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ALLTEC Exothermic Welding Equipment Catalog All Rights Reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted in any form by any means (electronic, mechanical, recording, or otherwise), without the express written permission of ALLTEC.
ALLTEC is constantly seeking to improve our products, specifications are subject to change at anytime. Please note that every effort was taken to
maintain accuracy in this publication; however, ALLTEC assumes no responsibility for any errors that may occur.
Introduction
About ALLTEC
ALLTEC is a global leader in the design,
manufacture and development of products and
services for grounding & bonding solutions, surge
protection, and lightning protection.
As Solution Providers for an Energized
World, we offer a comprehensive facility
protection approach to solving the worlds
most difficult grounding, power quality, and
lightning problems.
-Christopher Bean, President/CEO
Surge Protection
While lightning is the most notorious surge
generator, approximately 80% of all transient
surge activity originates from internally generated
sources. Properly installed surge protection
devices on all circuit conductors maximizes total
site protection.
Lightning Protection
Introduction
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ALLTEC is an ISO 9001 registered company. We are committed to our customers satisfaction and follow
strict quality guidelines to ensure that we meet or exceed our customers needs. When dealing with the risks
associated with lightning and power quality issues, it is imperative that every effort is taken to use the highest
quality products and adhere to the highest standards for protection services.
TerraFill
TerraBar
GroundGuardian
Bus Bars
TerraWeld
R56
DynaShield
DynaShield
Hardwired Protection
DynaShield
DynaShield
TerraStreamer
LSC-6D
General Information
International Customers
General Information
Ability to Serve
9.
Claims
(a)
2. Price
Unless otherwise stated, price of the Goods shall be the price in effect at the date and
time of shipment. Seller reserves the right to adjust price based on volume purchases;
any discounts allowed for volume purchases will be in the Sellers sole discretion.
Price does not include any sales, use, excise or similar taxes which shall be added
to the price of the Goods and shall be the responsibility of Buyer. Unless otherwise
stated, minimum order is $125.00 (excluding freight) on any single order. Each
shipment will be separately invoiced.
3.
Payments Terms
Terms of payment are net thirty (30) days. Service charge on late payments shall be
applicable at the rate of one and one-half percent (1.5%) per month or an annual
percentage rate of eighteen (18%) per annum. In addition, Buyer shall be obligated for
Sellers reasonable collection agency or attorneys fees that may be incurred by Seller
to collect any sums due Seller hereunder or service charge. Seller reserves the right
to apply any payments received from Buyer to any outstanding invoice of Seller at
Sellers sole discretion.
4. Freight
The purchase price of the Goods shall be EXWORKS, Canton, NC or other named
shipping point. In situations of prepay and add, ALLTEC is unable to provide a
copy of the actual freight bill due to agreements with our carriers regarding rate
disclosure confidentiality.
5. Delivery
(a)
(b)
(c)
6. Credit
The Sellers obligations are at all times subject to the Sellers approval of the
Buyers credit standing. Upon request, the Buyer shall furnish the Seller such credit
information as may be customary and reasonably requested by the Seller. At its
discretion, the Seller reserves the right to require payment in advance, C.O.D., and/
or otherwise modify credit terms. If at any time the Buyer is past due with respects
to amounts due, the Seller at its option (without liability or prejudice to any other
remedies), may decline to ship or stop any Goods in transit until such time the Seller
(1) receives payment in full of all amounts owing to it by the Buyer or (2) otherwise
receives assurances satisfactory to the Seller of such payment.
7.
(b)
Risk of Loss
Risk of loss or damage to the Goods shall be solely that of Buyer upon delivery to a
carrier for shipment; any loss or damage subsequent to such delivery shall not be the
responsibility of Seller, provided further any such loss shall not release Buyer from
Buyers obligation to pay for the Goods. Any claim for damage or loss in transit must
be asserted by Buyer against the carrier.
8. Warranty
Seller warrants that the Goods will conform to the description stated herein subject
to tolerances and variations consistent with current trade practices, testing and
inspections methods. Seller makes no other warranties hereunder, expressed or
implied. Seller specifically disclaims any implied warranties of merchantability or
fitness for a particular purpose. Some products have special warranties and periods
of duration.
(c)
Buyer shall inspect the Goods immediately upon receipt. Any claim that the
Goods have been damaged or otherwise do not conform must be made to
Seller in writing within ten (10) days of receipt of such Goods by Buyer. All
claims for defective, damaged, or non-conforming Goods must be submitted
in writing to ALLTEC, LLC at 64 Catalyst Drive, Canton, NC 28716, USA
accompanied with a copy of the signed bill-of-lading noting the damage/
shortages, and any other information (photos, etc) supporting Buyers claim.
In the absence of such notice, the Goods shall be deemed to be accepted
by Buyer.
With respect to any valid claims properly submitted hereunder, Buyers
exclusive remedy and Sellers sole liability shall be limited to Seller repairing
or replacing Goods that do not conform to specifications, or at Sellers sole
option refunding the purchase price of the Goods. In no event shall Seller have
any liability to damages in connection with the sale of the Goods in an amount
exceeding the purchase price of the Goods sold. Seller shall have no liability for
any consequential, special, or indirect damages.
Claims for quantity deviations or unit pricing errors are deemed waived unless
submitted in writing within thirty (30) days of notice of invoice.
10. Quotations
Quotations, based on plans and specifications, are Sellers interpretation of the
requirements and include only the material described and listed on the quotation
unless otherwise stated. Quotations will be in writing and unless otherwise specified
will remain in effect for a period of thirty (30) days from issue date. Formal written
purchase orders for work covered by any quotation submitted must be received within
forty-five (45) days from the date of quotation. Prices and inventory classifications are
subject to changes without notice, and are those in effect at the time of shipment.
11. Errors
ALLTEC reserves the right to correct, at any time, any errors and omissions relating
to any component or item upon which a purchase order may be based, including, but
not limited to, clerical or stenographic errors or omissions as may relate to quotations,
price, catalog and other materials supplied by ALLTEC, or other terms and conditions
as reasonably determined by Seller.
12. Returns
Goods may be returned for credit upon written request and upon Sellers written
approval and issuance to Buyer of a customer return materials authorization form with
RMA number. Any returned items are subject to reasonable restocking charges which
unless otherwise agreed to by Seller, shall be deemed to be twenty-five percent (25%)
of the price of the Goods returned. Any returned items must be in saleable condition,
in the original standard packages, and conform to current catalog descriptions. All
returned material is to be shipped to seller freight prepaid. Unless otherwise stated,
these terms and conditions govern the purchase and sale of the Goods. All terms and
conditions, including price, are subject to change without notice as to any Goods not
shipped as of the effective date of such change.
13. Cancellation
Orders received and accepted by Seller may not be cancelled or changed subsequent
to delivery, prior to that date such orders may be received and accepted by Seller
with the written permission of Seller. Any cancellation or change shall be subject to
applicable charges for labor, material, and other costs actually incurred by Seller.
16. Authority
Any person, employee or agent otherwise acting on behalf of Buyer hereunder shall
be deemed to have full authority to act on behalf of Buyer which Seller may rely on
exclusively without further inquiry.
Table of Contents
Section 1: Exothermic Welding
Page #
Table of Contents
ii
Table of Contents
Section 1
Exothermic Welding
1-1
TerraWeld
The TerraWeld Exothermic Welding System provides the superior solution in permanent molecular bonding.
The process of exothermic welding, in which no external source of heat or power is required, is the universally
preferred method of making electrical connections of copper-to-copper or copper-to-steel. Lightning protection
and grounding systems require connections that maintain current carrying capacity exceeding that of the
conductors used in the system. TerraWeld connections provide higher fusing capacity than the conductors to
which they are bonded. System resistance, impedance, and ampacity relate directly to functionality, safety, and
regulatory compliance. TerraWeld meets these challenges and delivers optimal longevity, especially in belowgrade applications.
TerraWeld connections provide performance superior to all existing surface-to-surface mechanical retention
connectors. Pressure type connections are susceptible to variation, aging, corrosion, and failure - not TerraWeld.
One click of the starter forges a visually inspectable, uniformly conductive, corrosion resistant, continuous solid
metal bonding at the molecular level resulting in the only connection which will not loosen or increase in resistance
over the lifetime of the installation.
ALLTECs hermetically sealed metallized pouch design is unique in the industry. Containing pre-measured
granular metallic particles with a separate sealed tube of starting powder, the materials are not in contact and
may be safely handled, stored, and transported. Users may confidently and comfortably drop a few packages in
their pocket before heading to a site, and rely on its capability even after prolonged exposure to the elements.
TerraWeld works when others wont.
The TerraWeld Exothermic Welding System uses a light-weight, clamp-on graphite mold to safely position and
contain any weld required. The exothermic reaction creates an intense miniature furnace with temperatures
exceeding 2,500F, instantly producing molten metal which flows into the weld cavity, filling any available space.
Moments later the mold may be removed in preparation for the next weld.
Mold cover
Starter Material
Crucible
Weld Metal
Metal Disk
Mold
Conductor A
Tap Hole
Weld Cavity
Conductor B
EXOTHERMIC WELDING
Section 1.1
1-2
Section 1.2
EXOTHERMIC WELDING
1-3
Section 1.3
EXOTHERMIC WELDING
1/0 AWG
Ground rod
Ground rod
Often in grounding grids it is common to see main grounding conductors sized at 250 mcm or larger. When wire
sizes are at this level or larger, it may become difficult and expensive to make proper connections to ground rods
(GET Mold Type). Since a single 3/4-inch or 5/8-inch ground rod would not be able to withstand several thousand
amperes, a fault current must be distributed across an entire ground grid. Therefore an alternative to welding
large gauge wires to ground rods would be to use an intermediary wire between the main grounding conductors
and the ground rods. Typically 1/0 AWG wire can be used because this size wire has over 5 times the equivalent
cross section of a 3/4-inch ground rod. This method not only simplifies the welding procedure, but also offers
considerable savings of wire and weld metal.
Left Diagram:
Right Diagram:
Part Number
Weld Metal
Part Number
Weld Metal
GET-18-250A
#200
GEE-18-250A
#90
WT-250A-1/0A
#90
GET
WT
WP
GET
GET
WT
GST
GET
GST
(4) 1 mold 1 weld
GST
(6) 1 mold 2 welds
250 mcm or
Larger
1-4
EXOTHERMIC WELDING
NOTE
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Section 2
2-1
Section 2.1
Application:
Conformance:
Weld Metal
Packaging:
Weld
Metal
Approx. Weld
Metal Weight
per Pack
Weld Metal
Packs/Box
Weight/Box
T25
25 grams
20
T32
32 grams
20
T45
45 grams
20
T65
65 grams
20
T90
90 grams
10
T115
115 grams
10
T150
150 grams
10
T200
200 grams
10
T250
250 grams
10
Starting Powder
Packaging:
Type B
Outer Packaging:
Type CI
Type CP
Storage:
NOTE
Weld metal types can be distinguished from
a colored dot next to the weld metal size on
package:
Type T no dot, Type B yellow, Type CI
orange, and Type CP green.
Use:
2-2
Section 2.2
Weld Mold
Precision engineered for optimum results. Each weld mold is designed to give precise
and reliable results. Only the finest materials are utilized so that these molds can
withstand continuous heat-cooling cycles. All models are categorized into eleven
different price codes according to their connection type. These molds have a minimum
service life of approximately 65 connections. However, it is not uncommon to achieve
80-100 connections when proper care is taken during usage.
Mold Options
-S
WT and WX type mold may be ordered, as an option, with a split crucible. A split
crucible allows the user to quickly and easily access the interior of the weld crucible
and tap hole for cleaning and slag removal.
To specify the split crucible option, please add the suffix S to the end of the mold part
number.
-G
Wear Option
The mold will become chipped and worn through rough handling or through normal use. The optional wear plate
will prolong the service life of a mold by protecting the mold openings with metal plates. Wear plates are available
for the following mold types: WE, WT, GEE, GST and SVES. For other types, please call ALLTEC.
To order the wear plate option, please add the suffix G after the mold part number.
Heavy duty connections are recommended for installing connections onto aged conductors that have been buried
or weathered.
To order the Heavy Duty Connection option, add Prefix HD to the beginning of the mold part number.
NOTE
For further information on Heavy Duty Connection:
for HD-W Series (pg. 3-109),
for HD-G Series (pg. 3-125),
for HD-S Series (pg. 3-133).
Option Examples
Part Number:
WT- 2AS-2AS
WT- 2AS-2AS-S
WT- 2AS-2AS-G
2-3
Section 2.3
CL-2 Small Handle, for #2-1, #2-2, and #2-3 Price Code Molds.
CL-3 Regular Handle, for #3, #5, and #7 Price Code Molds.
CL-4 Large Handle, for #4, #6, and #8 Price Code Molds.
CLR-1 Rail Bonding Handle Clamp, Single Mold.
CLR-3 Rail Bonding Handle Clamp, Large Span.
Standard handle clamps fitted with powerful, rare earth magnets to allow welding
onto vertical flat steel surfaces.
CCLAMP3, CCLAMP4
C-Clamp Attachment
These attachments will fit CL-3 and CL-4 handles to enable them to be attached
to the edge of a flat vertical surface (i.e. I-beams, steel doors etc.), allowing the
operator to have both hands free during welding. The attachment affixes to the
center post of a handle clamp with a cotter pin.
CBLC
Wire Clamp
Relieves tension from wires being welded to prevent the wires from pulling out of
the mold during welding.
CL-3B, CL-4B
Chain handle clamps are available for making connections to vertical standing or
horizontal pipes and beams.
2-4
Section 2.3
S-2, S-3
GNRDC
DX-3
DX-4
SLV-WRAP
Wrap Shims
Thin, flexible copper shim strips. Can be wrapped around wires and cables to adapt
them to fit a larger mold opening.
BLANKET
Tools And Accessories
IGNITOR
Flint Ignitor
Compact and Convenient: These are mechanical flint ignitors with long service
cycles. They produce a large cascade of sparks for ease of igniting the starting
material. Worn flints can be replaced.
IG-EX
Ignitor Extension
30 (76.2 cm) extension arm for flint ignitors. Allows operator to have additional reach.
2-5
Section 2.3
CUTTER1
TORCHH
MCB-1
This heavy duty brush makes mold cleaning quick and easy. Hefty wooden handles
stand up to repeated use. Stiff natural bristles ensure rapid mold cleaning without
harming the soft graphite molds.
CCB-1
Metal Disk designed to contain the exothermic reaction to the upper crucible of a
mold until the reaction is complete and ready to weld. Weld metals #65 and smaller
use Disk-S, #90 & #115 use Disk-M and #150 and larger use Disk-L. Comes in packs
of 10.
TOOLKIT
Metal Disks
2-6
Section 2.4
WE Connection
WE - 4/0A - 4A
WELD METAL, MOLDS
& ACCSSORIES
Mold Type
(WE Connection)
Conductor A
(4/0 AWG)
Conductor B
(#4 AWG)
IEC - Metric
Wire A 95mm2
WT Connection
Wire B 35mm2
WT - 95 / 35
Mold Type
(WT Connection)
Conductor A
(95mm2)
Conductor B
(35mm2)
NOTE
See Mold Options for the suffixes. (pg. 2-2).
Section 3
Connection Selection
Section 3.0
WHY*
WPT*
WGT*
WPD*
WVY*
WCE*
WCT*
WVCT*
WECV*
See Section 3.8, pg. 3-109 for commonly used W-Series Heavy Duty
Connections.
CONNECTION SELECTION
WLE*
II
Section 3.0
GHY*
GWY*
CONNECTION SELECTION
GPW*
GBVE*
GBVN*
GBVS*
GBVB*
GBHT*
GTE*
GEU*
III
Section 3.0
RHP*
RVP*
RHT*
CONNECTION SELECTION
IV
Section 3.0
PVHT*
PTHU*
PVD*
PHD*
PVET*
PVL*
PSVD*
PSVR*
CONNECTION SELECTION
Section 3.0
BBU*
BBVL*
BBVE*
* Items marked with an astarisk are by special order only. Please inquire for details.
BSVE*
CONNECTION SELECTION
VI
Section 3.0
CSHEA*
CSHTA*
CSVES*
CWL*
CWE*
CJP*
* Items marked with an astarisk are by special order only. Please inquire for details.
NOTE
CONNECTION SELECTION
3-1
Section 3.1
W Series
Wire To Wire Connections
W Series
CONNECTION SELECTION
See Section 3.8 (pg. 3-109) for commonly used W-Series Heavy Duty
Connections.
3-2
Section 3.1
WE Mold
A
6
6 SOL
4
4 SOL
3
2
2 SOL
1
1 SOL
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
6
6 SOL
4
4 SOL
3
2
2 SOL
1
1 SOL
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
WE-6A-6A
WE-6AS-6AS
WE-4A-4A
WE-4AS-4AS
WE-3A-3A
WE-2A-2A
WE-2AS-2AS
WE-1A-1A
WE-1AS-1AS
WE-1/0A-1/0A
WE-2/0A-2/0A
WE-3/0A-3/0A
WE-4/0A-4/0A
WE-250A-250A
WE-300A-300A
WE-350A-350A
WE-500A-500A
WE-750A-750A
WE-1000A-1000A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
2-1
2-1
2-1
2-1
2-1
2-1
2-1
2-1
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
25
25
25
25
32
32
32
32
32
45
65
90
90
115
115
150
200
2 X 150
2 X 200
W Series
6 SOL
4
4 SOL
3
2
2 SOL
1
1 SOL
6 SOL
4
4 SOL
3
2
2 SOL
1
1 SOL
Part Number
WES-6AS-6AS
WES-4A-4A
WES-4AS-4AS
WES-3A-3A
WES-2A-2A
WES-2AS-2AS
WES-1A-1A
WES-1AS-1AS
Weld
Metal
Size
25
25
25
32
32
32
32
32
CONNECTION SELECTION
AWG
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3-3
Section 3.1
WE Mold
B
(mm2)
10
16
25
30
35
50
70
95
120
150
185
240
300
400
500
10
16
25
30
35
50
70
95
120
150
185
240
300
400
500
Part Number
WE-10/10
WE-16/16
WE-25/25
WE-30/30
WE-35/35
WE-50/50
WE-70/70
WE-95/95
WE-120/120
WE-150/150
WE-185/185
WE-240/240
WE-300/300
WE-400/400
WE-500/500
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
2-1
2-1
2-1
2-1
2-1
2-1
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
32
32
32
32
32
45
65
90
115
115
150
200
250
2 X 150
2 X 200
10
16
25
30
35
50
10
16
25
30
35
50
Part Number
WES-10/10
WES-16/16
WES-25/25
WES-30/30
WES-35/35
WES-50/50
Weld
Metal
Size
32
32
32
32
32
45
IEC - Metric
CONNECTION SELECTION
A
(mm2)
W Series
A
(mm2)
3-4
Section 3.1
WT Mold
W Series
CONNECTION SELECTION
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
250
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
4
3/0
2/0
1/0
1
2
4
4/0
3/0
2/0
1/0
1
2
4
250
4/0
3/0
2/0
1/0
1
2
4
Part Number
WT-4A-4A
WT-3A-3A
WT-2AS-2AS
WT-2A-2A
WT-2A-4A
WT-1A-1A
WT-1A-2A
WT-1A-4A
WT-1/0A-1/0A
WT-1/0A-1A
WT-1/0A-2A
WT-1/0A-4A
WT-2/0A-2/0A
WT-2/0A-1/0A
WT-2/0A-1A
WT-2/0A-2A
WT-2/0A-4A
WT-3/0A-3/0A
WT-3/0A-2/0A
WT-3/0A-1/0A
WT-3/0A-1A
WT-3/0A-2A
WT-3/0A-4A
WT-4/0A-4/0A
WT-4/0A-3/0A
WT-4/0A-2/0A
WT-4/0A-1/0A
WT-4/0A-1A
WT-4/0A-2A
WT-4/0A-4A
WT-250A-250A
WT-250A-4/0A
WT-250A-3/0A
WT-250A-2/0A
WT-250A-1/0A
WT-250A-1A
WT-250A-2A
WT-250A-4A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
32
32
45
45
45
45
45
45
90
45
45
45
90
90
45
45
45
115
90
90
45
45
45
150
115
90
90
90
90
90
150
150
150
90
90
90
90
90
B
Wire To Wire Connections
NOTE
If the number of connections to be made
are small, WTS Type may be used in lieu of
WT Type for wire sizes #1 solid and smaller.
