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T E C H N I C A
I N F O R M A T I O
M A N U A L F O R T H
A 1 0 V 0 V A R I A B L
D I S P L A C E M E N
P U M P
A10V0
L
N
E
E
T
S
PUMP
Features
96-MOD3A-70196
M O D U L E - 3A
96-MOD3A-70196
M O D U L E - 3A
T A B L E O F
C O N T E N T S
1. Functional Purpose
2. Description of Operation
3. Specifications
Pressure
R.P.M.
Case Drain
4. Operating Conditions
Operating Vicosity
Recommended Filtration
Inlet Conditions
Leakage Line
Direction of Rotation
96-MOD3A-70196
M O D U L E - 3A
F U N C T I O N A L
P U R P O S E
96-MOD3A-70196
M O D U L E - 3A
F U N C T I O N A L
P U R P O S E
C O N T I N U E D
Variable displacement
swashplate design piston
pump.
6
1.
Housing
2.
Control Piston
3.
Drive Shaft
4.
Swash Plate
5.
6.
Pistons (x7)
96-MOD3A-70196
M O D U L E - 3A
D E S C R I P T I O N
Axial piston pumps model A10V0 are swash plate design variable
displacement pumps. As illustrated by the picture under functional
purpose they basically consist of a housing (1), control pistons (2)
located inside cylinder barrel, drive shaft (3), swash plate (4), a control
valve assembly (5), and pistons (6)
This piston pump smoothly and continuously varies its displacement
(volumetric output size), by altering the angle of its swashplate. As
your system operates, valves monitor the loads (pressures) on the
actuators (cylinders and motors) and control the swashplate accordingly.
The greater the angle of the swashplate, relative to the drive shaft, the
further the pistons stroke in and out, therefore the greater the fluid flow.
There are two control valves, located in a removable housing, bolted to
the pump. The standard type of control used is referred as flow and
pressure compensation, type DFR. A simple explanation of how this
works is described in the next paragraph. We have limited the
explanation to one short paragraph as a detailed explanation goes
beyond the technical requirements of this Generic Manual.
The flow and pressure compensator control, also known as a load
sensing control, matches pump output flow and pressure to system
demand. This control will automatically regulate the pump displacement
to deliver the flow required to maintain a constant pressure drop across
a valve spool or other flow limiting device. When there is no system
demand, the pump stands by at zero flow and low pressure. When the
system demands flow, the pump delivers only the flow required by the
system, at a pressure required to move the load.
To protect the system from infinite load pressures, the pressure
compensator section of the control will cause the pump to automatically
destroke when the preadjusted maximum system pressure is reached.
96-MOD3A-70196
M O D U L E - 3A
S P E C I F I C A T I O N S
P r e s s u r e
R . P . M .
The pressure range for the standard models used as outlined under
standard models is 4,100 psi maximum.
C a s e
D r a i n
O P E R A T I N G
C O N D I T I O N S
O p e r a t i n g
V i s c o s i t y
R e c o m m e n d e d
F i l t r a t i o n
96-MOD3A-70196
M O D U L E - 3A
O P E R A T I N G
C O N D I T I O N S
C O N T I N U E D
I n l e t C o n d i t i o n s
( S u c t i o n L i n e )
L e a k a g e L i n e
( C a s e D r a i n )
Leakage lines should be laid out so that the housing always remains
filled with oil and the ingress of air at the radial seal is prevented even
during long periods of inoperation. The leakage line must always enter
the tank (Reservoir) below the minimum oil level.
NOTE: See commissioning Drawing
D i r e c t i o n
o f
R o t a t i o n
96-MOD3A-70196
M O D U L E - 3A
C O N T R O L
Flow
D F R
Setting Range
20
250
Operating Pressure (bar)
SL1L
96-MOD3A-70196
M O D U L E - 3A
C O N T R O L V A L V E
A S S E M B L Y
Identification
Drawing
1.
Flow regulation
2.
3.
4.
5.
6.
7.
8.
9.
Pressure Regualtion
P r e s s u r e
R e g u l a t i o n
96-MOD3A-70196
M O D U L E - 3A
C O N T R O L V A L V E
A S S E M B L Y
C O N T I N U E D
F l o w R e g u l a t i o n
( S t a n d b y P r e s s u r e )
P U M P
P E R F O R M A N C E
T E S T
96-MOD3A-70196
M O D U L E - 3A
T E S T
G a u g e
E Q U I P M E N T
T e s t
P o r t
K i t
To assist in commissioning the A10V0 pump you may purchase a test kit
that can be installed on the control valve as shown under Identification
Drawing. Simply remove the plug and install the following parts before
commencing pressure adjustments.
Test Kit Includes:
1
1
1
1
1
P O R T
S I Z E S
only
only
only
only
only
P/N
P/N
P/N
P/N
P/N
101077
002036
001020
007618
014386
Adaptor Fitting
Threaded Connector
Capillary Hose
Direct Connector
Pressure Gauge (03000 PSI)
=
=
=
=
2"SAE Flange
1" SAE Flange
SAE10 (7/814)
SAE4 (7/1620)
=
=
=
=
=
=
=
=
Threaded 1 7/812
Threaded 1 5/1612
SAE10 (7/814)
SAE4 (7/1620)
=
=
=
=
96-MOD3A-70196
M O D U L E - 3A
O P T I O N A L
A C C E S S O R I E S
L o w
O i l
S h u t O f f
B l o c k
This block available for inline or direct mounting to pump will rescue the
hydraulic pump from catastrophic failure should the reservoir oil level
become too low.
Intended for use on variable displacement piston pumps only.
Please refer to Module #9 for more information on this unit.
