Aspen HX Design Report

Heat Exchanger Mechanical Design
Teams 26.0
File name: HX MECH CAL.EDR
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Shell Cylinder
ASME Section VIII-1 2011a UG-27 Thickness of Shells under Int. Pressure
--- Calculations --- Cylinder Internal Pressure
Material:
SA-312 S30403 Grd TP304L Smls. pipe(G5)
Design pressure
P = 1.2 N/mm2
Radiography
= None
Design temperature
T = 200 C
Joint eff.circ str.
E = 0.85
Design stress
S = 109.434 N/mm2 Joint eff.long str.
E = 0.7
Design stress, long
S = 109.434 N/mm2 Min thk. UG-16(b) tmin = 2.61 mm
Inside corr.allow.
CAI = 0 mm
Outside corr. all. CAO = 0 mm
Material tolerance
Tol = 1.023 mm
TEMA min. thickness tm = 0 mm
Outside diameter
OD = 219.07 mm
Corroded radius
OR = 109.54 mm
Required wall thickness of the cylinder , greater of:

Circumferential stress
t = (P*OR / (S*E+0.4*P))+cai+cao+tol = 2.43 mm
APP.1-1(A)
Longitudinal stress
t = (P*IR / (2*S*E+0.4*P))+cai+cao+tol = 1.81 mm
Actual wall thickness of cylinder:
UG-27(c)(2)
tnom = 8.18 mm
(Required wall tks. for nozzle attachments, E=1
tri = 1.2 mm

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Rear Head Cylinder
Material:
SA-312 S30403 Grd TP304L Smls. pipe
Design pressure
P = 1.2 N/mm2
Radiography
= None
Design temperature
T = 200 C
Joint eff.circ str.
E = 0.85
E = 0.7
Design stress
S = 81.275 N/mm2
Joint eff.long str.
Design stress, long
S = 81.275 N/mm2
Min thk. UG-16(b) tmin = 1.93 mm
Inside corr.allow.
CAI = 0 mm
Material tolerance
Tol = 0.346 mm
Outside diameter
OD = 219.07 mm
Corroded radius
OR = 109.54 mm

APP.1-1(A)
Longitudinal stress
t = (P*IR / (2*S*E+0.4*P))+cai+cao+tol = 1.47 mm
Actual wall thickness of cylinder:
UG-27(c)(2)
tnom = 2.77 mm
tri = 1.61 mm

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Front Head Cover
ASME Section VIII-1 2011a UG-32 Formed Heads, and Sections,

Pressure on Concave Side
--- Calculations --- Ellipsoidal Cover Internal Pressure with t/L >= 0.002
Material:
SA-240 S30403 Grd 304L Plate(G5)
Design pressure
Radiography
Design stress
P = 1.2 N/mm2
= None
S = 109.434 N/mm2
Design temperature
T = 200 C
Joint efficiency
E = 1
TEMA min. thk
tm = 0 mm
Min thk UG-16(b) tmin = 1.59 mm

Inside corr.all.
Major/minor rat.
CAI = 0 mm
D/2h = 2.0
Corroded min. thk
t = 1.19 mm
Minimum thickness
ts = 3.76 mm
Outside corr.all. CAO = 0 mm

Forming tolerance Tol = 0 mm
Equiv.dish radius
Ratio ts/L
L = 190.4 mm
ts/L = 0.01975
K =0.1667*(2+(D/2h)**2) = 1.0
Material tol.
Outside diameter
Corroded diameter
OD = 219.07 mm
Tol = 0 mm
OD = 219.07 mm
Required wall thickness of the cover:

t = (P*OD*K / (2*S*E+2*P*(K-0.1)))+cai+cao+tol = 1.19 mm
Actual wall thickness of cover:
App. 1-4(c)
tnom = 3.76 mm
tri = 1.19 mm
(If opening & reinf. are within 80% of head diameter, tri = 1.08 mm

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Rear Head Cover
ASME Section VIII-1 2011a UG-32 Formed Heads, and Sections,

Pressure on Concave Side
--- Calculations --- Ellipsoidal Cover Internal Pressure with t/L >= 0.002
Material:
Design pressure
Radiography
Design stress
P = 1.2 N/mm2
= None
S = 109.434 N/mm2
Design temperature
T = 200 C
Joint efficiency
E = 0.85
TEMA min. thk
tm = 0 mm
Min thk UG-16(b) tmin = 1.59 mm

Inside corr.all.
Major/minor rat.
Corroded min. thk
Minimum thickness
CAI = 0 mm
D/2h = 2.0
t = 1.4 mm
ts = 2 mm
Outside corr.all. CAO = 0 mm

Forming tolerance Tol = 0 mm
Equiv.dish radius
Ratio ts/L
L = 193.57 mm
ts/L = 0.01033
K =0.1667*(2+(D/2h)**2) = 1.0
Material tol.
Outside diameter
Corroded diameter
OD = 219.07 mm
Tol = 0 mm
OD = 219.07 mm
Required wall thickness of the cover:

t = (P*OD*K / (2*S*E+2*P*(K-0.1)))+cai+cao+tol = 1.4 mm
Actual wall thickness of cover:
App. 1-4(c)
tnom = 2 mm
tri = 1.19 mm
(If opening & reinf. are within 80% of head diameter, tri = 1.08 mm

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Tubes
Material:
SA-213 S31603 Grd TP316L Smls. tube(G5)
Design pressure
P = 1.2 N/mm2
Design temperature
T = 200 C
Joint eff.circ str.
E = 1
Design stress
S = 108.799 N/mm2 Joint eff.long str.
E = -
Design stress, long
S = -
Radiography
Min thk. UG-16(b) tmin = -
Inside corr.allow.
CAI = 0 mm
Material tolerance
Tol = 0.09 mm
Outside diameter
OD = 9.53 mm
Corroded radius
OR = 4.76 mm

APP.1-1(A)
Longitudinal stress
t = (P*IR / (2*S*E+0.4*P))+cai+cao+tol = Actual wall thickness of cylinder:
UG-27(c)(2)
tnom = 0.9 mm
(Required wall tks. for nozzle attachments, E=-
tri = -
ASME Section VIII-1 2011a UG-28 Thickness of Shells under Ext. Pressure
--- Calculations --- Cylinder External Pressure
Material:
Design pressure
PE = 1.2 N/mm2
Design temperature
T = 200 C
Inside corr. allow. CAI = 0 mm
Corrosion allow.
CAO = 0 mm
Radiography
Material tol.
Tol = 0.09 mm
Cyl. outside dia.
= Full
Do = 9.5 mm
Cylinder length EP
Max length EP
Nominal thickness
L/Do ratio
tnom = 0.9 mm
Ldo = 157.4
L = 1500 mm
Lmax = 4572 mm
(tnom-CAI-CAO-Tol)
Do/t
t = 0.81 mm
Dot = 11.77
(2*S) or (0.9*yield) SE = -
Mod. of elasticity ME = 182353 N/mm2
A factor SII-D-FigG
B factor HA-4
A = 0.008911
Max allowed external pressure: Pa = 4*B / (3*Dot)

Actual external design pressure:
B = 64.66
= 7.3268 N/mm2
PE = 1.2 N/mm2

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
(Required cyl. tks. for nozzle attachments at PE, tre = 0.2 mm

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Front Head Flng At TS
ASME Section VIII-1 2011a App. 2 Bolted Flange With Ring Type Gaskets
Flange type: Loose ring - code fig.2-4(3a)
Flange material: SA-182 S30400 Grd F304 Forgings(<= 5)
Int. design pressure
PI = 1.2 N/mm2
Design temperature
Ext. design pressure
PE = 0 N/mm2
B1 = B+g1 or B+go
T = 200 C
B1 = -
Inside corr. allow
CAI = 0 mm
Outside corr. all.
CAO = 0 mm
Stress (operating)
SFO = 95.81 N/mm2
Stress (atmos.)
SFA = 137.9 N/mm2
Outside diameter
A = 345 mm
Inside spherical rad.
Inside diameter
B = 220 mm
Hub thickness
g1 = -
Bolt circle diameter
C = 298.5 mm
Hub tks. at attach.
go = -
Mean gasket diameter
G = 252.18 mm
Weld leg/hub length
h = -
Hub to bolt circle
R = -
Bolt circle to OD
E = 23.25 mm
Flange thickness
t = 29 mm
Overlay thickness
L = -
OL = -
Gasket material: Compressed Fiber 1/16 in. Tk

Gasket outside dia.
ODG = 270 mm
Gasket width
Gasket thickness
tks = 3 mm
Gasket factor
m = 2.750
Gasket eff. width
b = 8.91 mm
Gasket seating stress

Gasket unit stress
y = 25.51 N/mm2
Sg = 12.9 N/mm2
Wth = 25 mm
Gasket rib length
factor f = 0 mm
Seating width
Br = 0 mm
(Table 2-5.2
Gasket rib eff width
Rib = 0 mm
bo = 12.5 mm
facing 1a/1b
Col. II )
Bolt material: SA-193 S30400 Grd B8 Cls 2 Bolt(<= 3/4)

Bolt diameter
Bolt root area
db = 20 mm
Area = 225 mm2
No. of bolts
No. = 8
Sg = Ab*Sa/((Pi/4)*(do-f)**2-di**2)
Bsmax = 2*db+6*t/(m+0.5) = 90.1 mm
Actual bolt spacing
Bs = 117.2 mm
Cf = SQRT(Bs/Bsmax)
Cf = 1.141
Cf used
Cf = 1.141
Stress (operating)
SB = 137.9 N/mm2
Stress (atmos.)
SA = 137.9 N/mm2
Joint-contact compr. load
HP = 6.2832*b*G*PI*m+2*Br*m*PI*RIB =
46585 N
Hydrostatic end force
H = 0.7854*G*G*PI
59937 N
H = 0.7854*G*G*PE
0 N
Operating conditions:

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Min. calc. bolt load
WM1 = HP+H
106523 N
Min. used bolt load
WM1 = max of 2 mating flanges
107751 N
Minimum bolt load
WM2 = b*3.1416*G*Y+Br*Y*RIB
180063 N
Min. used bolt load
181389 N
Bolting up conditions:
Required bolt area
AM = WM2/SA or WM1/SB
1315.4 mm2
Available bolt area
AB = No.Bolt*Area
1800 mm2
W = 0.5*(AM+AB)*SA
214800 N
Minimum gasket width
NMIN = AB*SA/(6.283*y*G)
6.14 mm
Gasket compression stress
Gcst = AB*SA/((Pi*G*Wth)+(Br*RIB))
12.53 N/mm2
Ratio of bolt areas

Design bolt load
AB/AM = 1.368

Teams 26.0
Loads:
Date: 26/11/2014 Time: 9:55:49 a.m.
Loose Flange Calculations
Hydrostatic end load
HD = 0.785*B*B*PI
45616 N
HDe= 0.785*B*B*PE
0 N
Gasket load
HG = WM1-H
47814 N
Result. hydrostatic force
HT = H-HD
14321 N
HTe= He-HDe
0 N
HG = W
214800 N
Hydrostatic lever arm
hd = (C-B)/2.0
= 39.25 mm
Gasket load lever arm
hg = (C-G)/2.0
= 23.16 mm
Result. hydro. lever arm
ht = (hd+hg)/2.0
= 31.2 mm
hg = (C-G)/2.0
= 23.16 mm
Hydrostatic moment
MD = HD*hd
1790 N*m
Gasket moment
MG = HG*hg
1107 N*m
Result. hydro. moment
MT = HT*ht
447 N*m
3345 N*m
0 N*m
4975 N*m
Gasket load
Total operating moment
MOP = MD+MG+MT
Total operating mom. MOPe= HDe(hd-hg)+HTe(ht-hg)

Bolt up moment
MATM = W*hg
Effective bolt moment
MB = MATM*SFO/SFA
3456 N*m
Total moment
MO = MOP
3456 N*m
3943 N*m
Bolt spacing correction
M = MO*Cf
or MB
(TEMA 2007 RCB-11.23) Cf= 1.141

Flange shape constants:
B =
= 220 mm
K = A/B
= 1.57
Y = Fig.2-7.1
= 4.49
Flange calculated thickness:
t = (M*Y/(SFO*B))**0.5 = 28.98 mm

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Flange nominal thickness:
tnom = 29 mm
Stress calculations:
Allowable stress:
Tangential, ST = MO*Cf*Y/(B*tnom**2) = 95.67 N/mm2
SFO = 95.81 N/mm2

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
ASME Section VIII Div.1 2011a, Appendix 2, 2-14 Flange Rigidity

--- Calculations --Operating moment,
Factor V
Mo = 3345 N*m
V = 0
Gasket seat. moment Ma = 3456 N*m

Factor L
L = 0
Mod. elast.design T
Ed = 182353 N/mm2
Mod.elast.atm. temp Ea = 195122 N/mm2
Thickness g0
g0 = 0 mm
Factor h0
h0 = 0 mm
Factor KI
KI = 0.3
Factor KL
KL = 0.2
Corrosion allowance
ca = 0 mm
Factor K
Thickness, T
K = 1.5682
T = 29 mm
Rigidity index, J, loose flange type

