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NCP1234

Fixed Frequency Current


Mode Controller for Flyback
Converters
The NCP1234 is a new fixedfrequency currentmode controller
featuring Dynamic SelfSupply (DSS). This device is pintopin
compatible with the previous NCP12xx families.
The DSS function greatly simplifies the design of the auxiliary
supply and the VCC capacitor by activating the internal startup current
source to supply the controller during transients.
Due to frequency foldback, the controller exhibits excellent
efficiency in light load condition while still achieving very low
standby power consumption. Internal frequency jittering, ramp
compensation, and a versatile latch input make this controller an
excellent candidate for converters where components cost is the key
constraints.
It features a timerbased fault detection that ensures the detection of
overload independently of an auxiliary winding, and an adjustable
compensation to help keep the maximum power independent of the
input voltage.
Finally, due to a careful design, the precision of critical parameters
is well controlled over the entire temperature range (40C to
+125C).
Features

FixedFrequency CurrentMode Operation with BuiltIn Ramp


Compensation

65 kHz or 100 kHz Oscillator Frequency version


Frequency Foldback then Skip Mode for Maximized Performance in
Light Load and Standby Conditions

SOIC7
CASE 751U

MARKING DIAGRAM
8

34Xff
ALYWX
G

34Xff = Specific Device Code


X = A or B
ff = 65 or 100
A
= Assembly Location
L
= Wafer Lot
Y
= Year
W
= Work Week
G
= PbFree Package

PIN CONNECTIONS
Latch 1

HV

VCC

FB 2

TimerBased Overload Protection with Latched (option A) or

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CS 3

AutoRecovery (option B) Operation


GND 4
5 DRV
Highvoltage Current Source with Dynamic SelfSupply,
(Top View)
Simplifying the Design of the VCC Capacitor
Frequency Modulation for Softened EMI Signature, including during
ORDERING INFORMATION
Frequency Foldback mode
See detailed ordering and shipping information in the package
dimensions section on page 32 of this data sheet.
Adjustable Overpower Compensation
Latchoff Input for Severe Fault Conditions, Allowing Direct
Connection of an NTC for Overtemperature Protection (OTP)
VCC Operation up to 28 V, with Overvoltage Detection
500 mA Peak Source/Sink Current Drive Capability
4.0 ms SoftStart
Typical Applications
Internal Thermal Shutdown
ACDC Adapters for Notebooks, LCD, and Printers
PintoPin Compatible with the Existing NCP12xx
Offline Battery Chargers
Series
Consumer Electronic Power Supplies
These Devices are PbFree, Halogen Free/BFR Free
and are RoHS Compliant
Auxiliary/Housekeeping Power Supplies

Semiconductor Components Industries, LLC, 2011

October, 2011 Rev. 1

Publication Order Number:


NCP1234/D

NCP1234
TYPICAL APPLICATION EXAMPLE

VOUT

VIN
(dc)

LATCH
FB

HV
NCP1234

CS

VCC

GND

DRV

Figure 1. Flyback Converter Application Using the NCP1234

PIN FUNCTION DESCRIPTION


Pin No

Pin Name

Function

LATCH

LatchOff Input

FB

Feedback

CS

Current Sense

GND

DRV

Drive output

VCC

VCC input

HV

Highvoltage pin

Pin Description
Pull the pin up or down to latchoff the controller. An internal current source
allows the direct connection of an NTC for over temperature detection
An optocoupler collector to ground controls the output regulation.
This Input senses the Primary Current for currentmode operation, and Offers
an overpower compensation adjustment.
IC Ground
Drives external MOSFET
This supply pin accepts up to 28 Vdc, with overvoltage detection

Connects to the bulk capacitor or the rectified AC line to perform the functions
of Startup Current Source and Dynamic SelfSupply

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NCP1234
SIMPLIFIED INTERNAL BLOCK SCHEMATIC

VDD

INTC

HV

blanking
tLatch(OVP)

VOVP

INTC

Latch
+

1 kW

HV

Dual HV
startup
current source

VOTP

Vclamp

TSD

TSD

blanking
tLatch(OTP)

Latch

Softstart
end

TSD HV current
Reset
UVLO
VCC
VDD
Start management

UVLO
VDD
IC Start

Reset

VCC
VFB(ref)

+
Vskip

20 kW
/5
slope
comp.

FB

HV sample

PWM
+

V to I
IOPC = 0.5m x
(VHV 125)

Jitter

Sawtooth

Softstart
+

Stop

Foldback

Oscillator

+
Softstart ramp Start
t
End SSTART Reset

VFB(OPC)

IC Start

Clamp

IC Stop
S

Softstart end

blanking
tLEB

Q
R

CS
+
blanking
tBCS

DRV

ILIMIT

VILIM

IC stop
GND

ILIMIT

S
Q
R

+
Fault Flag

Protection
Mode
release

For
Autorecovery
protection
mode only

VCS(stop)
timer

PWM

tfault

timer

tautorec

Fault
Reset

Figure 2. Simplified Internal Block Schematic


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3

Latch
TSD
UVLO

NCP1234
MAXIMUM RATINGS
Symbol

Value

Unit

Supply Pin (pin 6) (Note 2)


Voltage range
Current range

Rating

VCCMAX
ICCMAX

0.3 to 28
30

V
mA

High Voltage Pin (pin 8) (Note 2)


Voltage range
Current range

VHVMAX
IHVMAX

0.3 to 500
20

V
mA

Driver Pin (pin 5) (Note 2)


Voltage range
Current range

VDRVMAX
IDRVMAX

0.3 to 20
1000

V
mA

VMAX
IMAX

0.3 to 10
10

V
mA

All other pins (Note 2)


Voltage range
Current range
Thermal Resistance SOIC7
JunctiontoAir, low conductivity PCB (Note 3)
JunctiontoAir, medium conductivity PCB (Note 4)
JunctiontoAir, high conductivity PCB (Note 5)