96-MOD3A-70196
M O D U L E - 3A
D I M E N S I O N S
A 1 0 V 0 7 1
( W i t h o u t c o n t r o l
v a l v e s )
U N I T
1 2 2 0 9 5
M o d e l C o d e
a n d 1 2 2 0 9 6
Flange 127-2
(SAE C; 2-hole)
View Z
Fixing thread
3/8-16UNC-2B; 18 deep
for SAE 1"
Fixing thread
7/16-14UNC-2B;
24 deep
for SAE 1 1/4"
deep
96-MOD3A-70196
M O D U L E - 3A
U N I T
D I M E N S I O N S
A 1 0 V 0 7 1
( W i t h o u t c o n t r o l
v a l v e s )
1 2 2 0 9 5
M o d e l C o d e
a n d 1 2 2 0 9 6
216
View W
deep
View V
Fixing thread
3/8-16UNC-2B; 18 deep
for SAE 1"
Fixing thread
7/16-14UNC-2B; 24 deep
for SAE 1 1/4"
96-MOD3A-70196
M O D U L E - 3A
D I M E N S I O N S
A 1 0 V 0 4 5
( W i t h o u t c o n t r o l
v a l v e s )
U N I T
1 1 7 5 5 6
Flange 101-2
(SAE B; 2-hole)
SAE J744 OCT 83
M o d e l C o d e
a n d 1 2 4 6 9 1
View Z
deep
deep
96-MOD3A-70196
M O D U L E - 3A
U N I T
D I M E N S I O N S
A 1 0 V 0 4 5
( W i t h o u t c o n t r o l
v a l v e s )
1 1 7 5 5 6
M o d e l C o d e
a n d 1 2 4 6 9 1
View W
deep
View V
deep
96-MOD3A-70196
M O D U L E - 3A
D I M E N S I O N S
A 1 0 V 0 2 8
( W i t h o u t c o n t r o l
v a l v e s )
U N I T
Flange 101-2
(SAE B; 2-hole)
SAE J744 OCT 83
M o d e l C o d e
1 2 6 0 6 8
View Z
deep
deep
96-MOD3A-70196
M O D U L E - 3A
U N I T
D I M E N S I O N S
A 1 0 V 0 2 8
( W i t h o u t c o n t r o l
v a l v e s )
M o d e l C o d e
1 2 6 0 6 8
View W
deep
View V
deep
96-MOD3A-70196
M O D U L E - 3A
U N I T D I M E N S I O N S
A 1 0 V 0 7 1 , 4 5 , 2 8
( W i t h c o n t r o l v a l v e s )
M o d e l
1
1
1
1
1
C
2
2
1
2
2
o
2
2
7
4
6
d
0
0
5
6
0
e
9
9
5
9
6
s
5
6
6
1
8
Model 61
Model 62
Size
28
A1
107.5
A2
225
A1
104.5
A2
136
45
71
104.5
104.5
244
278
104.5
104.5
146
160
100
104.5
344
104.5
165
Sizes 28 to 100,
Service ports at
rear, model 61
Mounting of pilot
valve for clockwise
direction of rotation
View Z
Sizes 28 to 100,
service ports on
sides, model 62
Mounting of pilot
valve for anticlockwise direction
of rotation
96-MOD3A-70196
M O D U L E - 3A
U N I T D I M E N S I O N S
A 1 0 V 0 4 5 S E R I E S 5 0
( W i t h c o n t r o l v a l v e s )
M o d e l
C o d e s
1 3 0 2 7 2
96-MOD3A-70196
M O D U L E - 3A
S T A N D A R D
M O D E L S
U S E D
Part Number
Common Usage
122095
A10V071DFR/30L-PKC62N00-S07
4.3 IN3/REV = 36 GPM @ 2000 RPM
left hand rotation
side ports / 1 1/4" keyed shaft
Large Trucks
Front mounted
122096
A10V071DFR/30R-PKC61N00-S07
4.3 IN3/REV = 36 GPM @ 2000 RPM
right hand rotation
rear ports / 1 1/4" keyed shaft
Large Trucks
P.T.O. mounted
117556
A10V045DFR/30L-PKC62N00-S07
2.74 IN3/REV = 23 GPM @ 2000 RPM
left hand rotation
side ports / 1" keyed shaft
Medium Trucks
Front mounted
124691
A10V045DFR/30R-PKC62N00-S07
2.74 IN3/REV = 23 GPM @ 2000 RPM
right hand rotation
side ports / 1" keyed shaft
Medium Trucks
(1 ton)
130272
A10V045DFR/51R-PUC64N00
2.74 IN3/REV = 23 GPM @ 2000 RPM
right hand rotation
rear ports / 7/8" x 13 tooth splined shaft
Medium trucks
P.T.O. mounted
126068
A10V028DFR/30R-PKC61N00-S07
1.71 IN3/REV = 15 GPM @ 2000 RPM
right hand rotation
rear ports / 7/8" keyed shaft
Small Trucks
(1 ton)
96-MOD3A-70196
M O D U L E - 3A
S T A N D A R D S P A R E
P A R T S A V A I L A B L E
R e p l a c e m e n t P u m p
C o n t r o l V a l v e
R e p l a c e m e n t
S e a l K i t s
Model Code
P/N 110178
P/N 110183
P/N 024052
P/N 110182
NOTE: For additional spare parts and repair information please contact
your nearest Basic Technoogies location for assistance.
S p l i t
F l a n g e s
Model Code
Pressure
Suction
SF-20-30
P/N 004070
SF-32-30
P/N 003885
SF-16-30
P/N 004167
SF-24-30
P/N 003796
SF-12-30
P/N 003561
SF-20-30
P/N 004070
96-MOD3A-70196