WTS Type molds offer smaller size and
weight advantages.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
AWG
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3-5
Section 3.1
WT Mold
10
16
25
16
30
25
16
35
30
25
16
50
35
30
25
16
70
50
35
30
25
16
95
70
50
35
30
25
16
120
95
70
50
35
150
120
95
70
50
35
30
25
185
150
120
95
240
185
150
120
95
300
240
185
150
WT-10/10
WT-16/16
WT-25/25
WT-25/16
WT-30/30
WT-30/25
WT-30/16
WT-35/35
WT-35/30
WT-35/25
WT-35/16
WT-50/50
WT-50/35
WT-50/30
WT-50/25
WT-50/16
WT-70/70
WT-70/50
WT-70/35
WT-70/30
WT-70/25
WT-70/16
WT-95/95
WT-95/70
WT-95/50
WT-95/35
WT-95/30
WT-95/25
WT-95/16
WT-120/120
WT-120/95
WT-120/70
WT-120/50
WT-120/35
WT-150/150
WT-150/120
WT-150/95
WT-150/70
WT-150/50
WT-150/35
WT-150/30
WT-150/25
WT-185/185
WT-185/150
WT-185/120
WT-185/95
WT-240/240
WT-240/185
WT-240/150
WT-240/120
WT-240/95
WT-300/300
WT-300/240
WT-300/185
WT-300/150
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
4
4
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
Weld
Metal
Size
32
45
45
45
45
45
45
45
45
45
45
90
45
45
45
45
90
90
65
65
65
65
115
90
90
90
90
65
65
150
150
90
90
90
200
150
150
90
90
90
90
90
200
200
200
150
2 X 150
200
200
200
200
2 X 200
2 X 200
250
200
B
Wire To Wire Connections
NOTE
If the number of connections to be made
are small, WTS Type may be used in lieu
of WT Type. WTS Type molds offer smaller
size and weight advantages.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
W Series
10
16
25
25
30
30
30
35
35
35
35
50
50
50
50
50
70
70
70
70
70
70
95
95
95
95
95
95
95
120
120
120
120
120
150
150
150
150
150
150
150
150
185
185
185
185
240
240
240
240
240
300
300
300
300
Part Number
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
3-6
Section 3.1
WTS Mold
A
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
Part Number
WTS-4A-4A
WTS-3A-3A
WTS-2AS-2AS
WTS-2A-2A
WTS-2A-4A
WTS-1A-1A
WTS-1A-2A
WTS-1A-4A
WTS-1/0A-1/0A
WTS-1/0A-1A
WTS-1/0A-2A
WTS-1/0A-4A
Price
Code
Handle
Clamp
2-1
2-1
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
32
32
45
45
45
45
45
45
90
45
45
45
B
Wire To Wire Connections
NOTE
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
W Series
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-7
Section 3.1
WTS Mold
B
(mm2)
10
16
25
25
30
30
30
35
35
35
35
50
50
50
50
50
10
16
25
16
30
25
16
35
30
25
16
50
35
30
25
16
Part Number
WTS-10/10
WTS-16/16
WTS-25/25
WTS-25/16
WTS-30/30
WTS-30/25
WTS-30/16
WTS-35/35
WTS-35/30
WTS-35/25
WTS-35/16
WTS-50/50
WTS-50/35
WTS-50/30
WTS-50/25
WTS-50/16
Price
Code
Handle
Clamp
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
45
45
45
45
45
45
45
45
45
45
45
90
65
65
45
45
B
Wire To Wire Connections
NOTE
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
IEC - Metric
CONNECTION SELECTION
W Series
A
(mm2)
3-8
Section 3.1
WX Mold
W Series
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
3/0
2/0
1/0
1
2
4/0
3/0
2/0
1/0
1
2
250
4/0
3/0
2/0
1/0
1
2
Part Number
WX-4A-4A
WX-3A-3A
WX-2AS-2AS
WX-2A-2A
WX-2A-4A
WX-1A-1A
WX-1A-2A
WX-1A-4A
WX-1/0A-1/0A
WX-1/0A-1A
WX-1/0A-2A
WX-1/0A-4A
WX-2/0A-2/0A
WX-2/0A-1/0A
WX-2/0A-1A
WX-2/0A-2A
WX-3/0A-3/0A
WX-3/0A-2/0A
WX-3/0A-1/0A
WX-3/0A-1A
WX-3/0A-2A
WX-4/0A-4/0A
WX-4/0A-3/0A
WX-4/0A-2/0A
WX-4/0A-1/0A
WX-4/0A-1A
WX-4/0A-2A
WX-250A-250A
WX-250A-4/0A
WX-250A-3/0A
WX-250A-2/0A
WX-250A-1/0A
WX-250A-1A
WX-250A-2A
CONNECTION SELECTION
AWG
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Price
Code
Handle
Clamp
2-2
2-2
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
45
45
65
65
65
65
65
65
90
90
90
90
115
115
115
115
150
150
115
115
115
200
200
150
150
115
115
200
200
200
150
150
115
115
B
Wire To Wire Connections
NOTE
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
Part Number
WXS-4A-4A
WXS-3A-3A
WXS-2AS-2AS
WXS-2A-2A
WXS-2A-4A
WXS-1A-1A
WXS-1A-2A
WXS-1A-4A
WXS-1/0A-1/0A
WXS-1/0A-1A
WXS-1/0A-2A
WXS-1/0A-4A
Weld
Metal
Size
45
45
65
65
65
65
65
65
90
90
90
90
3-9
Section 3.1
WX Mold
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
35
25
150
120
95
70
50
185
150
120
95
70
240
185
150
120
WX-10/10
WX-16/16
WX-25/25
WX-30/30
WX-35/35
WX-35/25
WX-50/50
WX-50/35
WX-50/25
WX-70/70
WX-70/50
WX-70/35
WX-70/25
WX-95/95
WX-95/70
WX-95/50
WX-95/35
WX-120/120
WX-120/95
WX-120/70
WX-120/50
WX-120/35
WX-120/25
WX-150/150
WX-150/120
WX-150/95
WX-150/70
WX-150/50
WX-185/185
WX-185/150
WX-185/120
WX-185/95
WX-185/70
WX-240/240
WX-240/185
WX-240/150
WX-240/120
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
32
45
45
65
65
65
90
90
90
115
115
115
115
150
150
115
115
200
200
150
150
150
150
250
250
200
150
150
2 X 150
250
250
200
200
2 X 250
2 X 200
2 X 200
2 X 150
B
Wire To Wire Connections
NOTE
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
B
(mm2)
10
16
25
30
35
35
50
50
50
10
16
25
30
35
25
50
35
25
Part Number
WXS-10/10
WXS-16/16
WXS-25/25
WXS-30/30
WXS-35/35
WXS-35/25
WXS-50/50
WXS-50/35
WXS-50/25
Weld
Metal
Size
45
45
45
45
65
65
90
90
90
W Series
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
120
120
150
150
150
150
150
185
185
185
185
185
240
240
240
240
Part Number
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
3-10
Section 3.1
WP Mold
W Series
CONNECTION SELECTION
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
300
300
300
300
300
300
300
300
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
4
3/0
2/0
1/0
1
2
4
4/0
3/0
2/0
1/0
1
2
4
250
4/0
3/0
2/0
1/0
1
2
300
250
4/0
3/0
2/0
1/0
1
2
Part Number
WP-4A-4A
WP-3A-3A
WP-2AS-2AS
WP-2A-2A
WP-2A-4A
WP-1A-1A
WP-1A-2A
WP-1A-4A
WP-1/0A-1/0A
WP-1/0A-1A
WP-1/0A-2A
WP-1/0A-4A
WP-2/0A-2/0A
WP-2/0A-1/0A
WP-2/0A-1A
WP-2/0A-2A
WP-2/0A-4A
WP-3/0A-3/0A
WP-3/0A-2/0A
WP-3/0A-1/0A
WP-3/0A-1A
WP-3/0A-2A
WP-3/0A-4A
WP-4/0A-4/0A
WP-4/0A-3/0A
WP-4/0A-2/0A
WP-4/0A-1/0A
WP-4/0A-1A
WP-4/0A-2A
WP-4/0A-4A
WP-250A-250A
WP-250A-4/0A
WP-250A-3/0A
WP-250A-2/0A
WP-250A-1/0A
WP-250A-1A
WP-250A-2A
WP-300A-300A
WP-300A-250A
WP-300A-4/0A
WP-300A-3/0A
WP-300A-2/0A
WP-300A-1/0A
WP-300A-1A
WP-300A-2A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
32
45
65
65
65
65
65
65
90
65
65
65
115
115
90
90
90
150
150
115
115
115
115
200
200
150
150
150
150
150
250
200
200
150
150
150
150
2 X 150
250
200
200
150
150
150
150
A
Wire To Wire Connections
NOTE
Vertical Connections
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-11
Section 3.1
WP Mold
10
16
25
30
35
30
50
35
25
70
50
35
30
95
70
50
35
120
95
70
50
150
120
95
70
185
150
120
95
240
185
150
120
300
240
185
150
WP-10/10
WP-16/16
WP-25/25
WP-30/30
WP-35/35
WP-35/30
WP-50/50
WP-50/35
WP-50/25
WP-70/70
WP-70/50
WP-70/35
WP-70/30
WP-95/95
WP-95/70
WP-95/50
WP-95/35
WP-120/120
WP-120/95
WP-120/70
WP-120/50
WP-150/150
WP-150/120
WP-150/95
WP-150/70
WP-185/185
WP-185/150
WP-185/120
WP-185/95
WP-240/240
WP-240/185
WP-240/150
WP-240/120
WP-300/300
WP-300/240
WP-300/185
WP-300/150
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
4
4
3
3
4
4
4
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
45
45
65
65
90
90
65
115
115
90
90
150
150
115
115
200
200
150
150
2 X 150
250
200
150
2 X 150
2 X 150
250
200
2 X 200
2 X 150
2 X 150
250
2 X 250
2 X 250
2 X 200
2 X 150
A
Wire To Wire Connections
NOTE
Vertical Connections
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
W Series
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
150
150
150
150
185
185
185
185
240
240
240
240
300
300
300
300
Part Number
Price
Code
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
3-12
Section 3.1
WF Mold
W Series
8
6
4
3
2
2 SOL
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
8
6
4
3
2
2 SOL
1/0
1
2
4
2/0
1/0
1
2
4
4/0
3/0
2/0
1/0
1
2
250
4/0
3/0
2/0
1/0
Part Number
WF-8A-8A
WF-6A-6A
WF-4A-4A
WF-3A-3A
WF-2A-2A
WF-2AS-2AS
WF-1/0A-1/0A
WF-1/0A-1A
WF-1/0A-2A
WF-1/0A-4A
WF-2/0A-2/0A
WF-2/0A-1/0A
WF-2/0A-1A
WF-2/0A-2A
WF-2/0A-4A
WF-4/0A-4/0A
WF-4/0A-3/0A
WF-4/0A-2/0A
WF-4/0A-1/0A
WF-4/0A-1A
WF-4/0A-2A
WF-250A-250A
WF-250A-4/0A
WF-250A-3/0A
WF-250A-2/0A
WF-250A-1/0A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
65
65
65
90
90
90
90
115
115
90
90
90
150
150
150
150
115
115
200
200
200
200
150
B
A
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-13
Section 3.1
WF Mold
B
(mm2)
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
Part Number
WF-10/10
WF-16/16
WF-25/25
WF-30/30
WF-35/35
WF-35/25
WF-50/50
WF-50/35
WF-50/25
WF-70/70
WF-70/50
WF-70/35
WF-70/25
WF-95/95
WF-95/70
WF-95/50
WF-95/35
WF-120/120
WF-120/95
WF-120/70
WF-120/50
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
65
65
65
90
90
90
115
115
90
90
150
150
150
115
200
200
200
150
B
A
IEC - Metric
CONNECTION SELECTION
W Series
A
(mm2)
3-14
Section 3.1
WL Mold
A
6 SOL
6
6
4
4
4
2 SOL
2 SOL
2 SOL
2 SOL
2
2
2
2
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
6 SOL
6
4
6
6 SOL
8 SOL
6 SOL
6
2 SOL
2
6 SOL
6
4
2
6 SOL
2 SOL
2
1/0
6 SOL
2 SOL
2
1/0
2/0
Part Number
WL-6AS-6AS
WL-6A-6A
WL-6A-4A
WL-4A-6A
WL-4A-6AS
WL-4A-8AS
WL-2AS-6AS
WL-2AS-6A
WL-2AS-2AS
WL-2AS-2A
WL-2A-6AS
WL-2A-6A
WL-2A-4A
WL-2A-2A
WL-1/0A-6AS
WL-1/0A-2AS
WL-1/0A-2A
WL-1/0A-1/0A
WL-2/0A-6AS
WL-2/0A-2AS
WL-2/0A-2A
WL-2/0A-1/0A
WL-2/0A-2/0A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
25
25
32
32
32
32
65
65
65
65
32
32
45
65
45
65
65
90
65
65
65
90
90
A
Wire To Wire Connections
NOTE
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
W Series
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-15
Section 3.1
WL Mold
B
(mm2)
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
Part Number
WL-10/10
WL-16/16
WL-25/25
WL-30/30
WL-35/35
WL-35/25
WL-50/50
WL-50/35
WL-50/25
WL-70/70
WL-70/50
WL-70/35
WL-70/25
WL-95/95
WL-95/70
WL-95/50
WL-95/35
WL-120/120
WL-120/95
WL-120/70
WL-120/50
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
65
65
65
90
65
65
115
115
90
90
150
115
115
115
200
200
150
115
A
Wire To Wire Connections
NOTE
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
IEC - Metric
CONNECTION SELECTION
W Series
A
(mm2)
3-16
Section 3.1
WXL Mold
W Series
CONNECTION SELECTION
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
300
300
300
300
300
300
300
300
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
3/0
2/0
1/0
1
2
4/0
3/0
2/0
1/0
1
2
250
4/0
3/0
2/0
1/0
1
2
300
250
4/0
3/0
2/0
1/0
1
2
Part Number
WXL-4A-4A
WXL-3A-3A
WXL-2AS-2AS
WXL-2A-2A
WXL-2A-4A
WXL-1A-1A
WXL-1A-2A
WXL-1A-4A
WXL-1/0A-1/0A
WXL-1/0A-1A
WXL-1/0A-2A
WXL-1/0A-4A
WXL-2/0A-2/0A
WXL-2/0A-1/0A
WXL-2/0A-1A
WXL-2/0A-2A
WXL-3/0A-3/0A
WXL-3/0A-2/0A
WXL-3/0A-1/0A
WXL-3/0A-1A
WXL-3/0A-2A
WXL-4/0A-4/0A
WXL-4/0A-3/0A
WXL-4/0A-2/0A
WXL-4/0A-1/0A
WXL-4/0A-1A
WXL-4/0A-2A
WXL-250A-250A
WXL-250A-4/0A
WXL-250A-3/0A
WXL-250A-2/0A
WXL-250A-1/0A
WXL-250A-1A
WXL-250A-2A
WXL-300A-300A
WXL-300A-250A
WXL-300A-4/0A
WXL-300A-3/0A
WXL-300A-2/0A
WXL-300A-1/0A
WXL-300A-1A
WXL-300A-2A
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
5
5
5
5
6
6
6
6
5
5
5
5
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
65
90
90
65
115
90
90
150
90
90
90
200
200
150
150
250
200
200
150
150
250
250
200
200
150
150
2 X 150
2 X 150
2 X 150
250
250
200
150
2 X 200
2 X 200
2 X 150
2 X 150
250
250
200
150
A
B
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-17
Section 3.1
WXL Mold
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
35
25
150
120
95
70
50
185
150
120
95
70
240
185
150
120
95
WXL-10/10
WXL-16/16
WXL-25/25
WXL-30/30
WXL-35/35
WXL-35/25
WXL-50/50
WXL-50/35
WXL-50/25
WXL-70/70
WXL-70/50
WXL-70/35
WXL-70/25
WXL-95/95
WXL-95/70
WXL-95/50
WXL-95/35
WXL-120/120
WXL-120/95
WXL-120/70
WXL-120/50
WXL-120/35
WXL-120/25
WXL-150/150
WXL-150/120
WXL-150/95
WXL-150/70
WXL-150/50
WXL-185/185
WXL-185/150
WXL-185/120
WXL-185/95
WXL-185/70
WXL-240/240
WXL-240/185
WXL-240/150
WXL-240/120
WXL-240/95
Handle
Clamp
5
5
5
5
5
5
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
11
11
10
10
10
11
11
11
11
10
11
11
11
11
11
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
65
90
90
90
90
150
150
115
200
150
115
115
250
200
150
150
2 X 150
250
200
200
150
150
2 X 200
2 X 200
2 X 150
250
200
3 X 200
3 X 200
2 X 250
2 X 200
2 X 150
3 X 250
3 X 200
3 X 200
2 X 250
2 X 250
A
B
W Series
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
120
120
150
150
150
150
150
185
185
185
185
185
240
240
240
240
240
Part Number
Price
Code
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
3-18
Section 3.1
NOTE
CONNECTION SELECTION
3-19
Section 3.2
G Series
CONNECTION SELECTION
G Series
3-20
Section 3.2
GEE Mold
A
1/2
diameter
5/8
diameter
G Series
3/4
diameter
CONNECTION SELECTION
1
diameter
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
GEE-12-4A
GEE-12-2AS
GEE-12-2A
GEE-12-1A
GEE-12-1/0A
GEE-12-2/0A
GEE-12-3/0A
GEE-12-4/0A
GEE-12-250A
GEE-12-300A
GEE-15-4A
GEE-15-2AS
GEE-15-2A
GEE-15-1A
GEE-15-1/0A
GEE-15-2/0A
GEE-15-3/0A
GEE-15-4/0A
GEE-15-250A
GEE-15-300A
GEE-15-350A
GEE-15-500A
GEE-18-4A
GEE-18-2AS
GEE-18-2A
GEE-18-1A
GEE-18-1/0A
GEE-18-2/0A
GEE-18-3/0A
GEE-18-4/0A
GEE-18-250A
GEE-18-300A
GEE-18-350A
GEE-18-500A
GEE-18-750A
GEE-25-4A
GEE-25-2AS
GEE-25-2A
GEE-25-1A
GEE-25-1/0A
GEE-25-2/0A
GEE-25-3/0A
GEE-25-4/0A
GEE-25-250A
GEE-25-300A
GEE-25-350A
GEE-25-500A
GEE-25-750A
GEE-25-1000A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
65
65
65
65
90
90
90
90
90
90
65
65
65
65
90
90
90
90
90
115
115
150
90
90
90
90
90
90
90
90
90
115
115
150
250
150
150
150
150
150
150
150
150
150
200
200
200
250
2 X150
A
Ground Rod To Wire Connections
NOTE
Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-21
Section 3.2
GEE Mold
17.3
[3/4]
diameter
22.4 [1]
diameter
GEE-12/16
GEE-12/25
GEE-12/30
GEE-12/35
GEE-12/50
GEE-12/70
GEE-12/95
GEE-12/120
GEE-15/16
GEE-15/25
GEE-15/30
GEE-15/35
GEE-15/50
GEE-15/70
GEE-15/95
GEE-15/120
GEE-15/150
GEE-15/185
GEE-15/240
GEE-18/25
GEE-18/30
GEE-18/35
GEE-18/50
GEE-18/70
GEE-18/95
GEE-18/120
GEE-18/150
GEE-18/185
GEE-18/240
GEE-24/25
GEE-24/30
GEE-24/35
GEE-24/50
GEE-24/70
GEE-24/95
GEE-24/120
GEE-24/150
GEE-24/185
GEE-24/240
GEE-24/300
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
65
65
65
90
90
90
90
65
65
65
65
90
90
90
90
115
150
150
90
90
90
90
90
90
90
115
150
200
150
150
150
150
150
150
150
200
200
200
250
A
Ground Rod To Wire Connections
NOTE
Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
G Series
14.3
[5/8]
diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
300
Part Number
CONNECTION SELECTION
12 [1/2]
diameter
B
(mm2)
IEC - Metric
A
(mm)
3-22
Section 3.2
GET Mold
A
1/2
diameter
5/8
diameter
G Series
3/4
diameter
CONNECTION SELECTION
1
diameter
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
GET-12-4A
GET-12-2AS
GET-12-2A
GET-12-1A
GET-12-1/0A
GET-12-2/0A
GET-12-3/0A
GET-12-4/0A
GET-12-250A
GET-12-300A
GET-15-4A
GET-15-2AS
GET-15-2A
GET-15-1A
GET-15-1/0A
GET-15-2/0A
GET-15-3/0A
GET-15-4/0A
GET-15-250A
GET-15-300A
GET-15-350A
GET-15-500A
GET-18-4A
GET-18-2AS
GET-18-2A
GET-18-1A
GET-18-1/0A
GET-18-2/0A
GET-18-3/0A
GET-18-4/0A
GET-18-250A
GET-18-300A
GET-18-350A
GET-18-500A
GET-18-750A
GET-25-4A
GET-25-2AS
GET-25-2A
GET-25-1A
GET-25-1/0A
GET-25-2/0A
GET-25-3/0A
GET-25-4/0A
GET-25-250A
GET-25-300A
GET-25-350A
GET-25-500A
GET-25-750A
GET-25-1000A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
90
90
115
115
150
200
90
90
90
90
90
115
115
115
200
200
250
250
90
90
90
90
115
115
115
115
150
200
200
250
2 X 200
150
150
150
150
150
150
150
150
200
200
200
250
2 X 200
2 X 250
B
A
Ground Rod To Wire Connections
NOTE
Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-23
Section 3.2
GET Mold
17.3
[3/4]
diameter
22.4 [1]
diameter
GET-12/16
GET-12/25
GET-12/30
GET-12/35
GET-12/50
GET-12/70
GET-12/95
GET-12/120
GET-15/16
GET-15/25
GET-15/30
GET-15/35
GET-15/50
GET-15/70
GET-15/95
GET-15/120
GET-15/150
GET-15/185
GET-15/240
GET-18/25
GET-18/30
GET-18/35
GET-18/50
GET-18/70
GET-18/95
GET-18/120
GET-18/150
GET-18/185
GET-18/240
GET-24/25
GET-24/30
GET-24/35
GET-24/50
GET-24/70
GET-24/95
GET-24/120
GET-24/150
GET-24/185
GET-24/240
GET-24/300
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
90
90
90
90
90
115
115
150
90
90
90
90
90
115
115
150
200
250
250
90
90
90
115
115
115
150
200
250
250
150
150
150
150
150
150
200
200
250
250
2 X 150
B
A
Ground Rod To Wire Connections
NOTE
Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
G Series
14.3
[5/8]
diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
300
Part Number
CONNECTION SELECTION
12 [1/2]
diameter
B
(mm2)
IEC - Metric
A
(mm)
3-24
Section 3.2
GST Mold
A
1/2
diameter
5/8
diameter
G Series
3/4
diameter
CONNECTION SELECTION
1
diameter
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
Part Number
GST-12-4A
GST-12-2AS
GST-12-2A
GST-12-1A
GST-12-1/0A
GST-12-2/0A
GST-12-3/0A
GST-12-4/0A
GST-12-250A
GST-12-300A
GST-15-4A
GST-15-2AS
GST-15-2A
GST-15-1A
GST-15-1/0A
GST-15-2/0A
GST-15-3/0A
GST-15-4/0A
GST-15-250A
GST-15-300A
GST-15-350A
GST-15-500A
GST-18-4A
GST-18-2AS
GST-18-2A
GST-18-1A
GST-18-1/0A
GST-18-2/0A
GST-18-3/0A
GST-18-4/0A
GST-18-250A
GST-18-300A
GST-18-350A
GST-18-500A
GST-18-750A
GST-25-4A
GST-25-2AS
GST-25-2A
GST-25-1A
GST-25-1/0A
GST-25-2/0A
GST-25-3/0A
GST-25-4/0A
GST-25-250A
GST-25-300A
GST-25-350A
GST-25-500A
GST-25-750A
Price
Code
Handle
Clamp
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
8
7
7
7
7
7
7
7
7
7
7
8
8
8
7
7
7
7
7
7
7
7
7
8
8
8
8
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
65
65
65
115
115
150
150
150
200
65
65
65
65
115
115
150
150
150
200
250
2 X 200
65
65
65
65
115
115
150
150
200
250
2 X 150
2 X 250
3 X 200
90
90
90
115
115
150
150
150
200
2 X 150
2 X 200
3 X 200
3 X 250
A
Ground Rod To Wire Connections
NOTE
Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-25
Section 3.2
14.3
[5/8]
diameter
17.3
[3/4]
diameter
22.4 [1]
diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
300
Part Number
GST-12/16
GST-12/25
GST-12/30
GST-12/35
GST-12/50
GST-12/70
GST-12/95
GST-12/120
GST-15/16
GST-15/25
GST-15/30
GST-15/35
GST-15/50
GST-15/70
GST-15/95
GST-15/120
GST-15/150
GST-15/185
GST-15/240
GST-18/25
GST-18/30
GST-18/35
GST-18/50
GST-18/70
GST-18/95
GST-18/120
GST-18/150
GST-18/185
GST-18/240
GST-24/25
GST-24/30
GST-24/35
GST-24/50
GST-24/70
GST-24/95
GST-24/120
GST-24/150
GST-24/185
GST-24/240
GST-24/300
Price
Code
Handle
Clamp
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
8
7
7
7
7
7
7
7
7
8
8
7
7
7
7
7
7
7
7
8
8
8
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
115
150
150
90
90
90
90
115
115
150
150
200
250
2 X 200
90
90
90
115
150
150
200
200
2 X 200
2 X 250
90
90
90
115
150
150
200
250
2 X 200
2 X 250
3 X 200
A
Ground Rod To Wire Connections
NOTE
Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
G Series
12 [1/2]
diameter
B
(mm2)
IEC - Metric
A
(mm)
CONNECTION SELECTION
GST Mold
3-26
Section 3.2
GEY Mold
A
1/2
diameter
5/8
diameter
G Series
3/4
diameter
CONNECTION SELECTION
1
diameter
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
GEY-12-4A
GEY-12-2AS
GEY-12-2A
GEY-12-1A
GEY-12-1/0A
GEY-12-2/0A
GEY-12-3/0A
GEY-12-4/0A
GEY-12-250A
GEY-12-300A
GEY-15-4A
GEY-15-2AS
GEY-15-2A
GEY-15-1A
GEY-15-1/0A
GEY-15-2/0A
GEY-15-3/0A
GEY-15-4/0A
GEY-15-250A
GEY-15-300A
GEY-15-350A
GEY-15-500A
GEY-18-4A
GEY-18-2AS
GEY-18-2A
GEY-18-1A
GEY-18-1/0A
GEY-18-2/0A
GEY-18-3/0A
GEY-18-4/0A
GEY-18-250A
GEY-18-300A
GEY-18-350A
GEY-18-500A
GEY-18-750A
GEY-25-4A
GEY-25-2AS
GEY-25-2A
GEY-25-1A
GEY-25-1/0A
GEY-25-2/0A
GEY-25-3/0A
GEY-25-4/0A
GEY-25-250A
GEY-25-300A
GEY-25-350A
GEY-25-500A
GEY-25-750A
GEY-25-1000A
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
6
6
5
5
5
5
5
5
5
5
6
6
6
6
5
5
5
5
5
5
5
5
6
6
6
6
6
5
5
5
5
5
5
6
6
6
6
6
6
6
6
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
115
115
115
115
150
200
200
2 X 150
2 X 200
90
115
115
115
150
200
250
250
2 X 150
2 X 200
2 X 250
3 X 200
90
115
115
115
150
200
250
250
2 X 150
2 X 200
2 X 200
3 X 200
3 X 250
115
150
150
150
200
250
2 X 150
2 X 150
2 X 200
2 X 250
2 X 250
3 X 250
2 X 200
2 X 250
A
B
Ground Rod To Wire Connections
NOTE
Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-27
Section 3.2
GEY Mold
17.3
[3/4]
diameter
22.4 [1]
diameter
GEY-12/16
GEY-12/25
GEY-12/30
GEY-12/35
GEY-12/50
GEY-12/70
GEY-12/95
GEY-15/16
GEY-15/25
GEY-15/30
GEY-15/35
GEY-15/50
GEY-15/70
GEY-15/95
GEY-15/120
GEY-15/150
GEY-15/185
GEY-15/240
GEY-18/25
GEY-18/30
GEY-18/35
GEY-18/50
GEY-18/70
GEY-18/95
GEY-18/120
GEY-18/150
GEY-18/185
GEY-18/240
GEY-24/25
GEY-24/30
GEY-24/35
GEY-24/50
GEY-24/70
GEY-24/95
GEY-24/120
GEY-24/150
GEY-24/185
GEY-24/240
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
5
5
5
5
5
5
6
6
6
6
5
5
5
5
5
6
6
6
6
6
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
115
150
200
90
90
115
115
150
200
250
2 X 150
2 X 200
2 X 150
3 X 200
115
115
150
150
200
250
2 X 150
2 X 200
3 X 150
3 X 200
115
150
150
200
250
2 X 150
2 X 200
3 X 150
3 X 200
3 X 250
A
B
Ground Rod To Wire Connections
NOTE
Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
G Series
14.3
[5/8]
diameter
16
25
30
35
50
70
95
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
Part Number
CONNECTION SELECTION
12 [1/2]
diameter
B
(mm2)
IEC - Metric
A
(mm)
3-28
Section 3.2
GEP Mold
A
1/2
diameter
5/8
diameter
G Series
3/4
diameter
CONNECTION SELECTION
1
diameter
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
GEP-12-4A
GEP-12-2AS
GEP-12-2A
GEP-12-1A
GEP-12-1/0A
GEP-12-2/0A
GEP-12-3/0A
GEP-12-4/0A
GEP-12-250A
GEP-12-300A
GEP-15-4A
GEP-15-2AS
GEP-15-2A
GEP-15-1A
GEP-15-1/0A
GEP-15-2/0A
GEP-15-3/0A
GEP-15-4/0A
GEP-15-250A
GEP-15-300A
GEP-15-350A
GEP-15-500A
GEP-18-4A
GEP-18-2AS
GEP-18-2A
GEP-18-1A
GEP-18-1/0A
GEP-18-2/0A
GEP-18-3/0A
GEP-18-4/0A
GEP-18-250A
GEP-18-300A
GEP-18-350A
GEP-18-500A
GEP-18-750A
GEP-25-4A
GEP-25-2AS
GEP-25-2A
GEP-25-1A
GEP-25-1/0A
GEP-25-2/0A
GEP-25-3/0A
GEP-25-4/0A
GEP-25-250A
GEP-25-300A
GEP-25-350A
GEP-25-500A
GEP-25-750A
GEP-25-1000A
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
6
6
5
5
5
5
5
5
6
6
6
6
6
6
5
5
5
5
5
5
6
6
6
6
6
6
6
5
5
5
5
5
6
6
6
6
6
6
6
6
6
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
115
115
115
115
150
200
250
250
2 X 150
2 X 200
115
150
150
150
200
250
2 X 150
2 X 150
2 X 200
2 X 250
2 X 250
3 X 250
115
150
150
150
200
250
2 X 150
2 X 150
2 X 200
2 X 250
2 X 250
3 X 250
4 X 200
150
200
200
200
250
2 X 150
2 X 200
2 X 200
2 X 250
3 X 200
3 X 200
3 X 250
2 X 200
2 X 250
A
Ground Rod To Wire Connections
NOTE
Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
AWG
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3-29
Section 3.2
GEP Mold
17.3
[3/4]
diameter
22.4 [1 ]
diameter
GEP-12/16
GEP-12/25
GEP-12/30
GEP-12/35
GEP-12/50
GEP-12/70
GEP-12/95
GEP-15/16
GEP-15/25
GEP-15/30
GEP-15/35
GEP-15/50
GEP-15/70
GEP-15/95
GEP-15/120
GEP-15/150
GEP-15/185
GEP-15/240
GEP-18/25
GEP-18/30
GEP-18/35
GEP-18/50
GEP-18/70
GEP-18/95
GEP-18/120
GEP-18/150
GEP-18/185
GEP-18/240
GEP-24/25
GEP-24/30
GEP-24/35
GEP-24/50
GEP-24/70
GEP-24/95
GEP-24/120
GEP-24/150
GEP-24/185
GEP-24/240
Handle
Clamp
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
6
5
5
5
5
5
6
6
6
6
6
5
5
5
5
6
6
6
6
6
6
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
115
115
115
150
200
250
90
115
150
150
200
250
2 X 150
2 X 200
3 X 150
2 X 250
3 X 250
115
150
150
200
250
2 X 150
2 X 200
3 X 150
3 X 200
3 X 250
150
200
200
250
2 X 150
2 X 200
2 X 250
3 X 200
3 X 250
4 X 250
A
Ground Rod To Wire Connections
NOTE
Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
G Series
14.3
[5/8]
diameter
16
25
30
35
50
70
95
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
Part Number
Price
Code
CONNECTION SELECTION
12 [1/2 ]
diameter
B
(mm2)
IEC - Metric
A
(mm)
3-30
Section 3.2
GES Mold
A
1/2
diameter
5/8
diameter
3/4
diameter
4
2 SOL
2
1
1/0
2/0
4
2 SOL
2
1
1/0
2/0
4
2 SOL
2
1
1/0
2/0
Part Number
GES-12-4A
GES-12-2AS
GES-12-2A
GES-12-1A
GES-12-1/0A
GES-12-2/0A
GES-15-4A
GES-15-2AS
GES-15-2A
GES-15-1A
GES-15-1/0A
GES-15-2/0A
GES-18-4A
GES-18-2AS
GES-18-2A
GES-18-1A
GES-18-1/0A
GES-18-2/0A
Price
Code
Handle
Clamp
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
65
65
65
65
90
90
65
65
65
65
90
90
90
90
90
90
90
90
A
Ground Rod To Wire Connections
G Series
NOTE
Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
AWG
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3-31
Section 3.2
14.3
[5/8]
diameter
17.3
[3/4]
diameter
10
16
25
30
35
10
16
25
30
35
10
16
25
30
35
Part Number
GES-12/10
GES-12/16
GES-12/25
GES-12/30
GES-12/35
GES-15/10
GES-15/16
GES-15/25
GES-15/30
GES-15/35
GES-18/10
GES-18/16
GES-18/25
GES-18/30
GES-18/35
Price
Code
Handle
Clamp
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
45
45
65
65
65
45
65
65
65
65
45
65
65
65
90
A
Ground Rod To Wire Connections
NOTE
Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
12 [1/2]
diameter
B
(mm2)
IEC - Metric
A
(mm)
G Series
GES Mold
3-32
Section 3.2
GTS Mold
A
1/2
diameter
5/8
diameter
3/4
diameter
4
2 SOL
2
1
1/0
2/0
4
2 SOL
2
1
1/0
4
2 SOL
2
1
Part Number
GTS-12-4A
GTS-12-2AS
GTS-12-2A
GTS-12-1A
GTS-12-1/0A
GTS-12-2/0A
GTS-15-4A
GTS-15-2AS
GTS-15-2A
GTS-15-1A
GTS-15-1/0A
GTS-18-4A
GTS-18-2AS
GTS-18-2A
GTS-18-1A
Price
Code
Handle
Clamp
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
A
Ground Rod To Wire Connections
G Series
NOTE
Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
AWG
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3-33
Section 3.2
GTS Mold
17.3
[3/4]
diameter
GTS-12/10
GTS-12/16
GTS-12/25
GTS-12/30
GTS-12/35
GTS-15/10
GTS-15/16
GTS-15/25
GTS-15/30
GTS-15/35
GTS-18/10
GTS-18/16
GTS-18/25
GTS-18/30
GTS-18/35
Price
Code
Handle
Clamp
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
CL-2
Weld
Metal
Size
45
65
65
90
90
45
65
65
90
90
65
65
90
90
90
A
Ground Rod To Wire Connections
NOTE
Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
Please contact your representative for
additional sizes.