Gasket seating
J = 109.4 * Ma / (E * T ** 3 * Ln(K) * KL) = 0.883
Operating
J = 109.4 * Mo / (E * T ** 3 * Ln(K) * KL) = 0.9143
Rigidity index, J, integral flange type

Gasket seating
J = 52.14 * Ma * V / (L * E * G0 ** 2 * ho * KI) = -
Operating
J = 52.14 * Mo * V / (L * E * G0 ** 2 * ho * KI) = -

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Front Shell Flng
Flange type: Lap joint - code fig.2-4(1a)
PI = 1.2 N/mm2
Design temperature
PE = 0 N/mm2
B1 = B+g1 or B+go
T = 200 C
B1 = -
Inside corr. allow
CAI = 0 mm
Outside corr. all.
CAO = 0 mm
Stress (operating)
SFO = 95.81 N/mm2
Stress (atmos.)
SFA = 137.9 N/mm2
Outside diameter
A = 345 mm
Inside diameter
B = 222.07 mm
Hub thickness
g1 = -
C = 298.5 mm
Hub tks. at attach.
go = -
G = 254.04 mm
Weld leg/hub length
h = -
Hub to bolt circle
R = -
Bolt circle to OD
E = 23.25 mm
Flange thickness
t = 29 mm
Overlay thickness
OL = -
L = -
G1 = midpoint contact =
254.04 mm

Gasket outside dia.
ODG = 270 mm
Gasket width
Gasket thickness
tks = 1.59 mm
Gasket factor
m = 2.750
Gasket eff. width
b = 8.91 mm

Gasket unit stress
y = 25.51 N/mm2
Sg = 12.9 N/mm2
Wth = 25 mm
Gasket rib length
factor f = 0 mm
Seating width
Br = 0 mm
(Table 2-5.2
Rib = 0 mm
bo = 12.5 mm
facing 1a/1b
Col. II )

Bolt diameter
Bolt root area
db = 20 mm
Area = 225 mm2
No. of bolts
No. = 8
Sg = Ab*Sa/((Pi/4)*(do-f)**2-di**2)
Bsmax = 2*db+6*t/(m+0.5) = 89.1 mm
Actual bolt spacing
Bs = 117.2 mm
Cf = SQRT(Bs/Bsmax)
Cf = 1.147
Cf used
Cf = 1.147
Stress (operating)
SB = 137.9 N/mm2
Stress (atmos.)
SA = 137.9 N/mm2
46928 N
H = 0.7854*G1*G1*PI
60823 N
H = 0.7854*G1*G1*PE
0 N

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
WM1 = HP+H
107751 N
Min. used bolt load
107751 N
Minimum bolt load
181389 N
Min. used bolt load
181389 N
Required bolt area
1315.4 mm2
Available bolt area
AB = No.Bolt*Area
1800 mm2
W = 0.5*(AM+AB)*SA
214800 N
6.1 mm
12.44 N/mm2
Ratio of bolt areas

Design bolt load
AB/AM = 1.368

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Loads:
HD = 0.785*B*B*PI
45616 N
HDe= 0.785*B*B*PE
0 N
Gasket load
HG = WM1-H
46928 N
HT = H-HD
15207 N
HTe= He-HDe
0 N
HG = W
214800 N
hd = (C-B)/2.0
= 39.25 mm
hg = (C-G1)/2.0
= 22.23 mm
ht = (C-G1)/2.0
= 22.23 mm
hg = (C-G1)/2.0
= 22.23 mm
Hydrostatic moment
MD = HD*hd
1790 N*m
Gasket moment
MG = HG*hg
1043 N*m
MT = HT*ht
338 N*m
3172 N*m
0 N*m
4775 N*m
Gasket load
MOP = MD+MG+MT

Bolt up moment
MATM = W*hg
MB = MATM*SFO/SFA
3318 N*m
Total moment
MO = MOP
3318 N*m
3806 N*m
M = MO*Cf
or MB
(TEMA 2007 RCB-11.23) Cf= 1.147

B =
= 220 mm
K = A/B
= 1.57
Y = Fig.2-7.1
= 4.49
t = (M*Y/(SFO*B))**0.5 = 28.47 mm

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
tnom = 29 mm
Allowable stress:
SFO = 95.81 N/mm2
Lap joint ring shear stress

Lap ring Mtl: SA-312 S30403 Grd TP304L Smls. pipe(G5)
Maximum flange Load
LJ ring ID
LJ ring thk
Wmax = 181389 N
B = 0 mm
LJRt = 4 mm
Shear strss = Wmax/(Pi*B*LJRt) = 0 N/mm2

Allowable stress
0.8*Sn = 88 N/mm2

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Front Shell Flng

Factor V
Mo = 3172 N*m
V = 0

Factor L
L = 0
Mod. elast.design T
Ed = 182353 N/mm2
Thickness g0
g0 = 0 mm
Factor h0
h0 = 0 mm
Factor KI
KI = 0.3
Factor KL
KL = 0.2
Corrosion allowance
ca = 0 mm
Factor K
Thickness, T
K = 1.5535
T = 29 mm

Gasket seating
J = 109.4 * Ma / (E * T ** 3 * Ln(K) * KL) = 0.8657
Operating
J = 109.4 * Mo / (E * T ** 3 * Ln(K) * KL) = 0.8855

Gasket seating
J = 52.14 * Ma * V / (L * E * G0 ** 2 * ho * KI) = -
Operating
J = 52.14 * Mo * V / (L * E * G0 ** 2 * ho * KI) = -

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Rear Shell Flng
Flange type: Lap joint - code fig.2-4(1a)
PI = 1.2 N/mm2
Design temperature
PE = 0 N/mm2
B1 = B+g1 or B+go
T = 200 C
B1 = -
Inside corr. allow
CAI = 0 mm
Outside corr. all.
CAO = 0 mm
Stress (operating)
SFO = 95.81 N/mm2
Stress (atmos.)
SFA = 137.9 N/mm2
Outside diameter
A = 331 mm
Inside diameter
B = 222.07 mm
Hub thickness
g1 = -
C = 293 mm
Hub tks. at attach.
go = -
G = 211.54 mm
Weld leg/hub length
h = -
Hub to bolt circle
R = -
Bolt circle to OD
E = 19 mm
Flange thickness
t = 26 mm
Overlay thickness
OL = -
L = -
G1 = midpoint contact =
250.77 mm

Gasket outside dia.
ODG = 223.54 mm
Gasket width
Gasket thickness
tks = 9 mm
Gasket factor
m = 2.750
Gasket eff. width
b = 6 mm

Gasket unit stress
y = 25.51 N/mm2
Sg = 24.9 N/mm2
Wth = 12 mm
Gasket rib length
factor f = 0 mm
Seating width
Br = 0 mm
(Table 2-5.2
Rib = 0 mm
bo = 6 mm
facing 1a/1b
Col. II )

Bolt diameter
Bolt root area
db = 16 mm
Area = 144 mm2
No. of bolts
No. = 8
Sg = Ab*Sa/((Pi/4)*(do-f)**2-di**2)
Bsmax = 2*db+6*t/(m+0.5) = 74.2 mm
Actual bolt spacing
Bs = 115.1 mm
Cf = SQRT(Bs/Bsmax)
Cf = 1.246
Cf used
Cf = 1.246
Stress (operating)
SB = 172.37 N/mm2 Stress (atmos.)
SA = 172.37 N/mm2
26317 N
H = 0.7854*G1*G1*PI
42175 N
H = 0.7854*G1*G1*PE
0 N

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
WM1 = HP+H
68492 N
Min. used bolt load
68492 N
Minimum bolt load
101722 N
Min. used bolt load
101722 N
Required bolt area
590.1 mm2
Available bolt area
AB = No.Bolt*Area
1152 mm2
W = 0.5*(AM+AB)*SA
150145 N
5.86 mm
24.9 N/mm2
Ratio of bolt areas

Design bolt load
AB/AM = 1.952

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Loads:
HD = 0.785*B*B*PI
46481 N
HDe= 0.785*B*B*PE
0 N
Gasket load
HG = WM1-H
26317 N
HT = H-HD
-4305 N
HTe= He-HDe
0 N
HG = W
150145 N
hd = (C-B)/2.0
= 35.46 mm
hg = (C-G1)/2.0
= 21.11 mm
ht = (C-G1)/2.0
= 21.11 mm
hg = (C-G1)/2.0
= 21.11 mm
Hydrostatic moment
MD = HD*hd
1648 N*m
Gasket moment
MG = HG*hg
556 N*m
MT = HT*ht
-91 N*m
2113 N*m
0 N*m
3170 N*m
Gasket load
MOP = MD+MG+MT

Bolt up moment
MATM = W*hg
MB = MATM*SFO/SFA
2202 N*m
Total moment
MO = MOP
2202 N*m
2744 N*m
M = MO*Cf
or MB
(TEMA 2007 RCB-11.23) Cf= 1.246

B =
= 222.07 mm
K = A/B
= 1.49
Y = Fig.2-7.1
= 5.04
t = (M*Y/(SFO*B))**0.5 = 25.48 mm

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
tnom = 26 mm
Allowable stress:
SFO = 95.81 N/mm2
Lap joint ring shear stress

Lap ring Mtl: SA-312 S30403 Grd TP304L Smls. pipe(G5)
Maximum flange Load
LJ ring ID
LJ ring thk
Wmax = 101722 N
B = 0 mm
LJRt = 3 mm
Shear strss = Wmax/(Pi*B*LJRt) = 0 N/mm2

Allowable stress
0.8*Sn = 88 N/mm2

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Rear Shell Flng

Factor V
Mo = 2113 N*m
V = 0

Factor L
L = 0
Mod. elast.design T
Ed = 182353 N/mm2
Thickness g0
g0 = 0 mm
Factor h0
h0 = 0 mm
Factor KI
KI = 0.3
Factor KL
KL = 0.2
Corrosion allowance
ca = 0 mm
Factor K
Thickness, T
K = 1.4905
T = 26 mm

Gasket seating
J = 109.4 * Ma / (E * T ** 3 * Ln(K) * KL) = 0.8802
Operating
J = 109.4 * Mo / (E * T ** 3 * Ln(K) * KL) = 0.9036

Gasket seating
J = 52.14 * Ma * V / (L * E * G0 ** 2 * ho * KI) = -
Operating
J = 52.14 * Mo * V / (L * E * G0 ** 2 * ho * KI) = -

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Rear Head Flng At TS
Flange type: Loose ring - code fig.2-4(3a)
PI = 1.2 N/mm2
Design temperature
PE = 0 N/mm2
B1 = B+g1 or B+go
T = 200 C
B1 = -
Inside corr. allow
CAI = 0 mm
Outside corr. all.
CAO = 0 mm
Stress (operating)
SFO = 95.81 N/mm2
Stress (atmos.)
SFA = 137.9 N/mm2
Outside diameter
A = 331 mm
Inside diameter
B = 222.07 mm
Hub thickness
g1 = -
C = 293 mm
Hub tks. at attach.
go = -
G = 211.54 mm
Weld leg/hub length
h = -
Hub to bolt circle
R = -
Bolt circle to OD
E = 19 mm
Flange thickness
t = 34 mm
Overlay thickness
L = -
OL = -

Gasket outside dia.
ODG = 223.54 mm
Gasket width
Gasket thickness
tks = 9 mm
Gasket factor
m = 2.750
Gasket eff. width
b = 6 mm

Gasket unit stress
y = 25.51 N/mm2
Sg = 24.9 N/mm2
Wth = 12 mm
Gasket rib length
factor f = 0 mm
Seating width
Br = 0 mm
(Table 2-5.2
Rib = 0 mm
bo = 6 mm
facing 1a/1b
Col. II )

Bolt diameter
Bolt root area
db = 16 mm
Area = 144 mm2
No. of bolts
No. = 8
Sg = Ab*Sa/((Pi/4)*(do-f)**2-di**2)
Bsmax = 2*db+6*t/(m+0.5) = 90.6 mm
Actual bolt spacing
Bs = 115.1 mm
Cf = SQRT(Bs/Bsmax)
Cf = 1.127
Cf used
Cf = 1.127
Stress (operating)
SB = 172.37 N/mm2 Stress (atmos.)
SA = 172.37 N/mm2
26317 N
H = 0.7854*G*G*PI
42175 N
H = 0.7854*G*G*PE
0 N

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
WM1 = HP+H
68492 N
Min. used bolt load
68492 N
Minimum bolt load
101722 N
Min. used bolt load
101722 N
Required bolt area
590.1 mm2
Available bolt area
AB = No.Bolt*Area
1152 mm2
W = 0.5*(AM+AB)*SA
150145 N
5.86 mm
24.9 N/mm2
Ratio of bolt areas

Design bolt load
AB/AM = 1.952

Teams 26.0
Loads:
Date: 26/11/2014 Time: 9:55:49 a.m.
Loose Flange Calculations
HD = 0.785*B*B*PI
46481 N
HDe= 0.785*B*B*PE
0 N
Gasket load
HG = WM1-H
26317 N
HT = H-HD
-4305 N
HTe= He-HDe
0 N
HG = W
150145 N
hd = (C-B)/2.0
= 35.46 mm
hg = (C-G)/2.0
= 40.73 mm
ht = (hd+hg)/2.0
= 38.1 mm
hg = (C-G)/2.0
= 40.73 mm
Hydrostatic moment
MD = HD*hd
1648 N*m
Gasket moment
MG = HG*hg
1072 N*m
MT = HT*ht
-164 N*m
2556 N*m
0 N*m
6115 N*m
Gasket load
MOP = MD+MG+MT

Bolt up moment
MATM = W*hg
MB = MATM*SFO/SFA
4249 N*m
Total moment
MO = MOP
4249 N*m
4790 N*m
M = MO*Cf
or MB
(TEMA 2007 RCB-11.23) Cf= 1.127

B =
= 222.07 mm
K = A/B
= 1.49
Y = Fig.2-7.1
= 5.04
t = (M*Y/(SFO*B))**0.5 = 33.67 mm

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
tnom = 34 mm
Allowable stress:
SFO = 95.81 N/mm2

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.

