inch open end wrench
1. To remove the LEFT PEDAL, place a 5/8 inch open end wrench on the PEDAL BOLT and tum the wrench
clockwise.
2.
To remove the RIGHT PEDAL, place a 5/8 inch open end wrench on the PEDAL BOLT and tum the wrench
counterclockwise.
Torque
6-12 ft. Lb
Torque
6-12 ft. Lb.
---------- --:----- jL)J

Remove
3.
Install the new PEDALS onto the CRANK ARMS. To tighten the PEDALS, place a 5/8 inch open end wrench on
the PEDAL BOLT. Move the wrench counterclockwise for the LEFT PEDAL and clockwise for the RIGHT
PEDAL.
21
How To...REMOVE AND REPLACE THE SEAT PLUNGER

Tools Required: Intemal Snap Ring Pliers
1.
Pull the seat pin back and depress the stopper peg on the SEAT POST ROD and guide the seat post from the
bike frame.
2.
Insert the tip of the internal retaining pliers into the SEAT PIN RETAINING RING. Guide the SEAT PIN
RETAINING RING out from the SEAT PIN ASSEMBLY.
3.
Pull the SEAT PIN PIN ASSEMBLY away from the bike frame.
4.
Insert the new SEAT PIN ASSEMBLY into the bike frame. Secure the SEAT PIN ASSEMBLY by installing the
PIN RETAINER RING with the internal retaining ring pliers.
5.
Pull the SEAT PIN back and reinstall the SEAT POST into the bike frame.
NOTE: MAKE SURE THE SEA T IS PROPERL Y SECURE BEFORE RIDING.
", " ,
"I' ,,
22
How To...REMOVE AND REPLACE THE STABILIZER BAR
Tools Required: 1/2 inch wrench, short length of 2x4 board or a small box of same size to support bike
1.
Raise the rear of the bike and support it with a piece of 2x4 board under the rear of the bike and in front of the
STABILIZER BAR.
2.
With the 1/2 wrench, remove the two STABILIZER BOLTS from the bottom of the STABILIZER BAR. Remove
the STABILIZER BAR from the bike frame.
3.
Install the new STABILIZER BAR and tighten the bolts to a torque of 25 to 30 in. Ibs. The stabilizer bar must be
flush against the rear frame of the bike.
4.
After placing the bike in the intended location for use, check the stability of the Lifecycle exercise bike. If the
bike is not level, then tum the two LEVELERS as necessary to eliminate all rocking motion.
Slabilizer Bolt
25-30 in Ibs
Leveler/
\
I
\
Stabilizer Bar
23
How To...REMOVE AND REPLACE THE TELEMETRY RECEIVER

Tools Required: flat head screwdriver, Phillips screwdriver
1.
Remove the DISPLAY CONSOLE. Refer to SEE HOW TO.. .in this section.
2.
Remove the neck shroud under HOUSING. Refer to SEE HOW TO...in this section.
3.
Remove the decal located on the front of the telemetry housing with a flat head screwdriver.
4.
Using your Phillips head screwdriver loosen the two screws and remove the cover.
5.
Pull the receiver out of the jack and replace with a new RECEIVER.
6.
Reassemble in the reverse order.
3 Pin Connector
Foam Cover
Receiver
(Red dot m u s t - - - - - - face user)
Receiver Connector
Cover
Cover Screws
24
NOTES:
25
SECTION IV
ELECTRONIC OVERVIEW
AND
WIRING BLOCK DIAGRAM

ELECTRONICS OVERVIEW - DISPLAY CONSOLE BOARD - Model LC91 00
Functional Description
Connectors and Pin

Descriptions
Connector
P1 is a 17 pin, ribbon connector
that connects to the Overlay
Board
P2 is a 10 pin connects to the

Alternator Control Board
Display EPROM
Location
.0
'"
P7 is a 3 pin connector that

connects the Polar receiver to
the Console
CO
t")
a-
ll)
f-'
~
3
Connector P5
The Display Console Board is designed

to work in conjunction with the
Alternator Control Board. It reads the
keypad input for changes or updates by
the user, and refreshes the status
LEOs, data display, and profile display
matrix.
Pin
Connector P7
Connector P2
Connector Pl
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Ground
Strobe
Strobe
Return
Strobe
Return
Strobe
Return
Strobe
Return
Ground
Start
Strobe
Return
Strobe
Return
Ground
1
2
3
4
5
6
7
8
9
10
VSYS - POWER CONTROL l7-8VDC)

RPM (0-7.5 VDC)
GROUND
LOAD
VBAT - (6 VDC)
ALTREGLOi7-8 VDC)
FLDCMD
START
VBAT - l6VDC)
VBAT - l6VDC)
1
2
3
+VCC (5VDC)
POLAR SIGNAL
GROUND

ELECTRONICS OVERVIEW - DISPLAY CONSOLE BOARD (Model LC9500 Integrated PCB)
P9 and PlO
The Display Console Board is designed to

work in conjunction with the Alternator Control
Board. It reads the keypad input for changes
or updates by the user, and refreshes the
status LEOs, data display, and profile display
matrix.
/\
><
oc::
P6
Connector P2
connectors andP'In Descnpt,ons

Connector
Location

Board

.0
"
CO
('I)
a-
LO
Connector Pl
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Ground
Strobe
Strobe
Return
Strobe
Return
Strobe
Return
Strobe
Return
Ground
Start
Strobe
Return
Strobe
Return
Ground
1
2
3
4
5
6
7
8
9
10
VSYS - POWER CONTROL (7-8VDC)

RPM (0-7.5 VDC)
GROUND
LOAD
VBAT - (6 VDC)
ALTREGLO (7-8 VDC)
FLDCMD
START
VBAT - (6VDC)
VBAT - (6VDC)

ELECTRONICS OVERVIEW - DISPLAY CONSOLE BOARD (Model LC9500 Integrated PCB)
Connector
LifePulse hard-wired to PCB
P9 and P10 are 8 pin connectors

that connect to the CSAFE and
Cardio Theater interface
Location
(2) @ ill
CD @ !ill
1
Pin
1
2
3
4
1
2
3
4
5
6
7
8
connects the polar receiver to
the console
l'
---L
2
3
2
3
Right +
Right Left Left +
N/U - not used