RJA

Temperature Range
Operating Junction Temperature
Storage Temperature Range

TJMAX

TSTRGMAX

ESD Capability (Note 1)


Human Body Model (All pins except HV)
Machine Model

162
147
115
40 to +150
60 to +150
2000
200

C/W

Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the
Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect
device reliability.
1. This device series contains ESD protection and exceeds the following tests:
Human Body Model 2000 V per JEDEC standard JESD22, Method A114E
Machine Model Method 200 V per JEDEC standard JESD22, Method A115A
2. This device contains latchup protection and exceeds 100 mA per JEDEC Standard JESD78
3. As mounted on a 80 x 100 x 1.5 mm FR4 substrate with a single layer of 50 mm2 of 2 oz copper traces and heat spreading area. As specified
for a JEDEC 511 conductivity test PCB. Test conditions were under natural convection or zero air flow.
4. As mounted on a 80 x 100 x 1.5 mm FR4 substrate with a single layer of 100 mm2 of 2 oz copper traces and heat spreading area. As specified
for a JEDEC 512 conductivity test PCB. Test conditions were under natural convection or zero air flow.
5. As mounted on a 80 x 100 x 1.5 mm FR4 substrate with a single layer of 650 mm2 of 2 oz copper traces and heat spreading area. As specified
for a JEDEC 513 conductivity test PCB. Test conditions were under natural convection or zero air flow.

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NCP1234
ELECTRICAL CHARACTERISTICS (For typical values TJ = 25C, for min/max values TJ = 40C to +125C, VHV = 125 V,
VCC = 11 V unless otherwise noted)

Test Condition

Symbol

Min

Typ

Max

Unit

VHV(min)

30

60

Istart1
Istart2

0.2
3

0.5
6

0.8
9

mA

Istart(off)

25

50

mA

Turnon threshold level, VCC


going up
HV current source stop threshold

VCC(on)

11.0

12.0

13.0

HV current source restart


threshold

VCC(min)

9.5

10.5

11.5

Turnoff threshold

VCC(off)

8.5

9.5

10.5

Overvoltage threshold

VCC(ovp)

25

26.5

28

Blanking duration on VCC(off) and


VCC(ovp) detection

tVCC(blank)

10

13

ms

VCC decreasing level at which


the internal logic resets

VCC(reset)

3.6

5.0

6.0

VCC level for ISTART1 to ISTART2


transition

VCC(inhibit)

0.4

1.0

1.6

ICC1
ICC1
ICC2
ICC2
ICC3
ICC4

1.2
1.3
1.9
2.2
0.67
0.4

1.8
1.9
2.5
2.9
0.9
0.7

2.2
2.3
3.2
3.6
1.13
1.0

mA

Oscillator frequency

fOSC

60
92

65
100

70
108

kHz

Maximum duty cycle

DMAX

75

80

85

Frequency jittering amplitude, in


percentage of FOSC

Ajitter

Frequency jittering modulation


frequency

Fjitter

85

125

165

Hz

Characteristics
HIGH VOLTAGE CURRENT SOURCE
Minimum voltage for current
source operation
Current flowing out of VCC pin

VCC = 0 V
VCC = VCC(on) 0.5 V

Offstate leakage current

VHV = 500 V

SUPPLY

Internal current consumption


(Note 6)

DRV open, VFB = 3 V, 65 kHz


DRV open, VFB = 3 V, 100 kHz
Cdrv = 1 nF, VFB = 3 V, 65 kHz
Cdrv = 1 nF, VFB = 3 V, 100 kHz
Off mode (skip or before startup)
Fault mode (fault or latch)

OSCILLATOR

OUTPUT DRIVER
Rise time, 10% to 90 % of VCC

VCC = VCC(min) + 0.2 V, CDRV = 1 nF

trise

40

70

ns

Fall time, 90% to 10 % of VCC

VCC = VCC(min) + 0.2 V, CDRV = 1 nF

tfall

40

70

ns

Current capability

VCC = VCC(min) + 0.2 V, CDRV = 1 nF


DRV high, VDRV = 0 V
DRV low, VDRV = VCC

IDRV(source)
IDRV(sink)

500
500

mA

Clamping voltage (maximum


gate voltage)

VCC = VCCmax 0.2 V, DRV high,


RDRV = 33 kW, Cload = 220 pF

VDRV(clamp)

11

13.5

16

Highstate voltage drop

VCC = VCC(min) + 0.2 V, RDRV = 33 kW,


DRV high

VDRV(drop)

6. internal supply current only, current in FB pin not included (current flowing in GND pin only).

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NCP1234
ELECTRICAL CHARACTERISTICS (For typical values TJ = 25C, for min/max values TJ = 40C to +125C, VHV = 125 V,
VCC = 11 V unless otherwise noted)
Characteristics

Test Condition

Symbol

Min

Typ

Max

Unit

FEEDBACK
RFB(up)

15

20

25

kW

VFB to internal current setpoint


division ratio

KFB

4.7

5.3

Internal pullup voltage on the


FB pin

VFB(ref)

4.3

5.7

Internal pullup resistor

TJ = 25C

CURRENT SENSE
Input Bias Current

VCS = 0.7 V

Ibias

0.02

mA

Maximum internal current


setpoint

VFB > 3.5 V

VILIM

0.66

0.7

0.74

Propagation delay from VIlimit


detection to DRV off

VCS = VILIM

tdelay

80

110

ns

tLEB

190

250

310

ns

VCS(stop)

0.95

1.05

1.15

Leading Edge Blanking Duration


for VCS(stop)

tBCS

90

120

150

ns

Slope of the compensation ramp

Scomp(65kHz)
Scomp(100kHz)

32.5
50

mV /
ms

tSSTART

2.8

4.0

5.2

ms

KOPC

0.54

mA / V

Leading Edge Blanking Duration


for VILIM
Threshold for immediate fault
protection activation

Softstart duration

From 1st pulse to VCS = VILIM

OVERPOWER COMPENSATION
VHV to IOPC conversion ratio
Current flowing out of CS pin

