Beruflich Dokumente
Kultur Dokumente
Airmould
Airmould Contour
Fields of application
Machines and equipment
IMT
Gas-assisted
Injection M.
Airmould
1.1.1 Application
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
1.1.1 Application
Application
Processes
Airmould
Contour
Modular
system
IMT
Application
Processes
Airmould
Contour
Modular
system
IMT
Fields of applicaton
Advantages for the molder
Typical moldings
A process to resolve molding problems
Processes
Airmould
Contour
Modular
system
IMT
Why?
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Processes
Airmould
Contour
Modular
system
IMT
compact skin
Airmould
Contour
foamed core
Modular
system
IMT
IMT
Telephone kiosk
Weight: 60 kg
Wall thickness: 6-8 mm
Plastic: PC with 5 % glassfiber
reinforcement
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
1.1.1 Application
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
1.1.1 Application
Application
Processes
Airmould
Contour
Modular
system
IMT
Because of different polymer and gas viscosities, moldings for gas assist
need to meet specific design criteria.
Therefore suitable products have been distinguished in 4 groups of
differing designs:
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
Weight reduction: 30 %
No sink marks
IMT
Application
Processes
Airmould
Contour
Modular
system
IMT
IMT
Lawn mawer
handle, PP
IMT
IMT
IMT
Application
Processes
Airmould
Contour
Modular
system
Weight reduction 20 %,
Cycle time reduction 50 %
IMT
IMT
Door handle,
ABS
Application
Processes
Airmould
Contour
Modular
system
IMT
No sink marks
No warpage
Weight reduction
Application
Processes
Airmould
Contour
Modular
system
IMT
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Application
Processes
Airmould
Contour
Modular
system
IMT
Application
Processes
Airmould
Contour
Modular
system
No sink marks
No warping
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Application
Processes
Airmould
Contour
Modular
system
IMT
No sink marks
Application
Processes
Airmould
Contour
Modular
system
IMT
Application
Processes
Airmould
Contour
Modular
system
IMT
Application
Processes
Airmould
Contour
Modular
system
IMT
Application
Processes
Airmould
Contour
Modular
system
IMT
Application
Processes
Airmould
Contour
Modular
system
IMT
Application
Processes
Airmould
Contour
Modular
system
No warpage
No sink marks
High rigidity
IMT
IMT
Application
Processes
Airmould
Contour
Modular
system
IMT
Problem moldings
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Airmould
Application
Processes
Airmould
Contour
Modular
system
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Airmould
Application
Processes
Airmould
Contour
Modular
system
Flatness +- 0.5 mm
was achieved by using Airmould
IMT
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
IMT
Connector handle, PP
No sink marks opposite
to mounting bosses
using Airmould
Gas-assisted
Injection M.
Airmould
1.1.1 Application
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
1. Short-Shot Process
2. Full-ShotProcess
3. Overflow Process
4. Back to Screw Process
5. Retractable Core Process
Airmould
Contour
Modular
system
IMT
IMT
Gas
Plastic
Mold
IMT
Handle, PP
Weight reduction 50 %
IMT
IMT
Grab handle,
ABS
Application
Processes
Airmould
Contour
Modular
system
IMT
IMT
IMT
IMT
Gas
Plastic
Mold
Gas injection
IMT
IMT
Tray
No sink marks at thick sections
Gas
Plastic
Mold
Gas injection
IMT
IMT
IMT
Gas
Plastic
Mold
Gas injection
Plastic
Gas injection
Retractable core
Mold
Hydraulics
Gas
IMT
Bottle crate
Thick wall hollow handle sections
Airmould
Application
Processes
Airmould
Contour
Modular
system
Gas
Mold
Start with skin material, then core material mold filling with gas
IMT
Application
Skin: TPE
Core: PP
Hollow section using Airmould
Processes
Airmould
Contour
Modular
system
IMT
Airmould
Contour
Modular
system
MULTIFOAM:
A
B
Gas
IMT
Application
Skin: PA
Core: PA- GF
Hollow section using Airmould
Processes
Airmould
Contour
Modular
system
IMT
Application
Skin: PP
Core: PP foamed
Hollow section with Airmould
Processes
Airmould
Contour
Modular
system
IMT
Application
Processes
Airmould
Contour
Modular
system
Gas-assisted
Injection M.
Airmould
1.1.1 Application
Application
Processes
Airmould
Contour
Modular
system
IMT
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
AIRMOULD CONTOUR
IMT
IMT
Gas (nitrogen)
Mold
Plastic
Gas injection
IMT
IMT
Keys, PMMA
Application
Processes
Airmould
Contour
Modular
system
IMT
Application
Processes
Airmould
Contour
Modular
system
Polymer injection
IMT
IMT
Key, PMMA
Closure, PP
IMT
Cover, PC-PBTP
Gas-assisted
Injection M.
Airmould
1.1.1 Application
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
1.
2.
3.
4.
Nitrogen generators
Pressure generators
Gas pressure control
Gas injection
IMT
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Pressure control
Airmould
Application
One Monomodule
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
Pressure control
Monomodule with integrated
control
with manual programming device
with all standard funtions for ex.
Impulse program
Manual operation
Diagnostic
for up to 2 Monomodules (Duplex)
IMT
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Control UNILOG B4
Easy data saving
internaly 99 sets of data
externaly on floppy disc
Languages:
German and English as
Standard
bar or psi
Gasinjektionstechnik
Airmould
Pressure control
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
Pressure control
Mobile control unit B4 AC
User friendly setting
With all standard functions e.g.
Impulse program
Manual operation
Diagnostic
Quality control
Set- & Actual value graphics
Pressure control
also for Aquamould
IMT
Gas-assisted
Injection M.
Pressure control
Pressure control module
Airmould
Airmould
Contour
Modular
system
Gas-assisted
Injection M.
Pressure control
Quick gas pressure release valve
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Recommended for:
Reinforced materials
Flame retardant materials
Parts with large gas volume
Reduction of:
Plate-outs
Gas release time
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
4. Gas injection
Machine nozzle for Airmould :
Open nozzle
Shut-off nozzle
Stationary needles
Retractable needles
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas injection
Airmould machine nozzle
Easy mold design
Sealing is possible
Airmould
Application
Processes
Airmould
Contour
Modular
system
IMT
Gas-assisted
Injection M.
Airmould
Application
Processes
Airmould
Contour
Modular
system
Video:
Production cell
IMT
IMT