N/U - not used
Receive Data
Transmit Data
+8Vdc
CTS
Ground
N/U - not used
+VCC (5VDC)
POLAR SIGNAL
GROUND
Lifecycle 9100 and 9500HR Exercise Bikes
ELECTRONICS OVERVIEW -DISPLAY CONSOLE (LC9500 DSP Heart Rate PCB)
Connector P5
The Display Console Board is designed

to work in conjunction with the
Alternator Control Board. It reads the
keypad input for changes or updates by
the user, and refreshes the status
LEOs, data display, and profile display
matrix.
Display EPROM
Connector P7
Connector P2
Connector Pl
. t'Ions
connectors andP'In Descrlp;
Connector
Location

Board
Pin
1
2
3
4
5
6
7
6
9
10
11
12
13
14
15
16
17

.0
'"
('II
CO
('f)
0-
10
1
2
3
4
5
6
7
6
9
10
Ground
Strobe
Strobe
Return
Strobe
Return
Strobe
Return
Strobe
Return
Ground
Start
Strobe
Return
Strobe
Return
Ground
VSYS - POWER CONTROL (7-6VDC)
RPM (0-7.5 VDC)
GROUND
LOAD
VBAT - (6 VDC)
ALTREGLO (7-6 VDC)
FLDCMD
START
VBAT - (6VDC)
VBAT - (6VDC)
5
5
Lifecycle 9100 and 9500HR Exercise Bikes
ELECTRONICS OVERVIEW - OISPLAY CONSOLE (LC9500 OSP Heart Rate PCB)
Connector
P5 is an 8 pin connector that
connects the Life Pulse Board to
the Console Board
Location
1-
~
::;:
J:
~~
"6
===
b
"8
-P7 is a 3 pin connector that
comes from the Polar connector
ff
13
Pin
1
2
3
4
5
6
7
8
1
2
3
HR-ENABLE (3.8 VDC)

KEY
VSYS (7-8 VDC)
VSYS (7-8 VDC)
GROUND
GROUND
HR-DO (4.5 VDC)
HR-D1 (4.5 VDC)
+VCC (5VDC)
POLAR SIGNAL
GROUND

ELECTRONICS OVERVIEW - ALTERNATOR CONTROL BOARD - Model LC9100
lFE Fffi'8S
The Alternator Control Board is

designed to regulate the alternator
voltage by modulating the field
current. It regulates the pass
current (RPM signal) from the
Alternator to the Console, and the
pass current form the alternator to
the load resistor while providing
supply voltage for the console while
charging the system battery.
o
--c:::::J---c:::::J---c:::::J---c:::::J---c:::::J---c:::::J---c:::::J---c:::::J---c:::::J---c:::::J--
P1
o 0
Connectors and Pin

Connections
P1 is a Molex 9 pin connector
that connects to the Console
'" '"
Connector
Location
Pin
1
2
3
4
5
6
7
~)
?l
?6
8
9
1
2
3
4
5
P2
RPM (0-7.5 VDC)
VBAT (9VDC)
NOT USED (BLANK)
LOAD
START
GROUND
GROUND
ALTREGLO (9-11 VDC)
VSYS (7-8 VDC)
u...=....

connects to the Alternator and
Power Resistor
10 3
111
12 5
1
13 6
14 7
6
7
8
9
10
11
12
13
14
FLD RTN
FIELD (1-4 VDC)
VALT (10 VDC)
LOAD
LOAD
GROUND
GROUND
RPM (0-7.5VDC)
VALT
LOAD
LOAD
GROUND
GROUND
GROUND

ELECTRONICS OVERVIEW - ALTERNATOR CONTROL BOARD - Model LC9500
The Alternator Control Board is

designed to regulate the alternator
voltage by modulating the field
current. It regulates the pass
current (RPM signal) from the
Alternator to the Console, and the
pass current form the alternator to
the load resistor while providing
supply voltage for the console
while charging the system battery.
o
o
Pl
P2
Connectors and Pin Connections

Connector
Location
P1 is a Molex 11 pin connector

that connects to the Console
;r;
;J)
2
>-<
>.f
>g
~
~
i~
-=-

connects to the Alternator and
Power Resistor
r-l
1
@
3
@) ~ (j)
I@ 11 @
L...J
Pin
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
7
8
9
10
11
12
GROUND - BLACK
GROUND - BATTERY
NOT USED (BLANK)
VSYS (7-8VDC)
ALTREGLO (9-11 VDC)
LOADCMD
RPM (0-7.5VDC)
START (7-8VDC)
VBAT - (6VDC)
GROUND - BATTERY
GROUND
GROUND - ALTERNATOR
GROUND - ALTERNATOR
GROUND - ALTERNATOR
RPM (5VDC)
GROUND - ALTERNATOR
FIELD (1-4 VDC)
LOAD
LOAD
LOAD
VALT (10VDC)
VALT (10VDC)
LOAD

ELECTRONICS OVERVIEW - ALTERNATOR
The 12 volt, 35 amp Alternator is designed to provide electrical power to the product, supply load
resistance while providing electrical power, and provice the RPM signal from the AC TAP to the
Alternator Control Board.
....
o
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-Cit
:2()
Z~
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mea
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MO~
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DU 1~~
1
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'ORANGE
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1,,"_..0 m~
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.......,
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GNOL
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:=
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KEY
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GNO
GNO
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GNO
FIOCMO
GNO
fiElD
LOAD
LOAD-
VIlAI
LOAD-
....
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oca
c:::::::J
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MODEL
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n,....r.ltJ/W
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9100
'A""
-0
OPTION FOR
'''B''N
~ca
NOT IOSCAl
'WHI!
12
1(1)
Jr,WCO~J[RtWOR
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f-
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i...L
b-~
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81 CI d ~ 1jJ
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JJg
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i-L
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'WG
NEICH
c::J
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l-L
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ol-L
BX
BX
e-L-e-.oc
e-L-( CTS
e1- -e GNO
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5
0(:)
,.!!..
Oi-L
f-L-<:IX
CONSOLE
0(:)
LOADLOAD-
RED
lr
8
1
I"
RED
~~.
lllAClUWHnE
K
Af.:WJ
, .~
13
14
GREEN
10
GREEN
GBEEN
IcomlW-l
I""""
'<lOW
...........
GREEN
II
."""
,'\
\4"tCQltl
Ill .. ,..,
w,,~
\iN1
~ ALTERNATOR
OlACK
I'
\flO
~r::
a~
Z~
~WOOHJ(~
NOI
POAAIlQ"'lA
'RED
rTl,....,
'MAC'
I, I::;:
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ern; ~ 'W1'~
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I-J'
CONSOLE
'#frttGllIMtiltll
ffWVCIAl!O"
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ill!
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e
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Section IV
II
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to
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3
KEY
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o
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4
I
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GND
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NOTES:
13
s
SECTION V
PARTS INDENTIFICATION
MODEL IDENTIFICATION and SERIAL NUMBER LOCATION
LC9500 Shown
Serial Number