Factor V
Mo = 2113 N*m
V = 0

Factor L
L = 0
Mod. elast.design T
Ed = 182353 N/mm2
Thickness g0
g0 = 0 mm
Factor h0
h0 = 0 mm
Factor KI
KI = 0.3
Factor KL
KL = 0.2
Corrosion allowance
ca = 0 mm
Factor K
Thickness, T
K = 1.4905
T = 26 mm

Gasket seating
J = 109.4 * Ma / (E * T ** 3 * Ln(K) * KL) = 0.8802
Operating
J = 109.4 * Mo / (E * T ** 3 * Ln(K) * KL) = 0.9036

Gasket seating
J = 52.14 * Ma * V / (L * E * G0 ** 2 * ho * KI) = -
Operating
J = 52.14 * Mo * V / (L * E * G0 ** 2 * ho * KI) = -

Teams 26.0
Component: Front Tubesheet
Date: 26/11/2014 Time: 9:55:49 a.m.
Design of Stationary and Floating Tubesheets
ASME VIII-1 2011a UHX-14 - Fig. UHX-14.2(d)
Contr. Case: UHX-14.4(b)(2)
Tubesheet material:
SA-240 S31603 Grd 316L Plate
Tube material:
Shell material:
Channel material:
Adjacent shell material:
Design temp. tubesheet T = 200 C
Design temp. tubes
Tt = 200 C
Design temp. shell
Design temp. channel
Tc = 200 C
Ts = 200 C
Shell metal tmp/TubS T's = 42 C
Channel metal tmp TS T'c = 52.4 C
TubSh metal tmp at rim T'= 52.4 C
Tubesheet OD
TubSh mod.elasticity
Channel mod.elast.
E = 182353 N/mm2 Shell mod.elasticity
Es = 182353 N/mm2
Ec = 182353 N/mm2 Tube mod.elas. at Tt
Et = 182353 N/mm2
TubSh allowable stress S = 81.22 N/mm2

Tube yield stress
A = 345 mm
Tube mod.elas. at T
Ett = 182353 N/mm2
Syt = 121.49 N/mm2 Tube allow.Str. at Tt St = 108.8 N/mm2
Tube exp.depth ratio rho = 0.897
Tube allow.Str. at T Stt = 108.8 N/mm2
Tube expanded depth
ltx = 26 mm
Eff.tube side groove h'g = 0 mm
Tubesheet thickness
h = 29 mm
Unsupported tube span
l = 230 mm
Tube buckling factor
k = 1
Unsupp.length lt=k*l
lt = 230 mm
Center-to-center dis
UL = 0 mm
Tube pitch
p = 12.5 mm
Pass partition groove hg = 0 mm
Tube outside diam.
Tube side cor.allow.
Shell side cor.allow. cs = 0 mm
Tube projection
ct = 0 mm
tpr = 0 mm
dt = 9.53 mm
Tube corrosion allow.
Outermost tube rad.
ro = 90.5 mm
Tube thickness
Shell all. stress
Ss = 109.43 N/mm2 Channel all. stress
c = tt = 0.9 mm
Sc = 109.43 N/mm2
Adj Shell all. str. Ss,1 = -
Gasket diam G1
G1 = -
Gasket shell diameter Gs = 254.04 mm
Gasket channel diam.
Gc = 252.18 mm
Shell radius
as = 127.02 mm
Channel radius
ac = 126.09 mm
Shell thickness
ts = 8.18 mm
Channel thickness
tc = 3.76 mm
Channel ID
Dc = 211.55 mm
Adjacent shell thk
ts,1 = -
Shell ID
Ds = 202.71 mm
Tube length L
= 1442 mm
Number of tubes
Nt = 180
Tube length Lt
Lt = 1500 mm

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Bolt circle
C = 298.5 mm
Flange load
W* = 107751 N
Tubesheet thickness
h = 29 mm
Actual tubesheet thk
ha = 29 mm
Controlling pressure case:

Shell design pressure Ps = 1.2 N/mm2
Tube design pressure Pt
= 0 N/mm2
*Shell th.ex.coe.alpha's = 15.5342
*Chan.th.ex.coe.alpha'c
= 15.6699
*TubSh th.ex.coe. alpha' = 15.6699
*(th.exp.coef * 10**6)
Poisson's ratio shell vs = 0.3
Poisson's rat. tubes
vt = 0.3
Poisson's rat.channel vc = 0.3
Poisson's rat. tubSh
v = 0.3

Teams 26.0
UHX-14.5.1 Step 1.
Date: 26/11/2014 Time: 9:55:49 a.m.
Determine Do, Mu, Mu* and h'g from UHX-11.5.1.
Do = 2 * ro + dt
Do = 190.52 mm
mu = (p - dt) / p
mu = 0.2376
d* = MAX((dt-2*tt*(Ett/E)*(Stt/S)*Rho),(dt-2*tt))
d* = 7.73 mm
Pass lane area limit
4*Do*p = 9526.15 mm2
Actual pass lane area, AL
AL = 0 mm2
p* = p/SQRT(1-(4*MIN[AL,4*Do*p]/Pi*Do**2))
p* = 12.5 mm
mu* = (p* - d*) / p*
mu* = 0.3816
h'g = MAX[(hg-ct),(0)]
h'g = 0 mm
Calculate ao, rhos, rhoc, xs and xt

ao = radius of the perforated region = Do / 2
ao = 95.26 mm2
rhos = as/ao
rhos = 1.3334
rhoc = ac/ao
rhoc = 1.3236
xs = 1 - Nt(dt/(2*ao))**2
xs = 0.5496
xt = 1 - Nt((dt-2*tt)/(2*ao))**2
xt = 0.7037
UHX-14.5.2 Step 2. Calculate betas, ks, lambdas and deltas

betas = (12*(1-vs**2))**0.25 / ((Ds+ts)*ts)**0.5
betas = 0
ks = betas*(Es*ts**3)/(6*(1-vs**2))
ks = 0
lambdas = (6*Ds/h**3)*ks*(1+h*betas+(h**2*betas**2)/2) lamb.s= 0

deltas = (Ds**2/(4*Es*ts))*(1-vs/2)
deltas = 0
UHX-14.5.2 Step 2. Calculate betac, kc, lambdac and deltac

betac = (12*(1-vc**2))**0.25 / ((Dc+tc)*tc)**0.5
betac = 0
kc = betac*(Ec*tc**3)/(6*(1-vc**2)
kc = 0
lambdac = (6*Dc/h**3)*kc*(1+h*betac+(h**2*betac**2)/2) lamb.c= 0

deltac = (Dc**2/(4*Ec*tc))*(1-vc/2)
UHX-14.5.3 Step 3. Calculate h/p.
mu* from UHX-11.5.1.
deltac = 0
If rho changes, recalculate d* and
Determine E*/E and v* relative to h/p from UHX-11.5.2
Layout: Triangular
Tubesheet thickness
From fig. UHX-11.2 or UHX-11.3 - E*/E = 0.3891

h/p = 2.32
Effective Tubsheet Mod.Elasticity
E* = 70946 N/mm2
Parameter Xa = (24*(1-v*(**2))*Nt*(Et*tt*(dt-tt)*
h = 29 mm
v* = 0.3154
mu* = 0.38

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
ao**2)/((E*)*L*h**3))**0.25
Xa = 2.116

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Using the calculated value of Xa, enter either Table UHX-13.1 or Fig.
UHX-13.2 to determine Zd, Zv, Zw and Zm.
Psi1(Xa)=bei(Xa)+(1-v*)/Xa*ber'(Xa)
Psi1(Xa) = 0.8921
Psi2(Xa)=ber(Xa)-(1-v*)/Xa*bei'(Xa)
Psi2(Xa) = 0.3829
Za = bei'(Xa)*Psi2(Xa)-ber'(Xa)*Psi1(Xa)
Za = 0.8819
Zd = (ber(Xa)*Psi2(Xa)+ bei(Xa)*Psi1(Xa))/(Xa**3*Za)
Zd = 0.147
Zv = (ber'(Xa)*Psi2(Xa)+ bei'(Xa)*Psi1(Xa))/(Xa**2*Za)
Zv = 0.1578
Zw = (ber'(Xa)*ber(Xa)+ bei'(Xa)*bei(Xa))/(Xa**2*Za)
Zw = 0.1578
Zm = (ber'(Xa)**2+bei'(Xa)**2)/(Xa*Za)
Zm = 0.663
UHX-14.5.4 Step 4. Calculate diameter ratio K and coefficient F.

K = A / Do
K = 1.811
F = ((1-v*)/E*)*(lambdas+lambdac+E*Ln(K))
F = 1.045
Calculate Phi and Q1.

Phi = (1+v*) * F
Phi = 1.3743
Q1 = (rhos-1-Phi*Zv)/(1+Phi*Zm)
Q1 = 0.0609
UHX-14.5.5 Step 5.
UHX-14.5.5(a) Calculate omegas, omegas*, omegac, omegac*
omegas = rhos*ks*betas*deltas*(1+h*betas)
omegas* = ao**2*((rhos**2-1)*(rhos-1))/4-omegas
omegac = rhoc*kc*betac*deltac*(1+h*betac)
omegas = 0.0
omegas* = 588.3139
omegac = 0.0
omegac* = ao**2*(((rhoc**2+1)*(rhoc-1))/4(rhos-1)/2)-omegac
omegac* = 507.9157
UHX-14.5.5(b) Calculate gammab

gammab = (Gc-Gs)/Do
gammab = -0.0097
UHX-14.5.6 Step 6. Calculate the effective pressure Pe

Pe = (Ps-Pt)*(1-Rhos**2)
Pe = -0.933 N/mm2

Teams 26.0
UHX-14.5.7 Step 7.
Date: 26/11/2014 Time: 9:55:49 a.m.
For each loading case, calculate Q2.
Q2 = (((omegas*)*Ps-(omegac*)*Pt)+
(gammab/(2*Pi))*W(*))/(1+Phi*Zm)
Q2 = 281.98
For each loading case, calculate the bending stress in the tubesheet
in accordance with (a) or (b) below.
UHX-14.5.7(a) When Pe <> 0:
UHX-14.5.7(a)(1) Calculate Q3
Q3 = Q1+ 2*Q2 / (Pe*ao**2)
Q3 = -0.0056
UHX-14.5.7(a)(2) For each loading case, determine coefficient Fm

from either table UHX-13.1 or Figs. UHX-13.3-1 or UHX-13.3-2.
Calculation of Fm
Controlling x = 0.04 mm
Calculate functions Psi1 and Psi2 relative to x

Psi1(x) = bei(x) + (1-v*)/x * ber'(x)
Psi1(x) = 0.0004
Psi2(x) = ber(x) - (1-v*)/x * bei'(x)
Psi2(x) = 0.6577
Calculate functions Qm, Qv and Fm relative to x

Qm(x) = (bei'(Xa)*Psi2(x)-ber'(Xa)*Psi1(x))/Za
Qm(x) = 0.7073
Qv(x) = (Psi1(Xa)*Psi2(x)-Psi2(Xa)*Psi1(x))/(Xa*Za) Qv(x) = 0.3144

Controlling Fm relative to x
Fm(x) = (Qv(x) + Q3 * Qm(x)) / 2
Fm = MAX|Fm(x)|
Fm(x) = 0.1552
Fm = 0.1552

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
UHX-14.5.7(a)(2) Calculate the bending stress in the tubesheet, sigma

sigma = (1.5*Fm/mu*)*(2*ao/(h-h'g))**2 * Pe
sigma = -24.58 N/mm2

|sigma| <= 1.5*S
24.58 N/mm2 <= 121.83 N/mm2
UHX-14.5.8 Step 8.
For each loading case, calculate the average shear stress
tau in the tubesheet at the outer edge of the perforated region.