VHV = 125 V
VHV = 162 V
VHV = 325 V
VHV = 365 V

IOPC(125)
IOPC(162)
IOPC(325)
IOPC(365)

105

0
20
110
130

150

mA

FB voltage above which IOPC is


applied

VHV = 365 V

VFB(OPCF)

2.12

2.35

2.58

FB voltage below which is no


IOPC applied

VHV = 365 V

VFB(OPCE)

2.15

Watchdog timer for dc operation

tWD(OPC)

32

ms

HV sampling level

VHVsample

92

tfault

98

128

168

ms

tautorec

0.85

1.00

1.35

Feedback voltage threshold


below which frequency foldback
starts

VFB(foldS)

1.8

2.0

2.2

Feedback voltage threshold


below which frequency foldback
is complete

VFB(foldE)

1.22

1.35

1.48

VFB = Vskip(in) + 0.2

fOSC(min)

22

27

32

kHz

VFB going down


VFB going up

Vskip(in)
Vskip(out)

0.63
0.72

0.7
0.80

0.77
0.88

OVERCURRENT PROTECTION
Fault timer duration

From CS reaching VILIMIT to DRV stop

Autorecovery mode latchoff


time duration
FREQUENCY FOLDBACK

Minimum switching frequency


SKIPCYCLE MODE
Feedback voltage thresholds for
skip mode

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NCP1234
ELECTRICAL CHARACTERISTICS (For typical values TJ = 25C, for min/max values TJ = 40C to +125C, VHV = 125 V,
VCC = 11 V unless otherwise noted)
Characteristics

Test Condition

Symbol

Min

Typ

Max

Unit

LATCHOFF INPUT
High threshold

VLatch going up

VOVP

2.35

2.5

2.65

Low threshold

VLatch going down

VOTP

0.76

0.8

0.84

Current source for direct NTC


connection
During normal operation
During softstart

VLatch = 0 V

Blanking duration on high latch


detection

65 kHz version
100 kHz version

mA

Blanking duration on low latch


detection
Clamping voltage

ILatch = 0 mA
ILatch = 1 mA

INTC
INTC(SSTART)

65
130

95
190

105
210

tLatch(OVP)

35
25

50
35

70
45

ms

tLatch(OTP)

350

ms

Vclamp0(Latch)
Vclamp1(Latch)

1.0
2.0

1.2
2.4

1.4
3.0

TTSD

135

150

165

TTSD(HYS)

20

30

40

TEMPERATURE SHUTDOWN
Temperature shutdown

TJ going up

Temperature shutdown
hysteresis

TJ going down

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NCP1234
TYPICAL PERFORMANCE CHARACTERISTICS
40.00

35

38.00

30

36.00

25

32.00

Istart(off) (V)

VHV(min) (V)

34.00
30.00
28.00
26.00

20
15
10

24.00

22.00
20.00
50

25

25
50
75
TEMPERATURE (C)

100

125

0
50

0.75

1.15

0.74

1.13

0.73

1.11

0.72

1.09

0.71
0.70
0.69

0.99

0.66

0.97
25

50

75

100

125

25

25

50

75

100

TEMPERATURE (C)

TEMPERATURE (C)

Figure 6. Threshold for Immediate Fault


Protection Activation VCS(stop)

125

300
290

100

280

90

270

80

tLEB (ns)

tdelay (ns)

0.95
50

Figure 5. Maximum Internal Current Setpoint


VILIM

110

70

260
250
240
230

60

220

50
40

125

1.03
1.01

100

1.05

0.67

25

25
50
75
TEMPERATURE (C)

1.07

0.68

0.65
50

Figure 4. OffState Leakage Current Istart(off)

VCS(stop) (V)

VILIM (V)

Figure 3. Minimum Current Source Operation


VHV(min)

25

210
50

25

25

50

75

100

200
50

125

25

25

50

75

100

125

TEMPERATURE (C)

TEMPERATURE (C)

Figure 7. Propagation Delay tdelay

Figure 8. Leading Edge Blanking Duration tLEB

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8

NCP1234
TYPICAL PERFORMANCE CHARACTERISTICS
24

5.30

23

5.20
5.10

21
VFB(ref) (V)

RFB(up) (kW)

22

20
19
18

4.90
4.80

17

4.70

16
15

5.00

50

25

25
50
75
TEMPERATURE (C)

100

4.60
50

125

70

85

69

84

68

83

67

82

66

81

65
64

78
77

61

76
0

25
50
75
TEMPERATURE (C)

100

100

125

79

62

25

25
50
75
TEMPERATURE (C)

80

63

60
50

Figure 10. FB Pin Open Voltage VFB(ref)

DMAX (%)

fOSC (kHz)

Figure 9. FB Pin Internal Pullup Resistor


RFB(up)

25

75
50

125

Figure 11. Oscillator Frequency fOSC

25

25
50
75
TEMPERATURE (C)

100

125

Figure 12. Maximum Duty Cycle DMAX

2.20

1.50

2.15

1.45

2.05

VFB(foldE) (V)

VFB(foldS) (V)

2.10

2.00
1.95

1.40
1.35
1.30

1.90
1.25

1.85
1.80
50

25

25

50

75

100

125

1.20
50

25

25

50

75

100

TEMPERATURE (C)

TEMPERATURE (C)

Figure 13. FB Pin Voltage Below Which


Frequency Foldback Starts VFB(foldS)

Figure 14. FB Pin Voltage Below Which


Frequency Foldback is Complete VFB(foldE)

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9

125

NCP1234
TYPICAL PERFORMANCE CHARACTERISTICS
0.77

0.88

0.75

0.86
0.84
Vskip(out) (V)

Vskip(in) (V)

0.73
0.71
0.69
0.67

0.82
0.80
0.78
0.76

0.65

0.74

0.63
50

25

25

50

75

100

125

0.72
50

25

TEMPERATURE (C)