For more information on required tools and
accessories, see Section 2.3.
G Series
14.3
[5/8]
diameter
10
16
25
30
35
10
16
25
30
35
10
16
25
30
35
Part Number
CONNECTION SELECTION
12 [1/2]
diameter
B
(mm2)
IEC - Metric
A
(mm)
3-34
Section 3.2
GVE Mold
A
Price
Code
Handle
Clamp
Weld
Metal
Size
GVE-12
CL-3
250
GVE-15
CL-4
2 X 150
GVE-18
CL-4
2 X 200
GVE-25
CL-4
2 X 250
Part Number
1/2
diameter
5/8
diameter
3/4
diameter
1
diameter
A
Ground Rod To Ground Rod Connections
NOTE
Ground rod diameter is NOMINAL and
in inches. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
For more information on required tools and
accessories, see Section 2.3.
G Series
TIP
Use a ground rod splice clamp, part number
GNRDC (pg. 2-4), to simplify and assist in
making ground rod splices with GVE molds.
CONNECTION SELECTION
AWG
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3-35
Section 3.2
GVE Mold
Part Number
12
[1/2] GVE-12
diameter
14.3
[5/8] GVE-15
diameter
17.3
[3/4] GVE-18
diameter
Price
Code
Handle
Clamp
Weld
Metal
Size
CL-3
150
CL-4
200
CL-4
250
A
Ground Rod To Ground Rod Connections
NOTE
Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
For more information on required tools and
accessories, see Section 2.3.
IEC - Metric
CONNECTION SELECTION
TIP
Use a ground rod splice clamp, part number
GNRDC (pg. 2-4), to simplify and assist in
making ground rod splices with GVE molds.
G Series
A
(mm)
3-36
Section 3.2
GBN Mold
A
(mm)
12 [1/2]
diameter
14.3
[5/8]
diameter
G Series
CONNECTION SELECTION
17.3
[3/4]
diameter
B
(mm2)
2 X 20
2 X 25
2 X 30
3 X 20
3 X 25
3 X 30
3 X 40
3 X 50
4 X 20
4 X 25
2 X 30
3 X 20
3 X 25
3 X 30
3 X 40
3 X 50
4 X 20
4 X 25
5 X 25
5 X 30
5 X 40
5 X 50
6 X 25
6 X 30
6 X 40
6 X 50
2 X 30
3 X 20
3 X 25
3 X 30
3 X 40
3 X 50
4 X 20
4 X 25
5 X 25
5 X 30
5 X 40
5 X 50
6 X 25
6 X 30
6 X 40
6 X 50
Part Number
GBN-12/0220
GBN-12/0225
GBN-12/0230
GBN-12/0320
GBN-12/0325
GBN-12/0330
GBN-12/0340
GBN-12/0350
GBN-12/0420
GBN-12/0425
GBN-15/0230
GBN-15/0320
GBN-15/0325
GBN-15/0330
GBN-15/0340
GBN-15/0350
GBN-15/0420
GBN-15/0425
GBN-15/0525
GBN-15/0530
GBN-15/0540
GBN-15/0550
GBN-15/0625
GBN-15/0630
GBN-15/0640
GBN-15/0650
GBN-18/0230
GBN-18/0320
GBN-18/0325
GBN-18/0330
GBN-18/0340
GBN-18/0350
GBN-18/0420
GBN-18/0425
GBN-18/0525
GBN-18/0530
GBN-18/0540
GBN-18/0550
GBN-18/0625
GBN-18/0630
GBN-18/0640
GBN-18/0650
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
4
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
65
65
90
90
90
90
90
115
90
90
115
90
90
115
115
150
90
115
115
150
150
200
150
150
200
200
150
115
150
150
200
2 X 150
150
150
150
200
200
2 X 150
200
250
2 X 200
2 X 200
A
Bus Bar and Ground Rod Connections
NOTE
ONLY for IEC - Metric.
Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
For more information on required tools and
accessories, see Section 2.3.
IEC - Metric
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3-37
Section 3.2
GBT Mold
17.3
[3/4]
diameter
GBT-12/0220
GBT-12/0225
GBT-12/0230
GBT-12/0320
GBT-12/0325
GBT-12/0330
GBT-12/0340
GBT-12/0350
GBT-12/0420
GBT-12/0425
GBT-15/0230
GBT-15/0320
GBT-15/0325
GBT-15/0330
GBT-15/0340
GBT-15/0350
GBT-15/0420
GBT-15/0425
GBT-15/0525
GBT-15/0530
GBT-15/0540
GBT-15/0550
GBT-15/0625
GBT-15/0630
GBT-15/0640
GBT-15/0650
GBT-18/0230
GBT-18/0320
GBT-18/0325
GBT-18/0330
GBT-18/0340
GBT-18/0350
GBT-18/0420
GBT-18/0425
GBT-18/0525
GBT-18/0530
GBT-18/0540
GBT-18/0550
GBT-18/0625
GBT-18/0630
GBT-18/0640
GBT-18/0650
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
4
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
65
65
90
90
90
90
90
115
90
90
90
90
90
115
115
200
90
115
115
150
150
200
150
150
200
250
150
150
150
150
200
2 X 150
150
200
150
200
200
2 X 150
200
250
250
2 X 150
A
Bus Bar and Ground Rod Connections
NOTE
ONLY for IEC - Metric.
Ground rod diameter is NOMINAL and in
mm [inches]. Other dimensions available
on request. Please provide wire and rod
dimensions as well as material type when
ordering custom specifications.
For more information on required tools and
accessories, see Section 2.3.
G Series
14.3
[5/8]
diameter
2 X 20
2 X 25
2 X 30
3 X 20
3 X 25
3 X 30
3 X 40
3 X 50
4 X 20
4 X 25
2 X 30
3 X 20
3 X 25
3 X 30
3 X 40
3 X 50
4 X 20
4 X 25
5 X 25
5 X 30
5 X 40
5 X 50
6 X 25
6 X 30
6 X 40
6 X 50
2 X 30
3 X 20
3 X 25
3 X 30
3 X 40
3 X 50
4 X 20
4 X 25
5 X 25
5 X 30
5 X 40
5 X 50
6 X 25
6 X 30
6 X 40
6 X 50
Part Number
CONNECTION SELECTION
12 [1/2]
diameter
B
(mm2)
IEC - Metric
A
(mm)
3-38
NOTE
CONNECTION SELECTION
3-39
Section 3.3
S Series
CONNECTION SELECTION
S Series
3-40
Section 3.3
SHEA Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
SHEA-6A
SHEA-4A
SHEA-2A
SHEA-2AS
SHEA-1A
SHEA-1/0A
SHEA-2/0A
SHEA-3/0A
SHEA-4/0A
SHEA-250A
SHEA-300A
SHEA-350A
SHEA-500A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
SHEA-6A-D
SHEA-4A-D
SHEA-2A-D
SHEA-2AS-D
SHEA-1A-D
SHEA-1/0A-D
SHEA-2/0A-D
SHEA-3/0A-D
SHEA-4/0A-D
SHEA-250A-D
SHEA-300A-D
SHEA-350A-D
SHEA-500A-D
Price
Code
1
1
1
1
1
3
3
3
3
3
3
3
3
Price
Code
1
1
1
1
1
3
3
3
3
3
3
3
3
Weld
Metal
Size
45
45
45
45
65
90
90
115
115
150
200
200
250
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
45
65
90
90
115
115
150
200
200
250
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
NOTE
SHEA Mold comes with an integrated handle
and frame.
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For Price Code #1 Molds, please contact
your representative.
For more information on required tools and
accessories, see Section 2.3.
AWG
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3-41
Section 3.3
SHEA Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SHEA-16/D
SHEA-25/D
SHEA-30/D
SHEA-35/D
SHEA-50/D
SHEA-70/D
SHEA-95/D
SHEA-120/D
SHEA-150/D
SHEA-185/D
SHEA-240/D
SHEA-300/D
1
1
1
1
3
3
3
3
3
3
3
3
Price
Code
1
1
1
1
3
3
3
3
3
3
3
3
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
D = Outer Diameter
Cable To Pipe
NOTE
SHEA Mold comes with an integrated handle
and frame.
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For Price Code #1 Molds, please contact
your representative.
For more information on required tools and
accessories, see Section 2.3.
S Series
A
(mm2)
SHEA-16
SHEA-25
SHEA-30
SHEA-35
SHEA-50
SHEA-70
SHEA-95
SHEA-120
SHEA-150
SHEA-185
SHEA-240
SHEA-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-42
Section 3.3
SHEB Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
SHEB-6A
SHEB-4A
SHEB-2A
SHEB-2AS
SHEB-1A
SHEB-1/0A
SHEB-2/0A
SHEB-3/0A
SHEB-4/0A
SHEB-250A
SHEB-300A
SHEB-350A
SHEB-500A
SHEB-750A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
SHEB-6A-D
SHEB-4A-D
SHEB-2A-D
SHEB-2AS-D
SHEB-1A-D
SHEB-1/0A-D
SHEB-2/0A-D
SHEB-3/0A-D
SHEB-4/0A-D
SHEB-250A-D
SHEB-300A-D
SHEB-350A-D
SHEB-500A-D
SHEB-750A-D
Price
Code
Handle
Clamp
1
1
1
1
1
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Price
Code
Handle
Clamp
1
1
1
1
1
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
45
45
45
45
65
90
115
115
115
115
150
200
200
2 X 150
Weld
Metal
Size
45
45
45
45
65
90
115
115
115
115
150
200
200
2 X 150
A
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
NOTE
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For Price Code #1 Molds, please contact
your representative.
For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-43
Section 3.3
SHEB Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SHEB-16/D
SHEB-25/D
SHEB-30/D
SHEB-35/D
SHEB-50/D
SHEB-70/D
SHEB-95/D
SHEB-120/D
SHEB-150/D
SHEB-185/D
SHEB-240/D
SHEB-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
A
Cable To Plate
D = Outer Diameter
Cable To Pipe
NOTE
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For Price Code #1 Molds, please contact
your representative.
For more information on required tools and
accessories, see Section 2.3.
S Series
A
(mm2)
SHEB-16
SHEB-25
SHEB-30
SHEB-35
SHEB-50
SHEB-70
SHEB-95
SHEB-120
SHEB-150
SHEB-185
SHEB-240
SHEB-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-44
Section 3.3
SHTA Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
SHTA-6A
SHTA-4A
SHTA-2A
SHTA-2AS
SHTA-1A
SHTA-1/0A
SHTA-2/0A
SHTA-3/0A
SHTA-4/0A
SHTA-250A
SHTA-300A
SHTA-350A
SHTA-500A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
SHTA-6A-D
SHTA-4A-D
SHTA-2A-D
SHTA-2AS-D
SHTA-1A-D
SHTA-1/0A-D
SHTA-2/0A-D
SHTA-3/0A-D
SHTA-4/0A-D
SHTA-250A-D
SHTA-300A-D
SHTA-350A-D
SHTA-500A-D
Price
Code
1
1
1
1
1
3
3
3
3
3
3
4
4
Price
Code
1
1
1
1
1
3
3
3
3
3
3
4
4
Weld
Metal
Size
45
45
45
45
65
90
115
115
150
150
250
2 X 150
2 X 200
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
45
65
90
115
115
150
150
250
2 X 150
2 X 200
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
NOTE
SHTA Mold comes with an integrated handle
and frame.
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For Price Code #1 Molds, please contact
your representative.
For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-45
Section 3.3
SHTA Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SHTA-16/D
SHTA-25/D
SHTA-30/D
SHTA-35/D
SHTA-50/D
SHTA-70/D
SHTA-95/D
SHTA-120/D
SHTA-150/D
SHTA-185/D
SHTA-240/D
SHEA-300/D
1
1
1
1
3
3
3
3
3
3
4
4
Price
Code
1
1
1
1
3
3
3
3
3
3
4
4
Weld
Metal
Size
45
45
45
65
90
115
150
150
200
250
2 X 150
2 X 200
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
65
90
115
150
150
200
250
2 X 150
2 X 200
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
Cable To Plate
D = Outer Diameter
Cable To Pipe
NOTE
SHTA Mold comes with an integrated handle
and frame.
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For Price Code #1 Molds, please contact
your representative.
For more information on required tools and
accessories, see Section 2.3.
S Series
A
(mm2)
SHTA-16
SHTA-25
SHTA-30
SHTA-35
SHTA-50
SHTA-70
SHTA-95
SHTA-120
SHTA-150
SHTA-185
SHTA-240
SHTA-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-46
Section 3.3
SHTB Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
SHTB-6A
SHTB-4A
SHTB-2A
SHTB-2AS
SHTB-1A
SHTB-1/0A
SHTB-2/0A
SHTB-3/0A
SHTB-4/0A
SHTB-250A
SHTB-300A
SHTB-350A
SHTB-500A
SHTB-750A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
SHTB-6A-D
SHTB-4A-D
SHTB-2A-D
SHTB-2AS-D
SHTB-1A-D
SHTB-1/0A-D
SHTB-2/0A-D
SHTB-3/0A-D
SHTB-4/0A-D
SHTB-250A-D
SHTB-300A-D
SHTB-350A-D
SHTB-500A-D
SHTB-750A-D
Price
Code
Handle
Clamp
1
1
1
1
1
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
1
1
1
1
1
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
45
65
65
90
90
115
115
150
200
200
250
2 X 150
2 X 200
Weld
Metal
Size
45
45
65
65
90
90
115
115
150
200
200
250
2 X 150
2 X 200
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
NOTE
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For Price Code #1 Molds, please contact
your representative.
For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-47
Section 3.3
SHTB Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SHTB-16/D
SHTB-25/D
SHTB-30/D
SHTB-35/D
SHTB-50/D
SHTB-70/D
SHTB-95/D
SHTB-120/D
SHTB-150/D
SHTB-185/D
SHTB-240/D
SHTB-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
45
45
65
115
115
150
150
200
250
2 X 150
2 X 200
Weld
Metal
Size
45
45
45
65
90
115
150
150
200
250
2 X 150
2 X 200
Cable To Plate
D = Outer Diameter
Cable To Pipe
NOTE
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For Price Code #1 Molds, please contact
your representative.
For more information on required tools and
accessories, see Section 2.3.
S Series
A
(mm2)
SHTB-16
SHTB-25
SHTB-30
SHTB-35
SHTB-50
SHTB-70
SHTB-95
SHTB-120
SHTB-150
SHTB-185
SHTB-240
SHTB-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-48
Section 3.3
SVES Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
SVES-6A
SVES-4A
SVES-2A
SVES-2AS
SVES-1A
SVES-1/0A
SVES-2/0A
SVES-3/0A
SVES-4/0A
SVES-250A
SVES-300A
SVES-350A
SVES-500A
SVES-750A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
SVES-6A-D
SVES-4A-D
SVES-2A-D
SVES-2AS-D
SVES-1A-D
SVES-1/0A-D
SVES-2/0A-D
SVES-3/0A-D
SVES-4/0A-D
SVES-250A-D
SVES-300A-D
SVES-350A-D
SVES-500A-D
SVES-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
45
45
45
45
65
90
90
115
115
115
150
200
200
2 X 150
Weld
Metal
Size
45
45
45
45
65
90
90
115
115
115
150
200
200
2 X 150
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
Molds can be ordered to fit 1.5 to 4
diameter pipes. Please use 1.5-4 in place
of -D in the part number. Example: SVES4/0A-1.5-4
For more information on required tools and
accessories, see Section 2.3.
3-49
Section 3.3
SVES Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SVES-16/D
SVES-25/D
SVES-30/D
SVES-35/D
SVES-50/D
SVES-70/D
SVES-95/D
SVES-120/D
SVES-150/D
SVES-185/D
SVES-240/D
SVES-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
Cable To Plate
D = Outer Diameter
S Series
A
(mm2)
SVES-16
SVES-25
SVES-30
SVES-35
SVES-50
SVES-70
SVES-95
SVES-120
SVES-150
SVES-185
SVES-240
SVES-300
Price
Code
Cable To Pipe
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
The part numbers for the range of mold types
are just a suffix with the diameter range. i.e.
SVES-95-1-4 (SVES 95mm2 wire for pipes 1
dia - 4 dia.).
For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-50
Section 3.3
SVED Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
SVED-6A
SVED-4A
SVED-2A
SVED-2AS
SVED-1A
SVED-1/0A
SVED-2/0A
SVED-3/0A
SVED-4/0A
SVED-250A
SVED-300A
SVED-350A
SVED-500A
SVED-750A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
SVED-6A-D
SVED-4A-D
SVED-2A-D
SVED-2AS-D
SVED-1A-D
SVED-1/0A-D
SVED-2/0A-D
SVED-3/0A-D
SVED-4/0A-D
SVED-250A-D
SVED-300A-D
SVED-350A-D
SVED-500A-D
SVED-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
65
65
65
90
115
115
150
150
200
200
250
2 X 150
2 X 200
Weld
Metal
Size
45
65
65
65
90
115
115
150
150
200
200
250
2 X 150
2 X 200
A
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify the
positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
Molds can be ordered to fit 1.5 to 4 diameter
pipes. Please use1.5-4 in place of -D in the
part number. Example: SVED-4/0A-1.5-4
For more information on required tools and
accessories, see Section 2.3.
3-51
Section 3.3
SVED Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SVED-16/D
SVED-25/D
SVED-30/D
SVED-35/D
SVED-50/D
SVED-70/D
SVED-95/D
SVED-120/D
SVED-150/D
SVED-185/D
SVED-240/D
SVED-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
5
5
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
5
5
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
65
65
90
90
150
150
200
200
250
2 X 150
2 X 200
Weld
Metal
Size
65
65
65
90
90
150
150
200
200
250
2 X 150
2 X 200
A
Cable To Plate
A
S Series
A
(mm2)
SVED-16
SVED-25
SVED-30
SVED-35
SVED-50
SVED-70
SVED-95
SVED-120
SVED-150
SVED-185
SVED-240
SVED-300
Price
Code
D = Outer Diameter
Cable To Pipe
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify the
positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches or
mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-52
Section 3.3
SVEU Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
SVEU-6A
SVEU-4A
SVEU-2A
SVEU-2AS
SVEU-1A
SVEU-1/0A
SVEU-2/0A
SVEU-3/0A
SVEU-4/0A
SVEU-250A
SVEU-300A
SVEU-350A
SVEU-500A
SVEU-750A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
SVEU-6A-D
SVEU-4A-D
SVEU-2A-D
SVEU-2AS-D
SVEU-1A-D
SVEU-1/0A-D
SVEU-2/0A-D
SVEU-3/0A-D
SVEU-4/0A-D
SVEU-250A-D
SVEU-300A-D
SVEU-350A-D
SVEU-500A-D
SVEU-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
65
65
65
90
115
115
150
150
200
200
250
2 X 150
2 X 200
Weld
Metal
Size
45
65
65
65
90
115
115
150
150
200
200
250
2 X 150
2 X 200
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
Molds can be ordered to fit 1.5 to 4
diameter pipes. Please use1.5-4 in place
of -D in the part number. Example: SVEU4/0A-1.5-4
For more information on required tools and
accessories, see Section 2.3.
3-53
Section 3.3
SVEU Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SVEU-16/D
SVEU-25/D
SVEU-30/D
SVEU-35/D
SVEU-50/D
SVEU-70/D
SVEU-95/D
SVEU-120/D
SVEU-150/D
SVEU-185/D
SVEU-240/D
SVEU-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
5
5
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
5
5
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
65
65
90
90
150
150
200
200
250
2 X 150
2 X 200
Weld
Metal
Size
65
65
65
90
90
150
150
200
200
250
2 X 150
2 X 200
Cable To Plate
D = Outer Diameter
Cable To Pipe
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
S Series
A
(mm2)
SVEU-16
SVEU-25
SVEU-30
SVEU-35
SVEU-50
SVEU-70
SVEU-95
SVEU-120
SVEU-150
SVEU-185
SVEU-240
SVEU-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-54
Section 3.3
SVTV Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
SVTV-6A
SVTV-4A
SVTV-2A
SVTV-2AS
SVTV-1A
SVTV-1/0A
SVTV-2/0A
SVTV-3/0A
SVTV-4/0A
SVTV-250A
SVTV-300A
SVTV-350A
SVTV-500A
SVTV-750A
Part Number
S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
SVTV-6A-D
SVTV-4A-D
SVTV-2A-D
SVTV-2AS-D
SVTV-1A-D
SVTV-1/0A-D
SVTV-2/0A-D
SVTV-3/0A-D
SVTV-4/0A-D
SVTV-250A-D
SVTV-300A-D
SVTV-350A-D
SVTV-500A-D
SVTV-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
90
115
115
115
200
200
250
250
250
2 X 115
2 X 150
2 X 200
2 X 250
Weld
Metal
Size
65
90
115
115
115
200
200
250
250
250
2 X 115
2 X 150
2 X 200
2 X 250
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
Molds can be ordered to fit 1.5 to 4
diameter pipes. Please use 1.5-4 in place
of -D in the part number. Example: SVTV4/0A-1.5-4
For more information on required tools and
accessories, see Section 2.3.
3-55
Section 3.3
SVTV Mold
A
(mm2)
16
25
30
35
50
70
95
120
150
Part Number
SVTV-16
SVTV-25
SVTV-30
SVTV-35
SVTV-50
SVTV-70
SVTV-95
SVTV-120
SVTV-150
Price
Code
Handle
Clamp
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
150
200
250
250
2 X 150
Cable To Plate
Handle
Clamp
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
150
200
250
250
2 X 150
D = Outer Diameter
S Series
SVTV-16/D
SVTV-25/D
SVTV-30/D
SVTV-35/D
SVTV-50/D
SVTV-70/D
SVTV-95/D
SVTV-120/D
SVTV-150/D
Price
Code
Cable To Pipe
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
Part Number
IEC - Metric
A
(mm2)
3-56
Section 3.3
SVTHA Mold
A
Part Number
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
SVTHA-6A
SVTHA-4A
SVTHA-2AS
SVTHA-2A
SVTHA-1A
SVTHA-1/0A
SVTHA-2/0A
SVTHA-3/0A
SVTHA-4/0A
SVTHA-250A
SVTHA-300A
SVTHA-350A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
S Series
Part Number
Price
Code
Handle
Clamp
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
SVTHA-6A-D
SVTHA-4A-D
SVTHA-2A-D
SVTHA-2AS-D
SVTHA-1A-D
SVTHA-1/0A-D
SVTHA-2/0A-D
SVTHA-3/0A-D
SVTHA-4/0A-D
SVTHA-250A-D
SVTHA-300A-D
SVTHA-350A-D
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
45
65
115
115
150
150
150
200
200
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
45
65
115
115
150
150
150
200
200
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
When welding on flat surfaces, the
optional clamp attachment will simplify the
positioning and operation of these molds.