Area enclosed by perimeter
AP = 21380 mm2
Perimeter of the tube layout
CP = 625 mm
Shear diameter, Dia = DL or Do
DL = 4*AP/CP
DL = 136.83 mm
|Pe| = 0.933
Do = 190.52 mm
3.2*S*mu*h/Do = 9.4
Dia = 190.52 mm
tau = 1/(4*mu)*(Dia/h)* Pe
tau = -6.45 N/mm2

|tau| <= 0.8*S
6.45 N/mm2 <= 64.98 N/mm2
UHX-14.5.9 Step 9.
Perform this step for each loading case.
UHX-14.5.9(a) Check the axial tube stress.

UHX-14.5.9(a)(1) For each loading case determine coefficient Ft,min
and Ft,max from Table UHX-13.2 and calculate the two extreme values
of sigmat,1 and sigmat,2.
These values may be positive or negative
Ft(x) = [Zd(x)+Q3*Zw(x)]*(Xa**4/2)
for 0 <= x <= Xa
Ft,min = MIN[[Zd(x)+Q3*Zw(x)]*(Xa**4/2)]
Ft,min = 0.4681
Ft,max = MAX[[Zd(x)+Q3*Zw(x)]*(Xa**4/2)]
Ft,max = 1.4639
UHX-14.5.9(a)(1)(a) When Pe <> 0:

sigmat,1 = ((Ps*xs-Pt*xt)-Pe*Ft,min)/(xt-xs)
sigmat,1 = 7.12 N/mm2
sigmat,2 = ((Ps*xs-Pt*xt)-Pe*Ft,max)/(xt-xs)
sigmat,2 = 13.15 N/mm2
UHX-14.5.9(a)(2) Determine sigmat,max

sigmat,max = MAX(|sigmat,1|,|sigmat,2|)
Allowable tube stress in tension
sigmat,max = 13.15 N/mm2

St = 108.8 N/mm2

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
UHX-14.5.9(b) Check the tube-to-tubesheet joint

UHX-14.5.9(b)(1) Calculate the tube-to-tubesheet joint load, Wt
Wt = sigmat,max*Pi*(dt-tt)*tt
Wt = 321 N
UHX-14.5.9(b)(2) Determine the maximuma allowable load for the

tube-to-tubesheet joint design Lmax
UW-18(d) max load
= -
UW-20
= -
max load
App.A max No test load = 1858 N

App.A max
test load = 2389 N

Lmax = 1858 N
UHX-14.5.9(c) Check the tubes for buckling

UHX-14.5.9(c)(1) Calculate the unsupported buckling length of the tube
l = 230 mm
k = 1
lt = k * l
lt = 230 mm
UHX-14.5.9(c)(2) Calculate rt, Ft and Ct

rt = SQRT(dt**2+(dt-2*tt)**2)/4
rt = 3.07 mm
Ft = lt/rt
Ft = 74.9744
Ct = SQRT(2*PI**2*(Et/Syt))
Ct = 172.1307
UHX-14.5.9(c)(3) Determine the factor of safety Fs

Fs = MAX((1.25,(3.25-0.25*(Zd + Q3*Zv)*Xa**4),2)
Fs = 2.0

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
UHX-14.5.9(c)(4) Determine the buckling stress limit Stb

For Ct <= Ft
Stb = MIN[(1/Fs)*(PI**2*Et/(Ft**2),St]
Stb = -
For Ct >
Stb = MIN[(Syt/Fs)*(1-Ft/(2*Ct))
Stb = 47.51 N/mm2
Ft
,St]
UHX-14.5.9(c)(5) Determine sigmat,min

sigmat,min = MIN(sigmat,1 , sigmat,2)
sigmat,min = -14.07 N/mm2

|sigmat,min| <= Stb
14.07 N/mm2 <= 47.51 N/mm2
Units: Pressure/stress: N/mm2
Distance: mm
Controlling case:
Load case
-405
282
-37
Flange load, W*
106523
107751
107751
Factor Q3
-0.0348
-0.0056
Factor Fm
0.1449
0.1552
0.1572
1.2
1.2
1.2
1.2
Factor Q2
Tube-side press, Pt
Shell-side press, Ps
Effective press., Pe
0.93
-0.93
TubSh Bending stress
22.9
-24.6
-0.7
Max TubSh Bending st
121.8
121.8
121.8
Min TubSh thk
12.59
13.03
2.18
TubSh Shear stress
6.5
-6.5
Max TubSh Shear str
65
65
65
2.88
2.88
29
29
29
Min TubSh thk

Tubesheet thickness

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Tube stress controlling case:

Tube-side press, Pt
1.2
1.2
1.2
1.2
Factor Fs
1.25
13.15
-1.12
7.12
-1.28
Tube stress sigmat,o
-14.07
Tube stress sigmat,1
-8.58
Tube stress sigmat,2
-14.07
13.15
-1.12
Maximum tube stress
108.8
108.8
108.8
Maximum buckling stress
47.51
47.51
76.02
Type of tube-to-TS joint: 'i' - Expanded with 2 grooves

Load case:
343
321
31
Allowable no-test
1858
1858
1858
Allowable test
2389
2389
2389
2655
2655
Wt, tube-TS Load, N
Factor k
Max load K*At*Sa
2655
Allowable Loads per ASME Section VIII Div. 1 Appendix A

No Test
Type
Test
Joint description
fr
Lmax
fr
Lmax
Welded only a >= 1.4t
0.8
2124
2655
Welded only t <= a < 1.4t
0.55
1460
0.7
1858
Welded a >= 1.4t and expanded
0.8
2124
2655
Welded a < 1.4t exp.with 2 grooves
0.75
1991
0.95
2522
Welded a < 1.4t exp.with 1 groove
0.65
1726
0.85
2257
Welded a < 1.4t exp.with no grooves
0.5
1327
0.7
1858
Expanded with 2 grooves
0.7
1858
0.9
2389
Expanded with 1 groove
0.65
1726
0.8
2124
Expanded with no grooves
0.5
1327
0.6
1593
* = Load calculated exceeds code allowable for this joint type.

For joints types a,b,b-1,c,d,e :
Lmax = At*Sa*fr
For joints types f,g,h,
Lmax = At*Sa*fe*fr*fy
For joints types i,j,k
Lmax = At*Sa*fe*fr*fy*ft

Teams 26.0
Cross-sectional area
Date: 26/11/2014 Time: 9:55:49 a.m.
At = 24.4 mm2
Tube allowable stress Sa = 108.8 N/mm2
Max stress St = At*Sa St = 2654.79 N/mm2

Tubesheet yield str. Stt = 121.49 N/mm2 Tube yield stress
Stu = 121.49 N/mm2
fe = (ltx/do or 1)
fe = 1
Min Yield Str. (Stt,Stu) = 121.49 N/mm2
ft = (Po+Pt)/Po
ft = 1
fy = Stt/Stu
ft = used (0<ft<=1)
ft = 1
fy = used (0<fy<=1)
Tube OD
do = 9.53 mm
Expanded length
Tube thickness
t = 0.9 mm
= 1
fy = 1
ltx = 26 mm
TubSh mean metal tmp
Tubes Mod.Elasticity EtT = 182353 N/mm2 TubSh Mod.Elast.
T = 52.4 C
EsT = 192730 N/mm2
Tubes Coef.Th.Exp.(*) at = 15.66989
TubSh Coef.Th.Exp.(*) as = 15.66989
Friction coefficient muF = 0.5
(*)=*10**6
Tube to tube hole Interfacial Pressure:

Po = ((do*t-t**2)*st)/(do*ltx*muF)
Po = 7.62 N/mm2
Pt = (T-Tamb)*(at-as)*(EtT*EsT)/(EtT+EsT)
Pt = 0 N/mm2
For joint types i, j, k:
Po + Pt <= 0.58*SigmaM
7.62 N/mm2 <= 70.46 N/mm2

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Component: Rear Tubesheet
Design of Stationary and Floating Tubesheets
ASME VIII-1 2011a UHX-14 - Fig. UHX-14.3(D)
Contr. Case: UHX-14.4(b)(2)
Tubesheet material:
SA-240 S31603 Grd 316L Plate
Tube material:
Shell material:
Channel material:
SA-312 S30403 Grd TP304L Smls. pipe
Adjacent shell material:
Design temp. tubesheet T = 200 C
Design temp. tubes
Tt = 200 C
Design temp. shell
Design temp. channel
Tc = 200 C
Ts = 200 C
Shell metal tmp/TubS T's = 42 C
Channel metal tmp TS T'c = 52.4 C
TubSh metal tmp at rim T'= 52.4 C
Tubesheet OD
TubSh mod.elasticity
Channel mod.elast.
E = 182353 N/mm2 Shell mod.elasticity
Es = 182353 N/mm2
Ec = 182353 N/mm2 Tube mod.elas. at Tt
Et = 182353 N/mm2
TubSh allowable stress S = 81.22 N/mm2

Tube yield stress
A = 207.9 mm
Tube mod.elas. at T
Ett = 182353 N/mm2
Syt = 121.49 N/mm2 Tube allow.Str. at Tt St = 108.8 N/mm2
Tube exp.depth ratio rho = 0.925
Tube allow.Str. at T Stt = 108.8 N/mm2
Tube expanded depth
ltx = 37 mm
Eff.tube side groove h'g = 0 mm
Tubesheet thickness
h = 40 mm
l = 230 mm
k = 1
Unsupp.length lt=k*l
lt = 230 mm
Center-to-center dis
UL = 0 mm
Tube pitch
p = 12.5 mm
Pass partition groove hg = 0 mm
Tube outside diam.
Tube side cor.allow.
Shell side cor.allow. cs = 0 mm
Tube projection
ct = 0 mm
tpr = 0 mm
dt = 9.53 mm
Tube corrosion allow.
Outermost tube rad.
ro = 90.5 mm
Tube thickness
Shell all. stress
Ss = 109.43 N/mm2 Channel all. stress
c = tt = 0.9 mm
Sc = 81.28 N/mm2
Adj Shell all. str. Ss,1 = -
Gasket diam G1
G1 = -
Gasket shell diameter Gs = -
Gasket channel diam.
Gc = 211.54 mm
Shell radius
as = 103.95 mm
Channel radius
ac = 103.95 mm
Shell thickness
ts = 8.18 mm
Channel thickness
tc = 3.76 mm
Channel ID
Dc = 211.55 mm
Adjacent shell thk
ts,1 = -
Shell ID
Ds = 202.71 mm
Tube length L
= 1420 mm
Number of tubes
Nt = 180
Tube length Lt
Lt = 1500 mm

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Bolt circle
C = 293 mm
Flange load
W* = -
Tubesheet thickness
h = 40 mm
Actual tubesheet thk
ha = 40 mm
Controlling pressure case:

Shell design pressure Ps = 1.2 N/mm2
Tube design pressure Pt
= 0 N/mm2
*Shell th.ex.coe.alpha's = 15.5342
*Chan.th.ex.coe.alpha'c
= 15.6699
*TubSh th.ex.coe. alpha' = 15.6699
*(th.exp.coef * 10**6)
Poisson's ratio shell vs = 0.3
Poisson's rat. tubes
vt = 0.3
Poisson's rat.channel vc = 0.3
Poisson's rat. tubSh
v = 0.3

Teams 26.0
UHX-14.5.1 Step 1.
Date: 26/11/2014 Time: 9:55:49 a.m.
Determine Do, Mu, Mu* and h'g from UHX-11.5.1.
Do = 2 * ro + dt
Do = 190.52 mm
mu = (p - dt) / p
mu = 0.2376
d* = MAX((dt-2*tt*(Ett/E)*(Stt/S)*Rho),(dt-2*tt))
d* = 7.73 mm
Pass lane area limit
4*Do*p = 9526.15 mm2
Actual pass lane area, AL
AL = 0 mm2
p* = p/SQRT(1-(4*MIN[AL,4*Do*p]/Pi*Do**2))
p* = 12.5 mm
mu* = (p* - d*) / p*
mu* = 0.3816
h'g = MAX[(hg-ct),(0)]
h'g = 0 mm
Calculate ao, rhos, rhoc, xs and xt

ao = radius of the perforated region = Do / 2
ao = 95.26 mm2
rhos = as/ao
rhos = 1.0912
rhoc = ac/ao
rhoc = 1.0912
xs = 1 - Nt(dt/(2*ao))**2
xs = 0.5496
xt = 1 - Nt((dt-2*tt)/(2*ao))**2
xt = 0.7037
UHX-14.5.2 Step 2. Calculate betas, ks, lambdas and deltas

betas = (12*(1-vs**2))**0.25 / ((Ds+ts)*ts)**0.5
betas = 0
ks = betas*(Es*ts**3)/(6*(1-vs**2))
ks = 0
lambdas = (6*Ds/h**3)*ks*(1+h*betas+(h**2*betas**2)/2) lamb.s= 0

deltas = (Ds**2/(4*Es*ts))*(1-vs/2)
deltas = 0
UHX-14.5.2 Step 2. Calculate betac, kc, lambdac and deltac

betac = (12*(1-vc**2))**0.25 / ((Dc+tc)*tc)**0.5
betac = 0
kc = betac*(Ec*tc**3)/(6*(1-vc**2)
kc = 0
lambdac = (6*Dc/h**3)*kc*(1+h*betac+(h**2*betac**2)/2) lamb.c= 0

deltac = (Dc**2/(4*Ec*tc))*(1-vc/2)
UHX-14.5.3 Step 3. Calculate h/p.
mu* from UHX-11.5.1.
deltac = 0
If rho changes, recalculate d* and
Determine E*/E and v* relative to h/p from UHX-11.5.2
Layout: Triangular
Tubesheet thickness
From fig. UHX-11.2 or UHX-11.3 - E*/E = 0.3891

h/p = 3.2
Effective Tubsheet Mod.Elasticity
E* = 70946 N/mm2
Parameter Xa = (24*(1-v*(**2))*Nt*(Et*tt*(dt-tt)*
h = 40 mm
v* = 0.3154
mu* = 0.38