GK46-00001-XXXX
SN 190000-199207
Console Assembly
AK46-00008-000 1 Eng/Met
AK46-00008-0003 Gel/Met
AK46-00008-0006 Jap/Met
AK46-00008-0007 FrrVMet
AK46-00008-0004 Spr\lMet
AK46-00008-0008 ItVMet
AK46-00008-0009 Dut/Met
Handlebars w/Electrode Assembly

SK46-00013-0001
Heart Rate Electrode Kit

GK20-00002-0002
seat--_ _~
OK18-0l265-0004
Handllebar Top Cap

OK46-01011-0000
Ove~ay Bezel
AK46-00035-000 1 Eng/Met
AK46-00035-0003 Gel/Met
AK46-00035-0006 Jap/Met
AK46-00035-0007 Frry'Met
AK46-00035-0004 Spr\lMet
AK46-00035-0008 ItVMet
AK46-00035-0009 Dut/Met
Console Case
OK36-0l 034-0005
Handlebar Neck Shroud (Rn

AK46-00033-000 1
Handlebar Neck Shroud(LT)
AK46-00033-0002
Shroud set
SK46-000 19-0000
seat w/Seatpost
AK18-00l27-0002
seatpost
AK18-00l57-0000
Plunger Assembly
SK18-00l36-0000
seatpost Shroud
AK46-00020-0000
Shroud Decal Accent(Rn

OK46-0l 050-0001
Shroud Decal Accent(LT)
OK46-0l 050-0002
Pedal w/Strap(LT)
AK17-00026-0015
Shroud Logo Decal
OK46-01014-0001
WheellBearings(2)
SK18-000l6-0000
Leg Covers (2)
OK18-01 006-0000
Pedal w/Strap(Rn
AK12-00026-0014
Stabilizer Bar
SK18-000l7-0000

GK46-00001-XXXX
SN 190000-199207
Console Cable Assembly

AK46-000 11-0000
Pulley Clutch Assembly

AK46-00052-0000
Poly V-Belt
0017-00009-0735
Lower Main Cable Assy

AK46-00028-0000
Idler Arm Assembly

AK46-00024--0002
Alternator Control Assy

AK46-000 14-0000(R)
Main Cable Assy
AK46-00028-0000
Pulley w/Plate
OK46-01007-0000
Power Grip Belt

Ok46-0 1009-0000
Pulley Shaft
OK46-01 042-0000
6 Volt Battery
001 7-00003-0685
Freewheel Pulley Assembly

AK46-000 16-0000
Crankarm Pulley Assembly
AK46-000 15-0000
Crankarm (only)
OK 18-01 281 -0000
Tabbed Lockwasher
OK1 8-01 280-0000
Clamps (2)
OK 18-01 104-0002
Clamps (2)
OK18-01104-0001
Bearing NU~RT)
AK18-00116-0003
Crankarm Bearing Kit

GK18-00004-0023
Crank Locknut
OK18-01 059-0001
Bearing Nut(LD
AK1 8-00029-0001

GK46-00005-XXXX
SN 199208-202685
Console Assembly
AK46-00043-000 1 Eng/Met
AK46-00043-OOO3 Ger!Met
AK46-00043-OOO6 Jap{Met
AK46-00043-ooo7 Frn/Met
AK46-00043-OOO4 Spn/Met
AK46-00043-OOO8 ttVMet
AK46-00043-ooo9 Dut/Met
AK46-00043-D016 Jap{CCD
AK46-0004 7-0006 Jap{Met

AK46-00047-0007 Frn/Met
AK46-00047-0004 Spn/Met
AK46-00047-0008 ttVMet
AK46-00047-0009 Dut/Met
AK46-00047-ooo6 Jap{CCD

SK46-000 13-0001
Console Case
OK36-01034-0005

GK20-00002-0002
Handlebar Neck Shroud (Rn

AK46-00033-000 1
AK46-00033-0002
seat--
Overlay Bezel
AK46-0004 7-0001 Eng/Met
AK46-00047-OOO3 Ger/Met
OK18-01265-0004
Handllebar Top Cap

OK46-0 1011-0000
Shroud set
SK46-00019-0000
seat w/Seatpost
AK18-00127-0002
Seatpost
AK18-00157-0000
Plunger Assembly
SK18-001 36-0000
seatpost Shroud
AK46-00020-0000
Shroud Decal Accent(RT)

OK46-01 050-0001
OK46-01050-0002
Pedal w/Strap(LT)
AK17-00026-0015
Shroud Logo Decal
OK46-01 01 4-0001
WheeI/Bearings(2)
SK18-00016-0000
Leg Covers (2)
OK1 8-01 006-0000
Pedal w/Strap(Rn
AK12-00026-001 4
Stabilizer Bar
SK18-00070-0000
5

GK46-0000S-XXXX
SN 199208-202685

AK46-00011-0000
Poly V-Bett
0017-00009-0735

AK46-00052-0000

AK46-00028-0000
Idler Arm Assembly

AK46-00024--0002
Altemator Control Assy

AK46-000 14-0000(R)
6 Vott Battery
001 7-00003-0685
Pulley Shaft
OK46-01042-0000

AK46-00016-0000
AK46-000 15-0000
Crankarm (only)
OKl 8-01 281-0000
Tabbed Lockwasher
OK18-01280-0000
Clamps (2)
OK18-01104-0001
Bearing Nut(RT)
AKl 8-0011 6-0003