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
Molds can be ordered to fit 1.5 to 4
diameter pipes. Please use 1.5-4 in place
of -D in the part number. Example: SVTHA4/0A-1.5-4
For more information on required tools and
accessories, see Section 2.3.
3-57
Section 3.3
SVTHA Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
SVTHA-16/D
SVTHA-25/D
SVTHA-30/D
SVTHA-35/D
SVTHA-50/D
SVTHA-70/D
SVTHA-95/D
SVTHA-120/D
SVTHA-150/D
SVTHA-185/D
SVTHA-240/D
SVTHA-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
45
45
65
90
115
150
150
200
200
250
2 X 200
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
65
90
115
150
150
200
250
2 X 150
2 X 200
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
D = Outer Diameter
Cable To Pipe
NOTE
When welding on flat surfaces, the
optional clamp attachment will simplify the
positioning and operation of these molds.
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
S Series
A
(mm2)
SVTHA-16
SVTHA-25
SVTHA-30
SVTHA-35
SVTHA-50
SVTHA-70
SVTHA-95
SVTHA-120
SVTHA-150
SVTHA-185
SVTHA-240
SVTHA-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-58
Section 3.3
SVTHB Mold
A
Part Number
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
SVTHB-6A
SVTHB-4A
SVTHB-2AS
SVTHB-2A
SVTHB-1A
SVTHB-1/0A
SVTHB-2/0A
SVTHB-3/0A
SVTHB-4/0A
SVTHB-250A
SVTHB-300A
SVTHB-350A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
S Series
Part Number
Price
Code
Handle
Clamp
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
SVTHB-6A-D
SVTHB-4A-D
SVTHB-2A-D
SVTHB-2AS-D
SVTHB-1A-D
SVTHB-1/0A-D
SVTHB-2/0A-D
SVTHB-3/0A-D
SVTHB-4/0A-D
SVTHB-250A-D
SVTHB-300A-D
SVTHB-350A-D
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
65
65
65
90
115
115
150
150
150
200
250
Weld
Metal
Size
65
65
65
65
90
115
115
150
150
150
200
250
Cable To Plate
D = Outer Diameter
Cable To Pipe
*Conductor is raised off of steel surface.
CONNECTION SELECTION
AWG
NOTE
When welding on flat surfaces, the
optional clamp attachment will simplify the
positioning and operation of these molds.
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
Molds can be ordered to fit 1.5 to 4
diameter pipes. Please use 1.5-4 in place
of -D in the part number. Example: SVTHB4/0A-1.5-4
For more information on required tools and
accessories, see Section 2.3.
3-59
Section 3.3
A
(mm2)
16
25
30
35
50
70
95
120
150
185
240
300
SVTHB-16
SVTHB-25
SVTHB-30
SVTHB-35
SVTHB-50
SVTHB-70
SVTHB-95
SVTHB-120
SVTHB-150
SVTHB-185
SVTHB-240
SVTHB-300
Part Number
SVTHB-16/D
SVTHB-25/D
SVTHB-30/D
SVTHB-35/D
SVTHB-50/D
SVTHB-70/D
SVTHB-95/D
SVTHB-120/D
SVTHB-150/D
SVTHB-185/D
SVTHB-240/D
SVTHB-300/D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
65
65
65
90
115
150
150
150
200
250
2 X 150
2 X 200
Weld
Metal
Size
65
65
65
90
90
115
150
150
200
250
2 X 150
2 X 200
Cable To Plate
D = Outer Diameter
Cable To Pipe
*Conductor is raised off of steel surface.
NOTE
When welding on flat surfaces, the
optional clamp attachment will simplify the
positioning and operation of these molds.
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
S Series
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
CONNECTION SELECTION
SVTHB Mold
3-60
Section 3.3
SVEH Mold
A
Part Number
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
SVEH-6A-L/R
SVEH-4A-L/R
SVEH-2AS-L/R
SVEH-2A-L/R
SVEH-1A-L/R
SVEH-1/0A-L/R
SVEH-2/0A-L/R
SVEH-3/0A-L/R
SVEH-4/0A-L/R
SVEH-250A-L/R
SVEH-300A-L/R
SVEH-350A-L/R
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
S Series
Part Number
Price
Code
Handle
Clamp
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
SVEH-6A-L/R-D
SVEH-4A-L/R-D
SVEH-2A-L/R-D
SVEH-2AS-L/R-D
SVEH-1A-L/R-D
SVEH-1/0A-L/R-D
SVEH-2/0A-L/R-D
SVEH-3/0A-L/R-D
SVEH-4/0A-L/R-D
SVEH-250A-L/R-D
SVEH-300A-L/R-D
SVEH-350A-L/R-D
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
45
65
90
115
115
115
150
200
200
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
45
65
90
115
115
115
150
200
200
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
A
D = Outer Diameter
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
When welding on flat surfaces, the
optional clamp attachment will simplify the
positioning and operation of these molds.
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
Please add suffix L or R to signify the
direction of the conductor. Example: SVEH6A-L means the conductor goes to the left as
shown in the diagram.
Molds can be ordered to fit 1.5 to 4
diameter pipes. Please use 1.5-4 in place
of -D in the part number. Example: SVEH4/0A-1.5-4
For more information on required tools and
accessories, see Section 2.3.
3-61
Section 3.3
SVEH Mold
SVEH-16-(L/R)
SVEH-25-(L/R)
SVEH-30-(L/R)
SVEH-35-(L/R)
SVEH-50-(L/R)
SVEH-70-(L/R)
SVEH-95-(L/R)
SVEH-120-(L/R)
SVEH-150-(L/R)
SVEH-185-(L/R)
SVEH-240-(L/R)
SVEH-300-(L/R)
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Part Number
Price
Code
Handle
Clamp
16
25
30
35
50
70
95
120
150
185
240
300
SVEH16-(L/R)/D
SVEH-25-(L/R)/D
SVEH-30-(L/R)/D
SVEH-35-(L/R)/D
SVEH-50-(L/R)/D
SVEH-70-(L/R)/D
SVEH-95-(L/R)/D
SVEH-120-(L/R)/D
SVEH-150-(L/R)/D
SVEH-185-(L/R)/D
SVEH-240-(L/R)/D
SVEH-300-(L/R)/D
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Mold
Sealer
Type
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
A
D = Outer Diameter
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
Cable To Pipe
NOTE
When welding on flat surfaces, the
optional clamp attachment will simplify the
positioning and operation of these molds.
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
Please add suffix L or R to signify the
direction of the conductor. Example: SVEH16L means the conductor goes to the left as
shown in the diagram.
For more information on required tools and
accessories, see Section 2.3.
IEC - Metric
A
(mm2)
Weld
Metal
Size
45
45
45
65
90
115
115
115
150
200
200
250
S Series
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
CONNECTION SELECTION
A
(mm2)
3-62
NOTE
CONNECTION SELECTION
3-63
Section 3.4
R Series
Connections To Rebars
IEC - Metric
CONNECTION SELECTION
R Series
3-64
Section 3.4
RHEH Mold
A
R Series
6
CONNECTION SELECTION
B
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
4
2 SOL
2
1
1/0
2/0
3/0
4/0
Part Number
RHEH-#3-6A
RHEH-#3-4A
RHEH-#3-2AS
RHEH-#3-2A
RHEH-#3-1A
RHEH-#3-1/0A
RHEH-#3-2/0A
RHEH-#3-3/0A
RHEH-#3-4/0A
RHEH-#4-6A
RHEH-#4-4A
RHEH-#4-2AS
RHEH-#4-2A
RHEH-#4-1A
RHEH-#4-1/0A
RHEH-#4-2/0A
RHEH-#4-3/0A
RHEH-#4-4/0A
RHEH-#5-6A
RHEH-#5-4A
RHEH-#5-2AS
RHEH-#5-2A
RHEH-#5-1A
RHEH-#5-1/0A
RHEH-#5-2/0A
RHEH-#5-3/0A
RHEH-#5-4/0A
RHEH-#6-6A
RHEH-#6-4A
RHEH-#6-2AS
RHEH-#6-2A
RHEH-#6-1A
RHEH-#6-1/0A
RHEH-#6-2/0A
RHEH-#6-3/0A
RHEH-#6-4/0A
RHEH-#7-4A
RHEH-#7-2AS
RHEH-#7-2A
RHEH-#7-1A
RHEH-#7-1/0A
RHEH-#7-2/0A
RHEH-#7-3/0A
RHEH-#7-4/0A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
25
32
45
45
65
90
90
115
115
25
32
45
45
65
90
90
115
115
25
32
45
45
65
90
90
115
115
25
32
45
45
65
90
90
115
115
32
45
45
65
90
90
115
115
Mold
Sealer
Type
B
A
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
Connections To Rebars
NOTE
DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-65
Section 3.4
RHEH Mold
16
Diameter
19
Diameter
22
Diameter
RHEH-10/16
RHEH-10/25
RHEH-10/30
RHEH-10/35
RHEH-10/50
RHEH-10/70
RHEH-10/95
RHEH-10/120
RHEH-13/16
RHEH-13/25
RHEH-13/30
RHEH-13/35
RHEH-13/50
RHEH-13/70
RHEH-13/95
RHEH-13/120
RHEH-16/16
RHEH-16/25
RHEH-16/30
RHEH-16/35
RHEH-16/50
RHEH-16/70
RHEH-16/95
RHEH-16/120
RHEH-19/16
RHEH-19/25
RHEH-19/30
RHEH-19/35
RHEH-19/50
RHEH-19/70
RHEH-19/95
RHEH-19/120
RHEH-22/16
RHEH-22/25
RHEH-22/30
RHEH-22/35
RHEH-22/50
RHEH-22/70
RHEH-22/95
RHEH-22/120
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
9
9
9
9
3
3
3
3
9
9
9
9
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
25
32
45
65
90
90
115
150
25
32
45
65
90
90
115
150
25
32
45
65
90
90
115
150
25
32
45
65
90
90
115
150
25
32
45
65
90
90
115
150
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
B
A
Connections To Rebars
NOTE
DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
Price Code #9 Molds, please
contact your representative.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
R Series
13
Diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
Part Number
CONNECTION SELECTION
10
Diameter
B
(mm2)
IEC - Metric
A
(mm)
3-66
Section 3.4
RHXH Mold
A
R Series
6
CONNECTION SELECTION
B
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
4
2 SOL
2
1
1/0
2/0
3/0
4/0
Part Number
RHXH-#3-6A
RHXH-#3-4A
RHXH-#3-2AS
RHXH-#3-2A
RHXH-#3-1A
RHXH-#3-1/0A
RHXH-#3-2/0A
RHXH-#3-3/0A
RHXH-#3-4/0A
RHXH-#4-6A
RHXH-#4-4A
RHXH-#4-2AS
RHXH-#4-2A
RHXH-#4-1A
RHXH-#4-1/0A
RHXH-#4-2/0A
RHXH-#4-3/0A
RHXH-#4-4/0A
RHXH-#5-6A
RHXH-#5-4A
RHXH-#5-2AS
RHXH-#5-2A
RHXH-#5-1A
RHXH-#5-1/0A
RHXH-#5-2/0A
RHXH-#5-3/0A
RHXH-#5-4/0A
RHXH-#6-6A
RHXH-#6-4A
RHXH-#6-2AS
RHXH-#6-2A
RHXH-#6-1A
RHXH-#6-1/0A
RHXH-#6-2/0A
RHXH-#6-3/0A
RHXH-#6-4/0A
RHXH-#7-4A
RHXH-#7-2AS
RHXH-#7-2A
RHXH-#7-1A
RHXH-#7-1/0A
RHXH-#7-2/0A
RHXH-#7-3/0A
RHXH-#7-4/0A
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
9
9
9
9
9
9
9
9
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
65
65
90
90
90
115
115
150
150
65
65
90
90
90
115
115
150
150
65
65
90
90
90
115
115
150
150
65
65
90
90
90
115
115
150
150
65
90
90
90
115
115
150
150
Mold
Sealer
Type
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
Connections To Rebars
NOTE
DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
For Price Code #9 Molds, please
contact your representative.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-67
Section 3.4
RHXH Mold
16
Diameter
19
Diameter
22
Diameter
RHXH-10/16
RHXH-10/25
RHXH-10/30
RHXH-10/35
RHXH-10/50
RHXH-10/70
RHXH-10/95
RHXH-10/120
RHXH-13/16
RHXH-13/25
RHXH-13/30
RHXH-13/35
RHXH-13/50
RHXH-13/70
RHXH-13/95
RHXH-13/120
RHXH-16/16
RHXH-16/25
RHXH-16/30
RHXH-16/35
RHXH-16/50
RHXH-16/70
RHXH-16/95
RHXH-16/120
RHXH-19/16
RHXH-19/25
RHXH-19/30
RHXH-19/35
RHXH-19/50
RHXH-19/70
RHXH-19/95
RHXH-19/120
RHXH-22/16
RHXH-22/25
RHXH-22/30
RHXH-22/35
RHXH-22/50
RHXH-22/70
RHXH-22/95
RHXH-22/120
Price
Code
Handle
Clamp
3
3
3
3
10
10
10
10
3
3
3
10
10
10
10
10
3
3
3
10
10
10
10
10
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
65
65
90
90
115
115
150
200
65
65
90
90
115
115
150
200
65
65
90
90
115
115
150
200
65
65
90
90
115
115
150
200
65
65
90
90
115
115
150
200
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
Connections To Rebars
NOTE
DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
For Price Codes #9 Molds, please
contact your representative.
Price Codes #9 and #10 Molds
include frames, if required.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
R Series
13
Diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
Part Number
CONNECTION SELECTION
10
Diameter
B
(mm2)
IEC - Metric
A
(mm)
3-68
Section 3.4
RVXH Mold
A
R Series
6
CONNECTION SELECTION
B
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
4
2 SOL
2
1
1/0
2/0
3/0
4/0
Part Number
RVXH-#3-6A
RVXH-#3-4A
RVXH-#3-2AS
RVXH-#3-2A
RVXH-#3-1A
RVXH-#3-1/0A
RVXH-#3-2/0A
RVXH-#3-3/0A
RVXH-#3-4/0A
RVXH-#4-6A
RVXH-#4-4A
RVXH-#4-2AS
RVXH-#4-2A
RVXH-#4-1A
RVXH-#4-1/0A
RVXH-#4-2/0A
RVXH-#4-3/0A
RVXH-#4-4/0A
RVXH-#5-6A
RVXH-#5-4A
RVXH-#5-2AS
RVXH-#5-2A
RVXH-#5-1A
RVXH-#5-1/0A
RVXH-#5-2/0A
RVXH-#5-3/0A
RVXH-#5-4/0A
RVXH-#6-6A
RVXH-#6-4A
RVXH-#6-2AS
RVXH-#6-2A
RVXH-#6-1A
RVXH-#6-1/0A
RVXH-#6-2/0A
RVXH-#6-3/0A
RVXH-#6-4/0A
RVXH-#7-4A
RVXH-#7-2AS
RVXH-#7-2A
RVXH-#7-1A
RVXH-#7-1/0A
RVXH-#7-2/0A
RVXH-#7-3/0A
RVXH-#7-4/0A
Price
Code
Handle
Clamp
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
115
115
150
150
90
90
90
90
115
115
115
150
150
90
90
90
90
115
115
115
150
150
90
90
90
90
115
115
115
150
150
90
90
90
115
115
115
150
150
Mold
Sealer
Type
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
B
Connections To Rebars
NOTE
DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-69
Section 3.4
RVXH Mold
16
Diameter
19
Diameter
22
Diameter
RVXH-10/16
RVXH-10/25
RVXH-10/30
RVXH-10/35
RVXH-10/50
RVXH-10/70
RVXH-10/95
RVXH-10/120
RVXH-13/16
RVXH-13/25
RVXH-13/30
RVXH-13/35
RVXH-13/50
RVXH-13/70
RVXH-13/95
RVXH-13/120
RVXH-16/16
RVXH-16/25
RVXH-16/30
RVXH-16/35
RVXH-16/50
RVXH-16/70
RVXH-16/95
RVXH-16/120
RVXH-19/16
RVXH-19/25
RVXH-19/30
RVXH-19/35
RVXH-19/50
RVXH-19/70
RVXH-19/95
RVXH-19/120
RVXH-22/16
RVXH-22/25
RVXH-22/30
RVXH-22/35
RVXH-22/50
RVXH-22/70
RVXH-22/95
RVXH-22/120
Price
Code
handle
Clamp
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
150
150
200
90
90
90
90
115
150
150
200
90
90
90
90
115
150
150
200
90
90
90
90
115
150
150
200
90
90
90
90
115
150
150
200
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
B
Connections To Rebars
NOTE
DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
R Series
13
Diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
Part Number
CONNECTION SELECTION
10
Diameter
B
(mm2)
IEC - Metric
A
(mm)
3-70
Section 3.4
RVCT Mold
A
R Series
6
CONNECTION SELECTION
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
6
4
2 SOL
2
1
1/0
2/0
3/0
4/0
Part Number
RVCT-#3-6A
RVCT-#3-4A
RVCT-#3-2AS
RVCT-#3-2A
RVCT-#3-1A
RVCT-#3-1/0A
RVCT-#3-2/0A
RVCT-#3-3/0A
RVCT-#3-4/0A
RVCT-#4-6A
RVCT-#4-4A
RVCT-#4-2AS
RVCT-#4-2A
RVCT-#4-1A
RVCT-#4-1/0A
RVCT-#4-2/0A
RVCT-#4-3/0A
RVCT-#4-4/0A
RVCT-#5-6A
RVCT-#5-4A
RVCT-#5-2AS
RVCT-#5-2A
RVCT-#5-1A
RVCT-#5-1/0A
RVCT-#5-2/0A
RVCT-#5-3/0A
RVCT-#5-4/0A
RVCT-#6-6A
RVCT-#6-4A
RVCT-#6-2AS
RVCT-#6-2A
RVCT-#6-1A
RVCT-#6-1/0A
RVCT-#6-2/0A
RVCT-#6-3/0A
RVCT-#6-4/0A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
32
32
90
90
90
90
90
115
115
32
32
90
90
90
90
90
115
115
32
32
90
90
90
115
115
115
115
90
90
90
90
115
115
115
150
150
Mold
Sealer
Type
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
DX-4
A
Connections To Rebars
NOTE
DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-71
Section 3.4
RVCT Mold
16
Diameter
19
Diameter
22
Diameter
RVCT #10/10
RVCT #10-4
RVCT #10/25
RVCT #10/30
RVCT #10-35
RVCT #10/50
RVCT #10/70
RVCT #10/95
RVCT #10/120
RVCT #13/10
RVCT #13-4
RVCT #13/25
RVCT #13/30
RVCT #13-35
RVCT #13/50
RVCT #13/70
RVCT #13/95
RVCT #13/120
RVCT #16/10
RVCT #16-4
RVCT #16/25
RVCT #16/30
RVCT #16-35
RVCT #16/50
RVCT #16/70
RVCT #16/95
RVCT #16/120
RVCT #19/10
RVCT #19-4
RVCT #19/25
RVCT #19/30
RVCT #19-35
RVCT #19/50
RVCT #19/70
RVCT #19/95
RVCT #19/120
RVCT #22/10
RVCT #22-4
RVCT #22/25
RVCT #22/30
RVCT #22-35
RVCT #22/50
RVCT #22/70
RVCT #22/95
RVCT #22/120
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
32
32
45
45
65
90
90
115
150
32
32
45
45
65
90
90
115
150
32
32
45
45
65
90
90
115
150
32
32
45
45
65
90
90
115
150
32
32
45
45
65
90
90
115
150
Mold
Sealer
Type
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
DX-3
A
Connections To Rebars
NOTE
DX-3 mold sealer or DX-4 packing
material may be used to overcome
weld metal leakage due to rebar
surface irregularities.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
R Series
13
Diameter
10
16
25
30
35
50
70
95
120
10
16
25
30
35
50
70
95
120
10
16
25
30
35
50
70
95
120
10
16
25
30
35
50
70
95
120
10
4
25
30
35
50
70
95
120
Part Number
CONNECTION SELECTION
10
Diameter
B
(mm2)
IEC - Metric
A
(mm)
3-72
NOTE
CONNECTION SELECTION
3-73
Section 3.5
P Series
Connections To Bus Bars And Terminal Lugs
P Series
CONNECTION SELECTION
3-74
Section 3.5
PK Mold
P Series
CONNECTION SELECTION
4
2 SOL
2
1
1/0
1/0
1/0
2/0
2/0
2/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
300
300
300
300
350
350
350
350
500
500
500
500
750
750
750
750
750
1000
1000
1000
1000
1000
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 3/16
1 X 1/4
1 X 1/8
1 X 3/16
1 X 1/4
1 X 1/8
1 X 3/16
1 X 1/4
1 X 3/16
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
1 X 3/16
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
1 1/2 X 3/8
2 X 1/4
3 X 1/4
1 1/2 X 3/8
2 X 3/8
3 X 3/8
3 X 1/4
2 X 3/8
3 X 3/8
2 X 1/2
3 X 1/2
Part Number
PK-4A-1 X 0.13
PK-2AS-1 X 0.13
PK-2A-1 X 0.13
PK-1A-1 X 0.13
PK-1/0A-1 X 0.13
PK-1/0A-1 X 0.19
PK-1/0A-1 X 0.25
PK-2/0A-1 X 0.13
PK-2/0A-1 X 0.19
PK-2/0A-1 X 0.25
PK-3/0A-1 X 0.13
PK-3/0A-1 X 0.19
PK-3/0A-1 X 0.25
PK-4/0A-1 X 0.19
PK-4/0A-1 X 0.25
PK-4/0A-1.5 X 0.25
PK-4/0A-2 X 0.25
PK-4/0A-3 X 0.25
PK-250A-1 X 0.19
PK-250A-1 X 0.25
PK-250A-1.5 X 0.25
PK-250A-2 X 0.25
PK-250A-3 X 0.25
PK-300A-1 X 0.25
PK-300A-1.5 X 0.25
PK-300A-2 X 0.25
PK-300A-3 X 0.25
PK-350A-1 X 0.25
PK-350A-1.5 X 0.25
PK-350A-2 X 0.25
PK-350A-3 X 0.25
PK-500A-1.5 X 0.25
PK-500A-2 X 0.25
PK-500A-3 X 0.25
PK-500A-1.5 X 0.38
PK-750A-2 X 0.25
PK-750A-3 X 0.25
PK-750A-1.5 X 0.38
PK-750A-2 X 0.38
PK-750A-3 X 0.38
PK-1000A-3 X 0.25
PK-1000A-2 X 0.38
PK-1000A-3 X 0.38
PK-1000A-2 X 0.5
PK-1000A-3 X 0.5
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
45
45
45
65
65
65
65
65
65
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
90
115
115
115
115
200
200
200
200
2 X 150
2 X 150
2 X 150
2 X 150
2 X 150
2 X 200
2 X 200
2 X 200
2 X 250
2 X 250
A
Connection To
Bus Bars And Terminal Lugs
NOTE
For welding wire/cable to terminal
lugs or bus bar end.
For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-75
Section 3.5
PK Mold
2 X 20
3 X 25
3 X 25
3 X 25
3 X 25
3 X 25
4 X 25
5 X 25
3 X 25
4 X 25
5 X 25
4 X 25
5 X 25
5 X 30
5 X 40
5 X 50
6 X 50
6 X 75
5 X 25
5 X 30
5 X 40
5 X 50
6 X 50
6 X 75
5 X 30
5 X 40
5 X 50
6 X 50
6 X 75
5 X 40
5 X 50
6 X 50
8 X 50
6 X 75
8 X 75
5 X 50
6 X 50
8 X 50
6 X 75
8 X 75
6 X 50
8 X 50
10 X 50
6 X 75
8 X 75
10 X 50
12 X 50
8 X 75
10 X 75
12 X 75
PK-10/0220
PK-16/0325
PK-25/0325
PK-30/0325
PK-35/0325
PK-50/0325
PK-50/0425
PK-50/0525
PK-70/0325
PK-70/0425
PK-70/0525
PK-95/0425
PK-95/0525
PK-95/0530
PK-95/0540
PK-95-0550
PK-95/0650
PK-95/0675
PK-120/0525
PK-120/0530
PK-120/0540
PK-120/0550
PK-120/0650
PK-120/0675
PK-150/0530
PK-150/0540
PK-150/0550
PK-150/0650
PK-150/0675
PK-185/0540
PK-185/0550
PK-185/0650
PK-185/0850
PK-185/0675
PK-185/0875
PK-240/0550
PK-240/0650
PK-240/0850
PK-240/0675
PK-240/0875
PK-300/0650
PK-300/0850
PK-300/1050
PK-300/0675
PK-300/0875
PK-500/1050
PK-500/1250
PK-500/0875
PK-500/1075
PK-500/1275
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
4
4
4
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
32
45
45
45
45
65
65
65
65
65
65
90
90
90
90
90
90
90
90
90
115
115
115
115
150
150
150
150
150
150
200
200
200
200
200
250
250
2 X 150
250
2 X 150
2 X 150
2 X 200
2 X 200
2 X 150
2 X 200
2 X 200
2 X 250
2 X 200
2 X 200
2 X 250
A
Connection To
Bus Bars And Terminal Lugs
NOTE
For welding wire/cable to terminal
lugs or bus bar end.
For more information on required
tools and accessories, see Section
2.3.
P Series
10
16
25
30
35
50
50
50
70
70
70
95
95
95
95
95
95
95
120
120
120
120
120
120
150
150
150
150
150
185
185
185
185
185
185
240
240
240
240
240
300
300
300
300
300
500
500
500
500
500
Part Number
CONNECTION SELECTION
B
(mm)
IEC - Metric
A
(mm2)
3-76
Section 3.5
PL Mold
A
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 3/16
1 X 3/16
1 X 1/4
1 X 1/4
1 1/2 X 1/4
Part Number
PL-4A-1 X 0.13
PL-2AS-1 X 0.13
PL-2A-1 X 0.13
PL-1A-1 X 0.13
PL-1/0A-1 X 0.13
PL-2/0A-1 X 0.13
PL-3/0A-1 X 0.13
PL-4/0A-1 X 0.19
PL-250A-1 X 0.19
PL-300A-1 X 0.25
PL-350A-1 X 0.25
PL-500A-1.5 X 0.25
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
45
45
45
65
65
90
90
90
115
200
A
Connection To
Bus Bars And Terminal Lugs
NOTE
For welding wire/cable to terminal
lugs or bus bar end.
