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Electrical Safety Tester

1.0
2004 10

43
2004

ii

(1)
(2)

(3)

()(
)

43
(02)2298-38553249
(02)2298-3596
33366
(03)397- 5788
(03)327- 5766
http://www.chromaate.com

iii

2004 10

iv

1.0

Electrical Safety Tester

1.

.............................................................................................................................1-1
1.1
.....................................................................................................................1-1
1.2
.............................................................................................................1-1

2.

Chroma EST ...........................................................................................2-1

3.

.........................................................................................................3-1
3.1
.................................................................................................................3-1
3.2
.................................................................................................................3-2

4.

.............................................................................................................4-1
4.1
Chroma EST .............................................................................4-1
4.2
Chroma EST ...............................................................................4-1
4.3
Scan Box.....................................................................................................4-3

5.

Test Program.....................................................................................................5-1
5.1
Editor ..................................................................................................5-1
5.2
Step .........................................................................................................5-3
5.3
Scan Box.....................................................................................................5-4
5.4
Step .........................................................................................................5-6
5.5
Step .........................................................................................................5-7
5.6
Step .................................................................................5-8
5.7
Test Program ..........................................................................................5-9
5.8
TP ........................................................................................5-10

6.

.............................................................................................................6-1

7.

(GO/NOGO).............................................................................................7-1

8.

Test Program (Management)........................................................8-1


8.1
Test Program ...............................................................................................8-1
TP Release ................................................................................................ 8-2
TP Export ................................................................................... 8-3
TP Import ................................................................................... 8-5
TP ...................................................................................................... 8-7

8.1.1
8.1.2
8.1.3
8.1.4

User ............................................................................................................8-9

8.2
8.2.1
8.2.2
8.2.3

9.
10.

......................................................................................................... 8-10
......................................................................................................... 8-11
......................................................................................................... 8-12

(Report) ............................................................................................................9-1
(Statistics) .........................................................................................................10-1
10.1
Fail Rate ...............................................................................................10-3
10.1.1
10.1.2
10.1.3
10.1.4

............................................................................................................. 10-3
......................................................................................................... 10-4
......................................................................................................... 10-5
...................................................................................... 10-5

Electrical Safety Tester

10.2

Fail Item ...............................................................................................10-7

10.2.1
10.2.2
10.2.3
10.2.4

10.3

Cpk .......................................................................................................10-9

10.3.1
10.3.2
10.3.3
10.3.4

10.4

............................................................................................................. 10-9
................................................................................................... 10-11
....................................................................................................... 10-11
.................................................................................... 10-11

Raw Data .........................................................................................................10-12

10.4.1

vi

............................................................................................................. 10-7
..................................................................................................... 10-8
......................................................................................................... 10-8
...................................................................................... 10-8

........................................................................................................... 10-12

1.
1.1
Chroma EST(Electrical Safety Tester)
Chroma 190xx ( 9032C) Hi Pot

1.2
Windows 98 SE/2000/XP PC
1024x768
GPIB RS232
Microsoft Excel 2000

1-1

Chroma EST

2. Chroma EST
Setup.exe Fig. 1

Fig. 1 Chroma EST

Install Chroma EST Software


Chroma EST
NI VISA NI IVI Engine
National Instruments
NI VISA NI IVI Engine
NI-VISANI-IVI EngineChroma EST
Software
NI VISA NI IVI Engine

NI_VISANI_VISAGPIB
NIhttp://www.ni.com/visa

Exit

2-1

Electrical Safety Tester

Install Chroma EST Software


1. Install Chroma EST Software Chroma EST
(Fig. 2)

Fig. 2 Chroma EST 1

2-2

Chroma EST

2. Next > Fig. 3

Fig. 3 Chroma EST 2


3. Yes Fig. 4

Fig. 4 Chroma EST 3

2-3

Electrical Safety Tester

4. Next > Fig. 5

C\Program Files Chroma\ChromaEST


Next >

Fig. 5 Chroma EST 4

2-4

Chroma EST

5. Fig. 6

Fig. 6 Chroma EST 5


6. Fig. 7

Fig. 7 Chroma EST 6

2-5

3.
3.1
File

New .stp
Open.stp
Save Editor.stp Statistics.bmp
Save As.stp
Print 10.1.4
Print Preview 10.1.4
Exit