Figure 15. FB Pin Skipin Level Vskip(in)

100

125

145

28

140

27
IOPC(365) (mA)

fOSC(min) (kHz)

75

150

29

26
25
24
23

135
130
125
120

22

115

21
20
50

25

25

50

75

100

125

110
50

25

50

75

100

TEMPERATURE (C)

TEMPERATURE (C)

Figure 18. Maximum Overpower


Compensating Current IOPC(365) Flowing Out
of CS Pin

2.60

2.40

2.55

2.35

2.50

2.30

2.45

2.25

2.40
2.35
2.30
2.25

2.15
2.10
2.05
2.00

2.15

1.95
25

25
50
75
TEMPERATURE (C)

100

125

1.90

50

Figure 19. FB Pin Level VFB(OPCF) Above


Which is the Overpower Compensation
Applied

25

25
50
75
TEMPERATURE (C)

100

Figure 20. FB Pin Level VFB(OPCE) Below


Which is No Overpower Compensation
Applied

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10

125

2.20

2.20

50

25

Figure 17. Minimum Switching Frequency


fOSC(min)

VFB(OPCE) (V)

VFB(OPCF) (V)

50

Figure 16. FB Pin SkipOut Level Vskip(out)

30

2.10

25

TEMPERATURE (C)

125

NCP1234
TYPICAL PERFORMANCE CHARACTERISTICS
0.85

2.65

0.84

2.60

0.83
0.82
VOTP (V)

VOVP (V)

2.55
2.50
2.45

0.81
0.80
0.79
0.78
0.77

2.40

0.76

2.35
50

25

25
50
75
TEMPERATURE (C)

100

125

0.75

50

2.80

1.32

2.70

1.30

2.60

1.28

2.50

Vclamp1 (V)

Vclamp0 (V)

1.34

1.26
1.24

1.20

2.10
0

25
50
75
TEMPERATURE (C)

100

125

2.00

110

220

105

210

100

200

90
85
80

50

25

25
50
75
TEMPERATURE (C)

100

125

190
180
170
160
150

75
70
50

125

Figure 24. Latch Pin Voltage Vclamp1 (Latchoff


Pin is Sinking 1 mA)

INTC(SSTART) (mA)

INTC (mA)

Figure 23. Latch Pin Open Voltage Vclamp0

95

100

2.30
2.20

25

25
50
75
TEMPERATURE (C)

2.40

1.22

50

Figure 22. Latch Pin Low Threshold VOTP

Figure 21. Latch Pin High Threshold VOVP

1.18

25

25

25

50

75

100

140
50

125

25

25

50

75

100

TEMPERATURE (C)

TEMPERATURE (C)

Figure 25. Current INTC Sourced from the


Latch Pin, Allowing Direct NTC Connection

Figure 26. Current INTC(SSTART) Sourced from


the Latch Pin, During SoftStart

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125

NCP1234
APPLICATION INFORMATION
Introduction

The NCP1234 includes all necessary features to build a safe


and efficient power supply based on a fixedfrequency
flyback converter. It is particularly well suited for
applications where low part count is a key parameter,
without sacrificing safety.
CurrentMode Operation with slope compensation:
The primary peak current is permanently controlled by
the FB voltage, ensuring maximum safety: the DRV
turnoff event is dictated by the peak current setpoint.
It also ensures that the frequency response of the
system stays a first order if in DCM, which eases the
design of the FB loop. The controller can be also used
in CCM applications with a wide input voltage range
thanks to its fixed ramp compensation that prevents the
appearance of subharmonic oscillations in most
applications.
FixedFrequency Oscillator with Jittering: The
NCP1234 is available in different frequency options to
fit any application. The internal oscillator features a
lowfrequency jittering that helps passing the EMI
limits by spreading out the energy content of frequency
peaks in quasipeak and average mode of
measurement.
Latched TimerBased Overload Protection: The
overload protection depends only on the FB signal,
making it able to work with any transformer, even with
very poor coupling or high leakage inductance. The
protection is fully latched on the A version (the power
supply has to be stopped then restarted in order to
resume operation, even if the overload condition
disapears), and autorecovery on the B version. The
timer duration is fixed. The controller also enters the
same protection mode if the voltage on the CS pin
reaches 1.5 times the maximum internal setpoint
(allows to detect winding short-circuits).
High Voltage StartUp Current Source: Thanks to
ON Semiconductors Very High Voltage technology,
the NCP1234 can directly be connected to the high
input voltage. The start-up current source ensures a
clean start-up while ensuring low losses when it is off,
and the Dynamic Self-Supply (DSS) restarts the
start-up current source to supply the controller if the
VCC supply transiently drops.
Adjustable Overpower Compensation: The high
input voltage sensed on the HV pin is converted into a
current to build on the current sense voltage an offset
proportional to the input voltage. By choosing the value
of the resistor in series with the CS pin, the amount of
compensation can be adjusted to the application.
Frequency foldback then skip mode for light load
operation: In order to ensure a high efficiency under all
load conditions, the NCP1234 implements a frequency

foldback for light load condition and a skip mode for


extremely low load condition. The switching frequency
is decreased down to 27 kHz to reduce switching
losses.
Extended VCC range: The NCP1234 accepts a supply
voltage as high as 28 V, with an overvoltage threshold
VCC(ovp) (typically 26.5 V) that latches the controller
off.
Clamped Driver Stage: Despite the high maximum
supply voltage, the voltage on DRV pin is safely
clamped below 16 V, allowing the use of any standard
MOSFET, and reducing the current consumption of the
controller.
Dual Latchoff Input: The NCP1234 can be latched
off by 2 ways: The voltage increase applied to its Latch
pin (typically an overvoltage) or by a decrease this
voltage. Thanks to the internal precise pullup current
source a NTC can be directly connected to the latch pin.
This NTC will provide an overtemperature protection
by decreasing its resistance and consequently the
voltage at Latch pin,
SoftStart: At every startup the peak current is
gradually increased during 4.0 ms to minimize the
stress on power components.
Temperature Shutdown: The NCP1234 is internally
protected against selfoverheating: if the die
temperature is too high, the controller shuts all
circuitries down (including the HV startup current
source), allowing the silicon to cool down before
attempting to restart. This ensures a safe behavior in
case of failure.