GKl 8-00004-0023
Crank Locknut
OK18-01 059-0001
Bearing Nut(LT)
AK18-00029-0001

GK46-00006-XXXX
SN 202686-212728
Console Assembly
AK46-00049-0001 Eng/Met
Overlay Bezel
AK46-0004 7-0001 Eng/Met
AK46-oo049-0oo2 EngiEur
AK46-oo049-0oo3 GerJEur
AK46-oo049-0oo6 Jap/fv'et
AK46-oo049-0oo7 Frn/Eur
AK46-oo049-0oo4 Spn/Eur
AK46-oo049-0oo5 Spn/fv'et
AK46-oo049-0oo8 ltVEur
AK46-oo049-0oo9 DutJEur
AK46-oo049-00l 0 Frn/fv'et
AK46-0004 7-000 1 Englfv'et

AK46-0004 7-0003 Ger/fv'et
AK46-0004 7-0006 Jap/fv'et
AK46-0004 7-000 7 Frn/fv'et
AK46-00047-0oo4 Spn/Eur
AK46-0004 7-0004 Spn/fv'et
AK46-oo04 7-0008 ltVEur
AK46-oo047-0009 DutJEur
AK46-oo04 7-000 7 Frn/fv'et

SK46-000 13-0001
Console Case
OK36-01034-0005

GK20-00002-0002
Handlebar Neck Shroud (RT)

AK46-00046-0003
AK46-00046-0004
seat
OK1 8-01 265-0004
Handllebar Top Cap

OK46-01011 -0000
Shroud set
SK46-000 19-0000
seat w/Seatpost
AK18-00127 -0002
seatpost
AK18-00157-0000
Plunger Assembly
SK18-00136-0000
seatpost Shroud
AK46-00020-0000

OK46-01050-0001
OK46-01050-0002
Pedal w/Strap(LT)
AK17-00026-0015
Shroud Logo Decal
OK46-01 014-0001
WheeI/Bearings(2)
SK18-00016-0000
Leg Covers (2)
OK18-01 006-0000
Pedal w/Strap(RT)
AK12-00026-0014
Stabilizer Bar
SK18-00070-0000

GK46-00006-XXXX
SN 202686-212728

AK46-000 11-0000
Poly V-Belt
0017-00009-0735

AK46-00052-0000

AK46-00028-0000
Idler Arm Assembly

AK46-00024--0002

AK46-00014-0000
Pulley w/Plate
OK46-01007-0000
Power Grip Belt

Ok46-0 1009-0000
6 Volt Battery
001 7-00003-0685
Pulley Shaft
OK46-01042-0000
AK46-000 16-0000

AK46-00015-0000
Crankarm (only)
OK1 8-01281-0000
Tabbed Lockwasher
OK18-01280-0000
Bearing Nut(Rn
AK18-00116-0003

GK18-00004-0023
Crank Locknut
OK18-01059-0001
Bearing Nut(Ln
AK18-00029-0001
, - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

GK46-00007-XXXX
SN 212727-UP
Console Assembly
AK46-00054-000 1 Eng/Met
Overlay Bezel
AK46-00048-000 1 Eng/Met
AK46-00054-0002
AK46-00054-0003
AK46-00054-0006
AK46-00054-0007
AK46-00054-0004
AK46-00054-0005
AK46-00054-0008
AK46-00054-0009
AK46-00054-00l 0
AK46-00048-0001
AK46-00048-0003
AK46-00048-0006
AK46-00048-0007
AK46-00048-0004
AK46-00048-0004
AK46-00048-0008
AK46-00048-0009
AK46-00048-0007
Eng'Eur
GerlEur
Jap/tv1et
FrrVEur
SprVEur
ltVtv1et
ItVEur
DutlEur
Fri"Vtv1et
Eng'tv1et
Ger/Met
Jap/tv1et
FrrVtv1et
SprVEur
ttVtv1et
ttVEur
DutlEur
Fri"Vtv1et

SK46-00013-0001
Console Case
OK36-01034-0005

GK20-00002-0002
Handlebar Neck Shroud (RT)

AK46-00046-000 1
AK46-00046-0002
seat
OK18-01 265-0004
Handllebar Top Cap

OK46-0 1011 -0001
Shroud Assembly(RT)
AK46-00044-000 1
seat w/Seafpost
AK18-00127-0002
seatpost
AK18-00157-0000
Plunger Assembly
SK18-001 36-0000
seatpost Shroud
AK46-00020-0003
Shroud Assembly(LT)
AK46-00044-2

OK46-01050-0001
OK46-01050-0002
Pedal w/Strap(LT)
AK17-00026-0015
Shroud Logo Decal
OK46-0 1014-0001
WheeI/Beanngs(2)
SK1 8-00016-0000
Leg Covers (2)
OK1 8-01 006-0000
Pedal w/Strap(RT)
AK17-00026-0014
Stabilizer Bar
SK18-00070-0000
10

GK46-00007-XXXX
SN 212727-UP

AK46-000 11-0000
[46-00052-0000
Poly V-Belt
0017-00009-0735

AK46-00028-0000
Idler Arm Assembly

AK46-00024--0002

AK46-00014-0000
Pulley w/Plate
OK46-01007-0000
Power Grip Belt

Ok46-0 1009-0000
Pulley Shaft
OK46-0l 042-0001
6 Volt Battery
0017-00003-0685

AK46-000 16-0000
AK46-000 15-0000
Crankarm (only)
OK18-01281-0000
Tabbed Lockwasher
OK18-0l280-0000
Clamps (2)
OK18-0l104-0002
Clamps (2)
OK18-0l104-0001
Bearing Nut(RT)
AK18-00l16-0003

GK18-00004-0023
Crank Locknut
OK18-0l 059-0001
Bearing Nut(LD
AK18-00029-0001
11

LC9S-Q1 00-1 0
Console Assembly
AK46-00064-0001 Eng/Met
AK46-00064-0003 GerlMet
AK46-00064-0007FrnlEur
AK46-00064-0008 ItllMet
AK46-00064-0009 DuVMet
Handlebar W/Electrode Assembly