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
ao**2)/((E*)*L*h**3))**0.25
Xa = 1.669

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Using the calculated value of Xa, enter either Table UHX-13.1 or Fig.
UHX-13.2 to determine Zd, Zv, Zw and Zm.
Psi1(Xa)=bei(Xa)+(1-v*)/Xa*ber'(Xa)
Psi1(Xa) = 0.5685
Psi2(Xa)=ber(Xa)-(1-v*)/Xa*bei'(Xa)
Psi2(Xa) = 0.5508
Za = bei'(Xa)*Psi2(Xa)-ber'(Xa)*Psi1(Xa)
Za = 0.605
Zd = (ber(Xa)*Psi2(Xa)+ bei(Xa)*Psi1(Xa))/(Xa**3*Za)
Zd = 0.3111
Zv = (ber'(Xa)*Psi2(Xa)+ bei'(Xa)*Psi1(Xa))/(Xa**2*Za)
Zv = 0.1759
Zw = (ber'(Xa)*ber(Xa)+ bei'(Xa)*bei(Xa))/(Xa**2*Za)
Zw = 0.1759
Zm = (ber'(Xa)**2+bei'(Xa)**2)/(Xa*Za)
Zm = 0.7175
UHX-14.5.4 Step 4. Calculate diameter ratio K and coefficient F.

K = A / Do
K = 1.091
F = ((1-v*)/E*)*(lambdas+lambdac+E*Ln(K))
F = 0.154
Calculate Phi and Q1.

Phi = (1+v*) * F
Phi = 0.202
Q1 = (rhos-1-Phi*Zv)/(1+Phi*Zm)
Q1 = 0.0486
UHX-14.5.5 Step 5.
UHX-14.5.5(a) Calculate omegas, omegas*, omegac, omegac*
omegas = rhos*ks*betas*deltas*(1+h*betas)
omegas* = ao**2*((rhos**2-1)*(rhos-1))/4-omegas
omegac = rhoc*kc*betac*deltac*(1+h*betac)
omegas = 0.0
omegas* = 39.4663
omegac = 0.0
omegac* = ao**2*(((rhoc**2+1)*(rhoc-1))/4(rhos-1)/2)-omegac
omegac* = 39.4663
UHX-14.5.5(b) Calculate gammab

gammab = 0
gammab = 0.0
UHX-14.5.6 Step 6. Calculate the effective pressure Pe

Pe = (Ps-Pt)*(1-Rhos**2)
Pe = -0.229 N/mm2

Teams 26.0
UHX-14.5.7 Step 7.
Date: 26/11/2014 Time: 9:55:49 a.m.
For each loading case, calculate Q2.
Q2 = (((omegas*)*Ps-(omegac*)*Pt)+
(gammab/(2*Pi))*W(*))/(1+Phi*Zm)
Q2 = 41.36
For each loading case, calculate the bending stress in the tubesheet
in accordance with (a) or (b) below.
UHX-14.5.7(a) When Pe <> 0:
UHX-14.5.7(a)(1) Calculate Q3
Q3 = Q1+ 2*Q2 / (Pe*ao**2)
Q3 = 0.0088
UHX-14.5.7(a)(2) For each loading case, determine coefficient Fm

from either table UHX-13.1 or Figs. UHX-13.3-1 or UHX-13.3-2.
Calculation of Fm
Controlling x = 0.03 mm
Calculate functions Psi1 and Psi2 relative to x

Psi1(x) = bei(x) + (1-v*)/x * ber'(x)
Psi1(x) = 0.0002
Psi2(x) = ber(x) - (1-v*)/x * bei'(x)
Psi2(x) = 0.6577
Calculate functions Qm, Qv and Fm relative to x

Qm(x) = (bei'(Xa)*Psi2(x)-ber'(Xa)*Psi1(x))/Za
Qm(x) = 0.8706
Qv(x) = (Psi1(Xa)*Psi2(x)-Psi2(Xa)*Psi1(x))/(Xa*Za) Qv(x) = 0.3702

Controlling Fm relative to x
Fm(x) = (Qv(x) + Q3 * Qm(x)) / 2
Fm = MAX|Fm(x)|
Fm(x) = 0.1889
Fm = 0.1889

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
UHX-14.5.7(b)(3) Calculate the bending stress in the tubesheet, sigma

sigma = (1.5*Fm/mu*)*(2*ao/(h-h'g))**2 * Pe
sigma = -3.86 N/mm2

|sigma| <= 1.5*S
3.86 N/mm2 <= 121.83 N/mm2
Units: Pressure/stress: N/mm2
Distance: mm
Controlling case:
Load case
Factor Q2
-41
41
-0
Flange load, W*
Factor Q3
0.0088
0.0088
Factor Fm
0.1889
0.1889
0.1851
1.2
1.2
1.2
1.2
-0.23
Tube-side press, Pt
Effective press., Pe
0.23
TubSh Bending stress
3.9
-3.9
-0
Max TubSh Bending st
121.8
121.8
121.8
Min TubSh thk
7.12
7.12
40
40
40
Tubesheet thickness

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Nozzle 1
ASME VIII-1 2011a UG-27 Thickness of Cylinders under Internal Pressure

Material:
Design pressure
Radiography
P = 1.2 N/mm2
= None
Design stress
Design temperature
T = 200 C
Joint efficiency
E = 1
S = 109.434 N/mm2
Inside corr.allow. cai = 0 mm
Outside corr. all. cao = 0 mm
Material tolerance tol = 0.752 mm
Minimum thickness tmin = 2.34 mm
Outside diameter
Corroded radius
OD = 114.3 mm
OR = 57.15 mm
- Min. thk. not less than UG-45, UG-16(b):

- UG-45 ta Internal pressure:
- UG-45 tb external pressure+cai+cao+tol
Smaller of:
APP.1-1(A)
t = 0 mm
t = 2.34 mm
- UG-45 tb3 from Table UG-45+cai+cao+tol = 6.02 mm

Greater of:
t = 2.34 mm
- UG-45 tb1 +cai+cao+tol = 1.95 mm

- UG-16(b)
+cai+cao+tol = 2.34 mm
- UG-45 tb2 +cai+cao+tol = 0 mm

Minimum thickness:
tmin = 2.34 mm
Nominal thickness:
tnom = 6.02 mm

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Component: Reinforcement Nozzle 1

ASME Section VIII-1 2011a UG-37
Reinforcement Required for Openings in

Shells and Formed Heads
--- Design Conditions:

Int. design pressure PI = 1.2 N/mm2
Ext. design press.
Design temperature
Fig.UW-16.1 Sketch (h)
T = 200 C
PE = 0 N/mm2
Vessel material: SA-312 S30403 Grd TP304L Smls. pipe(G5)

Outside corr.allow.CAO = 0 mm
Vessel design stress Sv = 109.43 N/mm2
Joint efficiency
Vessel outside dia
Corroded radius
Nominal thickness
Do = 219.07 mm
tnom = 8.18 mm
Req. tks. int.pres.
tr = 1.2 mm
Corroded thickness
t = 7.16 mm
E = 1
OR = 109.54 mm
Reinforcement limit lp = 102.26 mm

Req. tks.ext.pres. tre = 0 mm
Reinf. efficiency
E1 = 1.0
Attachment Material: SA-312 S30403 Grd TP304L Smls. pipe(G5)

Nozzle design stress Sn = 109.43 N/mm2
Joint efficiency
Nozzle outside dia. Don = 114.3 mm
Corroded radius
Nominal thickness
Reinforcement limit ln = 17.89 mm
tnom = 6.02 mm
Req.tks. int.pres.
trn = 0.62 mm
Corroded thickness
tn = 6.02 mm
E = 1
OR = 57.15 mm
Req.tks.ext.pres. trne = 0 mm
Nozzle Projection
ha = 0 mm
Nozzle Proj. used
h = 0 mm
Reinforcement element material: SA-312 S30403 Grd TP304L Smls. pipe(G5)

Limit of reinf.
Dp = 200 mm
Nominal thickness
te = 8.18 mm
Se = 109.43 N/mm2
Outside diameter
= 200 mm
Design stress
Minimum weld size tmin
= 7.16 mm
Leg size(1/2*tmin)(Act)= 5.11 mm
1/2 * tmin (minimum)
= 3.58 mm
1/2 * tmin
(actual)
= 3.58 mm
Weld
tw
(minimum)
= 4.21 mm
Weld tw
(actual)
= 4.21 mm
Weld
tc
(minimum)
= 4.21 mm
Weld tc
(actual)
= 4.21 mm
Leg size tw (actual)
= 6.02 mm
|0.7 * tmin|
Leg size tc (actual)
= 6.02 mm
smaller |6.35 mm
tc
of
Outward nozzle weld
L1 = 6.02 mm
fr1 = Sn/Sv
= 1.0
Outer element weld
L2 = 5.11 mm
fr2 = Sn/Sv
= 1.0

Teams 26.0
Inward nozzle weld
Inward nozzle weld new
L3 = 0 mm
= 0 mm
Corroded int.proj.thk ti = 0 mm
Date: 26/11/2014 Time: 9:55:49 a.m.

fr3 = Sn/Sv or Se/Sv
= 1.0
fr4 = Se/Sv
= 1.0

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Corroded inside diameter
d = 102.26 mm
Vessel wall length available for reinforcement
2*Lp-d = 102.26 mm
Plane correction factor (Fig.UG-37)
F = 1
Offset distance from centerline
doff = 0 mm
Reinforcement areas (internal pressure condition) ASME 2011a UG-37

A1 = Vessel wall.
Larger of:
|(2*Lp-d)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 609.63 mm2

|2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 157.12 mm2
A1 = 609.63 mm2
A2 = Nozzle wall outward
Smaller of:
| 5*(tn-trn)*fr2*t
| = 193.11 mm2
| 2*(tn-trn)*(2.5*tn+te)*fr2 | = 250.7 mm2

A2 = 193.11 mm2
A3 = Nozzle wall inward
| 5*t*ti*fr2
Smallest of:
| = 0 mm2
| 5*ti*ti*fr2 | = 0 mm2
| 2*h*ti*fr2
| = 0 mm2
A3 = 0 mm2
A41 = Outward nozzle weld = (L1**2)*fr3 = 36.24 mm2

A42 = Outer element weld
= (L2**2)*fr4 = 18 mm2
A43 = Inward nozzle weld
= (L3**2)*fr2 = 0 mm2
A4 = 54.24 mm2
JE = pad joint efficiency = 1

A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE
A5 = 701.03 mm2
Aa = Area Available = A1+A2+A3+A4+A5
Aa = 1558.01 mm2
A = Area required
= (d*tr*F)+2*tn*tr*F*(1-fr1)
A = 122.29 mm2
For large nozzles per 1-7:

Reinforcement limit Dp2 = MIN(Dp, 1-7(a)(1))
Dp2 = 153.39 mm
A52 = Reinforcement pad Area = (Dp2-d-2*tn)*te*fr4*JE
A52 = 319.76 mm2
A12 = Vessel wall.
Larger of:
|(1.5Lp-d)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 304.82 mm
|2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)|
Aa2= Area Available
= A12+A2+A3+A4+A52
= 157.12 mm
Aa2 = 871.93 mm2
A = (2/3)Area required = (2/3)*((d*tr*F)+2*tn*tr*F*(1-fr1))A = 81.53 mm2

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Note: Parallel and normal limits per 1-7(a)(1) and 1-7(a)(2).
Calculations
per 1-7(b) only shown if required (see 1-7(b)(1)(a),(b),(c)).