Typical Operation

Startup: The HV startup current source ensures the

charging of the VCC capacitor up to the startup


threshold VCC(on), until the input voltage is high
enough (above VHV(start)) to allow the switching to
start. The controller then delivers pulses, starting with a
softstart period tSSTART during which the peak current
linearly increases before the currentmode control takes
over. During the softstart period, the low level latch is
ignored, and the latch current is double, to ensure a fast
precharge of the Latch pin decoupling capacitor.
Normal operation: As long as the feedback voltage is
within the regulation range and VCC is maintained
above VCC(min), the NCP1234 runs at a fixed frequency
(with jittering) in currentmode control. The peak
current (sensed on the CS pin) is set by the voltage on
the FB pin. Fixed ramp compensation is applied
internally to prevent subharmonic oscillations from
occurring.
Light load operation: When the FB voltage decreases
below VFB(foldS), typically corresponding to a load of

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NCP1234

33% of the maximum load (for a DCM design), the


switching frequency starts to decrease down to
fOSC(min). By lowering the switching losses, this feature
helps to improve the efficiency in light load conditions.
The frequency jittering is enabled in light load
operation as well.
No load operation: When the FB voltage decreases
below Vskip(in), typically corresponding to a load of 2%
of the maximum load, the controller enters skip mode.
By completely stopping the switching while the
feedback voltage is below Vskip(out), the losses are
further reduced. This allows minimizing the power
dissipation under extremely low load conditions. As the
skip mode is entered at very light loads, for which the
peak current is very small, there is no risk of audible
noise. VCC can be maintained between VCC(on) and
VCC(min) by the DSS, if the auxiliary winding does not

provide sufficient level of VCC voltage under this


condition.
Overload: The NCP1234 features timerbased
overload detection, solely dependent on the feedback
information: as soon as the internal peak current
setpoint hits the VILIM clamp, an internal timer starts to
count. When the timer elapses, the controller stops and
enter the protection mode, autorecovery for the B
version (the controller initiates a new startup after
tautorec elapses), or latched for the A version (the latch
is released only if VCC is reset).
Latchoff: When the Latch input is pulled up (typically
by an overvoltage condition), or pulled down
(typically by an overtemperature condition, using the
provided current source with an NTC), the controller
latches off. The latch is released when the VCC is reset.

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NCP1234
DETAILED DESCRIPTION
HighVoltage Current Source

The NCP1234 HV pin can be connected either to the


rectified bulk voltage, or to the ac line through a rectifier.

However, the overpower compensation will work correctly


only if the HV pin is connected to the bulk voltage.

Startup

HV

Istart

TSD

Control

IC Start

VCC

VCC(on)

R
Q
S

VCC(min)
blanking

UVLO

tUVLO(blank)

VCC(off )

Reset

VCC(reset)
Figure 27. HV Startup Current Source Functional Schematic

At startup, the current source turns on when the voltage


on the HV pin is higher than VHV(min), and turns off when
VCC reaches VCC(on), then turns on again when VCC reaches
VCC(min), until VCC is supplied by an internal source. The
controller actually starts the next time VCC reaches VCC(on).
Even though the DSS is able to maintain the VCC voltage
between VCC(on) and VCC(min) by turning the HV startup
current source on and off, it can only be used in light load

condition, otherwise the power dissipation on the die would


be too much. As a result, an auxiliary voltage source is
needed to supply VCC during normal operation.
The DSS is useful to keep the controller alive when no
switching pulses are delivered, e.g. in latch condition, or to
prevent the controller from stopping during load transients
when the VCC might drop.

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NCP1234
VHV

VHV(min)
time

VCC
VCC(on)
VCC(min)

HV
current
source =
Istart1

HV
current
source =
Istart2

VCC(inhibit)

time
DRV

time
Figure 28. Startup Timing Diagram

For safety reasons, the startup current is lowered when


VCC is below VCC(inhibit), to reduce the power dissipation in
case the VCC pin is shorted to GND (in case of VCC capacitor
failure, or external pulldown on VCC to disable the
controller).
There are only two conditions for which the current source
doesnt turn on when VCC reaches VCC(min): the voltage on
HV pin is too low (below VHV(min)), or a thermal shutdown
condition (TSD) has been detected. In all other conditions,
the HV current source will always turn on and off to maintain
VCC between VCC(min) and VCC(on).
When the application is turned off, the input capacitor
quickly discharges, and the output starts to fall out of

regulation. At the same time, VCC drops, but because there


is no voltage anymore on the HV pin, the DSS isnt able to
turn on. As a result, VCC drops even more and reach the
VCC(off) threshold, that turns the controller off, and resets the
internal fault timer, to prevent any unwanted latchoff and
allow a fast restart in case of a short OFF/ON sequence.
As soon as the application is turned back on, the HV
startup current source starts to charge the VCC capacitor.
Note that the threshold at which VCC discharges has no
influence on the ability of the controller to restart. The
switching then turns on when VCC reaches VCC(on), without
additional delay or hiccup.The case of a fast OFF/ON
sequence is described at Figure 29.

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NCP1234

VHV

The board is
unplugged

VHV(min)

time
VCC
VCC(on)

VCC(min)
VCC(off)
Controller
stops at
VCC(off)

VCC charges
up when VHV is
high enough

time
Output
Loss of
regulation when
VHV is too low

Switching
restarts at
VCC(on)

DRV

time

time
Fault timer
(internal)
Fault timer
reset by
VCC(off)

Figure 29. Fast Application Off On Sequence

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time

NCP1234
Oscillator with Maximum Duty Cycle and Frequency
Jittering

Clamped Driver

The supply voltage for the NCP1234 can be as high as


28 V, but most of the MOSFETs that will be connected to the
DRV pin cannot accept more than 20 V on their gate. The
driver pin is therefore clamped safely below 16 V. This
driver has a typical current capability of 500 mA.