SK46-00013-0001,

GK2Q-00002-0002
Handlebar Top Cap
OK46-01011-0001
Seat W/Seat post
AK18-00127-0004
Seat
OK18-01265-0004
Seat Post - - - - - - t
AK18-00156-0000
Plunger Assemblv--_ _--\
SK18-00136-0000
Accessory-Tray Kit
GK46-00002-0012
Overlay Bezel Assembly

AK46-00047-0001 Eng/Met
AK46-00047-0003 Ger/Met
AK46-00047-0007 FrnlEur
AK46-00047-0008ItllMet
AK46-00047-0009 Dut/Met
~""
Handlebar Neck Shroud (rt)

AK46-00046-0003
Handlebar Neck Shroud (It)
AK46-00046-0004
Shroud Assembly(LT)
AK46-00044-0002
Shroud Assembly (RT)
AK46-00044-0001
Shroud Decal Accent (RT)
OK46-01050-0001
Shroud Decal Accent (LT)
OK46-01050-0002
Shroud Logo Decal
OK46-01014-0001
Pedal W/St"rap (LT)

AK17-00026-0015
Seat post Shroud
AK46-00020-0003
Leg Covers(2)
OK18-01006-0000
Wheel I Bearings (2)
SK18-00019-0000
Pedal WI Strap (RT)

AK17-00026-0014
Stabilizer Bar
SK18-00070-0000
12
LC95-01 00-1 0

AK46-000 11 -0000
Poly V-Belt
0017-00009-0735

AK46-00052 -0000

AK46-00028-0000
Idler Arm Assembly

AK46-00024--0002

AK46-00014-0000
Pulley w/Plate
OK46-01007-0000
Power Grip Belt

Ok46-01009-0000
6 Volt Battery
001 7-00003-0685
Pulley Shaft
OK46-01 042-0001
AK46-00016-0000

AK46-000 15-0000
Crankarm (only)
OK1 8-01 281-0000
Tabbed Lockwasher
OK18-01280-0000
Clamps (2)
OK18-01104-0001
Bearing Nut(RT)
AK18-00116-0003

GK1 8-00004-0023
Crank Locknut
OK18-01 059-0001
Bearing Nut(LT)
AK18-00029-0001
13

GK49-00007-XXXX
LC91 00
Overlay Bezel
AK51-00035-0001 Eng/Met
Console Assembly
AK51 -00026-0001 Eng/Met
AK51-00026-0003
AK51-00026-0006
AK51-00026-0007
AK51-00026-0004
AK51-00026-0008
AK51-00226-0009
Ger/Met
Jap/Met
Frn/Met
Spn/Met
ItVMet
Out/Met
AK51-00035-0003
AK51-00035-0006
AK51-00035-0007
AK51-00035-0004
AK51-00035-0008
AK51-00035-0009
Battery
0017-00003-0757
Ger/Met
Jap/Met
Frn/Met
Spn!Met
Itl/Met
Out/Met
Console Case
OK36-0 1043-0006
Telemetry Receiver
SK40-00045-000 1
Cover OK18-01360-0000
Decal OK49-01 017-0000
ndlebar Assembly
AK18-00198-0000
Front Cap
OK18-01156-0004
Shroud w/Decal(LT)
AK49-00023-000
S e a t - - -_ _
OK1 8-01 265-0004
Seat w/Seatpost
SK18-00127-0002
Shroud w/Decal(RT)
AK49-00023-0001
Seatpost
SK18-00156-0001
Pedal w/Strap(LTj
AK17-00026-0015
Plunger Assembly
SK18-001 36-0000
Leg Covers(2)
OK 18-01 006-0000
Seatpost Shrouds
AK46-00020-0003
Leg Levelers(2j
0017-00009-0795
Pedal w/Strap(RTj
AK17-00026-0014
Stabilizer Bar Assembly

SK18-00070-0000
14
Wheel & Bearing Assembly

SK18-00016-0000
Foot(2j
OK1 7-01033-0000

GK49-00007-XXXX
LC91 00
Upper Console Cable

AK49-00024-0000
Lower Console Cable
AK49-00017-0000
Poly V-Belt
0017-00009-0735

AK46-00052 -0000
Idler Pulley
OK46-01 008-0003
I
...--_~ Alternator Control Assembly
II"","~
AK49-00013-0000(R)
lii;:;,r
Main Cable Assembly

AK46-00010-0000
Pulley Shaft
OK46-01 042-0001
Crankarm
OK18-01281-0000
AK46-00015-0000

AK46-000 16-0000
Clamps (2)
0;8-011
Clamps (2)
OKl 8-011 04-0002
Tabbed Lockwasher
OKl 8-01 280-0000
Crankarm Bearing Klt

GKl 8-00004-0023
Crank Locknut
OK18-01 059-0002
04-0001
Bearing Nut(LT)
AKl 8-00029-0000
Bearing Nut(RT)
AK18-00l16-0000
15
NOTES
16
SECTION VI
MISCELLANEOUS INFORMATION
PREVENTIVE MAINTENANCE TIPS
DAILY
Housing
Inside
Outside
Alternator
Control
Heatsink
Connectors
Board
Drive Belt
Crank Bearings
Pedals
Pully Clutch
Alternator
Flywheel
Seat Post
Shaft
Plunger
Assembly
Seat
Top Surface
Alternator Belt
Belt Tension
Lifepulse sensors
MONTHLY
BI-ANNUALLY
ANNUALLY
C
C
C
C
I
I
I
I
C, I
C, L
C
C
I
C
I
I
UNPACKING INSTRUCTIONS
~ Display Console
~ Parts Bag
~ Operation Manual
~ Installation Instructions
~ Warranty Card
~ Hardware
~
Stabilizer
Bar
Accessory Tray Kit