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Nozzle attachment weld loads - UG-41 - Strength of reinforcement

Total weld load (UG-41(b)(2))
W = (A-A1+2*tn*fr1(E1*t-F*tr))*Sv
W = -
Weld load for strength path 1-1 (UG-41(b)(1)

W(1-1) = (A2+A5+A41+A42)*Sv
W(1-1) = 103784 N

W(2-2) = (A2+A3+A41+A43+2*tn*t*fr1)*Sv
W(2-2) = 34529 N

W(3-3) = (A2+A3+A5+A41+A42+A43+2*tn*t*fr1)*Sv
Reinforcing element strength = A5 * Se
W(3-3) = 113215 N
= 76716 N
Nozzle attachment weld loads - ASME 2011a UG-41-Strength of reinforcement

Unit stresses - UW15(c)and UG-45(c)
Inner fillet weld shear
53.62 N/mm2
Outer fillet weld shear
53.62 N/mm2
Groove weld tension
80.98 N/mm2
Groove weld shear
65.66 N/mm2
Nozzle wall shear
76.6 N/mm2
57929 N
Nozzle wall shear
78396 N
Groove weld tension
104014 N
86082 N
Strength of connection elements
Possible paths of failure

1-1
78396 + 86082
164478 N
2-2
57929 + 104014
161943 N
190096 N
3-3
104014 + 86082
Welds strong enough if path greater than the smaller of W or W(path)

Path 1-1 > W or W11
164478 N > 103784 N
OK
Path 2-2 > W or W22

161943 N > 34529 N
OK

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.

Path 3-3 > W or W33
190096 N > 0 N

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Nozzle 2
ASME VIII-1 2011a UG-27 Thickness of Cylinders under Internal Pressure

Material:
Design pressure
Radiography
P = 1.2 N/mm2
= None
Design stress
Design temperature
T = 200 C
Joint efficiency
E = 1
S = 109.434 N/mm2
Inside corr.allow. cai = 0 mm
Outside corr. all. cao = 0 mm
Material tolerance tol = 0.46 mm
Minimum thickness tmin = 2.05 mm
Outside diameter
Corroded radius
OD = 48.26 mm
OR = 24.13 mm
- Min. thk. not less than UG-45, UG-16(b):

- UG-45 ta Internal pressure:
- UG-45 tb external pressure+cai+cao+tol
Smaller of:
APP.1-1(A)
t = 0 mm
t = 2.05 mm
- UG-45 tb3 from Table UG-45+cai+cao+tol = 3.68 mm

Greater of:
t = 2.05 mm
- UG-45 tb1 +cai+cao+tol = 1.66 mm

- UG-16(b)
+cai+cao+tol = 2.05 mm
- UG-45 tb2 +cai+cao+tol = 0 mm

Minimum thickness:
tmin = 2.05 mm
Nominal thickness:
tnom = 3.68 mm

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Component: Reinforcement Nozzle 2

ASME Section VIII-1 2011a UG-37
Reinforcement Required for Openings in

Shells and Formed Heads
--- Design Conditions:

Int. design pressure PI = 1.2 N/mm2
Ext. design press.
Design temperature
Fig.UW-16.1 Sketch (h)
T = 200 C
PE = 0 N/mm2
Vessel material: SA-312 S30403 Grd TP304L Smls. pipe(G5)

Vessel design stress Sv = 109.43 N/mm2
Joint efficiency
Vessel outside dia
Corroded radius
Nominal thickness
Do = 219.07 mm
tnom = 8.18 mm
Req. tks. int.pres.
tr = 1.2 mm
Corroded thickness
t = 7.16 mm
E = 1
OR = 109.54 mm
Reinforcement limit lp = 40.9 mm

Req. tks.ext.pres. tre = 0 mm
Reinf. efficiency
E1 = 1.0
Attachment Material: SA-312 S30403 Grd TP304L Smls. pipe(G5)

Nozzle design stress Sn = 109.43 N/mm2
Joint efficiency
Nozzle outside dia. Don = 48.26 mm
Corroded radius
Nominal thickness
Reinforcement limit ln = 17.38 mm
tnom = 3.68 mm
Req.tks. int.pres.
trn = 0.26 mm
Corroded thickness
tn = 3.68 mm
E = 1
OR = 24.13 mm
Req.tks.ext.pres. trne = 0 mm
Nozzle Projection
ha = 0 mm
Nozzle Proj. used
h = 0 mm
Reinforcement element material: SA-312 S30403 Grd TP304L Smls. pipe(G5)

Limit of reinf.
Dp = 81.8 mm
Nominal thickness
te = 8.18 mm
Se = 109.43 N/mm2
Outside diameter
= 90 mm
Design stress
Minimum weld size tmin
= 7.16 mm
Leg size(1/2*tmin)(Act)= 5.11 mm
1/2 * tmin (minimum)
= 3.58 mm
1/2 * tmin
(actual)
= 3.58 mm
Weld
tw
(minimum)
= 2.58 mm
Weld tw
(actual)
= 2.58 mm
Weld
tc
(minimum)
= 2.58 mm
Weld tc
(actual)
= 2.58 mm
Leg size tw (actual)
= 3.68 mm
|0.7 * tmin|
Leg size tc (actual)
= 3.68 mm
smaller |6.35 mm
tc
of
Outward nozzle weld
L1 = 3.68 mm
fr1 = Sn/Sv
= 1.0
Outer element weld
L2 = 5.11 mm
fr2 = Sn/Sv
= 1.0

Teams 26.0
Inward nozzle weld
Inward nozzle weld new
L3 = 0 mm
= 0 mm
Corroded int.proj.thk ti = 0 mm
Date: 26/11/2014 Time: 9:55:49 a.m.

fr3 = Sn/Sv or Se/Sv
= 1.0
fr4 = Se/Sv
= 1.0

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Corroded inside diameter
d = 40.9 mm
Vessel wall length available for reinforcement
2*Lp-d = 40.9 mm
Plane correction factor (Fig.UG-37)
F = 1
Offset distance from centerline
doff = 0 mm
Reinforcement areas (internal pressure condition) ASME 2011a UG-37

A1 = Vessel wall.
Larger of:
|(2*Lp-d)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 243.83 mm2

|2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 129.22 mm2
A1 = 243.83 mm2
A2 = Nozzle wall outward
Smaller of:
| 5*(tn-trn)*fr2*t
| = 122.27 mm2
| 2*(tn-trn)*(2.5*tn+te)*fr2 | = 118.76 mm2

A2 = 118.76 mm2
A3 = Nozzle wall inward

Smallest of:
| 5*t*ti*fr2
| = 0 mm2
| 5*ti*ti*fr2 | = 0 mm2
| 2*h*ti*fr2
| = 0 mm2
A3 = 0 mm2
A41 = Outward nozzle weld = (L1**2)*fr3 = 13.54 mm2

A42 = Outer element weld
= (L2**2)*fr4 = 0 mm2
A43 = Inward nozzle weld
= (L3**2)*fr2 = 0 mm2
A4 = 13.54 mm2
JE = pad joint efficiency = 1

A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE
A5 = 274.36 mm2
Aa = Area Available = A1+A2+A3+A4+A5
Aa = 650.49 mm2
A = Area required
= (d*tr*F)+2*tn*tr*F*(1-fr1)
A = 48.91 mm2
Per UG-36(c)(3)(a), this opening does NOT required additional reinforcement

other than the inherent in the construction.

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Nozzle attachment weld loads - UG-41 - Strength of reinforcement

Total weld load (UG-41(b)(2))
W = (A-A1+2*tn*fr1(E1*t-F*tr))*Sv
W = -

W(1-1) = (A2+A5+A41+A42)*Sv
W(1-1) = 44502 N

W(2-2) = (A2+A3+A41+A43+2*tn*t*fr1)*Sv
W(2-2) = 20243 N

W(3-3) = (A2+A3+A5+A41+A42+A43+2*tn*t*fr1)*Sv
Reinforcing element strength = A5 * Se
W(3-3) = 50267 N
= 30024 N
Nozzle attachment weld loads - ASME 2011a UG-41-Strength of reinforcement

Unit stresses - UW15(c)and UG-45(c)
53.62 N/mm2
53.62 N/mm2
Groove weld tension
80.98 N/mm2
Groove weld shear
65.66 N/mm2
Nozzle wall shear
76.6 N/mm2
14952 N
Nozzle wall shear
19731 N
Groove weld tension
43917 N
42292 N
Strength of connection elements
Possible paths of failure

1-1
19731 + 42292
54939 N
2-2
14952 + 43917
58869 N
3-3
43917 + 42292
79125 N
Welds strong enough if path greater than the smaller of W or W(path)

Path 1-1 > W or W11
54939 N > 44502 N
OK
Path 2-2 > W or W22

58869 N > 20243 N
OK

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.

Path 3-3 > W or W33
79125 N > 0 N

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Component: Nozzle 1
Local Stresses in Cylindrical Shell Due to External Loadings at the
Shell-to-Attachment Junction
Method: Welding Research Council Bulletin 107 (WRC 107) 1972 (79 Add.)
Design conditions
Design pressure
Geometry
Pr = 1.2 N/mm2
Shell ID
= 202.7 mm
Design temperature
= 200 C
Shell OD
= 219.1 mm
Material allow. Str.
= 109.4 N/mm2
Shell thickness
= 8.2 mm
Code stress multiplier= 1.5
Joint efficiency
Shell allowable Str.
= 164.2 N/mm2
Attachment OD
= 114.3 mm
Shell corrosion
= 0 mm
Attachment C2
= 0 mm
Attachment tks.
= 6 mm
Pad reinf. tls.
E = 1
Prtk = 8.2 mm
Materials of construction
Shell material
= SA-312 S30403 Grd TP304L Smls. pipe(
Applied loads
Geometric parameters (corroded cond.)
Radial load
Circ. moment
= 4000 N
Vessel mean radius
Rm = 105.4 mm
Mc = 1700000 N*mm
Vessel + pad tks.
Long. moment
Ml = 1700000 N*mm
Attachment radius
ro = 57.1 mm
Tors. moment
Mt = 1700000 N*mm
Gamma = Rm/T
= 6.45
Shear load
Vc = 4000 N
Beta = 0.875*ro/Rm
= 0.47
Shear load
Vl = 4000 N
Beta1 = C1/Rm
= 0
Beta2 = C2/Rm
= 0
Stress concentration Due To:
Sign convention:
Membrane load
Kn = 1.51
+ = tensile stress
Bending load
Kb = 1.24
- = compressive stress
Min. fillet radius
= 16.46 mm
= 16.4 mm

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Circumferential Stresses
Coefficient
Units: N/mm2
Au
Bu
Al
Membrane
0.9251
-3.2
0.6661 *
Bending
0.0379
Membrane
Mc
0.2999
Bl
-3.2
-3.2
-4.2
0.0573 *
Mc
0.0852
0.0
0.0
Ml
0.737
Ml
0.0264
-25.0
0.0278 *
Stress due to pressure
15.6
-80.5
0.0
0.0
0.0
-25.0
15.6
80.5
0.0
15.6
8.9
80.5
21.9
25.0
8.9
-80.5
25.0
6.4
-8.9
0.0
-21.9
Bending
6.4
0.0
21.9
-2.3
-6.4
-8.9
0.0
-21.9
-2.3
-6.4
0.0
Dl
-2.3
4.2
0.0
Membrane
-2.3
-4.2
4.2
Du
Cl
-3.2
0.0
Bending
Cu
0.0
0.0
0.0
15.6
15.6
0.0
15.6
15.6
15.6
* = This coefficient is used for locations Cu, Cl, Du, & Dl.
Units: N/mm2
Au
Bu
Al
Cu
Bl
Du
Cl
Dl
Sub-total
Membrane stresses
-25.2
18.7
-25.2
Bending stresses
-29.2
18.7
20.8
29.2
-11.3
15.6
-11.3
-86.9
-20.8
15.6
15.6
6.6
6.6
74.1
86.9
15.6
15.6
-74.1
15.6
15.6
15.6
Total Circumferential Stresses

-38.8
55.1
19.6
-82.5
13.5
96.3
91.2
-51.9

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Longitudinal Stresses
Units: N/mm2
Coefficient
Au
Bu
Al
Membrane
0.6661
-2.3
0.9251 *
Bending
0.0574
Membrane
Mc
0.6151
Bl
-2.3
-2.3
-6.4
0.0376 *
Mc
0.0469
0.0
0.0
Ml
0.2842
Ml
0.0481
-45.4
0.0495 *
7.2
-44.3
0.0
0.0
0.0
-45.4
7.2
44.3
0.0
7.2
18.3
44.3
8.5
45.4
18.3
-44.3
45.4
4.2
-18.3
0.0
-8.5
Bending
4.2
0.0
8.5
-3.2
-4.2
-18.3
0.0
-8.5
-3.2
-4.2
0.0
Dl
-3.2
6.4
0.0
Membrane
-3.2
-6.4
6.4
Du
Cl
-2.3
0.0
Bending
Cu
0.0
0.0
0.0
7.2
7.2
0.0
7.2
7.2
7.2
Units: N/mm2
Au
Bu
Al
Cu
Bl
Du
Cl
Dl
Sub-total
Membrane stresses
-10.8
6.1
-10.8
Bending stresses
-51.8
6.1
39.1
51.8
-21.5
7.2
-21.5
-48.5
-39.1
7.2
7.2
15.1
15.1
40.1
48.5
7.2
7.2
-40.1
7.2
7.2
7.2
Total Longitudinal Stresses