The NCP1234 includes an oscillator that sets the


switching frequency with an accuracy of 7%. Two
frequency options can be ordered: 65 kHz and 100 kHz. The
maximum duty cycle of the DRV pin is 80%, with an
accuracy of 7%.
In order to improve the EMI signature, the switching
frequency jitters 6% around its nominal value, with a
trianglewave shape and at a frequency of 125 Hz. This
frequency jittering is active even when the frequency is
decreased to improve the EMI in light load condition.

VCC
Clamp

DRV signal

fOSC
fOSC + 6
Nominal fOSC
fOSC 6

Figure 31. Clamped Driver

Time
8%
(125 Hz)

Figure 30. Frequency Jittering

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DRV

NCP1234
CURRENTMODE CONTROL WITH OVERPOWER COMPENSATION AND SOFTSTART
Current sensing

input of the PWM comparator through a 250 ns LEB block.


On the other input the FB voltage divided by 5 sets the
threshold: when the voltage ramp reaches this threshold, the
output driver is turned off.
The maximum value for the current sense is 0.7 V, and it
is set by a dedicated comparator.

NCP1234 is a currentmode controller, which means that


the FB voltage sets the peak current flowing in the
inductance and the MOSFET. This is done through a PWM
comparator: the current is sensed across a resistor and the
resulting voltage is applied to the CS pin. It is applied to one
VFB(ref)
KFB

RFB(up)

PWM

Jitter
Softstart

Oscillator

Softstart ramp
Start
tSSTART
Reset

FB

IC Start

IC Stop

S
Q
R

blanking
tLEB
CS

DRV Stage

VILIM
IC stop

blanking
tBCS
+

Protection
Mode

VCS(stop)

UVLO
Latch
TSD

Fault

Figure 32. Current Sense Block Schematic

Each time the controller is starting, i.e. the controller was


off and starts or restarts when VCC reaches VCC(on), a
softstart is applied: the current sense setpoint is linearly
increased from 0 (the minimum level can be higher than 0
because of the LEB and propagation delay) until it reaches
VILIM (after a duration of tSSTART), or until the FB loop

imposes a setpoint lower than the one imposed by the


softstart (the 2 comparators outputs are ORed). The
softstart ramp signal is generated by the D/A converter in
the NCP1234, thats why there are observable 15 discrete
steps instead the truly linearly increasing current setpoint
ramp.

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NCP1234
VFB

VFB(fault)

Time
Soft-start ramp

VFB takes
over soft-start

VILIM

Time

tSSTART
CS Setpoint

VILIMI

Time

Figure 33. SoftStart


Overpower compensation

Under some conditions, like a winding shortcircuit for


instance, not all the energy stored during the on time is
transferred to the output during the off time, even if the on
time duration is at its minimum (imposed by the propagation
delay of the detector added to the LEB duration). As a result,
the current sense voltage keeps on increasing above VILIM,
because the controller is blind during the LEB blanking
time. Dangerously high current can grow in the system if
nothing is done to stop the controller. Thats what the
additional comparator, that senses when the current sense
voltage on CS pin reaches VCS(stop) (= 1.5 x VILIM), does:
as soon as this comparator toggles, the controller
immediately enters the protection mode (latched or
autorecovery according to the chosen option).

The power delivered by a flyback power supply is


proportional to the square of the peak current in the
discontinuous conduction mode:
P OUT +

1
@ h @ L p @ F SW @ I p
2

(eq. 1)

Unfortunately, due to the inherent propagation delay of


the logic, the actual peak current is higher at high input
voltage than at low input voltage, leading to a significant
difference in the maximum output power delivered by the
power supply.

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NCP1234
IP
IP to be
compensated

ILIMIT
High
Line

Low
Line
time
tdelay

tdelay

Figure 34. Line Compensation for True Overpower Protection

would be in the same order of magnitude. Therefore the


compensation current is only added when the FB voltage is
higher than VFB(OPCE).
However, because the HV pin can be connected to an ac
voltage, there is needed an additional circuitry to read or at
least closely estimate the actual voltage on the bulk
capacitor.

To compensate this and have an accurate overpower


protection, an offset proportional to the input voltage is
added on the CS signal by turning on an internal current
source: by adding an external resistor in series between the
sense resistor and the CS pin, a voltage offset is created
across it by the current. The compensation can be adjusted
by changing the value of the resistor.
But this offset is unwanted to appear when the current
sense signal is small, i.e. in light load conditions, where it
HV
(32 ms)
Watch
Dog
VHVstop

A/D 3 bit
Converter
+
Peak Detector

3 bit
Register

I Generator
I ctrl

FB
To CS
Block

Tblanking
LEB

CS

VFB (OPC)

Figure 35. Schematic Overpower Compensation Circuit

input. If only the DC high voltage input is used, no reset


signal is generated by the VHVsample condition and the 32 ms
watch dog is used to generate the sampling events for
sampling the DC input high voltage line.

A 3 bit A/D converter with the peak detector senses the ac


input, and its output is periodically sampled and reset, in
order to follow closely the input voltage variations. The
sample and reset events are given by the VHVsample
comparator used for sampling detection for the AC line

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NCP1234
IOPC

VHV

VFB

VFB(OPCE)

VFB(OPCF)

Figure 36. Overpower Compensation Current Relation to Feedback Voltage and Input Voltage

VHV

VHVsample

time
Peak
detector

Reset

Reset

Reset

twd
Reset
Reset

time
IOPC

Sample

Sample

Sample

Sample

Reset

time

Figure 37. Overpower Compensation Current if the HV Pin is Connected to AC Voltage

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NCP1234
VHV
VHV(stop)

time
twd

twd

twd

Peak
detector
Reset

time
IOPC
Sample

Sample

Reset

Sample
tHV

time

Figure 38. Overpower Compensation if the HV Pin is Connected to DC Voltage


Feedback with Slope Compensation

The ratio from the FB voltage to the current sense setpoint


is 5, meaning that the FB voltage corresponding to VILIM is

3.5 V. There is a pullup resistor of 20 kW from FB pin to an


internal reference.

