Beruflich Dokumente
Kultur Dokumente
Vibration Institute
Piedmont Chapter
Symposium 2011
Presented by Tom McDermott
SKF Sr. Application Engineer
Friday May 13, 2011
Discussion topics
Bearing basics
Bearing life expectancy
Bearing failure statistics
Pre-operational damage
mode causes
Operational damage
mode causes
Identifying loading patterns
ISO Standard 15243
Bearing damage analysis
Securing evidence
Conducting analysis
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Heat generation
Increased noise
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Increased wear
Loss of power
Roles of a bearing
Reduce friction
Transmit loads
Support the shaft
Locate the shaft
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Bearing components
Outer ring
Outer ring
raceway
Cage / retainer
Bore surface
Inner ring
Inner ring
raceway
Rolling elements
(balls)
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OD surface
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Radial load
Axial load
Combined
load
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Ball
Taper roller
Cylindrical roller
Needle roller
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Spherical roller
(asymmetrical)
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Angular contact
Self-aligning
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Taper
Spherical
CARB
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Contact angle
The lower the contact angle, the higher the radial load capacity
The higher the contact angle, the higher the thrust load capacity
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Precision classes
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Axial
clearance
Reduced
radial
clearance
Compression
Expansion
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14% Contamination
34% Fatigue
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Static vibration
Operational misalignment
Ineffective sealing
Ineffective or inadequate lubrication
Passage of electric current through the bearing
Excessive loading
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Load
Zone
Load
Zone
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Load
Zone
Load
Zone
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Bearing damage
analysis
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1. Fatigue
1. Fatigue
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1. Fatigue
Surface distress
Reduced lubrication
regime
Sliding motion
Burnishing, glazing
Asperity micro-cracks
Asperity micro-spalls
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oil film =
0.2 micron
Hair strand
(cross section)
1 micron
50 microns
Dirt particle
10 microns
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1. Fatigue
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Hydrogen Embrittlement
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2. Wear
2.2. Adhesive wear
Progressive removal of
material
Ingress of dirt particles
Accelerating process
Dull surfaces
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2. Wear
2.2. Adhesive wear
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2. Wear
2.2. Adhesive wear
Low loads
Accelerations
Smearing / skidding / galling
Material transfer / friction heat
Tempering / re-hardening
With stress concentrations and
cracking or flaking
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2. Wear
2.2. Adhesive wear
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3.2.1. Fretting
corrosion
3.2.2. False brinelling
Oxidation / rust
Chemical reaction
Corrosion pits / flaking
Etching
(water/oil mixture)
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3.2.1. Fretting
corrosion
3.2.2. False brinelling
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3.2.1. Fretting
corrosion
3.2.2. False brinelling
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3.2.1. Fretting
corrosion
3.2.2. False brinelling
Micro-movement
between mating
surfaces
Oxidation of asperities
Powdery rust / loss of
material
Occurs in fit interfaces
transmitting loads
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3.2.1. Fretting
corrosion
3.2.2. False brinelling
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5/13/2011 SKF Group Slide 55
SKF Field Training Series
3.2.1. Fretting
corrosion
3.2.2. False brinelling
3.2.1. Fretting
corrosion
3.2.2. False brinelling
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5. Plastic
deformation
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5. Plastic
deformation
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5. Plastic
deformation
Localized overloading
Over-rolling of particles dents
Soft / hardened steel / hard mineral
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5. Plastic
deformation
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5. Plastic
deformation
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6. Fracture
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6. Fracture
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6. Fracture
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6. Fracture
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6. Fracture
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Thank you!
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