-55.4
52.4
48.2
-62.8
-25.7
62.4
34.1
-17.9

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Shear stresses, N/mm2

Au
Bu
Al
Torsion
Mt
Vc
5.1
5.1
Vl
Cl
5.1
5.1
1.4
-1.4
1.4
Shear
Du
Bl
5.1
Shear
Cu
0.0
0.0
0.0
5.1
5.1
-1.4
0.0
Dl
5.1
0.0
0.0
-1.4
0.0
0.0
1.4
-1.4
1.4
Total shear stresses

6.4
3.7
6.4
3.7
3.7
6.4
3.7
6.4
Total stresses, N/mm2

Combined stress intensity, N/mm2
57.6
57.7
49.6
83.2
39.9
97.5
91.4
53.1

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Component: Nozzle 2
Local Stresses in Cylindrical Shell Due to External Loadings at the
Shell-to-Attachment Junction
Method: Welding Research Council Bulletin 107 (WRC 107) 1972 (79 Add.)
Design conditions
Design pressure
Geometry
Pr = 1.2 N/mm2
Shell ID
= 202.7 mm
Design temperature
= 200 C
Shell OD
= 219.1 mm
Material allow. Str.
= 109.4 N/mm2
Shell thickness
= 8.2 mm
Code stress multiplier= 1.5
Joint efficiency
E = 1
Shell allowable Str.
= 164.2 N/mm2
Attachment OD
= 48.3 mm
Shell corrosion
= 0 mm
Attachment C2
= 0 mm
Attachment tks.
= 3.7 mm
Pad reinf. tls.
Prtk = 8.2 mm
Materials of construction
Shell material
= SA-312 S30403 Grd TP304L Smls. pipe(
Applied loads
Geometric parameters (corroded cond.)
Radial load
Circ. moment
= 1200 N
Vessel mean radius
Rm = 105.4 mm
Mc = 400000 N*mm
Vessel + pad tks.
Long. moment
Ml = 400000 N*mm
Attachment radius
ro = 24.1 mm
Tors. moment
Mt = 400000 N*mm
Gamma = Rm/T
= 6.45
Shear load
Vc = 1200 N
Beta = 0.875*ro/Rm
= 0.2
Shear load
Vl = 1200 N
Beta1 = C1/Rm
= 0
Beta2 = C2/Rm
= 0
Stress concentration Due To:
Sign convention:
Membrane load
Kn = 1.51
+ = tensile stress
Bending load
Kb = 1.24
- = compressive stress
Min. fillet radius
= 16.46 mm
= 16.4 mm

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Coefficient
Units: N/mm2
Au
Bu
Al
Membrane
1.1667
-1.2
1.0309 *
Bending
0.1069
Membrane
Mc
0.1497
Bl
-1.2
-1.2
-3.6
0.1332 *
Mc
0.0997
0.0
0.0
Ml
0.5755
Ml
0.0532
-28.0
0.0533 *
15.6
-52.5
0.0
0.0
0.0
-28.0
15.6
52.5
0.0
15.6
2.5
52.5
9.5
28.0
2.5
-52.5
28.0
4.4
-2.5
0.0
-9.5
Bending
4.4
0.0
9.5
-1.1
-4.4
-2.5
0.0
-9.5
-1.1
-4.4
0.0
Dl
-1.1
3.6
0.0
Membrane
-1.1
-3.6
3.6
Du
Cl
-1.2
0.0
Bending
Cu
0.0
0.0
0.0
15.6
15.6
0.0
15.6
15.6
15.6
Units: N/mm2
Au
Bu
Al
Cu
Bl
Du
Cl
Dl
Sub-total
Membrane stresses
-10.8
8.3
-10.8
Bending stresses
-31.6
8.3
24.5
31.6
-3.6
15.6
-3.6
-57.0
-24.5
15.6
15.6
1.4
1.4
48.1
57.0
15.6
15.6
-48.1
15.6
15.6
15.6
Total Circumferential Stresses

-26.8
48.4
36.4
-44.9
-0.6
65.1
69.0
-31.1

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Units: N/mm2
Coefficient
Au
Bu
Al
Membrane
1.0309
-1.1
1.1667 *
Bending
0.1334
Membrane
Mc
0.2372
Bl
-1.1
-1.1
-4.5
0.1059 *
Mc
0.0602
0.0
0.0
Ml
0.1511
Ml
0.0845
-44.5
0.0848 *
7.2
-31.7
0.0
0.0
0.0
-44.5
7.2
31.7
0.0
7.2
3.9
31.7
2.5
44.5
3.9
-31.7
44.5
3.5
-3.9
0.0
-2.5
Bending
3.5
0.0
2.5
-1.2
-3.5
-3.9
0.0
-2.5
-1.2
-3.5
0.0
Dl
-1.2
4.5
0.0
Membrane
-1.2
-4.5
4.5
Du
Cl
-1.1
0.0
Bending
Cu
0.0
0.0
0.0
7.2
7.2
0.0
7.2
7.2
7.2
Units: N/mm2
Au
Bu
Al
Cu
Bl
Du
Cl
Dl
Sub-total
Membrane stresses
-3.6
1.4
-3.6
Bending stresses
-48.9
1.4
40.0
48.9
-5.2
7.2
-5.2
-35.2
-40.0
7.2
7.2
2.7
2.7
28.1
35.2
7.2
7.2
-28.1
7.2
7.2
7.2
Total Longitudinal Stresses

-45.3
48.7
52.5
-33.2
-31.4
38.0
37.2
-18.2

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Shear stresses, N/mm2

Au
Bu
Al
Torsion
Mt
Vc
6.7
6.7
Vl
Cl
6.7
6.7
1.0
-1.0
1.0
Shear
Du
Bl
6.7
Shear
Cu
0.0
0.0
0.0
6.7
6.7
-1.0
0.0
Dl
6.7
0.0
0.0
-1.0
0.0
0.0
1.0
-1.0
1.0
Total shear stresses

7.7
5.7
7.7
5.7
5.7
7.7
5.7
7.7
Total stresses, N/mm2

Combined stress intensity, N/mm2
48.1
54.2
55.6
47.3
32.9
67.1
70.0
34.7

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Nozzle Flange Details
Flange, Gasket and Bolting Details

Dimensional data
Nozzle
mm
Flg
Flg
Flg
Neck
Flg
Bolt
Gaskets
Bolts
Type
Dia.(*)
Rating
tks
tks
Cir.
O.D.
Width
No
Dia.
ANSI LJ 114.30
150
6.02
23.88
190.50
157.23
21.34
15.88
ANSI LJ
150
3.68
17.53
98.42
73.15
12.19
12.70
48.26
* Dia. = Nozzle O.D. if standard flange

= Flange O.D. if non-standard flange

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Vertical Vessel Supports
Support material: SA-285 K02801 Grd C Plate

Shell material:
Design pressure
P = 1.2 N/mm2
Design temperature
T = 200 C
Shell radius
R = 109.5 mm
Bracket mat.all.str. Sl = 108.25 N/mm2
Shell OD
D = 219.1 mm
Shell mat.all.stress
S = 109.43 N/mm2
Shell thickness
ts = 8.2 mm
Moment coefficient
Mc = 0.03748
Vessel weight, full
Wf = 3064 N
Gusset thickness
t = 10 mm
Other vessel loads
Wo = 1021 N
Vessel weight Wf+Wo
W = 4085 N
Actual height
h = 140 mm
Base plate thickness
t = 10 mm
Number of supports
N = 2
Reinforcing pad tks.
R = 9 mm
Bracket eccentricity
E = 41.9 mm
Bracket width
Distance between gussets = 152.4 mm
= 140 mm
Bracket mat yield str y = 177 N/mm2
Distance from outside of bracket to vessel OD
d = 100.5 mm
Distance from vessel OD to bolt hole
Q = 70.5 mm
Min shell thickness for hoop stress, tsmin = P*R/(1.25*S) tsmin = 1.0 mm
Structure stiff. fac.
Minimum height
Shell stress
k = 1.0
Hoop stress = P*R/ts Hs = 16.07 N/mm2
hR = Sqrt(6*D*k*W*E*Mc/((1.25*S-Hs)*ts**2)
Sstr = ((6*D*k*W*E*Mc)/(h**2*ts**2)+Hs)/1.25
= 32.3 mm
= 18 N/mm2
Minimum height
Without reinforcing pad
With reinforcing pad
Two brackets
33 mm
32.3 mm
Four brackets
10.9 mm
9.3 mm
Minimum gusset and base plate thickness

Required thickness for shear tgs = 0.625*k*W/(h*Sl*N)
tgs = 0.1 mm
Required thickness for bending tgb = 2*k*W*E/(N*Sl*h**2)
tgb = 0.1 mm
Required thickness for crushing tgc = 0.5*k*W/(d*Sl*N)
tgc = 0.1 mm
Required thickness for lateral stability tgl = d/16
tgl = 6.3 mm

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
TEMA RGP-G-7.12 Vertical vessel supports

Bolt circle
db = 360 mm
Wind and/or seismic
Number of lugs
moment at the supports,
External overturning moment at the supports,

Total
overturning moment at the supports,
N = 2
800000 N*mm
M = 800000 N*mm
Maximum tension (uplift) force = 4*M/db*N - W/N = 2912.54 N

If W > 4*M/db no uplift occurs
3063.8 N > 8888.89 N
Maximum compression force = 4*M/db*N + W/N = 5976.34 N
RGP-G-7.122 Base Plate
Load/lug compression
LLc= 5976.34 N
Load/lug tension
Height of lug
Ht = 140 mm
Gusset thickness
tg = 10 mm
Bearing width
bw = 76 mm
Bottom plate width
GB = 100.5 mm
Dist. between gussets

Base plate thickness
l = 152.4 mm
tb = 10 mm
omega = LLc/(l+2*tg)
LLt = 2912.54 N
= 34.67
Bending Moment Mb = omega*(l+tg)**2/8
Mb = 114283 N*mm
Moment in tension Mt = LLt*(l+tg)/4
Mt = 118249.3 N*mm
M* = Max(Mb,Mt)
M* = 118249 N*mm
Bending stress = 6*(M*)/(bw*tb**2)
Sb = 93.35 N/mm2
OK if Sb < 90% Yield stress of base plate material

93.35 N/mm2 < 159.3 N/mm2

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Wind loads - ANSI/SEI/IBC-2009/ASCE 7-10

Equipment Risk Category - wind design
= II
Vessel outside diameter, OD
OD = 219.1 mm
Vessel effective length, EL
EL = 2000 mm
Vessel effective diameter, EOD
EOD = 400 mm
Effective wind area, Af = EOD*EL
Af = 1 m2
Velocity pressure exposure, Kz
Kz = 1
Topographic factor, Kzt
Kzt = 0.85
Directionality factor, Kd
Kd = 1
Wind speed, V k/h

Velocity pressure, qz,
V = 162
(29.3.1)
(26.8)
(26.6)
(26.5)
N/m2
qz = 0.04727*Kz*Kzt*Kd*V**2
qz = 1054.47
Gust effect factor, G
G = 0.85
Force coefficient, Cf
Cf = 1
Wind force, F
F = qz*G*Cf*Af = 717 N
Moment arm, L
Overturning moment, OM,
(1.5.1)
(29.3-1)
(26.9)
(29.5)
(29.5-1)
L = 0 m
m-N
OM = F*L = 0
Seismic Loads - ANSI/SEI/IBC-2009/ASCE 7-10

Equipment Risk Category - earthquake design
= II
(1.5.1)
Equipment earthquake site class
= B
(11.4.2)
Response modification factor, Rp
Rp = 3
(13.3.1)
Earthquake importance factor, Ip
Ip = 1
(13.3.1)
Vessel amplification factor, Ap
Ap = 1
(13.3.1)
Mapped MCEr,5% damped spectral resp acceleration
Ss = 2.5
(11.4.1)
Mapped MCEr,5% damped spectral resp acceleration,1s
S1 = 2.5
(11.4.1)
Site coefficient Fa - Table 11.4-1
Fa = 1
(11.4.3)
Site coefficient Fv - Table 11.4-2
Fv = 1
(11.4.3)
Adjusted MCEr,5% damped spectral resp acc
Sms = Fa*Ss = 2.5
(11.4.3)
Adjusted MCEr,5% damped spectral resp acc,1s Sm1 = Fv*S1 = 2.5
(11.4.3)
Design,MCEr,5% damped spectral resp acc
Sds=(2/3)*Sms = 1.667
(11.4.4)
Design,MCEr,5% damped spectral resp acc,1s Sd1=(2/3)*Sm1 = 1.667
(11.4.4)
Height ratio z/h
(13.3.1)
z/h = 0.5