VFB(ref)

20 kW

FB

K FB

CS

PWM

blanking
tLEB

Figure 39. FB Circuitry

In order to allow the NCP1234 to operate in CCM with a


duty cycle above 50%, a fixed slope compensation is
internally applied to the currentmode control. The slope

appearing on the internal voltage setpoint for the PWM


comparator is 32.5 mV/ms typical for the 65 kHz version,
and 50 mV/ms for the 100 kHz version.

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NCP1234
Overcurrent protection with Fault timer

latched off (latched protection, version A), or it enters an


autorecovery mode (version B). The timer is reset when the
CS setpoint goes back below VILIM before the timer elapses.
To provide maximum output power at the low input line
voltages the fault timer is not started if the driver signal is
reset by the max duty cycle.

When an overcurrent occurs on the output of the power


supply, the FB loop asks for more power than the controller
can deliver, and the CS setpoint reaches VILIMIT. When this
event occurs, an internal tfault timer is started: once the timer
times out, DRV pulses are stopped and the controller is either

FB

/5

PWM

R
Q
S

timer

tfault

Protection
Mode
Autorecovery
protection
mode only

blanking

CS

Reset DRV

release

timer

tLEB
+

t autorec

Reset

VILIM

Figure 40. TimerBased Overcurrent Protection

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NCP1234
In autorecovery mode, the controller tries to restart after tautorec. If the fault has gone, the supply resumes operation; if not,
the system starts a new burst cycle.
Fault
disappears

Output Load Overcurrent


applied

Max Load

Fault Flag

time

Fault
timer
starts

VCC

time

VCC(on)

VCC(min)
Restart
At VCC(on)
(new burst
cycle if Fault
still present)

DRV

time

Controller
stops

Fault timer

time

tfault

tfault

tautorec

Figure 41. Autorecovery TimerBased Protection Mode


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time

NCP1234
In the latched version, the controller can restart only if a
VCC reset occurs, which in a real application can only

happen if the power supply is unplugged from the mains


line.

Output Load

No restart
when fault
disappears

Overcurrent
applied

Max Load

Fault Flag

time

Fault
timer
starts

VCC

time

VCC(on)

VCC(min)

DRV

time

Controller
latches off

Fault timer

time

tfault

tfault
Figure 42. Latched TimerBased Overcurrent Protection
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time

NCP1234
LOW LOAD OPERATION
Frequency Foldback

VFB(foldS), and is complete before VFB reaches Vskip(in),


whatever the nominal switching frequency option is. The
currentmode control is still active while the oscillator
frequency decreases. Note that the frequency foldback is
disabled if the controller runs at its maximum duty cycle.

In order to improve the efficiency in light load conditions,


the frequency of the internal oscillator is linearly reduced
from its nominal value down to fOSC(min). This frequency
foldback starts when the voltage on FB pin goes below

fOSC
Nominal fOSC
Skip

fOSC(min)
Vskip(in)

FB

VFB(foldS)

VFB(foldE)
Figure 43. Frequency Foldback when the FB Voltage Decreases
Skip Cycle Mode

+
Vskip

S
Q
FB

KFB

CS

blanking
tLEB

DRV stage

Figure 44. Skip Cycle Schematic

When the FB voltage reaches Vskip(in) while decreasing,


skip mode is activated: the driver stops, and the internal
consumption of the controller is decreased. While VFB is

below Vskip(out), the controller remains in this state; but as


soon as VFB crosses the skip out threshold, the DRV pin
starts to pulse again.

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NCP1234
VFB
VFB(fold)
Vskip(out)
Vskip(in)

Exits
Exits

skip
Enters

Enters

skip

skip

Time

skip

DRV

Time

Figure 45. Skip Cycle Timing Diagram


Latchoff Input

VDD

INTC

blanking

tLatch(OVP)

VOVP

INTC

Latch
+

1 kW

S
Q
R

blanking

tLatch(OTP)

VOTP

Vclamp

Latch

Reset
Softstart
end
Figure 46. Latch Detection Schematic

To avoid any false triggering, spikes shorter than 50 ms


(for the high latch and 65 kHz version) or 350 ms (for the low
latch) are blanked and only longer signals can actually latch
the controller.
Reset occurs when VCC is cycled down to a reset voltage,
which in a real application can only happen if the power
supply is unplugged from the AC line.
Upon startup, the internal references take some time
before being at their nominal values; so one of the
comparators could toggle even if it should not. Therefore the
internal logic does not take the latch signal into account
before the controller is ready to start: once VCC reaches
VCC(on), the latch pin High latch state is taken into account

The Latch pin is dedicated to the latchoff function: it


includes two levels of detection that define a working
window, between a high latch and a low latch: within these
two thresholds, the controller is allowed to run; but as soon
as either the low or the high threshold is crossed, the
controller is latched off. The lower threshold is intended to
be used with an NTC thermistor, thanks to an internal current
source INTC.
An active clamp prevents the voltage from reaching the
high threshold if it is only pulled up by the INTC current. To
reach the high threshold, the pullup current has to be higher
than the pulldown capability of the clamp (typically
1.5 mA at VOVP).