- Parts Bag
- Installation Instructions
,--------------------------------
--
INSTALLATION INSTRUCTIONS Model LC91 00
SAFETY FIRST!
LC91 00
=>
DO NOT locate the Lifecycle 9100 exercise bike outdoors, near swimming pools, or in areas of
high humidity.
=>
DO NOT operate your Lifecycle 9100 bike if it has been dropped, damaged, or even partially
immersed in water. Contact Life Fitness Customer Support Services at the number on the back page
of this Installation Instruction Guide.
=>
DO NOT locate the Lifecycle 9100 bike any closer than 30 inches (76 cm) to a television set.
=> DO NOT locate additional Lifecycle 9100 exercise bikes any closer than a minimum of
42 inches ( 107 cm) from center to center to avoid interference (cross talk) between Heart Rate
monitors.
=>
DO
=>
DO verify the contents of the delivery carton against the accompanying Parts List prior to setting the
cartons and shipping material aside. If any parts are missing, contact Life Fitness Customer Support
Services at the number listed on the back page of this Installation Instruction Guide. Save the
shipping cartons in case of return.
=>
DO read the entire Operation Manual prior to attempting to operate this machine as this is essential
for proper use.
keep the area around your Lifecycle 9100 bike clear of any obstructions, including walls and
furniture.
TOOLS REQUIRED FOR ASSEMBLY... Phillips screwdriver, 1/2" wrench

LC91 00 PARTS DESCRIPTION
STABILIZERIHANDLEBAR BOLT Qty: 5
CONSOLE SCREW
Qty:4
0017-00101-0932
COLLAR
Qty: 1
OK18-01156-0001
DISPLAY CONSOLE ASSEMBLY
Qty: 1
AK17-OO191-OOO1
9V ALKALINE BATTERY
Qty: 1
2
0017-001011043
SEAT ASSEMBLY
Qty: 1
AK18-00127-OOOO
HANDLEBAR ASSEMBLY
Qty: 1
5
AK17-C>0200-0000
STABILIZER BAR
Qty: 1
8
AK18-0070-0000
oo17-0Q003-0757
Hardware included in the Parts Bag are shown here in Actual Size:
(2)
r-T"""---.---..--.----.---.---r--1 ---.,
I II II IIII II IIII I
=:
-J
INSTALLATION INSTRUCTIONS Model LC9100
REMOVE SHIPPING STABILIZER
Step 1
Before proceeding, familiarize yourself with the
parts of the Lifecycle 8500 exercise bike and
make sure that you have received all the items
described in the Parts List.
Step 2
Remove the STABILIZER BAR (#7) from the
carton base. Use the empty CONSOLE
CARTON to raise the rear of the Lifecycle bike
as shown.
Remove the two BOLTS (#1) from the bottom of
the SHIPPING STABILIZER, save the BOLTS
and store the SHIPPING STABILIZER with the
other shipping containers.
CONSOLE CARTON
Step 3
Use the same two BOLTS that held the
SHIPPING STABILIZER in place to attach the
STABILIZER BAR as shown. Make certain that
the BOLTS are tight and the STABILIZER BAR
is flush against the frame. Remove the shipping
carton.
Step 4
Unfold the CONSOLE WIRE HARNESS from the HANDLEBAR POST extending from the FRAME.
NOTE: THE COLLAR (#4) SHOULD ALREADY BE IN PLACE INSTALLED ON THE
HANDLEBAR ASSEMBL Y (#5). IF NOT. INSTALL BEFORE PROCEEDING.
l~PI
CONNECTOR
Step 5
Place the HANDLEBAR ASSEMBLY on the floor in front of the FRAME with
the two CONNECTORS next to each other. Align the two CONNECTORS
with each other and firmly push them together until they snap into place.
Step 6
Position the HANDLEBAR ASSEMBLY, with
the COLLAR (#4) in place, so that the
HANDLEBAR is facing away from the seat.
Slide the HANDLEBAR ASSEMBLY into the
HANDLEBAR POST. Be careful not to pinch
the wires.
Align the three holes in the HANDLEBAR

ASSEMBLY with those in the HANDLEBAR
POST and install the three HANDLEBAR
BOLTS (#1).
NOTE: BE CAREFUL NOT TO DAMAGE THE WIRES WHEN PASSING THE BOL TS THROUGH THE HOLES.
TIGHTEN THE BOL TS SECUREL Y.
Step 7
Slide the COLLAR (#4) down until it completely covers the
HANDLEBAR ASSEMBLY HARDWARE and the HANDLEBAR POST.
Secure the COLLAR by squeezing the sides and pushing firmly
downward.
Step 8
There is a large hole in the rear of the DISPLAY CONSOLE (#6)
through which you can see a 16-PIN CONNECTOR and a 3-PIN
CONNECTOR. These correspond to the respective CONNECTORS
on the WIRE HARNESS protruding from the top of the HANDLEBAR.
Properly align the locking tabs of the 16-PIN CONNECTOR on the
WIRE HARNESS with the 16-PIN CONNECTOR on the back of the
DISPLAY CONSOLE, then snap them together. Next, align the locking
tabs of the 3-PIN CONNECTOR on the WIRE HARNESS with the 3PIN on the back of the DISPLAY CONSOLE and push them together
until they SNAP into place.
Step 9
3-PIN HEART RATE
CONNECTOR
16-PIN
CONNECTOR
Feed the WIRE HARNESS back into the HANDLEBAR

TUBE. Attach the DISPLAY CONSOLE to the
HANDLEBAR ASSEMBLY using the four CONSOLE
SCREWS (#2) and a Phillips screwdriver. Tighten the four
1 ><.4
SCREWS in a crisscross pattem.
CAUTION!: BE CAREFUL NOT TO OVERTIGHTEN THE

SCREWS.
Step 10
To install the 9-VOLT ALKALINE
BATTERY (#8) found in the parts
bag use a Phillips screwdriver to
remove the screw from the back
door. Gently pull the BATTERY
WIRES from the back of the
DISPLAY CONSOLE and connect
them to the 9-VOLT ALKALINE
BATTERY. Carefully, tuck the
BATTERY WIRES back into the
DISPLAY CONSOLE and set the
BATTERY in place.
Re-install the BATTERY DOOR by

inserting the bottom tab of the
BATTERY DOOR into the
corresponding slot in the DISPLAY
CONSOLE. Push the DOOR into
place and tighten the screw with a
Phillips screwdriver.
NOTE: ONL Y USE AN ALKALINE TYPE BA TTERY. USE OF ANY OTHER