For more information on required
tools and accessories, see Section
2.3.
P Series
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-77
Section 3.5
PL Mold
2 X 20
3 X 25
3 X 25
3 X 25
3 X 25
3 X 25
3 X 25
4 X 25
5 X 25
3 X 25
4 X 25
5 X 25
4 X 25
5 X 25
5 X 30
5 X 40
5 X 50
6 X 50
6 X 75
5 X 25
5 X 30
5 X 40
5 X 50
6 X 50
6 X 75
5 X 30
5 X 40
5 X 50
6 X 50
6 X 75
5 X 40
5 X 50
6 X 50
8 X 50
6 X 75
8 X 75
5 X 50
6 X 50
8 X 50
6 X 75
8 X 75
6 X 50
8 X 50
10 X 50
6 X 75
8 X 75
10 X 50
12 X 50
8 X 75
10 X 75
12 X 75
PL-10/0220
PL-10/0325
PL-16/0325
PL-25/0325
PL-30/0325
PL-35/0325
PL-50/0325
PL-50/0425
PL-50/0525
PL-70/0325
PL-70/0425
PL-70/0525
PL-95/0425
PL-95/0525
PL-95/0530
PL-95/0540
PL-95-0550
PL-95/0650
PL-95/0675
PL-120/0525
PL-120/0530
PL-120/0540
PL-120/0550
PL-120/0650
PL-120/0675
PL-150/0530
PL-150/0540
PL-150/0550
PL-150/0650
PL-150/0675
PL-185/0540
PL-185/0550
PL-185/0650
PL-185/0850
PL-185/0675
PL-185/0875
PL-240/0550
PL-240/0650
PL-240/0850
PL-240/0675
PL-240/0875
PL-300/0650
PL-300/0850
PL-300/1050
PL-300/0675
PL-300/0875
PL-500/1050
PL-500/1250
PL-500/0875
PL-500/1075
PL-500/1275
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
4
4
4
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
32
32
32
45
45
45
65
65
65
65
65
65
90
90
90
90
90
90
90
90
90
115
115
115
115
150
150
150
150
150
150
200
200
200
200
200
250
250
2 X 150
250
2 X 150
2 X 150
2 X 200
2 X 200
2 X 150
2 X 200
2 X 200
2 X 250
2 X 200
2 X 200
2 X 250
A
Connection To
Bus Bars And Terminal Lugs
NOTE
For welding wire/cable to terminal
lugs or bus bar end.
For more information on required
tools and accessories, see Section
2.3.
P Series
10
10
16
25
30
35
50
50
50
70
70
70
95
95
95
95
95
95
95
120
120
120
120
120
120
150
150
150
150
150
185
185
185
185
185
185
240
240
240
240
240
300
300
300
300
300
500
500
500
500
500
Part Number
CONNECTION SELECTION
B
(mm)
IEC - Metric
A
(mm2)
3-78
Section 3.5
PV Mold
A
4
2 SOL
2
1
1/0
1/0
1/0
2/0
2/0
2/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 3/16
1 X 1/4
1 X 1/8
1 X 3/16
1 X 1/4
1 X 1/8
1 X 3/16
1 X 1/4
1 X 3/16
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
1 X 3/16
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
Part Number
PV-4A-1 X 0.13
PV-2AS-1 X 0.13
PV-2A-1 X 0.13
PV-1A-1 X 0.13
PV-1/0A-1 X 0.13
PV-1/0A-1 X 0.19
PV-1/0A-1 X 0.25
PV-2/0A-1 X 0.13
PV-2/0A-1 X 0.19
PV-2/0A-1 X 0.25
PV-3/0A-1 X 0.13
PV-3/0A-1 X 0.19
PV-3/0A-1 X 0.25
PV-4/0A-1 X 0.19
PV-4/0A-1 X 0.25
PV-4/0A-1.5 X 0.25
PV-4/0A-2 X 0.25
PV-4/0A-3 X 0.25
PV-250A-1 X 0.19
PV-250A-1 X 0.25
PV-250A-1.5 X 0.25
PV-250A-2 X 0.25
PV-250A-3 X 0.25
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
65
65
65
65
90
90
90
90
90
90
115
115
115
115
115
115
115
115
115
115
115
115
Connection To
Bus Bars And Terminal Lugs
NOTE
For more information on required
tools and accessories, see
Section 2.3.
P Series
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-79
Section 3.5
PV Mold
Handle
Clamp
PV-10/0225
PV-16/0225
PV-25/0225
PV-30/0225
PV-50/0225
PV-30/0325
PV-35/0325
PV-50/0325
PV-70/0325
PV-70/0425
PV-95/0425
PV-95/0525
PV-120/0525
PV-120/0530
PV-150/0530
PV-150/0540
PV-150/0540
PV-185/0550
PV-240/0550
PV-240/0650
PV-300/0650
PV-300/0850
3
3
3
3
3
3
3
3
3
3
3
3
3
3
7
7
7
7
7
7
8
8
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
45
45
65
65
65
65
90
90
115
150
150
150
150
200
200
200
200
250
250
2 X 200
2 X 200
3 X 25
PV-10/0325
CL-3
115
4 X 25
PV-10/0425
CL-3
150
10
16
25
30
50
30
35
50
70
70
95
95
120
120
150
150
185
185
240
240
300
300
10 mm
Diameter
10 mm
Diameter
2 X 25
2 X 25
2 X 25
2 X 25
2 X 25
3 X 25
3 X 25
3 X 25
3 X 25
4 X 25
4 X 25
5 X 25
5 X 25
5 X 30
5 X 30
5 X 40
5 X 40
5 X 50
5 X 50
6 X 50
6 X 50
8 X 50
Part Number
Connection To
Bus Bars And Terminal Lugs
NOTE
For more information on required
tools and accessories, see
Section 2.3.
IEC - Metric
CONNECTION SELECTION
B
(mm)
P Series
Price
Code
A
(mm2)
3-80
Section 3.5
PY Mold
A
4
2 SOL
2
1
1/0
1/0
1/0
2/0
2/0
2/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 1/8
1 X 3/16
1 X 1/4
1 X 1/8
1 X 3/16
1 X 1/4
1 X 1/8
1 X 3/16
1 X 1/4
1 X 3/16
1 X 1/4
1 1/2 X 1/4
2 X 1/4
3 X 1/4
Part Number
PY-4A-1 X 0.13
PY-2AS-1 X 0.13
PY-2A-1 X 0.13
PY-1A-1 X 0.13
PY-1/0A-1 X 0.13
PY-1/0A-1 X 0.19
PY-1/0A-1 X 0.25
PY-2/0A-1 X 0.13
PY-2/0A-1 X 0.19
PY-2/0A-1 X 0.25
PY-3/0A-1 X 0.13
PY-3/0A-1 X 0.19
PY-3/0A-1 X 0.25
PY-4/0A-1 X 0.19
PY-4/0A-1 X 0.25
PY-4/0A-1.5 X 0.25
PY-4/0A-2 X 0.25
PY-4/0A-3 X 0.25
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
45
65
65
65
90
90
115
90
90
115
115
150
150
150
200
200
200
2 X 200
B
Connection To
Bus Bars And Terminal Lugs
NOTE
For more information on required
tools and accessories, see
Section 2.3.
P Series
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-81
Section 3.5
Price
Code
Handle
Clamp
PY-10/0220
PY-16/0220
PY-25/0220
PY-35/0220
PY-30/0225
PY-50/0225
PY-50/0325
PY-70/0325
PY-70/0425
PY-95/0425
PY-95/0525
PY-120/0525
PY-120/0530
PY-150/0530
PY-150/0540
PY-185/0540
PY-185/0550
PY-240/0550
PY-240/0650
PY-300/0650
PY-300/0850
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
45
45
65
65
65
90
115
150
150
150
200
200
250
250
2 X 150
2 X 150
2 X 200
2 X 250
2 X 250
2 X 25
PY-8/0225
CL-3
65
3 X 25
PY-8/0325
CL-3
65
3 X 25
PY-10/0325
CL-3
115
4 X 25
PY-10/0425
CL-3
150
B
(mm)
10
16
25
35
30
50
50
70
70
95
95
120
120
150
150
185
185
240
240
300
300
8 mm
Diameter
8 mm
Diameter
10 mm
Diameter
10 mm
Diameter
2 X 20
2 X 20
2 X 20
2 X 20
2 X 25
2 X 25
3 X 25
3 X 25
4 X 25
4 X 25
5 X 25
5 X 25
5 X 30
5 X 30
5 X 40
5 X 40
5 X 50
5 X 50
6 X 50
6 X 50
8 X 50
Part Number
B
Connection To
Bus Bars And Terminal Lugs
NOTE
For more information on required
tools and accessories, see
Section 2.3.
IEC - Metric
CONNECTION SELECTION
A
(mm2)
P Series
PY Mold
3-82
Section 3.5
PT Mold
P Series
CONNECTION SELECTION
4
2 SOL
2 SOL
2 SOL
2
2
2
1
1
1
1/0
1/0
1/0
2/0
2/0
2/0
3/0
3/0
3/0
4/0
4/0
4/0
250
250
250
300
300
300
350
350
350
500
500
500
750
750
750
1/4
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
Part Number
PT-4A-0.25
PT-2AS-0.25
PT-2AS-0.38
PT-2AS-0.5
PT-2A-0.25
PT-2A-0.38
PT-2A-0.5
PT-1A-0.25
PT-1A-0.38
PT-1A-0.5
PT-1/0A-0.25
PT-1/0A-0.38
PT-1/0A-0.5
PT-2/0A-0.25
PT-2/0A-0.38
PT-2/0A-0.5
PT-3/0A-0.25
PT-3/0A-0.38
PT-3/0A-0.5
PT-4/0A-0.25
PT-4/0A-0.38
PT-4/0A-0.5
PT-250A-0.25
PT-250A-0.38
PT-250A-0.5
PT-300A-0.25
PT-300A-0.38
PT-300A-0.5
PT-350A-0.25
PT-350A-0.38
PT-350A-0.5
PT-500A-0.25
PT-500A-0.38
PT-500A-0.5
PT-750A-0.25
PT-750A-0.38
PT-750A-0.5
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
65
90
45
65
90
65
65
90
90
90
115
90
90
115
90
115
150
90
115
150
115
150
200
115
150
200
150
200
250
200
250
2 X 150
2 X 150
2 X 150
2 X 200
A
Connection To
Bus Bars And Terminal Lugs
NOTE
For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-83
Section 3.5
PT Mold
Handle
Clamp
PT-10/0220
PT-16/0225
PT-25/0225
PT-30/0225
PT-35/0225
PT-35/0625
PT-50/0225
PT-50/0325
PT-70/0325
PT-70/0425
PT-95/0425
PT-95/0525
PT-120/0525
PT-120/0530
PT-150/0530
PT-150/0540
PT-185/0540
PT-185/0550
PT-240/0550
PT-240/0650
PT-300/0650
PT-300/0850
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
25
32
32
45
45
65
45
45
65
65
90
90
90
115
115
115
150
150
200
250
2 X 150
2 X 250
2 X 25
PT-8/0225
CL-3
45
3 X 25
PT-8/0325
CL-3
45
3 X 25
PT-10/0325
CL-3
65
4 X 25
PT-10/0425
CL-3
65
10
16
25
30
35
35
50
50
70
70
95
95
120
120
150
150
185
185
240
240
300
300
8mm
Diameter
8mm
Diameter
10mm
Diameter
10mm
Diameter
2 X 20
2 X 25
2 X 25
2 X 25
2 X 25
6 X 25
2 X 25
3 X 25
3 X 25
4 X 25
4 X 25
5 X 25
5 X 25
5 X 30
5 X 30
5 X 40
5 X 40
5 X 50
5 X 50
6 X 50
6 X 50
8 X 50
Part Number
A
Connection To
Bus Bars And Terminal Lugs
NOTE
For more information on required
tools and accessories, see Section
2.3.
IEC - Metric
CONNECTION SELECTION
B
(mm)
P Series
Price
Code
A
(mm2)
3-84
NOTE
CONNECTION SELECTION
3-85
Section 3.6
B Series
Bus Bar Connections
B Series
CONNECTION SELECTION
3-86
Section 3.6
BE Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 2.00
1/4 X 1.00
X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
X 4.00
Part Number
BE-0.13 X 1
BE-0.13 X 1.5
BE-0.13 X 2
BE-0.13 X 3
BE-0.13 X 4
BE-0.19 X 1
BE-0.19 X 2
BE-0.25 X 1
BE-0.25 X 1.25
BE-0.25 X 1.5
BE-0.25 X 2
BE-0.25 X 2.5
BE-0.25 X 3
BE-0.25 X 4
Price
Code
Handle
Clamp
3
3
3
3
4
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
65
90
200
250
65
115
90
115
150
200
250
2 X 200
2 X 250
B Series
CONNECTION SELECTION
NOTE
End to end connection (Conductors
positioned on end).
Minimum clearance between wall
and conductors must be greater
than 4 inches. Where minimum
clearance is not available, custom
mold must be used.
Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-87
Section 3.6
BE Mold
2 X 20
3 X 20
2 X 25
3 X 25
4 X 25
2 X 30
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
6 X 40
5 X 50
6 X 50
8 X 50
6 X 60
8 X 60
10 X 60
6 X 80
8 X 80
10 X 80
BE-0220
BE-0320
BE-0225
BE-0325
BE-0425
BE-0230
BE-0330
BE-0430
BE-0530
BE-0340
BE-0440
BE-0540
BE-0640
BE-0550
BE-0650
BE-0850
BE-0660
BE-0860
BE-1060
BE-0680
BE-0880
BE-1080
A
(mm)
B
(mm)
6 X 25
2 X 25
Part Number
BE-0625/0225
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
CL-3
Weld
Metal
Size
45
45
65
65
90
65
90
115
115
115
150
150
200
200
250
2 X 150
250
2 X 200
500
2 X 200
500
3 X 200
Weld
Metal
Size
115
B Series
Part Number
NOTE
End to end connection (Conductors
positioned on end).
Minimum clearance between wall and
conductors must be greater than 4
(10.16 cm). Where minimum clearance
is not available, custom mold must be
used.
Additional molds for Rebar Connections,
Railway Connections, Steel-to-Strap
Connections, etc., are available upon
request in various configurations.
Please contact your representative for
details.
For more information on required tools
and accessories, see Section 2.3.
CONNECTION SELECTION
IEC - Metric
A
(mm)
3-88
Section 3.6
BEH Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 2.00
1/4 X 1.00
X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
X 4.00
Part Number
BEH-0.13 X 1
BEH-0.13 X 1.5
BEH-0.13 X 2
BEH-0.13 X 3
BEH-0.13 X 4
BEH-0.19 X 1
BEH-0.19 X 2
BEH-0.25 X 1
BEH-0.25 X 1.25
BEH-0.25 X 1.5
BEH-0.25 X 2
BEH-0.25 X 2.5
BEH-0.25 X 3
BEH-0.25 X 4
Price
Code
Handle
Clamp
3
3
3
3
4
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
45
65
90
200
250
65
115
90
115
150
200
250
2 X 200
2 X 250
A
Bus Bar Connections
B Series
CONNECTION SELECTION
NOTE
End to end connection (Conductors
positioned on end).
Minimum clearance between wall
and conductors must be greater
than 4 inches. Where minimum
clearance is not available, custom
mold must be used.
Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-89
Section 3.6
BEH Mold
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
65
90
45
65
90
90
65
65
90
115
65
65
90
115
200
250
2 X 150
2 X 150
2 X 200
500
A
Bus Bar Connections
NOTE
End to end connection (Conductors
positioned on end).
Minimum clearance between
wall and conductors must be
greater than 4 (10.16 cm).
Where minimum clearance is not
available, custom mold must be
used.
Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
B Series
BEH-0220
BEH-0320
BEH-0420
BEH-0520
BEH-0225
BEH-0325
BEH-0425
BEH-0525
BEH-0230
BEH-0330
BEH-0430
BEH-0530
BEH-0340
BEH-0440
BEH-0540
BEH-0640
BEH-0550
BEH-0650
BEH-0850
BEH-0660
BEH-0860
BEH-1060
Price
Code
CONNECTION SELECTION
2 X 20
3 X 20
4 X 20
5 X 20
2 X 25
3 X 25
4 X 25
5 X 25
2 X 30
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
6 X 40
5 X 50
6 X 50
8 X 50
6 X 60
8 X 60
10 X 60
Part Number
IEC - Metric
A
(mm)
3-90
Section 3.6
BTV Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 2.00
1/4 X 1.00
X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
Part Number
BTV-0.13 X 1
BTV-0.13 X 1.5
BTV-0.13 X 2
BTV-0.13 X 3
BTV-0.13 X 4
BTV-0.19 X 1
BTV-0.19 X 2
BTV-0.25 X 1
BTV-0.25 X 1.25
BTV-0.25 X 1.5
BTV-0.25 X 2
BTV-0.25 X 2.5
BTV-0.25 X 3
Price
Code
Handle
Clamp
3
3
3
4
4
3
3
3
3
3
4
3
4
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-4
Weld
Metal
Size
90
150
200
2 X 150
2 X 200
115
200
150
200
250
2 X 200
250
2 X 200
A
Bus Bar Connections
B Series
NOTE
Vertical T connection.
Minimum clearance between wall
and conductors must be greater
than 4 inches. Where minimum
clearance is not available, custom
mold must be used.
Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-91
Section 3.6
BTV Mold
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
65
65
65
90
65
90
115
115
115
150
150
200
200
250
2 X 150
2 X 150
2 X 200
500
2 X 200
500
3 X 200
A
Bus Bar Connections
NOTE
Vertical T connection.
Minimum clearance between
wall and conductors must be
greater than 4 (10.16 cm).
Where minimum clearance is not
available, custom mold must be
used.
Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
B Series
BTV-0220
BTV-0320
BTV-0225
BTV-0325
BTV-0425
BTV-0230
BTV-0330
BTV-0430
BTV-0530
BTV-0340
BTV-0440
BTV-0540
BTV-0640
BTV-0550
BTV-0650
BTV-0850
BTV-0660
BTV-0860
BTV-1060
BTV-0680
BTV-0880
BTV-1080
Price
Code
CONNECTION SELECTION
2 X 20
3 X 20
2 X 25
3 X 25
4 X 25
2 X 30
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
6 X 40
5 X 50
6 X 50
8 X 50
6 X 60
8 X 60
10 X 60
6 X 80
8 X 80
10 X 80
Part Number
IEC - Metric
A
(mm)
3-92
Section 3.6
BT Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 2.00
1/4 X 1.00
X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
X 4.00
Part Number
BT-0.13 X 1
BT-0.13 X 1.5
BT-0.13 X 2
BT-0.13 X 3
BT-0.13 X 4
BT-0.19 X 1
BT-0.19 X 2
BT-0.25 X 1
BT-0.25 X 1.25
BT-0.25 X 1.5
BT-0.25 X 2
BT-0.25 X 2.5
BT-0.25 X 3
BT-0.25 X 4
Price
Code
Handle
Clamp
3
3
3
4
4
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
45
65
90
200
250
65
115
90
115
150
200
250
2 X 200
2 X 250
A
Bus Bar Connections
B Series
NOTE
Horizontal Tee bus bar connection.
Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-93
Section 3.6
BT Mold
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
65
90
45
65
90
90
65
65
90
115
90
115
150
200
200
250
2 X 150
2 X 150
2 X 200
500
A
Bus Bar Connections
NOTE
Horizontal Tee bus bar connection.
Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
B Series
BT-0220
BT-0320
BT-0420
BT-0520
BT-0225
BT-0325
BT-0425
BT-0525
BT-0230
BT-0330
BT-0430
BT-0530
BT-0340
BT-0440
BT-0540
BT-0640
BT-0550
BT-0650
BT-0850
BT-0660
BT-0860
BT-1060
Price
Code
CONNECTION SELECTION
2 x 20
3 X 20
4 X 20
5 X 20
2 X 25
3 X 25
4 X 25
5 X 25
2 X 30
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
6 X 40
5 X 50
6 X 50
8 X 50
6 X 60
8 X 60
10 X 60
Part Number
IEC - Metric
A
(mm)
3-94
Section 3.6
BX Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 2.00
1/4 X 1.00
X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
X 4.00
Part Number
BX-0.13 X 1
BX-0.13 X 1.5
BX-0.13 X 2
BX-0.13 X 3
BX-0.13 X 4
BX-0.19 X 1
BX-0.19 X 2
BX-0.25 X 1
BX-0.25 X 1.25
BX-0.25 X 1.5
BX-0.25 X 2
BX-0.25 X 2.5
BX-0.25 X 3
BX-0.25 X 4
Price
Code
Handle
Clamp
3
3
4
4
4
3
4
3
3
4
4
4
4
4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
200
2 X 150
2 X 150
3 X 200
150
2 X 200
150
200
2 X 150
3 X 150
3 X 150
3 X 200
3 X 250
B Series
NOTE
Copper bus bar to bus bar
connection.
Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-95
Section 3.6
BX Mold
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
65
65
65
65
90
150
150
90
115
200
200
250
150 X 2
200 X 2
150 X 3
200 X 3
200 X 3
250 X 3
B Series
BX-0220
BX-0320
BX-0420
BX-0520
BX-0225
BX-0325
BX-0425
BX-0525
BX-0230
BX-0330
BX-0430
BX-0530
BX-0340
BX-0440
BX-0540
BX-0640
BX-0550
BX-0650
BX-0850
Price
Code
CONNECTION SELECTION
2 X 20
3 X 20
4 X 20
5 X 20
2 X 25
3 X 25
4 X 25
5 X 25
2 X 30
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
6 X 40
5 X 50
6 X 50
8 X 50
Part Number
IEC - Metric
A
(mm)
3-96
Section 3.6
BS Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 2.00
1/4 X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
X 4.00
1/2 X 1.00
X 2.00
Part Number
BS-0.13 X 1
BS-0.13 X 1.5
BS-0.13 X 2
BS-0.13 X 3
BS-0.13 X 4
BS-0.19 X 1
BS-0.19 X 2
BS-0.25 X 1.25
BS-0.25 X 1.5
BS-0.25 X 2
BS-0.25 X 2.5
BS-0.25 X 3
BS-0.25 X 4
BS-0.5 X 2.5
BS-0.5 X 2.5
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
4
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
Weld
Metal
Size
115
150
200
200
200
150
250
150
150
2 X 150
2 X 150
2 X 200
2 X 200
250
250
A
Steel To Strap Connections
B Series
NOTE
Copper bus bar to horizontal steel
surface connection.
Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-97
Section 3.6
BS Mold
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
65
90
90
115
115
115
150
200
150
200
250
250
250
2 X 150
2 X 200
A
Steel To Strap Connections
NOTE
Copper bus bar to horizontal steel
surface connection.
Additional molds for Rebar
Connections, Railway Connections,
Steel-to-Strap Connections, etc.,
are available upon request in
various configurations.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
B Series
BS-0220
BS-0320
BS-0225
BS-0325
BS-0425
BS-0330
BS-0430
BS-0530
BS-0340
BS-0440
BS-0540
BS-0550
BS-0650
BS-0860
BS-1060
Price
Code
CONNECTION SELECTION
2 X 20
3 X 20
2 X 25
3 X 25
4 X 25
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
5 X 50
6 X 50
8 X 60
10 X 60
Part Number
IEC - Metric
A
(mm)
3-98
Section 3.6
BVSE Mold
A
1/8 X 1.00
X 1.50
X 2.00
X 3.00
X 4.00
3/16 X 1.00
X 1.50
X 2.00
1/4 X 1.00
X 1.25
X 1.50
X 2.00
X 2.50
X 3.00
X 4.00
1/2 X 1.00
X 1.50
X 2.00
Part Number
BVSE-0.13 X 1
BVSE-0.13 X 1.5
BVSE-0.13 X 2
BVSE-0.13 X 3
BVSE-0.13 X 4
BVSE-0.19 X 1
BVSE-0.19 X 1.5
BVSE-0.19 X 2
BVSE-0.25 X 1
BVSE-0.25 X 1.25
BVSE-0.25 X 1.5
BVSE-0.25 X 2
BVSE-0.25 X 2.5
BVSE-0.25 X 3
BVSE-0.25 X 4
BVSE-0.5 X 2.5
BVSE-0.5 X 1.5
BVSE-0.5 X 2.5
Price
Code
Handle
Clamp
3
3
3
4
4
3
3
3
3
3
3
4
4
4
4
3
4
4
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-4
CL-4
Weld
Metal
Size
115
150
200
200
200
150
200
250
150
200
250
2 X 150
2 X 150
2 X 200
2 X 200
250
2 X 200
2 X 250
A
Steel To Strap Connections
B Series
NOTE
Copper bus bar to vertical steel
surface connection.
Additional molds for Rebar
Connections, Railway
Connections, Steel-to-Strap
Connections, etc., are available
upon request in various
configurations.
Please contact your
representative for details.
For more information on required
tools and accessories, see
Section 2.3.
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-99
Section 3.6
BVSE Mold
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
65
90
90
90
90
90
115
150
150
200
200
250
250
2 X 150
2 X 200
2 X 200
2 X 250
3 X 200
2 X 250
3 X 200
3 X 250
A
Steel To Strap Connections
NOTE
Copper bus bar to vertical steel
surface connection.
Additional molds for Rebar
Connections, Railway
Connections, Steel-to-Strap
Connections, etc., are available
upon request in various
configurations.
Please contact your
representative for details.
For more information on required
tools and accessories, see
Section 2.3.