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NCP1234
and the DRV switching starts only if it is allowed; whereas
the Low latch (typically sensing an overtemperature) is
taken into account only after the softstart is finished. In
addition, the NTC current is doubled to INTC(SSTART) during
the softstart period, to speed up the charging of the Latch
pin capacitor. The maximum value of Latch pin capacitor is
given by the following formula (The standard startup
condition is considered and the NTC current is neglected) :

C LATCHmax +

t SSTARTmin @ I NTC(SSTART)min
V clamp0min

(eq. 2)

2.8 @ 10 3 @ 130 @ 10 6
+
F + 364 nF
1.0

VCC
VCC(on)

VCC(min)
Start-up
initiated by

VCC(on)

Internal Latch Signal

Noise spike
ignored
(tLatch blanking)

Latch signal
high during
pre-start phase

time

time
DRV
Latch-off

Switching
allowed (no
latch event)

time
Figure 47. Latchoff Function Timing Diagram
Temperature Shutdown

instantaneously, and the HV current source is turned off.


Internal logic state is reset. When the temperature falls
below the low threshold, the HV startup current source is
enabled, and a regular startup sequence takes place.

The die includes a temperature shutdown protection with


a trip point guaranteed above 135C and below 165C, and
a typical hysteresis of 30C. When the temperature rises
above the high threshold, the controller stops switching

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NCP1234
STATE DIAGRAMS
HV Startup Current Source
VCC > VCC(inhibit)

Istart1

No TSD

Istart2

VCC < VCC(inhibit)


TSD
TSD

Stop

TSD
VCC < VCC(min)
VCC > VCC(on)

TSD
Off

Figure 48. HV Startup Current Source State Diagram

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NCP1234
Controller Operation (Latched Version: A Option)

High Latch
VCC > VCC(ovp)
VCC > VCC(on)
Softstart
VCC < VCC(off )
TSD

Softstart ends

TSD
Stopped
VCC < VCC(off )
TSD
Fault
VCC < VCC(off )
TSD

Skip
VCC reset

Skip in
Latch

High Latch
Low Latch
VCC > VCC(ovp)

Skip out

Running

VCC > VCC(ovp)


High Latch
Low Latch

With Fault=

tfault expires
VCS > VCS(stop)

Figure 49. Controller Operation State Diagram (Latched Protection)

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NCP1234
Controller Operation (Autorecovery Version: B Option)

High Latch
VCC > VCC(ovp)
VCC > VCC(on)
Softstart
VCC < VCC(off)
TSD

Softstart ends

tautorec counting
TSD
Stopped
VCC < VCC(off)
TSD
Fault
VCC < VCC(off)
TSD

Skip
VCC reset

Skip in
Latch

High Latch
Low Latch
VCC > VCC(ovp)

Skip out

Running

VCC > VCC(ovp)


High Latch
Low Latch

With Fault=

tfault expires
VCS > VCS(stop)

Figure 50. Controller Operation State Diagram (Autorecovery Protection)

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NCP1234
Table 1. ORDERING INFORMATION
Overload Protection

Switching Frequency

Package

Shipping

NCP1234AD65R2G

Latched

65 kHz

SOIC7
(PbFree)

2500 / Tape & Reel

NCP1234BD65R2G

Autorecovery

65 kHz

SOIC7
(PbFree)

2500 / Tape & Reel

NCP1234AD100R2G

Latched

100 kHz

SOIC7
(PbFree)

2500 / Tape & Reel

NCP1234BD100R2G

Autorecovery

100 kHz

SOIC7
(PbFree)

2500 / Tape & Reel

Part No.

For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging
Specifications Brochure, BRD8011/D.

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32

NCP1234
PACKAGE DIMENSIONS
SOIC7
CASE 751U01
ISSUE E
A
8

NOTES:
1. DIMENSIONING AND TOLERANCING PER
ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSION A AND B ARE DATUMS AND T
IS A DATUM SURFACE.
4. DIMENSION A AND B DO NOT INCLUDE
MOLD PROTRUSION.
5. MAXIMUM MOLD PROTRUSION 0.15 (0.006)
PER SIDE.

B S

0.25 (0.010)

1
4

DIM
A
B
C
D
G
H
J
K
M
N
S

G
C

X 45 _

SEATING
PLANE

0.25 (0.010)

D 7 PL
M

T B

MILLIMETERS
MIN
MAX
4.80
5.00
3.80
4.00
1.35
1.75
0.33
0.51
1.27 BSC
0.10
0.25
0.19
0.25
0.40
1.27
0_
8_
0.25
0.50
5.80
6.20

INCHES
MIN MAX
0.189 0.197
0.150 0.157
0.053 0.069
0.013 0.020
0.050 BSC
0.004 0.010
0.007 0.010
0.016 0.050
0_
8_
0.010 0.020
0.228 0.244

SOLDERING FOOTPRINT*

1.52
0.060

7.0
0.275

4.0
0.155

0.6
0.024

1.270
0.050
SCALE 6:1

mm
inches

*For additional information on our PbFree strategy and soldering


details, please download the ON Semiconductor Soldering and
Mounting Techniques Reference Manual, SOLDERRM/D.

ON Semiconductor and
are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice
to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability
arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages.
Typical parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All
operating parameters, including Typicals must be validated for each customer application by customers technical experts. SCILLC does not convey any license under its patent rights
nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications
intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should
Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates,
and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death
associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal
Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.

PUBLICATION ORDERING INFORMATION


LITERATURE FULFILLMENT:
Literature Distribution Center for ON Semiconductor
P.O. Box 5163, Denver, Colorado 80217 USA
Phone: 3036752175 or 8003443860 Toll Free USA/Canada
Fax: 3036752176 or 8003443867 Toll Free USA/Canada
Email: orderlit@onsemi.com

N. American Technical Support: 8002829855 Toll Free


USA/Canada
Europe, Middle East and Africa Technical Support:
Phone: 421 33 790 2910
Japan Customer Focus Center
Phone: 81358171050

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33

ON Semiconductor Website: www.onsemi.com


Order Literature: http://www.onsemi.com/orderlit
For additional information, please contact your local
Sales Representative

NCP1234/D

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