TYPE BA TTERY MA Y RESUL T IN A MALFUNCTION OR DAMAGE.
BATTERY WIRES
HILLIPS SCREW
Step 11
After placing the Lifecycle bike in the intended location for use, check
the stability of the bike.
If the bike is not stable, rotate the FOOT in the STABILIZER BAR that
appears to be higher until the Lifecycle bike is stable.
Secure the position of the FOOT by tightening the LOCKNUT with an
open-end wrench.
OPERA TION CHECKLIST

::::} Insure that the STABILIZER BAR and HANDLEBAR BOL TS are tight.
Make sure the exercise bike is properly leveled and stable.
INSTALLATION INSTRUCTIONS Model LC9500HR
SAFETY FIRST!
LC9500
~
DO NOT locate the Lifecycle 9500HR aerobic trainer outdoors, near swimming pools, or in areas
of high humidity.
DO NOT operate your Lifecycle 9500HR aerobic trainer if it has been dropped, damaged, or even
partially immersed in water. Contact Life Fitness Customer Support Services at the number on the
back page of this Installation Instruction Guide.
DO NOT locate the Lifecycle 9500HR aerobic trainer any closer than 30 inches ( 76 cm ) to a
television set.
DO NOT locate additional
Lifecycle 9500HR aerobic trainers any closer than a minimum of
42 inches ( 107 cm ) from center to center to avoid interference (cross talk) between Heart Rate
monitors.
DO
DO verify the contents
of the delivery carton against the accompanying Parts Listing prior to setting
the cartons and shipping material aside. If any parts are missing, contact Life Fitness Customer
Support Services at the number listed on the back page of this Installation Instruction Guide. Save
the shipping cartons in case of return.
DO read the entire Operation Manual prior to attempting to operate this machine as this is essential
for proper use.
keep the area around your Lifecycle 9500HR aerobic trainer clear of any obstructions, including
walls and furniture.
10
TOOLS REQUIRED FOR ASSEMBLY... Phillips screwdriver, 1/2" wrench

LC9500 PARTS DESCRIPTION
STABILIZER BOLT
Qty: 2
HANDLEBAR BOLT
Qty:3
0017-00101-0986
HANDLEBAR SHROUD
SCREW (LONG)
0017-00101-1456
DISPLAY CONSOLE SCREW
Qty: 1
Qty:4
0017-00101-1253
HANDLEBAR ASSEMBLY
Qty: 1
0017-00101-0933
HANDLEBAR SHROUD
SCREW (SHORT)
0017-00101-1148
STABILIZER BAR
Qty: 1
AK18-00017-0000
DISPLAY CONSOLE
Qty: 1
AK46-00043-0oo1
HANDLEBAR SHROUD
Qty: 1
Qty:2
8
AK18-00013-0000
HANDLEBAR SHROUD
11
Qty: 1
10
RIGHT
AK46-00046-0oo1
TOP HANDLEBAR SHROUD
SCREW
0017-00101-1000
WASHER
LEFT
AK46-oo046-0oo2
TOP HANDLEBAR SHROUD
Qty: 2
Qty: 1
12
OK46-01011-ooo1
Qty: 1
13
0017-00104-0022
Hardware included in the Parts Sa are shown here in Actual Size:
11
12
Step 1
Before proceeding, familiarize yourself with the parts of the Lifecycle 9500HR
aerobic trainer and make sure that you have received all the items described in
the Parts List.
Step 2
Remove the STABILIZER BAR (#6) from the carton base. Use the empty
CONSOLE CARTON to raise the rear of the Lifecycle Trainer as shown.
Remove the two bolts from the bottom of the SHIPPING STABILIZER, save the
BOLTS and store them and the SHIPPING STABILIZER with the other shipping
containers.
Step 3
Use the two BOLTS (#1) in the parts bag to attach the STABILIZER BAR (#6) as
shown. Make certain that the BOLTS are tight and the STABILIZER BAR is flush
against the frame. Remove the shipping carton.
Step 4
12
Position the HANDLEBAR ASSEMBLY (#7)
so that the HANDLEBAR is facing away from
the user. Slide the HANDLEBAR ASSEMBLY
into the HANDLEBAR POST. Be careful not
to pinch the wires.
Align the three holes in the HANDLEBAR
ASSEMBLY, with those in the HANDLEBAR
POST and install the three HANDLEBAR
lc..PtN
BOLTS (#2).
2
CONNECTOR
Place the TOP HANDLEBAR SHROUD (#12)
on top of the HANDLEBAR and align the two
holes in the SHROUD with the two holes on
the HANDLEBAR. Insert the two Phillips
Screws through the HANDLEBAR and tighten them into the SHROUD (do
not over tighten).
Step 5
Unfold the CONSOLE WIRE HARNESS from the POST
extending from the FRAME.
Feed the 1o-PIN CONNECTOR up through the opening at
the base of the display console bracket and connect it to the
10-PIN CONNECTOR on the back of the DISPLAY
CONSOLE (#8).
Feed the 3-PIN CONNECTOR for the telemetry module up
through the same opening at the base of the display console
bracket and connect it to the 3-PIN CONNECTOR on the
back of the DISPLAY CONSOLE.
Feed the 4-PIN CONNECTOR for the Heart Rate sensors
up through the same opening at the base of the display
console bracket and connect it to the 4-PIN CONNECTOR
on the wire harness coming out of the back of the DISPLAY
CONSOLE.
If so equipped, feed the optional4-PIN CVA CONNECTOR up through the same opening at the base of the display
console bracket and connect it to the 4-PIN CONNECTOR on the wire harness coming out of the back of the
DISPLAY CONSOLE.
DO NOT FASTEN THE DISPLA Y CONSOLE TO THE DISPLA Y CONSOLE BRACKET A T THIS TIME
NOTE: IN THE STEPS TO FOLLOW IT IS IMPORTANT TO
13
Step 6
Position the RIGHT HANDLEBAR SHROUD (#9) so the
tab on the top of the shroud slips into the corresponding
slot in the bottom of the TOP HANDLEBAR SHROUD and
gently swing the SHROUD towards the HANDLEBAR and
into place.
Insert the HANDLEBAR SHROUD SCREW - long (#3)
through the user left side of the HANDLEBAR and align
the corresponding screw hole in the SHROUD (#9) with
the SCREW. Carefully tighten the SCREW until it has
secured the shroud in place. Do not over tighten.
Locate the WIRE HARNESS inside the RIGHT
HANDLEBAR SHROUD (#9) and out of the way of the
LEFT HANDLEBAR SHROUD (#10).
NSERT TAB INTO