B Series
BVSE-0220
BVSE-0320
BVSE-0225
BVSE-0325
BVSE-0425
BVSE-0230
BVSE-0330
BVSE-0430
BVSE-0530
BVSE-0340
BVSE-0440
BVSE-0540
BVSE-0640
BVSE-0550
BVSE-0650
BVSE-0850
BVSE-0660
BVSE-0860
BVSE-1060
BVSE-0680
BVSE-0880
BVSE-1080
Price
Code
CONNECTION SELECTION
2 X 20
3 X 20
2 X 25
3 X 25
4 X 25
2 X 30
3 X 30
4 X 30
5 X 30
3 X 40
4 X 40
5 X 40
6 X 40
5 X 50
6 X 50
8 X 50
6 X 60
8 X 60
10 X 60
6 X 80
8 X 80
10 X 80
Part Number
IEC - Metric
A
(mm)
3-100
NOTE
CONNECTION SELECTION
3-101
Section 3.7
E Series
Rail Bond Connections
CONNECTION SELECTION
E Series
3-102
Section 3.7
ERW Mold
A
Part Number
6
4
2
1/0
2/0
4/0
250
350
500
ERW-6A-L/R
ERW-4A-L/R
ERW-2A-L/R
ERW-1/0A-L/R
ERW-2/0A-L/R
ERW-4/0A-L/R
ERW-250A-L/R
ERW-350A-L/R
ERW-500A-L/R
Price
Code
Handle
Clamp
3
3
3
5
5
5
5
5
5
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
Weld
Metal
Size
B45
B45
B45
B90
B115
B115
B150
B200
B250
A
Wire To Rail Connections
E Series
CONNECTION SELECTION
NOTE
Please add suffix L or R to signify
the direction of the conductor.
Example: ERW-6A-L means the
conductor goes to the left as
shown in the diagram.
The suffix A in the part number
denote AWG concentric wire. Use
suffix R for Class G** ropelay
wire.
**G Wire is specific to US railroad
industry. It is specified in the
AREMA standards for bonding
transportation rail.
DX-3 mold sealer or DX-4 ceramic
fibers can be used to prevent
leakage.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-103
Section 3.7
ERW Mold
Price
Code
Handle
Clamp
ERW-10-L/R
ERW-16-L/R
ERW-25-L/R
ERW-35-L/R
ERW-50-L/R
ERW-70-L/R
ERW-95-L/R
ERW-120-L/R
ERW-150-L/R
5
5
5
5
5
5
5
5
5
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
CLR-3
Weld
Metal
Size
B45
B45
B45
B45
B65
B90
B90
B115
B150
ERW-8 (Diameter)-L/R
CLR-3
B45
ERW-10 (Diameter)-L/R
CLR-3
B90
Part Number
A
Wire To Rail Connections
NOTE
Please add suffix L or R to signify
the direction of the conductor.
Example: ERT-10-L means the
conductor goes to the left as
shown in the diagram.
DX-3 mold sealer or DX-4 ceramic
fibers can be used to prevent
leakage.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
IEC - Metric
CONNECTION SELECTION
10
16
25
35
50
70
95
120
150
8 mm
Diameter
10 mm
Diameter
E Series
A
(mm2)
3-104
Section 3.7
ERB Mold
A
Part Number
6
4
2
1/0
2/0
4/0
250
350
500
ERB-6A
ERB-4A
ERB-2A
ERB-1/0A
ERB-2/0A
ERB-4/0A
ERB-250A
ERB-350A
ERB-500A
Price
Code
3
3
3
3
3
3
3
3
3
Weld
Metal
Size
B45
B45
B45
B90
B115
B115
B150
B200
B250
A
Wire To Rail Connections
E Series
NOTE
ERB Mold comes with an
integrated handle and frame.
The suffix A in the part number
denote AWG concentric wire. Use
suffix R for Class G** ropelay
wire.
**G Wire is specific to US railroad
industry. It is specified in the
AREMA standards for bonding
transportation rail.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-105
Section 3.7
ERB Mold
1
1
1
1
3
3
3
3
3
ERB-8 (Diameter)
B115
A
Wire To Rail Connections
NOTE
ERB Mold comes with an
integrated handle and frame.
For Price Code #1 Molds, please
contact your representative.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
E Series
ERB-10
ERB-16
ERB-25
ERB-35
ERB-50
ERB-70
ERB-95
ERB-120
ERB-150
Price
Code
CONNECTION SELECTION
10
16
25
35
50
70
95
120
150
8mm
Diameter
Weld
Metal
Size
B45
B45
B45
B65
B90
B115
B150
B200
B250
Part Number
IEC - Metric
A
(mm2)
3-106
Section 3.7
ERT Mold
A
Part Number
6
4
2
1/0
2/0
4/0
250
350
500
ERT-6A-L/R
ERT-4A-L/R
ERT-2A-L/R
ERT-1/0A-L/R
ERT-2/0A-L/R
ERT-4/0A-L/R
ERT-250A-L/R
ERT-350A-L/R
ERT-500A-L/R
Price
Code
Handle
Clamp
3
3
3
5
5
5
5
5
5
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
Weld
Metal
Size
B45
B45
B45
B90
B115
B115
B150
B200
B250
A
Wire To Rail Connections
E Series
CONNECTION SELECTION
NOTE
Please add suffix L or R to signify
the direction of the conductor.
Example: ERT-6A-L means the
conductor goes to the left as
shown in the diagram.
The suffix A in the part number
denote AWG concentric wire. Use
suffix R for Class G** ropelay
wire.
**G Wire is specific to US railroad
industry. It is specified in the
AREMA standards for bonding
transportation rail.
DX-3 mold sealer or DX-4 ceramic
fibers can be used to prevent
leakage.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
AWG
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3-107
Section 3.7
ERT Mold
ERT-25-L/R
ERT-35-L/R
ERT-50-L/R
ERT-70-L/R
ERT-95-L/R
ERT-120-L/R
Price
Code
Handle
Clamp
5
5
5
5
5
5
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
CLR-1
Weld
Metal
Size
B45
B45
B65
B90
B115
B115
A
NOTE
Please add suffix L or R to signify
the direction of the conductor.
Example: ERT-25-L means the
conductor goes to the left as
shown in the diagram.
DX-3 mold sealer or DX-4 ceramic
fibers can be used to prevent
leakage.
Please contact your representative
for details.
For more information on required
tools and accessories, see Section
2.3.
E Series
CONNECTION SELECTION
25
35
50
70
95
120
Part Number
IEC - Metric
A
(mm2)
3-108
NOTE
CONNECTION SELECTION
3-109
Section 3.8
HD-W Series
CONNECTION SELECTION
HD-W Series
3-110
Section 3.8
HD-WE Mold
A
6
6 SOL
4
4 SOL
3
2
2 SOL
1
1 SOL
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
6
6 SOL
4
4 SOL
3
2
2 SOL
1
1 SOL
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
HD-WE-6A-6A
HD-WE-6AS-6AS
HD-WE-4A-4A
HD-WE-4AS-4AS
HD-WE-3A-3A
HD-WE-2A-2A
HD-WE-2AS-2AS
HD-WE-1A-1A
HD-WE-1AS-1AS
HD-WE-1/0A-1/0A
HD-WE-2/0A-2/0A
HD-WE-3/0A-3/0A
HD-WE-4/0A-4/0A
HD-WE-250A-250A
HD-WE-300A-300A
HD-WE-350A-350A
HD-WE-500A-500A
HD-WE-750A-750A
HD-WE-1000A-1000A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
45
45
65
65
65
65
65
90
115
150
150
200
200
250
2 X 150
2 X 250
3 X 200
HD-W Series
CONNECTION SELECTION
AWG
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3-111
Section 3.8
HD-WE Mold
B
(mm2)
10
16
25
30
35
50
70
95
120
150
185
240
300
400
500
10
16
25
30
35
50
70
95
120
150
185
240
300
400
500
Part Number
HD-WE-10/10
HD-WE-16/16
HD-WE-25/25
HD-WE-30/30
HD-WE-35/35
HD-WE-50/50
HD-WE-70/70
HD-WE-95/95
HD-WE-120/120
HD-WE-150/150
HD-WE-185/185
HD-WE-240/240
HD-WE-300/300
HD-WE-400/400
HD-WE-500/500
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
45
45
45
45
65
90
150
200
200
250
2 X 150
2 X 250
2 X 250
4 X 150
IEC - Metric
CONNECTION SELECTION
HD-W Series
A
(mm2)
3-112
Section 3.8
HD-WT Mold
HD-W Series
CONNECTION SELECTION
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
250
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
4
3/0
2/0
1/0
1
2
4
4/0
3/0
2/0
1/0
1
2
4
250
4/0
3/0
2/0
1/0
1
2
4
Part Number
HD-WT-4A-4A
HD-WT-3A-3A
HD-WT-2AS-2AS
HD-WT-2A-2A
HD-WT-2A-4A
HD-WT-1A-1A
HD-WT-1A-2A
HD-WT-1A-4A
HD-WT-1/0A-1/0A
HD-WT-1/0A-1A
HD-WT-1/0A-2A
HD-WT-1/0A-4A
HD-WT-2/0A-2/0A
HD-WT-2/0A-1/0A
HD-WT-2/0A-1A
HD-WT-2/0A-2A
HD-WT-2/0A-4A
HD-WT-3/0A-3/0A
HD-WT-3/0A-2/0A
HD-WT-3/0A-1/0A
HD-WT-3/0A-1A
HD-WT-3/0A-2A
HD-WT-3/0A-4A
HD-WT-4/0A-4/0A
HD-WT-4/0A-3/0A
HD-WT-4/0A-2/0A
HD-WT-4/0A-1/0A
HD-WT-4/0A-1A
HD-WT-4/0A-2A
HD-WT-4/0A-4A
HD-WT-250A-250A
HD-WT-250A-4/0A
HD-WT-250A-3/0A
HD-WT-250A-2/0A
HD-WT-250A-1/0A
HD-WT-250A-1A
HD-WT-250A-2A
HD-WT-250A-4A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
65
65
65
65
65
65
65
90
90
90
65
115
115
90
90
65
200
150
150
90
90
90
250
200
150
150
150
150
150
250
250
250
150
150
150
150
150
B
Heavy Duty Wire To Wire Connections
NOTE
Please contact your representative for
additional sizes.
For more information on required tools
and accessories, see Section 2.3.
AWG
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3-113
Section 3.8
HD-WT Mold
10
16
25
16
30
25
16
35
30
25
16
50
35
30
25
16
70
50
35
30
25
16
95
70
50
35
30
25
16
120
95
70
50
35
150
120
95
70
50
35
30
25
185
150
120
95
240
185
150
120
95
300
240
185
150
HD-WT-10/10
HD-WT-16/16
HD-WT-25/25
HD-WT-25/16
HD-WT-30/30
HD-WT-30/25
HD-WT-30/16
HD-WT-35/35
HD-WT-35/30
HD-WT-35/25
HD-WT-35/16
HD-WT-50/50
HD-WT-50/35
HD-WT-50/30
HD-WT-50/25
HD-WT-50/16
HD-WT-70/70
HD-WT-70/50
HD-WT-70/35
HD-WT-70/30
HD-WT-70/25
HD-WT-70/16
HD-WT-95/95
HD-WT-95/70
HD-WT-95/50
HD-WT-95/35
HD-WT-95/30
HD-WT-95/25
HD-WT-95/16
HD-WT-120/120
HD-WT-120/95
HD-WT-120/70
HD-WT-120/50
HD-WT-120/35
HD-WT-150/150
HD-WT-150/120
HD-WT-150/95
HD-WT-150/70
HD-WT-150/50
HD-WT-150/35
HD-WT-150/30
HD-WT-150/25
HD-WT-185/185
HD-WT-185/150
HD-WT-185/120
HD-WT-185/95
HD-WT-240/240
HD-WT-240/185
HD-WT-240/150
HD-WT-240/120
HD-WT-240/95
HD-WT-300/300
HD-WT-300/240
HD-WT-300/185
HD-WT-300/150
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
3
3
4
4
4
3
4
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
65
65
65
65
65
65
65
65
65
65
115
65
65
65
65
115
115
115
115
115
115
200
150
150
150
150
115
115
250
250
150
150
150
2 X 150
250
250
150
150
150
150
150
2 X 150
2 X 150
2 X 150
250
2 X 250
2 X 150
2 X 150
2 X 150
2 X 150
4 X 150
4 X 150
2 X 200
2 X 150
B
Heavy Duty Wire To Wire Connections
NOTE
Please contact your representative for
additional sizes.
For more information on required tools
and accessories, see Section 2.3.
HD-W Series
10
16
25
25
30
30
30
35
35
35
35
50
50
50
50
50
70
70
70
70
70
70
95
95
95
95
95
95
95
120
120
120
120
120
150
150
150
150
150
150
150
150
185
185
185
185
240
240
240
240
240
300
300
300
300
Part Number
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
3-114
Section 3.8
HD-WX Mold
HD-W Series
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
3/0
2/0
1/0
1
2
4/0
3/0
2/0
1/0
1
2
250
4/0
3/0
2/0
1/0
1
2
Part Number
HD-WX-4A-4A
HD-WX-3A-3A
HD-WX-2AS-2AS
HD-WX-2A-2A
HD-WX-2A-4A
HD-WX-1A-1A
HD-WX-1A-2A
HD-WX-1A-4A
HD-WX-1/0A-1/0A
HD-WX-1/0A-1A
HD-WX-1/0A-2A
HD-WX-1/0A-4A
HD-WX-2/0A-2/0A
HD-WX-2/0A-1/0A
HD-WX-2/0A-1A
HD-WX-2/0A-2A
HD-WX-3/0A-3/0A
HD-WX-3/0A-2/0A
HD-WX-3/0A-1/0A
HD-WX-3/0A-1A
HD-WX-3/0A-2A
HD-WX-4/0A-4/0A
HD-WX-4/0A-3/0A
HD-WX-4/0A-2/0A
HD-WX-4/0A-1/0A
HD-WX-4/0A-1A
HD-WX-4/0A-2A
HD-WX-250A-250A
HD-WX-250A-4/0A
HD-WX-250A-3/0A
HD-WX-250A-2/0A
HD-WX-250A-1/0A
HD-WX-250A-1A
HD-WX-250A-2A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
3
3
3
3
4
4
4
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
65
90
90
90
115
115
115
150
150
150
150
200
200
200
150
250
250
200
200
200
2 X 150
2 X 150
250
250
200
200
2 X 150
2 X 150
2 X 150
250
250
200
200
B
Heavy Duty Wire To Wire Connections
NOTE
Please contact your representative for
additional sizes.
For more information on required tools
and accessories, see Section 2.3.
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-115
Section 3.8
HD-WX Mold
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
35
25
150
120
95
70
50
185
150
120
95
70
240
185
150
120
HD-WX-10/10
HD-WX-16/16
HD-WX-25/25
HD-WX-30/30
HD-WX-35/35
HD-WX-35/25
HD-WX-50/50
HD-WX-50/35
HD-WX-50/25
HD-WX-70/70
HD-WX-70/50
HD-WX-70/35
HD-WX-70/25
HD-WX-95/95
HD-WX-95/70
HD-WX-95/50
HD-WX-95/35
HD-WX-120/120
HD-WX-120/95
HD-WX-120/70
HD-WX-120/50
HD-WX-120/35
HD-WX-120/25
HD-WX-150/150
HD-WX-150/120
HD-WX-150/95
HD-WX-150/70
HD-WX-150/50
HD-WX-185/185
HD-WX-185/150
HD-WX-185/120
HD-WX-185/95
HD-WX-185/70
HD-WX-240/240
HD-WX-240/185
HD-WX-240/150
HD-WX-240/120
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
3
3
3
3
4
4
4
3
3
4
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
45
65
65
90
90
90
115
115
115
150
150
150
150
250
250
200
200
2 X 150
2 X 150
250
250
250
250
2 X 200
2 X 200
2 X 150
250
250
2 X 250
2 X 200
2 X 200
2 X 150
2 X 150
4 X 200
4 X 150
4 X 150
2 X 250
B
Heavy Duty Wire To Wire Connections
NOTE
Please contact your representative for
additional sizes.
For more information on required tools
and accessories, see Section 2.3.
HD-W Series
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
120
120
150
150
150
150
150
185
185
185
185
185
240
240
240
240
Part Number
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
3-116
Section 3.8
HD-WP Mold
HD-W Series
CONNECTION SELECTION
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
300
300
300
300
300
300
300
300
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
4
3/0
2/0
1/0
1
2
4
4/0
3/0
2/0
1/0
1
2
4
250
4/0
3/0
2/0
1/0
1
2
300
250
4/0
3/0
2/0
1/0
1
2
Part Number
HD-WP-4A-4A
HD-WP-3A-3A
HD-WP-2AS-2AS
HD-WP-2A-2A
HD-WP-2A-4A
HD-WP-1A-1A
HD-WP-1A-2A
HD-WP-1A-4A
HD-WP-1/0A-1/0A
HD-WP-1/0A-1A
HD-WP-1/0A-2A
HD-WP-1/0A-4A
HD-WP-2/0A-2/0A
HD-WP-2/0A-1/0A
HD-WP-2/0A-1A
HD-WP-2/0A-2A
HD-WP-2/0A-4A
HD-WP-3/0A-3/0A
HD-WP-3/0A-2/0A
HD-WP-3/0A-1/0A
HD-WP-3/0A-1A
HD-WP-3/0A-2A
HD-WP-3/0A-4A
HD-WP-4/0A-4/0A
HD-WP-4/0A-3/0A
HD-WP-4/0A-2/0A
HD-WP-4/0A-1/0A
HD-WP-4/0A-1A
HD-WP-4/0A-2A
HD-WP-4/0A-4A
HD-WP-250A-250A
HD-WP-250A-4/0A
HD-WP-250A-3/0A
HD-WP-250A-2/0A
HD-WP-250A-1/0A
HD-WP-250A-1A
HD-WP-250A-2A
HD-WP-300A-300A
HD-WP-300A-250A
HD-WP-300A-4/0A
HD-WP-300A-3/0A
HD-WP-300A-2/0A
HD-WP-300A-1/0A
HD-WP-300A-1A
HD-WP-300A-2A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
3
3
3
3
3
4
4
4
3
3
3
3
4
4
4
4
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
65
90
115
115
90
115
115
115
150
115
115
115
200
200
150
150
150
250
250
200
200
200
200
2 X 150
2 X 150
250
250
250
200
200
2 X 200
2 X 150
2 X 150
250
250
250
250
2 X 250
2 X 200
2 X 150
2 X 150
250
250
250
250
A
Heavy Duty Wire To Wire Connections
NOTE
Vertical Connections
Please contact your representative for
additional sizes.
For more information on required tools
and accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-117
Section 3.8
HD-WP Mold
10
16
25
30
35
30
50
35
25
70
50
35
30
95
70
50
35
120
95
70
50
150
120
95
70
185
150
120
95
240
185
150
120
300
240
185
150
HD-WP-10/10
HD-WP-16/16
HD-WP-25/25
HD-WP-30/30
HD-WP-35/35
HD-WP-35/30
HD-WP-50/50
HD-WP-50/35
HD-WP-50/25
HD-WP-70/70
HD-WP-70/50
HD-WP-70/35
HD-WP-70/30
HD-WP-95/95
HD-WP-95/70
HD-WP-95/50
HD-WP-95/35
HD-WP-120/120
HD-WP-120/95
HD-WP-120/70
HD-WP-120/50
HD-WP-150/150
HD-WP-150/120
HD-WP-150/95
HD-WP-150/70
HD-WP-185/185
HD-WP-185/150
HD-WP-185/120
HD-WP-185/95
HD-WP-240/240
HD-WP-240/185
HD-WP-240/150
HD-WP-240/120
HD-WP-300/300
HD-WP-300/240
HD-WP-300/185
HD-WP-300/150
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
3
3
4
4
4
3
4
4
4
4
4
4
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
65
65
65
90
90
115
115
90
150
150
115
115
250
250
200
200
2 X 150
2 X 150
250
250
2 X 250
2 X 200
2 X 150
250
2 X 250
2 X 250
2 X 200
2 X 150
4 X 150
2 X 250
2 X 250
2 X 200
4 X 200
4 X 200
4 X 150
2 X 250
A
Heavy Duty Wire To Wire Connections
NOTE
Vertical Connections
Please contact your representative for
additional sizes.
For more information on required tools
and accessories, see Section 2.3.
HD-W Series
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
150
150
150
150
185
185
185
185
240
240
240
240
300
300
300
300
Part Number
Price
Code
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
3-118
Section 3.8
HD-WF Mold
HD-W Series
8
6
4
3
2
2
1/0
1/0
1/0
2/0
2/0
2/0
2/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
8
6
4
3
2
4
1/0
2
4
2/0
1/0
2
4
4/0
3/0
2/0
1/0
2
250
4/0
3/0
2/0
1/0
Part Number
HD-WF-8A-8A
HD-WF-6A-6A
HD-WF-4A-4A
HD-WF-3A-3A
HD-WF-2A-2A
HD-WF-2A-4A
HD-WF-1/0A-1/0A
HD-WF-1/0A-2A
HD-WF-1/0A-4A
HD-WF-2/0A-2/0A
HD-WF-2/0A-1/0A
HD-WF-2/0A-2A
HD-WF-2/0A-4A
HD-WF-4/0A-4/0A
HD-WF-4/0A-3/0A
HD-WF-4/0A-2/0A
HD-WF-4/0A-1/0A
HD-WF-4/0A-2A
HD-WF-250A-250A
HD-WF-250A-4/0A
HD-WF-250A-3/0A
HD-WF-250A-2/0A
HD-WF-250A-1/0A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
Weld
Metal
Size
90
90
90
115
115
115
150
150
150
200
200
150
150
250
250
250
250
200
2 X 150
2 X 150
2 X 150
2 X 150
250
B
A
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-119
Section 3.8
HD-WF Mold
B
(mm2)
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
Part Number
HD-WF-10/10
HD-WF-16/16
HD-WF-25/25
HD-WF-30/30
HD-WF-35/35
HD-WF-35/25
HD-WF-50/50
HD-WF-50/35
HD-WF-50/25
HD-WF-70/70
HD-WF-70/50
HD-WF-70/35
HD-WF-70/25
HD-WF-95/95
HD-WF-95/70
HD-WF-95/50
HD-WF-95/35
HD-WF-120/120
HD-WF-120/95
HD-WF-120/70
HD-WF-120/50
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
Weld
Metal
Size
65
65
65
90
90
90
115
115
115
150
150
115
115
250
250
250
200
2 X 150
2 X 150
2 X 150
250
B
A
IEC - Metric
CONNECTION SELECTION
HD-W Series
A
(mm2)
3-120
Section 3.8
HD-WL Mold
A
6 SOL
6
6
4
4
4
2 SOL
2 SOL
2 SOL
2 SOL
2 SOL
2 SOL
2
2
2
2
6 SOL
6
4
6 SOL
6
8 SOL
6 SOL
6
2 SOL
2
1/0
2/0
6 SOL
6
4
2
Part Number
HD-WL-6AS-6AS
HD-WL-6A-6A
HD-WL-6A-4A
HD-WL-4A-6AS
HD-WL-4A-6A
HD-WL-4A-8AS
HD-WL-2AS-6AS
HD-WL-2AS-6A
HD-WL-2AS-2AS
HD-WL-2AS-2A
HD-WL-2AS-1/0A
HD-WL-2AS-2/0A
HD-WL-2A-6AS
HD-WL-2A-6A
HD-WL-2A-4A
HD-WL-2A-2A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
45
45
65
65
65
65
115
115
115
115
115
115
65
65
90
90
A
Heavy Duty Wire To Wire Connections
NOTE
Please contact your representative for
additional sizes.
For more information on required tools
and accessories, see Section 2.3.
HD-W Series
CONNECTION SELECTION
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-121
Section 3.8
HD-WL Mold
B
(mm2)
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
Part Number
HD-WL-10/10
HD-WL-16/16
HD-WL-25/25
HD-WL-30/30
HD-WL-35/35
HD-WL-35/25
HD-WL-50/50
HD-WL-50/35
HD-WL-50/25
HD-WL-70/70
HD-WL-70/50
HD-WL-70/35
HD-WL-70/25
HD-WL-95/95
HD-WL-95/70
HD-WL-95/50
HD-WL-95/35
HD-WL-120/120
HD-WL-120/95
HD-WL-120/70
HD-WL-120/50
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
Weld
Metal
Size
65
65
65
90
90
90
115
90
90
150
150
115
115
250
200
200
200
2 X 150
2 X 150
250
200
A
Heavy Duty Wire To Wire Connections
NOTE
Please contact your representative for
additional sizes.
For more information on required tools
and accessories, see Section 2.3.