Edit

Insert Step
Delete Step
Cut Step
Copy Step
Paste Step

Function

Configuration Configuration
Editor Editor
GO/NOGO GO/NOGO
Report Report
Statistics Statistics
Management Management

View

Toolbar
Status Bar

Help

Chroma EST
3-1

3-1

Electrical Safety Tester

3.2
Function

Configuration
Editor
GO/NOGO
Report
Statistics
Management

3-2

Test Program TP

TP / Import/Export User

4.
4.1 Chroma EST
Chroma EST
Chroma EST Chroma EST
[] [P] [Chroma EST] Chroma EST
Chroma EST 41

41
User ID Password User ID
Login Chroma EST User
ID Password root root

4.2 Chroma EST


Login TP TP 42
New TP OK New TP
43

42

4-1

Electrical Safety Tester

43
New TP
Model Name
Hi Pot
Scan Box Count
Scan Box 1~8

1. Scan Box Scan Box Count 1 0


No.1 OFF
2. Scan Box Scan Box

GR (B) Current Spec.


GR(B) mode
OK Editor
Test Program
Scan Box TP

4-2

4.3 Scan Box


Scan Box Scan Box 6 6000 -01 ~ 06
5000 -01~02 Scan Box

Scan Box Hi-Pot GB Floating


GB Floating No.1 GB Floating 44
GB Floating OFF

44
Scan Box Hi-Pot GB Floating
Scan Box Hi-Pot GB Floating No.1 Scan
Box Hi-Pot GB Floating
1. 6000-016000-026000-03
Scan Box Count 2 Scan Box No.1
No.2 No.1 GB Floating No.2 Scan Box
45

4-3

Electrical Safety Tester

45
2. 6000-046000-056000-06
Scan Box Count 1 No.1 GB Floating + Scan Box
46

46
Scan Box Hi-Pot GB Floating
Scan Box Hi-Pot GB Floating No.1 Scan
Box Hi-Pot GB Floating 45

4-4

Scan Box

1. Scan Box Count Scan Box GB Floating


2. GB Floating Scan Box
3. Scan Box
6000-025000-015000-02 47

47 GB Floating 1 GB Floating 2

4-5

Test Program

5. Test Program
5.1 Editor
New TP Editor TP
StepGR Mode
51

51 Editor
Instrument Information Group TP
Model Name
TP Hi Pot
Scan Box
TP Scan Box Scan Box
Test Steps Group StepMode Ext. Name
Step
TP Step TP
Step1 GR TP 11 Step

5-1

Electrical Safety Tester

Mode
ACDCGRIRL/CPause

1. Scan Box 6000-046000-056000-06


L/C
2. Firmware Pause Pause

3. Mode Test Steps Group


Step
Parameter Group
Mode
Ext. Name
Mode Enter

Parameter GroupMode ItemValue Remark


Item

Value

Remark

5-2

Test Program

5.2 Step
Step
Mode
AC Mode
52 53

52

53
53 AC Mode Parameter Group
Value
Enter
Pause Pause String

DC Parameter Group
Item
Check LowTP

5-3

Electrical Safety Tester

54 Remark
Check Box Value
User 55

54 DC Mode Check Low

55 DC Mode Check Low

5.3 Scan Box


51 GR Mode Parameter Grid
Channel Value Scan
Box 56

56 Scan Box GR Mode

5-4

Test Program

6000-025000-015000-02 Channel
Off6000-02 Scan Box Channel6 ~
Channel8 GR Mode Channel

Mode AC Mode Scan Box


Channel 57

57 Scan Box AC Mode


Channel OK Parameter Grid
Channel Channel Value
Channel 58

58
HHigh
LLow
OOff
X Mode
New TP 43 Scan Box
Mode Parameter Grid Channel
Scan Box Channels Mode
59

5-5

Electrical Safety Tester

59

5.4 Step
Step Step
Step
510

510 Step
Step EditDelete Ctrl + D Step3
DC Mode Step Step 511

511

5-6

Test Program

5.5 Step

Step 511

EditInsert Ctrl + I Insert

512

Step OK Step Step


Step 511

513

5-7

Electrical Safety Tester

5.6 Step

Step

EditCut Ctrl + X
Step Delete Step Step
EditCopy Ctrl + C
Step

Step Edit
Paste Ctrl + V Step
Step
Step Step
Step

5-8

Test Program

5.7 Test Program


TP Value TP

514
TP GO/NOGO Report TP TP
FileSave File Save as 515

515

5-9

Electrical Safety Tester

TP _19032

Demo_19032
GO/NOGO Report Disable
Enable

5.8 TP
TP 42
Open TP TP TP
FileOpen Open TP 516

516 Open TP

TP_NameTest Program
Release ReleaseYes or No
Model TP
Scan Box TP Scan Boxes
Release
Release TP User Release TP
GO/NOGO
User
TP