SLOT TO SECURE
LEFT SHROUD
Be careful not to pinch the wire harness between the

shroud or the shroud screw
Step 7
Position the LEFT HANDLEBAR SHROUD (#10) so the TAB on the top of the SHROUD slips into the
corresponding slot in the bottom of the TOP HANDLEBAR SHROUD. Gently push the LEFT HANDLEBAR
SHROUD into position aligning it with the RIGHT HANDLEBAR SHROUD (#9).
Note: The tabs on the top of the LEFT and RIGHT HANDLEBAR SHROUDS must be inserted into the slots in
the TOP HANDLEBAR SHROUD or proper alignment and support will not be obtained.
Insert the two HANDLEBAR SHROUD SCREWS - short (#4) through the RIGHT HANDLEBAR SHROUD (#9) and
into the LEFT HANDLEBAR SHROUD (#10). Tighten the screws, but do not over tighten.
CAUTION!: BE CAREFUL NOT TO OVERTIGHTEN THE SCREWS.
Step 8
Place the DISPLAY CONSOLE (#8) on the Display
Console Bracket, insert the four DISPLAY CONSOLE
SCREWS (#5) and tighten in a crisscross manner.
CAUTION!: BE CAREFUL NOT TO OVERTIGHTEN THE
SCREWS.
Step 9
After placing the Ufecycle in the intended location for use,
check the stability of the bike. If the bike is not level, rotate
the FOOT in the STABILIZER BAR that appears to be
higher until the Lifecycle is level.
14
COMMUNICATING BY FAX
If you would like to submit a parts order, or if you need help troubleshooting
a problem, we have included, for your convenience, a FAX form on the
following page. Simply make a copy (or copies) of the FAX sheet and fill in
the necessary information. You may FAX us at any time, 24 hours a day, to
either of the numbers shown. A Life Fitness service representative will

process your order, or respond to your problem, as quickly as possible.
15
CUSTOMER SUPPORT SERVICES
o
o
PARTS ORDER
o
o
(IF BOTH
PLEASE INDICATE)
PRODUCT TROUBLESHOOTING
IN~E
FAX:
METHOD OF SHIPMENT:
WARRANTY
I DA~
CUSTOMER NO,
PHONE:
SALE
CONTACT NAME:
1 DAY
D2DAY
GROUND
PARTS ORDER FORM

PART NUMBER
ITEM NO.
1
DESCRIPTION
QUANTITY
3
4
5
... ,
DETAILED DESCRIPTION OF PROBLEM:
PRODUCT NAME:
SERIAL NO.
DETAILED DESCRIPTION OF PROBLEM:
TIME RECEIVED:
TIME COMPLETED:
TECHNICIAN NAME:
~rdBas
CUSTOMER SUPPORT SERVICES
10601 W. Belmont Ave., Franklin Pori< IL 60131 PHONE (800) 351-3737 Toll Free or (847) 451-0036
FAX (800) 216-8893 Toll-Free or (847) 288-3702
16
NOTES:
17
~~
Rely on it."'
02000 Brunswick Corporation. All rights reserved. Life Fitness and Lifecycle are registered trademar1<s of Brunswick Corporation.
Lifepulse, Zone Trainer and Heart Rate Zone Training are trademar1<s of Brunswick Corporation. Any use of these trademar1<s, without the
express written consent of Brunswick Corporation, is forbidden.
M051-GOK46-B004
10100

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Lifecyc/~

9100 and 9500HR

Customer SU/1Porl Services

Lifecycle 9100 and 9500HR Series Exercise Bikes

Refer to TABLE OF CONTENTS for section topics.

Lifecycle 9100 and 9500HR Series Exercise Bikes

Lifecycle 9100 and 9500HR Series Exercise Bikes

Lifecycle 9100 and 9500HR Series Exercise Bikes

SECTION II DIAGNOSTIC MODES - CONTINUED

SECTION III How To...REMOVE AND REPLACE ..

Lifecycle 9100 and 9500HR Series Exercise Bikes

Lifecycle 9100 and 9500HR Series Exercise Bikes

Lifecycle 9100 and 9500HR Series Exercise Bikes

Display console initializes

No prompt upon release of

Pedal faster than 45 RPM then press the

Kevoad not respondinQ

MassaQe kevoad with finQertips.

Insufficient battery voltage

Check battery voltage. The LC9500 has a

Loose wire connections

Disconnect then reconnect connections.

Worn or damaged wire

Inspect wire hamesses. Replace worn or

Malfunctioning display console

Test with substitute display console. Replace

Test with substitute ACB. Replace

Test Alternator output or test with substitute

Loose wire connections

Disconnect then secure connections.

Worn or darnaged wire

Inspect wire harnesses. Replace worn or

Malfunctioning display console

Test with substitute display console. Replace

Test with substitute altemator control board.

Test alternator output or test with substitute

Malfunctioning display console

Test with substitute display console. Replace

Test with substitute ACB. Replace defective

Test alternator output or test with substitute

Lifecycle 9100 and 9500HR Series Exercise Bikes

Display Console LEOs are

Insufficient battery voltage

Check battery voltage. The LC9500 has a

Loose wire connections

Disconnect then reconnect connections.

Worn or damaged wire

Inspect wire harnesses. Replace worn or

Malfunctioning Display Console

Test with substitute Display Console. Replace

Test with substitute Alternator Control Board.

Test Alternator output or test with substitute

Loose wire connections

Prompt persistently flashes

Malfunctioning Display Console

Inspect for damage or depression at START

Pedaling too slowly

Pedal faster than 45 RPM.

Attempting to enter improper

Refer to Operation Manual for time duration

Malfunctioning Display Console

Test with substitute Display Console. Replace

Test with substitute Alternator Control Board.

Lifecycle 9100 and 9500HR Series Exercise Bikes