IEC - Metric
CONNECTION SELECTION
HD-W Series
A
(mm2)
3-122
Section 3.8
HD-WXL Mold
HD-W Series
CONNECTION SELECTION
4
3
2 SOL
2
2
1
1
1
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0
4/0
4/0
4/0
4/0
250
250
250
250
250
250
250
300
300
300
300
300
300
300
300
4
3
2 SOL
2
4
1
2
4
1/0
1
2
4
2/0
1/0
1
2
3/0
2/0
1/0
1
2
4/0
3/0
2/0
1/0
1
2
250
4/0
3/0
2/0
1/0
1
2
300
250
4/0
3/0
2/0
1/0
1
2
Part Number
HD-WXL-4A-4A
HD-WXL-3A-3A
HD-WXL-2AS-2AS
HD-WXL-2A-2A
HD-WXL-2A-4A
HD-WXL-1A-1A
HD-WXL-1A-2A
HD-WXL-1A-4A
HD-WXL-1/0A-1/0A
HD-WXL-1/0A-1A
HD-WXL-1/0A-2A
HD-WXL-1/0A-4A
HD-WXL-2/0A-2/0A
HD-WXL-2/0A-1/0A
HD-WXL-2/0A-1A
HD-WXL-2/0A-2A
HD-WXL-3/0A-3/0A
HD-WXL-3/0A-2/0A
HD-WXL-3/0A-1/0A
HD-WXL-3/0A-1A
HD-WXL-3/0A-2A
HD-WXL-4/0A-4/0A
HD-WXL-4/0A-3/0A
HD-WXL-4/0A-2/0A
HD-WXL-4/0A-1/0A
HD-WXL-4/0A-1A
HD-WXL-4/0A-2A
HD-WXL-250A-250A
HD-WXL-250A-4/0A
HD-WXL-250A-3/0A
HD-WXL-250A-2/0A
HD-WXL-250A-1/0A
HD-WXL-250A-1A
HD-WXL-250A-2A
HD-WXL-300A-300A
HD-WXL-300A-250A
HD-WXL-300A-4/0A
HD-WXL-300A-3/0A
HD-WXL-300A-2/0A
HD-WXL-300A-1/0A
HD-WXL-300A-1A
HD-WXL-300A-2A
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
5
5
5
5
6
6
5
5
6
6
6
5
5
6
6
6
6
5
5
6
6
6
6
6
6
5
6
6
6
6
6
6
6
5
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
Weld
Metal
Size
115
115
150
150
115
200
150
150
250
150
150
150
2 X 150
2 X 150
250
250
3 X 200
2 X 150
2 X 150
250
250
2 X 200
2 X 200
2 X 150
2 X 150
250
250
2 X 250
2 X 250
2 X 250
3 X 200
3 X 200
2 X 250
250
3 X 200
3 X 200
2 X 250
2 X 250
3 X 200
3 X 200
2 X 150
250
A
B
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-123
Section 3.8
HD-WXL Mold
10
16
25
30
35
25
50
35
25
70
50
35
25
95
70
50
35
120
95
70
50
35
25
150
120
95
70
50
185
150
120
95
70
240
185
150
120
95
HD-WXL-10/10
HD-WXL-16/16
HD-WXL-25/25
HD-WXL-30/30
HD-WXL-35/35
HD-WXL-35/25
HD-WXL-50/50
HD-WXL-50/35
HD-WXL-50/25
HD-WXL-70/70
HD-WXL-70/50
HD-WXL-70/35
HD-WXL-70/25
HD-WXL-95/95
HD-WXL-95/70
HD-WXL-95/50
HD-WXL-95/35
HD-WXL-120/120
HD-WXL-120/95
HD-WXL-120/70
HD-WXL-120/50
HD-WXL-120/35
HD-WXL-120/25
HD-WXL-150/150
HD-WXL-150/120
HD-WXL-150/95
HD-WXL-150/70
HD-WXL-150/50
HD-WXL-185/185
HD-WXL-185/150
HD-WXL-185/120
HD-WXL-185/95
HD-WXL-185/70
HD-WXL-240/240
HD-WXL-240/185
HD-WXL-240/150
HD-WXL-240/120
HD-WXL-240/95
Price
Code
Handle
Clamp
10
10
10
10
10
10
10
10
10
10
10
10
10
11
10
10
10
11
11
11
11
10
10
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
115
115
115
115
200
200
150
250
200
150
150
2 X 200
2 X 150
250
250
2 X 250
2 X 200
2 X 150
2 X 150
250
250
4 X 150
4 X 150
2 X 250
2 X 200
2 X 150
2 X 250
2 X 250
4 X 200
4 X 150
2 X 250
3 X 200
2 X 250
2 X 250
4 X 200
4 X 200
A
B
HD-W Series
10
16
25
30
35
35
50
50
50
70
70
70
70
95
95
95
95
120
120
120
120
120
120
150
150
150
150
150
185
185
185
185
185
240
240
240
240
240
Part Number
CONNECTION SELECTION
B
(mm2)
IEC - Metric
A
(mm2)
3-124
NOTE
CONNECTION SELECTION
3-125
Section 3.9
HD-G Series
Heavy Duty Ground Rod To Wire Connections
CONNECTION SELECTION
HD-G Series
3-126
Section 3.9
HD-GEE Mold
A
1/2
5/8
HD-G Series
3/4
CONNECTION SELECTION
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
HD-GEE-12-4A
HD-GEE-12-2AS
HD-GEE-12-2A
HD-GEE-12-1A
HD-GEE-12-1/0A
HD-GEE-12-2/0A
HD-GEE-12-3/0A
HD-GEE-12-4/0A
HD-GEE-12-250A
HD-GEE-12-300A
HD-GEE-15-4A
HD-GEE-15-2AS
HD-GEE-15-2A
HD-GEE-15-1A
HD-GEE-15-1/0A
HD-GEE-15-2/0A
HD-GEE-15-3/0A
HD-GEE-15-4/0A
HD-GEE-15-250A
HD-GEE-15-300A
HD-GEE-15-350A
HD-GEE-15-500A
HD-GEE-18-4A
HD-GEE-18-2AS
HD-GEE-18-2A
HD-GEE-18-1A
HD-GEE-18-1/0A
HD-GEE-18-2/0A
HD-GEE-18-3/0A
HD-GEE-18-4/0A
HD-GEE-18-250A
HD-GEE-18-300A
HD-GEE-18-350A
HD-GEE-18-500A
HD-GEE-18-750A
HD-GEE-25-4A
HD-GEE-25-2AS
HD-GEE-25-2A
HD-GEE-25-1A
HD-GEE-25-1/0A
HD-GEE-25-2/0A
HD-GEE-25-3/0A
HD-GEE-25-4/0A
HD-GEE-25-250A
HD-GEE-25-300A
HD-GEE-25-350A
HD-GEE-25-500A
HD-GEE-25-750A
HD-GEE-25-1000A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
3
3
3
3
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
115
150
150
150
150
90
90
90
90
115
115
150
150
150
200
200
200
115
115
115
115
150
150
150
150
150
200
200
250
2 X 200
200
200
200
200
200
200
250
250
250
2 X 150
2 X 150
2 X 150
2 X 200
2 X 250
A
Heavy Duty Ground Rod
To Wire Connections
NOTE
Ground rod diameter is NOMINAL
and in inches. Other dimensions
available on request. Please
provide wire and rod dimensions as
well as material type when ordering
custom specifications.
Please contact your representative
for additional sizes.
For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-127
Section 3.9
HD-GEE Mold
14.3mm
[5/8]
Diameter
17.3 mm
[3/4]
Diameter
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
65
90
90
90
115
115
150
150
90
90
90
90
90
115
150
150
200
250
250
115
115
115
115
115
150
150
200
250
2 X 150
200
200
200
200
200
250
250
2 X 150
2 X 150
2 X 150
2 X 200
A
Heavy Duty Ground Rod
To Wire Connections
NOTE
Ground rod diameter is NOMINAL
and in mm [inches]. Other
dimensions available on request.
Please provide wire and rod
dimensions as well as material
type when ordering custom
specifications.
Please contact your representative
for additional sizes.
For more information on required
tools and accessories, see Section
2.3.
IEC - Metric
22.4 mm
[1]
Diameter
HD-GEE-12/16
HD-GEE-12/25
HD-GEE-12/30
HD-GEE-12/35
HD-GEE-12/50
HD-GEE-12/70
HD-GEE-12/95
HD-GEE-12/120
HD-GEE-15/16
HD-GEE-15/25
HD-GEE-15/30
HD-GEE-15/35
HD-GEE-15/50
HD-GEE-15/70
HD-GEE-15/95
HD-GEE-15/120
HD-GEE-15/150
HD-GEE-15/185
HD-GEE-15/240
HD-GEE-18/25
HD-GEE-18/30
HD-GEE-18/35
HD-GEE-18/50
HD-GEE-18/70
HD-GEE-18/95
HD-GEE-18/120
HD-GEE-18/150
HD-GEE-18/185
HD-GEE-18/240
HD-GEE-24/25
HD-GEE-24/30
HD-GEE-24/35
HD-GEE-24/50
HD-GEE-24/70
HD-GEE-24/95
HD-GEE-24/120
HD-GEE-24/150
HD-GEE-24/185
HD-GEE-24/240
HD-GEE-24/300
Price
Code
HD-G Series
12 mm
[1/2]
Diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
300
Part Number
CONNECTION SELECTION
B
(mm2)
3-128
Section 3.9
HD-GET Mold
A
1/2
5/8
HD-G Series
3/4
CONNECTION SELECTION
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
1000
Part Number
HD-GET-12-4A
HD-GET-12-2AS
HD-GET-12-2A
HD-GET-12-1A
HD-GET-12-1/0A
HD-GET-12-2/0A
HD-GET-12-3/0A
HD-GET-12-4/0A
HD-GET-12-250A
HD-GET-12-300A
HD-GET-15-4A
HD-GET-15-2AS
HD-GET-15-2A
HD-GET-15-1A
HD-GET-15-1/0A
HD-GET-15-2/0A
HD-GET-15-3/0A
HD-GET-15-4/0A
HD-GET-15-250A
HD-GET-15-300A
HD-GET-15-350A
HD-GET-15-500A
HD-GET-18-4A
HD-GET-18-2AS
HD-GET-18-2A
HD-GET-18-1A
HD-GET-18-1/0A
HD-GET-18-2/0A
HD-GET-18-3/0A
HD-GET-18-4/0A
HD-GET-18-250A
HD-GET-18-300A
HD-GET-18-350A
HD-GET-18-500A
HD-GET-18-750A
HD-GET-25-4A
HD-GET-25-2AS
HD-GET-25-2A
HD-GET-25-1A
HD-GET-25-1/0A
HD-GET-25-2/0A
HD-GET-25-3/0A
HD-GET-25-4/0A
HD-GET-25-250A
HD-GET-25-300A
HD-GET-25-350A
HD-GET-25-500A
HD-GET-25-750A
HD-GET-25-1000A
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
3
3
3
3
3
3
3
3
3
4
4
4
3
3
3
3
3
3
3
3
3
4
4
4
4
3
3
3
3
3
3
3
3
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
150
150
150
150
150
150
200
200
250
2 X 150
150
150
150
150
150
200
200
200
250
2 X 150
2 X 150
2 X 200
150
150
150
150
200
200
200
200
250
2 X 150
2 X 150
2 X 200
3 X 200
250
250
250
250
250
250
250
250
2 X 150
2 X 150
2 X 150
2 X 200
3 X 200
3 X 250
B
A
Heavy Duty Ground Rod
To Wire Connections
NOTE
Ground rod diameter is NOMINAL
and in inches. Other dimensions
available on request. Please
provide wire and rod dimensions as
well as material type when ordering
custom specifications.
Please contact your representative
for additional sizes.
For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-129
Section 3.9
HD-GET Mold
17.3 mm
[3/4]
Diameter
22.4 mm
[1]
Diameter
HD-GET-12/16
HD-GET-12/25
HD-GET-12/30
HD-GET-12/35
HD-GET-12/50
HD-GET-12/70
HD-GET-12/95
HD-GET-12/120
HD-GET-15/16
HD-GET-15/25
HD-GET-15/30
HD-GET-15/35
HD-GET-15/50
HD-GET-15/70
HD-GET-15/95
HD-GET-15/120
HD-GET-15/150
HD-GET-15/185
HD-GET-15/240
HD-GET-18/25
HD-GET-18/30
HD-GET-18/35
HD-GET-18/50
HD-GET-18/70
HD-GET-18/95
HD-GET-18/120
HD-GET-18/150
HD-GET-18/185
HD-GET-18/240
HD-GET-24/25
HD-GET-24/30
HD-GET-24/35
HD-GET-24/50
HD-GET-24/70
HD-GET-24/95
HD-GET-24/120
HD-GET-24/150
HD-GET-24/185
HD-GET-24/240
HD-GET-24/300
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
3
3
3
3
3
3
3
4
4
4
3
3
3
3
3
3
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
115
115
115
115
115
200
200
250
150
150
150
150
150
150
200
250
2 X 150
2 X 200
2 X 200
150
150
150
200
200
200
250
2 X 150
2 X 200
2 X 200
250
250
250
250
250
250
2 X 150
2 X 150
2 X 200
2 X 200
2 X 250
B
A
Heavy Duty Ground Rod
To Wire Connections
NOTE
Ground rod diameter is NOMINAL
and in mm [inches]. Other
dimensions available on request.
Please provide wire and rod
dimensions as well as material
type when ordering custom
specifications.
Please contact your representative
for additional sizes.
For more information on required
tools and accessories, see Section
2.3.
HD-G Series
14.3mm
[5/8]
Diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
300
Part Number
CONNECTION SELECTION
12 mm
[1/2]
Diameter
B
(mm2)
IEC - Metric
3-130
Section 3.9
HD-GST Mold
A
1/2
5/8
HD-G Series
3/4
CONNECTION SELECTION
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
4
2 SOL
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
Part Number
HD-GST-12-4A
HD-GST-12-2AS
HD-GST-12-2A
HD-GST-12-1A
HD-GST-12-1/0A
HD-GST-12-2/0A
HD-GST-12-3/0A
HD-GST-12-4/0A
HD-GST-12-250A
HD-GST-12-300A
HD-GST-15-4A
HD-GST-15-2AS
HD-GST-15-2A
HD-GST-15-1A
HD-GST-15-1/0A
HD-GST-15-2/0A
HD-GST-15-3/0A
HD-GST-15-4/0A
HD-GST-15-250A
HD-GST-15-300A
HD-GST-15-350A
HD-GST-15-500A
HD-GST-18-4A
HD-GST-18-2AS
HD-GST-18-2A
HD-GST-18-1A
HD-GST-18-1/0A
HD-GST-18-2/0A
HD-GST-18-3/0A
HD-GST-18-4/0A
HD-GST-18-250A
HD-GST-18-300A
HD-GST-18-350A
HD-GST-18-500A
HD-GST-18-750A
HD-GST-25-4A
HD-GST-25-2AS
HD-GST-25-2A
HD-GST-25-1A
HD-GST-25-1/0A
HD-GST-25-2/0A
HD-GST-25-3/0A
HD-GST-25-4/0A
HD-GST-25-250A
HD-GST-25-300A
HD-GST-25-350A
HD-GST-25-500A
HD-GST-25-750A
Price
Code
Handle
Clamp
7
7
7
7
7
7
7
7
7
8
7
7
7
7
7
7
7
7
7
8
8
8
7
7
7
7
7
7
7
7
8
8
8
8
8
7
7
7
7
7
7
7
7
8
8
8
8
8
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
115
115
115
115
200
200
250
250
250
2 X 150
115
115
115
115
200
200
250
250
250
2 X 150
2 X 200
3 X 150
115
115
115
115
200
200
250
250
2 X 150
2 X 200
2 X 250
4 X 200
4 X 250
150
150
150
200
200
250
250
250
2 X 150
2 X 250
3 X 250
4 X 250
6 X 250
A
Heavy Duty Ground Rod
To Wire Connections
NOTE
Ground rod diameter is NOMINAL
and in inches. Other dimensions
available on request. Please
provide wire and rod dimensions as
well as material type when ordering
custom specifications.
Please contact your representative
for additional sizes.
For more information on required
tools and accessories, see Section
2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-131
Section 3.9
14.3 mm
[5/8]
Diameter
17.3 mm
[3/4]
Diameter
22.4 mm
[1]
Diameter
16
25
30
35
50
70
95
120
16
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
25
30
35
50
70
95
120
150
185
240
300
Part Number
HD-GST-12/16
HD-GST-12/25
HD-GST-12/30
HD-GST-12/35
HD-GST-12/50
HD-GST-12/70
HD-GST-12/95
HD-GST-12/120
HD-GST-15/16
HD-GST-15/25
HD-GST-15/30
HD-GST-15/35
HD-GST-15/50
HD-GST-15/70
HD-GST-15/95
HD-GST-15/120
HD-GST-15/150
HD-GST-15/185
HD-GST-15/240
HD-GST-18/25
HD-GST-18/30
HD-GST-18/35
HD-GST-18/50
HD-GST-18/70
HD-GST-18/95
HD-GST-18/120
HD-GST-18/150
HD-GST-18/185
HD-GST-18/240
HD-GST-24/25
HD-GST-24/30
HD-GST-24/35
HD-GST-24/50
HD-GST-24/70
HD-GST-24/95
HD-GST-24/120
HD-GST-24/150
HD-GST-24/185
HD-GST-24/240
HD-GST-24/300
Price
Code
Handle
Clamp
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
8
8
8
7
7
7
7
7
7
8
8
8
8
7
7
7
7
7
7
8
8
8
8
8
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
115
115
115
115
150
200
250
250
115
115
115
115
150
200
250
250
2 X 150
2 X 200
4 X 150
115
115
115
150
200
250
2 X 150
2 X 150
4 X 150
4 X 200
115
115
115
150
200
250
2 X 150
2 X 200
4 X 150
4 X 200
2 X 250
A
Heavy Duty Ground Rod
To Wire Connections
NOTE
Ground rod diameter is NOMINAL
and in mm [inches]. Other
dimensions available on request.
Please provide wire and rod
dimensions as well as material
type when ordering custom
specifications.
Please contact your representative
for additional sizes.
For more information on required
tools and accessories, see Section
2.3.
HD-G Series
12 mm
[1/2]
Diameter
B
(mm2)
IEC - Metric
CONNECTION SELECTION
HD-GST Mold
3-132
NOTE
CONNECTION SELECTION
3-133
Section 3.10
HD-S Series
CONNECTION SELECTION
HD-S Series
3-134
Section 3.10
HD-SHEA Mold
A
Part Number
6
4
2
2 SOL
1
HD-SHEA-6A
HD-SHEA-4A
HD-SHEA-2A
HD-SHEA-2AS
HD-SHEA-1A
Price
Code
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
Weld
Metal
Sealer
DX-3
A
Cable To Plate
Part Number
HD-S Series
6
4
2
2 SOL
1
HD-SHEA-6A-D
HD-SHEA-4A-D
HD-SHEA-2A-D
HD-SHEA-2AS-D
HD-SHEA-1A-D
Price
Code
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
Weld
Metal
Sealer
DX-3
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
NOTE
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-135
Section 3.10
HD-SHEA Mold
A
(mm2)
16
25
30
35
50
Part Number
HD-SHEA-16
HD-SHEA-25
HD-SHEA-30
HD-SHEA-35
HD-SHEA-50
Price
Code
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
Weld
Metal
Sealer
DX-3
DX-3
DX-3
DX-3
DX-3
A
Cable To Plate
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
Weld
Metal
Sealer
DX-3
DX-3
DX-3
DX-3
DX-3
D = Outer Diameter
HD-S Series
HD-SHEA-16/D
HD-SHEA-25/D
HD-SHEA-30/D
HD-SHEA-35/D
HD-SHEA-50/D
Price
Code
Cable To Pipe
NOTE
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
16
25
30
35
50
Part Number
IEC - Metric
A
(mm2)
3-136
Section 3.10
HD-SHEB Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
HD-SHEB-6A
HD-SHEB-4A
HD-SHEB-2A
HD-SHEB-2AS
HD-SHEB-1A
HD-SHEB-1/0A
HD-SHEB-2/0A
HD-SHEB-3/0A
HD-SHEB-4/0A
HD-SHEB-250A
HD-SHEB-300A
HD-SHEB-350A
HD-SHEB-500A
HD-SHEB-750A
Part Number
HD-S Series
CONNECTION SELECTION
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
HD-SHEB-6A-D
HD-SHEB-4A-D
HD-SHEB-2A-D
HD-SHEB-2AS-D
HD-SHEB-1A-D
HD-SHEB-1/0A-D
HD-SHEB-2/0A-D
HD-SHEB-3/0A-D
HD-SHEB-4/0A-D
HD-SHEB-250A-D
HD-SHEB-300A-D
HD-SHEB-350A-D
HD-SHEB-500A-D
HD-SHEB-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
150
150
150
200
200
250
2 X 150
2 X 150
2 X 250
Weld
Metal
Size
90
90
90
90
115
150
150
150
200
200
250
2 X 150
2 X 150
2 X 250
A
Cable To Plate
D = Outer Diameter
Cable To Pipe
NOTE
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-137
Section 3.10
HD-SHEB Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
HD-SHEB-16/D
HD-SHEB-25/D
HD-SHEB-30/D
HD-SHEB-35/D
HD-SHEB-50/D
HD-SHEB-70/D
HD-SHEB-95/D
HD-SHEB-120/D
HD-SHEB-150/D
HD-SHEB-185/D
HD-SHEB-240/D
HD-SHEB-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 150
2 X 150
2 X 200
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 150
2 X 150
2 X 200
A
Cable To Plate
D = Outer Diameter
HD-S Series
A
(mm2)
HD-SHEB-16
HD-SHEB-25
HD-SHEB-30
HD-SHEB-35
HD-SHEB-50
HD-SHEB-70
HD-SHEB-95
HD-SHEB-120
HD-SHEB-150
HD-SHEB-185
HD-SHEB-240
HD-SHEB-300
Price
Code
Cable To Pipe
NOTE
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-138
Section 3.10
HD-SHTA Mold
A
Part Number
6
4
2
2 SOL
1
HD-SHTA-6A
HD-SHTA-4A
HD-SHTA-2A
HD-SHTA-2AS
HD-SHTA-1A
Price
Code
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
Weld
Metal
Sealer
DX-3
Cable To Plate
Part Number
HD-S Series
6
4
2
2 SOL
1
HD-SHTA-6A-D
HD-SHTA-4A-D
HD-SHTA-2A-D
HD-SHTA-2AS-D
HD-SHTA-1A-D
Price
Code
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
90
115
Weld
Metal
Sealer
DX-3
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
NOTE
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-139
Section 3.10
HD-SHTA Mold
A
(mm2)
16
25
30
35
50
Part Number
HD-SHTA-16
HD-SHTA-25
HD-SHTA-30
HD-SHTA-35
HD-SHTA-50
Price
Code
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
115
150
Weld
Metal
Sealer
DX-3
DX-3
DX-3
DX-3
DX-3
Cable To Plate
Handle
Clamp
3
3
3
3
3
CL-3
CL-3
CL-3
CL-3
CL-3
Weld
Metal
Size
90
90
90
115
150
Weld
Metal
Sealer
DX-3
DX-3
DX-3
DX-3
DX-3
D = Outer Diameter
HD-S Series
HD-SHTA-16/D
HD-SHTA-25/D
HD-SHTA-30/D
HD-SHTA-35/D
HD-SHTA-50/D
Price
Code
Cable To Pipe
NOTE
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
16
25
30
35
50
Part Number
IEC - Metric
A
(mm2)
3-140
Section 3.10
HD-SHTB Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
HD-SHTB-6A
HD-SHTB-4A
HD-SHTB-2A
HD-SHTB-2AS
HD-SHTB-1A
HD-SHTB-1/0A
HD-SHTB-2/0A
HD-SHTB-3/0A
HD-SHTB-4/0A
HD-SHTB-250A
HD-SHTB-300A
HD-SHTB-350A
HD-SHTB-500A
HD-SHTB-750A
Part Number
HD-S Series
CONNECTION SELECTION
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
HD-SHTB-6A-D
HD-SHTB-4A-D
HD-SHTB-2A-D
HD-SHTB-2AS-D
HD-SHTB-1A-D
HD-SHTB-1/0A-D
HD-SHTB-2/0A-D
HD-SHTB-3/0A-D
HD-SHTB-4/0A-D
HD-SHTB-250A-D
HD-SHTB-300A-D
HD-SHTB-350A-D
HD-SHTB-500A-D
HD-SHTB-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
150
200
200
250
250
2 X 150
2 X 200
2 X 250
3 X 250
Weld
Metal
Size
90
90
90
90
115
150
200
200
250
250
2 X 150
2 X 200
2 X 250
3 X 250
Cable To Plate
D = Outer Diameter
Cable To Pipe
NOTE
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3
AWG
www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | info@alltecglobal.com
3-141
Section 3.10
HD-SHTB Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
HD-SHTB-16/D
HD-SHTB-25/D
HD-SHTB-30/D
HD-SHTB-35/D
HD-SHTB-50/D
HD-SHTB-70/D
HD-SHTB-95/D
HD-SHTB-120/D
HD-SHTB-150/D
HD-SHTB-185/D
HD-SHTB-240/D
HD-SHTB-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
200
200
250
250
2 X 150
2 X 200
2 X 250
4 X 150
Weld
Metal
Size
90
90
90
115
200
200
250
250
2 X 150
2 X 200
2 X 250
4 X 150
Cable To Plate
D = Outer Diameter
HD-S Series
A
(mm2)
HD-SHTB-16
HD-SHTB-25
HD-SHTB-30
HD-SHTB-35
HD-SHTB-50
HD-SHTB-70
HD-SHTB-95
HD-SHTB-120
HD-SHTB-150
HD-SHTB-185
HD-SHTB-240
HD-SHTB-300
Price
Code
Cable To Pipe
NOTE
When welding onto pipes, the CL-3CH Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-142
Section 3.10
HD-SVES Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
HD-SVES-6A
HD-SVES-4A
HD-SVES-2A
HD-SVES-2AS
HD-SVES-1A
HD-SVES-1/0A
HD-SVES-2/0A
HD-SVES-3/0A
HD-SVES-4/0A
HD-SVES-250A
HD-SVES-300A
HD-SVES-350A
HD-SVES-500A
HD-SVES-750A
Part Number
HD-S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
HD-SVES-6A-D
HD-SVES-4A-D
HD-SVES-2A-D
HD-SVES-2AS-D
HD-SVES-1A-D
HD-SVES-1/0A-D
HD-SVES-2/0A-D
HD-SVES-3/0A-D
HD-SVES-4/0A-D
HD-SVES-250A-D
HD-SVES-300A-D
HD-SVES-350A-D
HD-SVES-500A-D
HD-SVES-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
150
150
200
200
200
250
250
2 X 150
2 X 250
Weld
Metal
Size
90
90
90
90
115
150
150
200
200
200
250
250
2 X 150
2 X 250
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
Molds can be ordered to fit 1.5 to 4
diameter pipes. Please use 1.5-4 in place of
-D in the part number. Example: HD-SVES4/0A-1.5-4
For more information on required tools and
accessories, see Section 2.3.
3-143
Section 3.10
HD-SVES Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
HD-SVES-16/D
HD-SVES-25/D
HD-SVES-30/D
HD-SVES-35/D
HD-SVES-50/D
HD-SVES-70/D
HD-SVES-95/D
HD-SVES-120/D
HD-SVES-150/D
HD-SVES-185/D
HD-SVES-240/D
HD-SVES-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 100
2 X 150
2 X 200
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 100
2 X 150
2 X 200
Cable To Plate
D = Outer Diameter
HD-S Series
A
(mm2)
HD-SVES-16
HD-SVES-25
HD-SVES-30
HD-SVES-35
HD-SVES-50
HD-SVES-70
HD-SVES-95
HD-SVES-120
HD-SVES-150
HD-SVES-185
HD-SVES-240
HD-SVES-300
Price
Code
Cable To Pipe
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
The part numbers for the range of mold types
are just a suffix with the diameter range. i.e.
HD-SVES-95-1-4 (HD-SVES 95mm2 wire for
pipes 1 dia - 4 dia.).