5-10

6.
GO/NOGO
Configuration 61

61 Configuration
Configuration Interface PropertiesInterface
RS232C GPIB Properties
GPIB Properties GPIB Addr Enable
RS-232C Properties COM PortBaud Rate Parity GPIB Addr
Disable
9032C Parity 9032C Parity
Disable
Configuration GO/NOGO

6-1

(GO/NOGO)

7. (GO/NOGO)
( GO/NOGO)
GO/NOGO TP Step Download

GO/NOGO 71

71 GO/NOGO

Fail Rate

Run F9 Offset
Offset Offset 72

72

7-1

Electrical Safety Tester

Offset Offset
Danger 73

Stop

73 Offset
Pause Mode Step4 Step
Run(F9) Resume(F9)

7-2

(GO/NOGO)

74
UUT 75
Offset
76

75

76
Offset UUT
77 Bar Code Scanner

7-3

Electrical Safety Tester

77 UUT
OK Offset
Result Gird Step Step
UUT S/N UUT
Stop F10
Step Result
Grid
Pass Fail
UUT
UUT Information Group
TP UUT Fail Rate
Fail Rate 77
UUT 77
UUT 78

78

7-4

(GO/NOGO)

79 Fail 78

79
Fail Result Grid Step2 Result
Fail Step ????
Fail Rate Fail Count
Total Count
UUT Total Count
TP Release UUT
UUT TP Release 8
Test Program (Management)

1. Offset
2. Offset GO/NOGO Offset
Run Offset 7
10

7-5

Electrical Safety Tester

710
3. Run Release TP Editor Step
Offset Release TP
TP TP TP
4. Offset

7-6

Test Program (Management)

8. Test Program
(Management)
TP Release Management Management
Test Program UserTest Program TP Release Export

ImportDeleteUser

8.1 Test Program


Test Program 81

81 Test Program

8-1

Electrical Safety Tester

8.1.1

TP Release

81 TP_Name ReleaseTP_Name
TP Release TP Release TP
Release Check Box Demo1_9032CDemo2_9032C

Release TP Demo_9032C
Demo1_9032C TP Release Release Check
Box
82

82
Yes Release
1. Check Box
2. TP Release
3. Statistics Disable Enable 83

8-2

Test Program (Management)

83
TP ReleaseDemo1_9032C TP
GO/NOGO UUT Report
Statistics

8.1.2

TP Export

TP TP Export
TP TP
UUT Log Data
TP TP Log Data
1 Export TP ( ShiftCtrl )
84

84

8-3

Electrical Safety Tester

2 Export Save
Export 85.stx

85
TP TP UnTitled.stp

Management TP Editor

Management TP
TP
Release Export
TP 86
TP Editor TP
TP TP

86

8-4

Test Program (Management)

8.1.3

TP Import

.stx
1 Import
Test1_Export.stx 87

87
2 Import Import
TP 88
Import TP Shift
Ctrl OK

88
3 TP TP
TP ( 89) Yes
New TP Name ( 810) No TP
Import TP (
TP Demo1-1_9032C TP
811)

8-5

Electrical Safety Tester

89

810 New TP Name

811

8-6

Test Program (Management)

8.1.4

TP

TP
1 Delete TP ( ShiftCtrl )
812

812
2 Delete
TP ( 813) TP TP
TP ( 814) 815

813

814

8-7

Electrical Safety Tester

815

8-8

Test Program (Management)

8.2 User
User 816 User ID Level NameUser ID
User Level Name User
Supervisor Operator
GO/NOGO

816 User
Add Edit Delete Buttons

Add
Edit
Delete

8-9

Electrical Safety Tester

8.2.1

Add Button Add New User 817

817 Add New User


User ID
Password
Level Name

()
()
(Supervisor Operator)

User ID TestUser Password 123Level Name Supervisor


OK 818

818 Input Password


OK User
User 819

819

8-10

Test Program (Management)