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Weight of vessel, full, Wp
Wp = 3064 N
Vertical seismic force, Fv = 0.2*Sds*Wp
Fv = 1021 N
(13.3.1)
Fp = 1362 N
(13.3-1)
Max horizontal force, Fpmax = 1.6*Sds*Ip*Wp
Fpmax = 8170 N
(13.3-2)
Min horizontal force, Fpmin = 0.3*Sds*Ip*Wp
Fpmin = 1532 N
(13.3-3)
Horizontal seismic force, Fp

Fp =0.4*Ap*Sds*Wp*(1+2*(z/h))/(Rp/Ip)
Horizontal seismic design force used, F
F = 1532 N
Moment arm, L
L = 0 m
Overturning moment, OM,
m-N
OM = F*L = 0

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Wind and Seismic Loads - Effect on Lugs

Distance center of vessel to supports
l = 0.045 m
Distance center of gravity to supports
L = 0 m
Distance between bolt holes (diametrical)
B = 0.36 m
Projected area of vessel

Wind force
Af = EOD*EL
F = qz*G*Cf*Af
Af = 0.8 m2
F = 717 N
Wind load on lugs
Qw = F * L / B
Qw = 0 N
Horizontal seismic force
Fh = F
Fh = 1532 N
Vertical seismic force
Fv = 0.2*Sds*W
Fv = 1021 N
Seismic load on lugs
Qs = Fv + Fh * L / B
Qs = 1021 N
Controlling load, Q = Qmax ( Qw, Qs )
Q = 1021 N

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Weights, surface area, Insulation

Shell side
Tube side
Volume
m3
0.03
0.03
Volume - Operating
m3
0.03
0.03
Avg. fluid density
kg/m3
1000
1000
Fluid weight
kg
29
28
Surface area
m2
1.03
0.33
Insulation thk
mm
Insulation type
Insulation density
kg/m3
Insulation weight
kg
Weight, seals and jackets

Weight ext.piping
kg
Tube Heat Transfer Surface Area
7.71 m2
Total surface Area
1.36 m2
Weight of Accessories
Empty weight
255 kg
Operating weight
312 kg
Full weight
312 kg

Teams 26.0
Component:
Date: 26/11/2014 Time: 9:55:49 a.m.
Shell Lifting Lugs
Calculation of Plate-type Lifting Lugs

Lug material:
SA-285 K02801 Grd C Plate
Pad material:
Basic data:
Thickness
tb = 6.35 mm
Length
Outside radius
Rl = 57.15 mm
Radius of hole
Weld size
n = 6.35 mm
L = 114.30 mm
Rh = 19.05 mm
Vessel outside radius
Allowable stress
Sa = 108.24 N/mm2 Vessel thickness
Yield stress vessel
Sy = 172.36 N/mm2 Empty weight per lug
ta = 8.18 mm
Distance vessel surface to lug hole

Factor f
R = 109.54 mm
W = 2500 N
f = 12.70 mm
d = 63.50 mm
Number of lugs
nl = 2
Calculation of allowable lug load, P (minimum of P1 or P2):

P1 = Sa*tb / ( 0.33/(Rl-Rh) + 0.76*(Rl+rh)/(Rl-Rh)**2)
= 14156 N
P2 = 1.5*Sa*tb*L / ( (10.4*(d+f) /L) + 1 )
= 14855 N
(P > W)
P = 14156 N
Calculation of the minimum required weld size, n

n = 6.8 * W * d / l**2 * Sa = 0.76 mm
Calculation of the required vessel thickness to resist lug loads, ts
Equivalent radius of lug, RE = 0.644*(tb*l**2)**(1/3) = 28.09 mm
ts = ( 0.415*SQRT(R)/Sy * ( (1.734*W*(d+f)/(RE**2))+0.75*W/RE ) )**2/3
ts = 5.31 mm
Minimum reinforcing pad thickness, tp
tpm = ts - ta = 0.00 mm
tp1 = 0.75*ta = 0.00 mm
tp
= MAX[tpm,tp1]
Minimum
Actual
Reinforcement pad thickness
0.00 mm
0.00 mm
Pad dimension parallel to the lug:
0.00 mm
0.00 mm
Pad dimension perpendicular to the lug:
0.00 mm
0.00 mm

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Maximum Allowable Working Pressures

* = Shell Side MAWP
Component
+ = Tube Side MAWP
Side
--Design conditions--
---- New and cold ---
Temp
Temp
Stress
MAWP
N/mm2
bar
Stress
MAWP
N/mm2
bar
Shell Cylinder
200
109.43
62.41
21.1
115.14
65.67
Rear Head Cylinder
200
81.28
15.41
21.1
115.14
21.84
Front Head Cover
200
109.43
38.76
21.1
115.14
40.78
Rear Head Cover
200
109.43
17.27
21.1
115.14
18.17
Front Tubesheet
200
81.22
46.27
21.1
115.14
65.59
Front Tubesheet
200
81.22
46.27
21.1
115.14
65.59
Rear Tubesheet
200
81.22
72.31
21.1
115.14
102.51
Rear Tubesheet
200
81.22
72.31
21.1
115.14
102.51
200
95.81
13.24+
21.1
137.9
N/C
Front Shell Flng
200
95.81
21.1
137.9
12*
Rear Shell Flng
200
95.81
21.1
137.9
12*
Tubes
200
108.8
198.44
21.1
115.14
210.01
Nozzle 1
200
109.43
53.66
21.1
115.14
56.46
Nozzle 2
200
109.43
32.55
21.1
115.14
34.25
Nozzle Flng 1
200
137.9
13.96
21.1
137.9
19.65
Nozzle Flng 2
200
137.9
13.96
21.1
137.9
19.65
Nozzle Reinforcement 1
200
109.43
72.37
21.1
115.14
76.1
Nozzle Reinforcement 2
200
109.43
72.58
21.1
115.14
76.38
Front Hd Bolting At TS
200
137.9
27.73
21.1
137.9
27.73
Front Hd Bolting At TS
200
137.9
27.64
21.1
137.9
27.64
Rear Hd Bolting At TS
200
172.37
27.84
21.1
172.37
27.84
Nozzle Flng Bolting 1
200
172.37
13.96
21.1
172.37
19.65
200
172.37
13.96
21.1
172.37
19.65
13.55
12*
12+
N/C

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Minimum Design Metal Temperature for Impact Test Exemption (UCS-66)

* Indicates the controlling components + Indicates compliance with UG-20(f)
Component
Curve
Temp
C
*******
Ratio
UCS-66.1
*******
Reduction Temperature
Nozzle Flng 1
-28
0.61
21
-49
Nozzle Flng 2
-28
0.61
21
-49

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Minimum Design Metal Temperature for Impact Test Exemption (UCS-66)

Ratio = smaller of [tr*je/(tn-corr),MDP/MAP]
Component
Ratio
tr
je
UCS-66(b)(1)(b)
tn
corr
Ratio
MDP
MAP
Nozzle Flng 1
0.61
1.2
1.97
Nozzle Flng 2
0.61
1.2
1.97

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.
Hydrostatic Test Pressure - ASME VIII-1 2011a UG-99 Factor: 1.3

Shell Side: 15.6 bar
Tube Side: 16.41 bar

Design
Component
Material
Side Temp
C
Test
Stress
Stress Stress Ratio

N/mm2
N/mm2
Shell Cylinder
SA-312 S30403 Grd TP304L S S
200
109.43 115.14 1.0522
Rear Head Cylinder
SA-312 S30403 Grd TP304L S T
200
81.28 115.14 1.4167
Front Head Cover
SA-240 S30403 Grd 304L Pla T
200
109.43 115.14 1.0522
Rear Head Cover
SA-240 S30403 Grd 304L Pla T
200
109.43 115.14 1.0522
Front Tubesheet
SA-240 S31603 Grd 316L Pla S
200
81.22 115.14 1.4177
Rear Tubesheet
SA-240 S31603 Grd 316L Pla S
200
81.22 115.14 1.4177
SA-182 S30400 Grd F304 For T
200
95.81
137.9 1.4393
SA-182 S30400 Grd F304 For T
200
95.81
137.9 1.4393
Front Shell Flng
SA-182 S30400 Grd F304 For S
200
95.81
137.9 1.4393
Rear Shell Flng
SA-182 S30400 Grd F304 For S
200
95.81
137.9 1.4393
Tubes
SA-213 S31603 Grd TP316L S T
200
108.8 115.14 1.0583
Nozzle 1
SA-312 S30403 Grd TP304L S S
200
109.43 115.14 1.0522
Nozzle 2
SA-312 S30403 Grd TP304L S S
200
109.43 115.14 1.0522
Nozzle Flng 1
SA-105 K03504 Forgings
200
137.9
137.9
Nozzle Flng 2
SA-105 K03504 Forgings
200
137.9
137.9
Hydrostatic Test Pressure - ASME VIII-1 2011a UG-99 Factor: 1.3
Nozzle Reinforcement 1 SA-312 S30403 Grd TP304L S S
200
109.43 115.14 1.0522
Nozzle Reinforcement 2 SA-312 S30403 Grd TP304L S S
200
109.43 115.14 1.0522
Front Hd Bolting At TS SA-193 S30400 Grd B8 Cls 2 T
200
Rear Hd Bolting At TS
SA-193 S30400 Grd B8 Cls 2 T

137.9
137.9
200
172.37 172.37
SA-193 S30400 Grd B8 Cls 2 S
200
172.37 172.37
SA-193 S30400 Grd B8 Cls 2 S
200
172.37 172.37
Hydrostatic Test Pressure - UG-99 - Bolting exception

Component
Material
1.3*LSR*All.Stress
90% Yield
N/mm2
N/mm2
Front Hd Bolting At TS SA-193 S30400 Grd B8 Cls 2
179
551.58
224
689.48
SA-193 S30400 Grd B8 Cls 2

Teams 26.0
Date: 26/11/2014 Time: 9:55:49 a.m.

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Heat Exchanger Mechanical Design

Date: 26/11/2014 Time: 9:55:49 a.m.

SA-312 S30403 Grd TP304L Smls. pipe(G5)

Joint eff.circ str.

S = 109.434 N/mm2 Joint eff.long str.

Design stress, long

S = 109.434 N/mm2 Min thk. UG-16(b) tmin = 2.61 mm

Outside corr. all. CAO = 0 mm

TEMA min. thickness tm = 0 mm

Required wall thickness of the cylinder , greater of:

(Required wall tks. for nozzle attachments, E=1

Heat Exchanger Mechanical Design

Date: 26/11/2014 Time: 9:55:49 a.m.

Rear Head Cylinder

SA-312 S30403 Grd TP304L Smls. pipe

Joint eff.circ str.

Joint eff.long str.

Design stress, long

Min thk. UG-16(b) tmin = 1.93 mm

Outside corr. all. CAO = 0 mm

TEMA min. thickness tm = 0 mm

Required wall thickness of the cylinder , greater of:

(Required wall tks. for nozzle attachments, E=1

Heat Exchanger Mechanical Design

Date: 26/11/2014 Time: 9:55:49 a.m.

Front Head Cover

ASME Section VIII-1 2011a UG-32 Formed Heads, and Sections,

SA-240 S30403 Grd 304L Plate(G5)

TEMA min. thk

Min thk UG-16(b) tmin = 1.59 mm

Corroded min. thk

Outside corr.all. CAO = 0 mm

Required wall thickness of the cover:

(Required wall tks. for nozzle attachments, E=1

Heat Exchanger Mechanical Design

Date: 26/11/2014 Time: 9:55:49 a.m.

Rear Head Cover

ASME Section VIII-1 2011a UG-32 Formed Heads, and Sections,

SA-240 S30403 Grd 304L Plate(G5)

TEMA min. thk

Min thk UG-16(b) tmin = 1.59 mm

Outside corr.all. CAO = 0 mm

Required wall thickness of the cover:

(Required wall tks. for nozzle attachments, E=1

Heat Exchanger Mechanical Design

Date: 26/11/2014 Time: 9:55:49 a.m.

SA-213 S31603 Grd TP316L Smls. tube(G5)

Joint eff.circ str.

S = 108.799 N/mm2 Joint eff.long str.

Design stress, long

Min thk. UG-16(b) tmin = -

Outside corr. all. CAO = 0 mm

TEMA min. thickness tm = 0 mm

Required wall thickness of the cylinder , greater of:

(Required wall tks. for nozzle attachments, E=-

SA-213 S31603 Grd TP316L Smls. tube(G5)

Inside corr. allow. CAI = 0 mm

Cyl. outside dia.

Mod. of elasticity ME = 182353 N/mm2

Max allowed external pressure: Pa = 4*B / (3*Dot)

Heat Exchanger Mechanical Design

Date: 26/11/2014 Time: 9:55:49 a.m.

(Required cyl. tks. for nozzle attachments at PE, tre = 0.2 mm

Max allowed external pressure: Pa = 4B / (3Dot)

Bsmax = 2db+6t/(m+0.5) = 90.1 mm

Tangential, ST = MOCfY/(B*tnom**2) = 95.67 N/mm2