For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-144
Section 3.10
HD-SVED Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
HD-SVED-6A
HD-SVED-4A
HD-SVED-2A
HD-SVED-2AS
HD-SVED-1A
HD-SVED-1/0A
HD-SVED-2/0A
HD-SVED-3/0A
HD-SVED-4/0A
HD-SVED-250A
HD-SVED-300A
HD-SVED-350A
HD-SVED-500A
HD-SVED-750A
Part Number
HD-S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
HD-SVED-6A-D
HD-SVED-4A-D
HD-SVED-2A-D
HD-SVED-2AS-D
HD-SVED-1A-D
HD-SVED-1/0A-D
HD-SVED-2/0A-D
HD-SVED-3/0A-D
HD-SVED-4/0A-D
HD-SVED-250A-D
HD-SVED-300A-D
HD-SVED-350A-D
HD-SVED-500A-D
HD-SVED-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
150
150
200
200
200
250
250
2 X 150
2 X 250
Weld
Metal
Size
90
90
90
90
115
150
150
200
200
200
250
250
2 X 150
2 X 250
A
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify the
positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
Molds can be ordered to fit 1.5 to 4 diameter
pipes. Please use1.5-4 in place of -D in the
part number. Example: HD-SVED-4/0A-1.5-4
For more information on required tools and
accessories, see Section 2.3.
3-145
Section 3.10
HD-SVED Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
HD-SVED-16/D
HD-SVED-25/D
HD-SVED-30/D
HD-SVED-35/D
HD-SVED-50/D
HD-SVED-70/D
HD-SVED-95/D
HD-SVED-120/D
HD-SVED-150/D
HD-SVED-185/D
HD-SVED-240/D
HD-SVED-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 100
2 X 150
2 X 200
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 100
2 X 150
2 X 200
A
Cable To Plate
HD-S Series
A
(mm2)
HD-SVED-16
HD-SVED-25
HD-SVED-30
HD-SVED-35
HD-SVED-50
HD-SVED-70
HD-SVED-95
HD-SVED-120
HD-SVED-150
HD-SVED-185
HD-SVED-240
HD-SVED-300
Price
Code
D = Outer Diameter
Cable To Pipe
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify the
positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches or
mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-146
Section 3.10
HD-SVEU Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
A
HD-SVEU-6A
HD-SVEU-4A
HD-SVEU-2A
HD-SVEU-2AS
HD-SVEU-1A
HD-SVEU-1/0A
HD-SVEU-2/0A
HD-SVEU-3/0A
HD-SVEU-4/0A
HD-SVEU-250A
HD-SVEU-300A
HD-SVEU-350A
HD-SVEU-500A
HD-SVEU-750A
Part Number
HD-S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
750
HD-SVEU-6A-D
HD-SVEU-4A-D
HD-SVEU-2A-D
HD-SVEU-2AS-D
HD-SVEU-1A-D
HD-SVEU-1/0A-D
HD-SVEU-2/0A-D
HD-SVEU-3/0A-D
HD-SVEU-4/0A-D
HD-SVEU-250A-D
HD-SVEU-300A-D
HD-SVEU-350A-D
HD-SVEU-500A-D
HD-SVEU-750A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
3
3
3
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
Weld
Metal
Size
90
90
90
90
115
150
150
200
200
200
250
250
2 X 150
2 X 250
Weld
Metal
Size
90
90
90
90
115
150
150
200
200
200
250
250
2 X 150
2 X 250
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
Molds can be ordered to fit 1.5 to 4
diameter pipes. Please use1.5-4 in place of
-D in the part number. Example: HD-SVEU4/0A-1.5-4
For more information on required tools and
accessories, see Section 2.3.
3-147
Section 3.10
HD-SVEU Mold
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
HD-SVEU-16/D
HD-SVEU-25/D
HD-SVEU-30/D
HD-SVEU-35/D
HD-SVEU-50/D
HD-SVEU-70/D
HD-SVEU-95/D
HD-SVEU-120/D
HD-SVEU-150/D
HD-SVEU-185/D
HD-SVEU-240/D
HD-SVEU-300/D
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
3
3
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 100
2 X 150
2 X 200
Weld
Metal
Size
90
90
90
115
115
150
200
200
250
2 X 100
2 X 150
2 X 200
Cable To Plate
D = Outer Diameter
Cable To Pipe
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
HD-S Series
A
(mm2)
HD-SVEU-16
HD-SVEU-25
HD-SVEU-30
HD-SVEU-35
HD-SVEU-50
HD-SVEU-70
HD-SVEU-95
HD-SVEU-120
HD-SVEU-150
HD-SVEU-185
HD-SVEU-240
HD-SVEU-300
Price
Code
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
185
240
300
Part Number
IEC - Metric
A
(mm2)
3-148
Section 3.10
HD-SVTV Mold
A
Part Number
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
HD-SVTV-6A
HD-SVTV-4A
HD-SVTV-2A
HD-SVTV-2AS
HD-SVTV-1A
HD-SVTV-1/0A
HD-SVTV-2/0A
HD-SVTV-3/0A
HD-SVTV-4/0A
HD-SVTV-250A
HD-SVTV-300A
HD-SVTV-350A
HD-SVTV-500A
Part Number
HD-S Series
6
4
2
2 SOL
1
1/0
2/0
3/0
4/0
250
300
350
500
HD-SVTV-6A-D
HD-SVTV-4A-D
HD-SVTV-2A-D
HD-SVTV-2AS-D
HD-SVTV-1A-D
HD-SVTV-1/0A-D
HD-SVTV-2/0A-D
HD-SVTV-3/0A-D
HD-SVTV-4/0A-D
HD-SVTV-250A-D
HD-SVTV-300A-D
HD-SVTV-350A-D
HD-SVTV-500A-D
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Price
Code
Handle
Clamp
3
3
3
3
3
3
3
4
4
4
4
4
4
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
CL-4
CL-4
CL-4
CL-4
CL-4
Weld
Metal
Size
115
150
200
200
200
250
250
2 X 150
2 X 150
2 X 150
2 X 150
2 X 250
3 X 200
Weld
Metal
Size
115
150
200
200
200
250
250
2 X 150
2 X 150
2 X 150
2 X 150
2 X 250
3 X 200
Cable To Plate
D = Outer Diameter
Cable To Pipe
CONNECTION SELECTION
AWG
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
Molds can be ordered to fit 1.5 to 4
diameter pipes. Please use 1.5-4 in place of
-D in the part number. Example: HD-SVTV4/0A-1.5-4
For more information on required tools and
accessories, see Section 2.3.
3-149
Section 3.10
HD-SVTV Mold
A
(mm2)
16
25
30
35
50
70
95
120
150
Part Number
HD-SVTV-16
HD-SVTV-25
HD-SVTV-30
HD-SVTV-35
HD-SVTV-50
HD-SVTV-70
HD-SVTV-95
HD-SVTV-120
HD-SVTV-150
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
6
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
115
115
115
150
200
200
250
250
2 X 150
HD-SVTV-16/D
HD-SVTV-25/D
HD-SVTV-30/D
HD-SVTV-35/D
HD-SVTV-50/D
HD-SVTV-70/D
HD-SVTV-95/D
HD-SVTV-120/D
HD-SVTV-150/D
Price
Code
Handle
Clamp
5
5
5
5
5
5
5
5
6
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-3
CL-4
Weld
Metal
Size
115
115
115
150
200
200
250
250
2 X 150
D = Outer Diameter
Cable To Pipe
NOTE
When welding on flat surfaces, the optional
C-clamp attachment (pg. 2-3) will simplify
the positioning and operation of these molds.
When welding onto pipes, the CL-3CV Chain
Handle Clamp (pg. 2-3) will help hold the
molds in position.
If welding onto pipe, please substitute D
with the appropriate pipe diameter in inches
or mm when ordering.
If welding to copper tube/pipe, please supply
OD (Outer Diameter) as measured.
For more information on required tools and
accessories, see Section 2.3.
CONNECTION SELECTION
16
25
30
35
50
70
95
120
150
Part Number
IEC - Metric
A
(mm2)
HD-S Series
Cable To Plate
3-150
NOTE
CONNECTION SELECTION
Reference Information
Bare Copper Wire, Stranded (IEC, Metric)
Wire Size
mm2
10
16
25
30
35
50
70
95
120
150
185
240
300
400
500
Strands/Strand
Dia. no./mm
7/1.4
7/1.7
7/2.1
7/2.3
7/2.5
19/1.8
19/2.1
19/2.5
19/2.8
37/2.3
37/2.5
37/2.8
37/3.2
61/2.9
61/3.2
Nominal Cross
Section mm2
10.78
15.89
24.94
29.09
35.19
49.97
70.27
93.26
120.36
147.11
184.54
232.73
299.43
402.90
490.60
Cable Diameter
mm
4.2
5.1
6.4
6.9
7.6
9.0
10.5
12.5
14.2
16.0
17.7
19.8
22.5
26.1
28.8
DC Resistance
/km @ 20C
<1.649
1.150
0.7538
0.6180
0.5319
0.3805
0.2795
0.1972
0.1572
0.1259
0.1020
0.0656
0.0518
0.0450
0.0370
Tensile Strength
kgf
>452
662
1,035
1,170
1,460
1,970
2,908
3,870
4,986
6,105
7,665
9,658
12,426
15,900
19,300
Wire Size
AWG
10
9
8
7
6
5
4
3
2
1
1/0
2/0
3/0
4/0
250MCM
300MCM
350MCM
400MCM
500MCM
750MCM
1000MCM
1250MCM
1500MCM
1750MCM
Cross Section
MCM
10.38
13.09
16.51
20.82
26.25
33.10
41.74
52.63
66.37
83.69
105.5
133.1
167.8
211.6
Cross Section
mm2
5.261
6.632
8.368
10.55
13.30
16.77
21.15
26.67
33.63
42.41
53.48
67.42
85.03
107.2
126.6
152.0
175.4
202.7
253.4
380.0
506.7
633.4
760.0
886.4
No. of Strands
7
7
7
7
7
7
7
7
7
19
19
19
19
19
37
37
37
37
37
61
61
91
91
127
Cable Diameter
mm
2.95
3.30
3.70
4.20
4.70
5.25
5.90
6.60
7.40
8.45
9.45
10.6
11.9
13.4
14.6
16.0
17.3
18.5
20.7
25.4
29.3
32.7
35.9
38.8
DC Resistance
/km @ 20C
3.478
2.757
2.186
1.734
1.375
1.090
0.8648
0.6857
0.5440
0.4311
0.3419
0.2712
0.2151
0.1706
0.1443
0.1203
0.1031
0.09022
0.07218
0.04818
0.03609
0.02887
0.02406
0.02062
Tensile Strength
kgf
223
280
352
443
557
699
879
1,104
1,381
1,769
2,223
2,790
3,492
4,362
5,244
6,291
7,285
8,310
10,210
15,460
20,430
25,530
30,640
35,740
Reference Information
Cross Section
Circ. Mils
4.107
5.178
6.530
8.234
10.38
13.09
16.51
20.82
26.25
33.10
41.74
52.64
66.37
83.69
105.5
133.1
167.8
4,110
Cross Section
mm2
2.081
2.624
3.309
4.172
5.261
6.632
8.368
10.55
13.30
16.77
21.15
26.67
33.63
42.41
53.48
67.42
85.03
107.13
Cable Diameter
inch
.0064
.0719
.0808
.0907
.1019
.1144
.1285
.1443
.1620
.1819
.2043
.2294
.2576
.2893
.3249
.3648
.4096
.4600
Cable Diameter
mm
1.628
1.828
2.053
2.305
2.588
2.906
3.264
3.665
4.115
4.620
5.189
5.827
6.543
7.348
8.252
9.266
10.40
11.68
DC Resistance
/km @ 20C
8.615
6.834
5.420
4.298
3.409
2.703
2.143
1.700
1.348
1.069
0.8478
0.6722
0.5331
0.4229
0.3317
0.2632
0.2087
0.1655
Tensile Strength
kgf
96.8
122
153
192
240
300
375
467
581
722
894
1,110
1,360
1,670
2,050
2,500
3,050
3,813
Diameter
mm
9.52
12.7
15.87
19.05
22.22
25.40
28.65
32.25
Diameter
inch
0.375
0.500
0.625
0.750
0.875
1.000
1.128
1.270
Cross Section
Sq. inches
0.11
0.20
0.31
0.44
0.60
0.79
1.00
1.27
Cross Section
mm2
70.97
129.03
199.99
283.87
387.09
509.67
645.16
819.35
Equivalent
Cu Wire* AWG
9
7
5
3
2
1
1/0
2/0
Reference Information
7/#10
7/#8
7/#7
7/#6
7/#5
19/#9
7/#4
19/#8
19/#7
37/#9
19/#6
37/#7
Diameter
mm
7.8
9.8
11.0
12.3
13.9
14.5
15.6
16.3
18.3
20.3
20.6
25.7
Diameter
inch
.306
.385
.433
.486
.546
.572
.613
.642
.721
.801
.810
1.01
Cross Section
MCM
72.7
115.6
145.7
183.8
231.7
248.8
292.2
313.7
395.5
484.4
498.8
770.3
Cross Section
mm2
36.9
58.7
73.9
93.3
117.6
126.3
148.3
159.2
200.8
245.9
253.2
391.0
Equivalent
Cu Wire* AWG
3
1
1/0
2/0
3/0
3/0
4/0
4/0
250MCM
300MCM
350MCM
500MCM
Conductor Diameter
Inches
0.071
0.095
0.098
0.122
0.118
0.142
0.150
0.162
0.189
0.177
0.204
0.236
0.220
0.260
0.276
0.264
0.305
0.315
0.331
0.315
0.354
0.378
0.394
0.394
0.430
0.453
0.505
0.512
0.567
0.571
0.634
0.700
0.717
0.801
0.815
0.891
0.922
1.03
1.13
1.26
1.29
1.39
1.45
1.48
1.64
mm
1.8
2.4
2.5
3.1
3.0
3.6
3.8
4.2
4.8
4.5
5.2
6.0
5.6
6.4
6.9
6.7
7.7
7.8
8.4
8.0
9.0
9.6
10.0
10.0
10.9
11.5
12.6
13.0
14.2
14.5
16.1
17.7
18.2
20.3
20.7
22.5
23.4
26.2
28.8
31.9
32.8
35.2
36.8
37.6
41.6
Size AWG
#14 Concentric
#12 Concentric
#10 Solid
#8 Solid
#10 Concentric
#8 Concentric
#6 Solid
#7 Concentric
#6 Concentric
#4 Solid
#5 Concentric
#4 Concentric
#3 Solid
#3 Concentric
#2 Concentric
#2 Solid
#2 Concentric
#2 Concentric
#1 Concentric
1/0 Solid
1/0 Concentric
1/0 Concentric
2/0 Concentric
3/0 Solid
2/0 Concentric
3/0 Concentric
4/0 Concentric
4/0 Concentric
250 MCM
250 MCM
300 MCM
350 MCM
400 MCM
500 MCM
500 MCM
600 MCM
700 MCM
800 MCM
1000 MCM
1200 MCM
1250 MCM
1400 MCM
1600 MCM
1700 MCM
2000 MCM
Conductor Diameter
Inches
0.0726
0.0915
0.102
0.128
0.116
0.146
0.162
0.164
0.184
0.204
0.205
0.232
0.229
0.260
0.292
0.258
0.292
0.292
0.332
0.325
0.373
0.373
0.419
0.410
0.419
0.470
0.528
0.528
0.575
0.575
0.630
0.681
0.728
0.813
0.813
0.893
0.964
1.031
1.152
1.263
1.289
1.364
1.459
1.506
1.632
mm
1.84
2.3
2.6
3.25
2.95
3.7
4.1
4.2
4.7
5.2
5.2
5.9
5.8
6.6
7.4
6.6
7.4
7.4
8.4
8.3
9.5
9.5
10.6
10.4
10.6
12.0
13.4
13.4
14.6
14.6
16.0
17.3
18.5
20.7
20.7
22.7
24.5
26.2
29.3
32.1
32.7
34.6
37.1
38.2
41.5
Reference Information
Cross Sectional
Area (mm2)
Conductor Identification
Base Class A, B, and C, Concentric Conductor
Based on ASTM Standard Specifications
Size AWG
Size in
Circular Mils
Conductor
Diameter
1000
800
750
700
600
500
400
350
300
250
4/0
3/0
2/0
1/0
1
2
3
4
6
8
10
12
14
1,000,000
8,000,000
750,000
700,000
600,000
500,000
400,000
350,000
300,000
250,000
211,600
167,800
133,100
105,500
83,690
66,370
52,630
41,740
26,240
16,510
10,380
6,530
4,110
1.152
1.031
.998
.964
.893
.813
.728
.681
.630
.575
.528
.470
.419
.373
.332
.292
.260
.232
.184
.146
.116
.0915
.0726
Number of wires
7
.1739
.1548
.1379
.1228
.1093
.0974
.0867
.0772
.0612
.0486
.0385
.0305
.0242
19
.1622*
.1451
.1357
.1257
.1147
.1055
.0940
.0837
.0745
.0664
.0591
.0526
.0469
.0372
.0295
.0234
.0185
.0147
37
61
91
.1644*
.1470*
.1424*
.1375*
.1273
.1162
.1040
.0973
.0900
.0822
.0756
.0763
.0600
.0534
.0467
.1280
.1145
.1109
.1071
.0922
.0905
.0810
.0757
.0701
.0640
.1048
.0938
.0908
.0877
.0812
*Class AA
Reference Information
4/0
3/0
2/0
1/0
1
2
3
4
6
8
10
12
14
Size in
Circular Mils
211,600
167,800
133,100
105,500
83,690
66,370
52,630
41,740
26,240
16,510
10,380
6,530
4,110
Conductor
Diameter
.4600
.4096
.3648
.3249
.2893
.2576
.2294
.2043
.1620
.1285
.1019
.0808
.0641
Cause
Handle clamps are not
properly adjusted.
Use of improper cable size
Bent or out-of-round cable
Dirt or slag stuck in mold
parting line
Presence of moisture in
conductor or mold
The connection is
porous.
Solution
Adjust the handles, especially when they
are new.
Use the correct cable size. A too large
cable will hold the mold open.
Make sure that the cables are not curved or
bent.
Check the mold parting line. Make sure
there is no dirt, slag or foreign objects.
Dry the conductor by wiping and then
heating.
Heat mold with torch (to above 212 F) or
by igniting weld materials in mold without
any conductors. Be careful to prevent burns
from the hot material seeping out of the
mold. NOTE: Do not use this method of
heating if the mold has wear-plates.
Use a safety solvent to wash the conductor,
and then dry it. If insulation is present
between strands, remove it.
Remove oxides using the wire brush.
If heavily oxidized, create a fresh-cut
conductor end and use TerraWeld Heavy
Duty molds.
Problem
The connection
is covered with
unnecessary slag
Cause
Disk was not put in.
Disk movement
NOTE: A small amount Disk not correctly seated.
of slag on the surface
Chipped graphite at tap
is usual.
hole
Presence of moisture in
Molten metal seeps out conductor or mold
of the crucible when
Lack of mold packing
creating a connection
material in weld cavity of
(See the Problem #4.)
mold
Lack of mold packing
material
Excessively worn mold
The weld metal leaks
around the conductor.
Excessive use
Use of improper mold
10
Solution
Create a new weld while carefully observing
the procedure steps.
Use care when pouring the weld material.
Place the disk correctly.
Replace the mold.
Mold material in weld cavity of mold.
Always apply mold packing material to
conductor after mold is closed.
Use packing material around the conductor
after the mold is closed
Replace with a new mold.
Use molds with wear-plates (which also act
as chill-plates).
Use a proper mold. Mold must be the
correct size for the cable being welded.
See the Problem #1.
Replace the mold.
Use a clamp or other means to prevent
movement of conductors during welding.
Cut out the twisted conductor.
Determine use of proper weld material size
(see the mold tag).
Replace mold, or if only worn around
conductor opening, use duct seal (or putty)
around conductor. Do not get duct seal into
mold cavity.
Determine use of proper weld material size
(see the mold tag).
See the positioning instructions (Page 5 &
Page 6).
See the Problems #6, 7, & 8.
Determine use of proper weld material size
(see the mold tag).
11
12
13
Problem
Cause
Solution
Mold has not been cleaned
Use a cable clamp for hard-drawn copper
at all or has been cleaned
The mold wears out
or DSA Copper weld wire.
improperly.
quickly.
Clean the mold with a soft brush (preferably
NOTE: Molds should
natural bristle), clean cloth, or newspaper.
Use of improper tools
last an average of
DO NOT USE A WIRE BRUSH, it will cause
60-80 connections.
erosion and quickly destroy the mold.
See TerraWeld Mold
Use care when removing the mold from a
Inspection page 7.
Rough handling of molds
finished connection to prevent chipping of
the mold.
Clean the steel with a rasp or grinder to
The steel is cleaned
bright metal. All mill scale, paint, and/
improperly.
or other coating must be removed with a
safety solvent before cleaning.
Clean galvanized surfaces with a wire
Galvanized surfaces are
brush or emery cloth. However, extra heavy
When welding to steel, not clean enough to be
galvanized steel must be cleaned with a
the weld does not stick welded.
rasp.
to the steel.
Heat the surface to be welded with a torch
The steel surface or the
(from back-side if possible). Any carbon
conductors are moist or
deposit (visible as dark ash) must be
contaminated.
removed from the surface to be welded.
The conductors are not in
Check the instruction sheet.
proper position.
Excessive coatings
Remove all coatings before cleaning.
When welding to
present.
ductile iron or cast iron,
Clean surface with rasp or grinder to bright
the weld does not stick Contaminated surface
metal, and wipe with a safety solvent.
to the surface.
Using a wrong powder.
Use TerraWeld alloy metal material.
TerraWeld
TerraWeld
Expiration:_____________
BLANKET..................................................................2-4
B Series
BEH Mold................................................... 3-88, 3-89
BE Mold..................................................... 3-86, 3-87
BS Mold..................................................... 3-96, 3-97
BT Mold..................................................... 3-92, 3-93
BTV Mold................................................... 3-90, 3-91
BVSE Mold................................................. 3-98, 3-99
BX Mold..................................................... 3-94, 3-95
CBLC.........................................................................2-3
CCB-1.......................................................................2-5
CCLAMP3..................................................................2-3
CCLAMP4..................................................................2-3
CL-2...........................................................................2-3
CL-2M.......................................................................2-3
CL-3...........................................................................2-3
CL-3B........................................................................2-3
CL-3CH.....................................................................2-3
CL-3CV......................................................................2-3
CL-3M.......................................................................2-3
CL-4...........................................................................2-3
CL-4B........................................................................2-3
CL-4CH.....................................................................2-3
CL-4CV......................................................................2-3
CL-4M.......................................................................2-3
CLR-1........................................................................2-3
CUTTER1...................................................................2-5
DISK-L.......................................................................2-5
DISK-M......................................................................2-5
DISK-S.......................................................................2-5
DX-3..........................................................................2-4
DX-4..........................................................................2-4
E Series
ERB Mold............................................... 3-104, 3-105
ERT Mold............................................... 3-106, 3-107
ERW Mold.............................................. 3-102, 3-103
HD-G Series
HD-GEE Mold........................................ 3-126, 3-127
HD-GET Mold........................................ 3-128, 3-129
HD-GST Mold........................................ 3-130, 3-131
HD-S Series
HD-SHEA Mold...................................... 3-134, 3-135
HD-SHEB Mold...................................... 3-136, 3-137
HD-SHTA Mold...................................... 3-138, 3-139
HD-SHTB Mold...................................... 3-140, 3-141
HD-SVED Mold...................................... 3-144, 3-145
HD-SVES Mold...................................... 3-142, 3-143
HD-SVEU Mold...................................... 3-146, 3-147
HD-SVTV Mold....................................... 3-148, 3-149
HD-W Series
HD-WE Mold.......................................... 3-110, 3-111
HD-WF Mold.......................................... 3-118, 3-119
HD-WL Mold.......................................... 3-120, 3-121
HD-WP Mold.......................................... 3-116, 3-117
HD-WT Mold.......................................... 3-112, 3-113
HD-WXL Mold........................................ 3-122, 3-123
HD-WX Mold.......................................... 3-114, 3-115
IG-EX.........................................................................2-4
IGNITOR....................................................................2-4
MCB-1.......................................................................2-5
P Series
PK Mold..................................................... 3-74, 3-75
PL Mold...................................................... 3-76, 3-77
PT Mold..................................................... 3-82, 3-83
PV Mold..................................................... 3-78, 3-79
PY Mold..................................................... 3-80, 3-81
R Series
RHEH Mold................................................ 3-64, 3-65
RHXH Mold................................................ 3-66, 3-67
RVCT Mold................................................. 3-70, 3-71
RVXH Mold................................................ 3-68, 3-69
TOOLKIT....................................................................2-5
TORCHH...................................................................2-5
W Series
WE Mold........................................................ 3-2, 3-3
WES Mini Mold.............................................. 3-2, 3-3
WF Mold.................................................... 3-12, 3-13
WL Mold..................................................... 3-14, 3-15
WP Mold.................................................... 3-10, 3-11
WT Mold........................................................ 3-4, 3-5
WTS Mold...................................................... 3-6, 3-7
WXL Mold.................................................. 3-16, 3-17
WX Mold........................................................ 3-8, 3-9
WXS Mini Mold.............................................. 3-8, 3-9
S-2.............................................................................2-4
S-3.............................................................................2-4
SLV-WRAP.................................................................2-4
S Series
SHEA Mold................................................ 3-40, 3-41
SHEB Mold................................................ 3-42, 3-43
SHTA Mold................................................. 3-44, 3-45
SHTB Mold................................................ 3-46, 3-47
SVED Mold................................................. 3-50, 3-51
SVEH Mold................................................. 3-60, 3-61
SVES Mold................................................. 3-48, 3-49
SVEU Mold................................................. 3-52, 3-53
SVTHA Mold.............................................. 3-56, 3-57
SVTHB Mold.............................................. 3-58, 3-59
SVTV Mold................................................. 3-54, 3-55
WORLD HEADQUARTERS
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North Carolina 28716 USA
TEL: +1.828.646.9290
FAX: +1.828.646.9527
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