8.2.2

User ( TestUser) Edit Button Edit


User 820

820 Edit User


User ID Level Name OK
User Password OK 818

( 821) Edit User


820

821

8-11

Electrical Safety Tester

8.2.3

User Delete
Button 822

822
Yes ( 823)

823

8-12

(Report)

9. (Report)
GO/NOGO UUT
Report Report ( 91)

91 Report
Date Group FromUUTTo

( 92)
()

92
Serial Number Group UUTs Log ()
UUTs Log ( Show Lastest Retest Data) Search
UUT S/N 93

9-1

Electrical Safety Tester

Search UUT S/N Search

93
Ctrl Shift UUT S/N OK
Microsoft Excel Log Excel ( 94)

94

9-2

(Report)

Log Excel Report Report Button ( 95)


Report ( 91)
UUT S/N

95

9-3

(Statistics)

10. (Statistics)
Statistics Pick UUTs ( 101)

101 Pick UUTs

Date
91 Date Group
Last UUT
( 102)
n UUTs 10 UUTs Log

102
Show Lastest Retest Data
91 Serial Number Group
Pass Onlyfor Cpk
Cpk Pass UUT
UUT Pass Fail
OK 103
Fail RateFail ItemCpk Raw Data Fail RateFail Item Cpk
UUT Print Setting Group
Parameter Setting Group

10-1

Electrical Safety Tester

103

10-2

(Statistics)

10.1 Fail Rate


Fail Rate 104

10.1.1

104Fail Rate
UUT
No.
Select
Date
UUT Pass Count
UUT Fail Count
UUT Total Count
Select All
UnSelect All
Draw Chart

Fail Rate

10-3

Electrical Safety Tester

Print Setting
Title
Model Name

Parameter Setting
1) Sample Size

2) Std Err Multiplier


3) Limit Source

From Selected Data


Use Std p0
Std p0 (standard p0 value)

Std p0
p0 (standard p0 value

10.1.2
Parameter SettingPrint
Setting Draw Chart 105 Fail
Rate

105Fail Rate
Return Draw Chart

10-4

(Statistics)

10.1.3
640x480 Bitmap 105
Chart
FileSave
106
Bitmap

106

10.1.4
File
Print Preview 107

107

10-5

Electrical Safety Tester

FilePrint 108

108

10-6

(Statistics)

10.2 Fail Item


Fail Item 109

10.2.1
109 (UUT) (Step)(????
Fail)

109Fail Item
UUT
No.
Select
Serial No.

UUT

UUT

Step
Select All
UnSelect All
Draw Chart

Fail Item
10-7

Electrical Safety Tester

Print Setting
Title
Model Name

10.2.2
UUTPrint Setting
Draw Chart 1010 Fail Item

1010Fail Item

10.2.3
10.1.3

10.2.4
10.1.4

10-8

(Statistics)

10.3 Cpk
Cpk 1011

10.3.1
Step Table Result Table Step Table
Step Table Result Table

1011Cpk
Step Table
No.
Step
Mode
Select
Ext. Name
MaxSpec
MinSpec

( Result Table )
( Result Table )

10-9

Electrical Safety Tester

Result Table

(UUT)

(PASS/FAIL)

No.
Select
Serial No
Reading
Result

Cpk

Select All
UnSelect All
Draw Chart
Parameter Setting
1) Spec. Max
2) Spec. Min
3) Sigma (Spk)
4) Number of Bins

Step CpCaCpk
Step CpCaCpk
Sigma
n; n-1

1+3.3*logSize ofX
Use Custom Define Bins
Number

Bin Max

Bin Min

Use Sturges Rule

Display Histogram

Spec. Max Spec. Min

Sigma 0
Print Setting
Title
Model Name

10-10

(Statistics)

10.3.2
Cpk Result Table
Parameter SettingPrint Setting
Draw Chart 1012 Cpk

1012Cpk

10.3.3
10.1.3

10.3.4
10.1.4

10-11

Electrical Safety Tester

10.4 Raw Data


Raw Data 1013

10.4.1
UUT Column Excel
Excel

1013Raw Data
Raw Data (UUT)
No.
Select
Serial No.

(UUT)

(UUT)

Step
UUT0Pass, 1Fail
Total Result
Select All
UnSelect All
3 Export Spec
10-12

Microsoft Excel

(Statistics)

Export to Excel

UUTs Log Data Microsoft Excel

UUTs Export to Excel 1014


Export Specification 1015 Export Specification

1014

1015

10-13