Beruflich Dokumente
Kultur Dokumente
Staff
Course code
ME 6401
Course Name
KINEMATICS OF MACHINERY
Year /Sem
II yr & IV Sem
Faculty Name
NATESHASUNDHARAN.T
HOD
Principal
TABLE OF CONTENTS
Contents
Sl.No
Page No
1.
Course Syllabus
2.
3.
Question Bank
4.
5.
6.
7.
ME6401
KINEMATICS OF MACHINERY
L T P C
3 0 0 3
OBJECTIVES:
To understand the basic components and layout of linkages in the assembly of a system /
machine.
To understand the principles in analyzing the assembly with respect to the displacement,
velocity, and acceleration at any point in a link of a mechanism.
To understand the motion resulting from a specified set of linkages, design few linkage
mechanisms and cam mechanisms for specified output motions.
To understand the basic concepts of toothed gearing and kinematics of gear trains and the
effects of friction in motion transmission and in machine components.
UNIT I
BASICS OF MECHANISMS
9
Classification of mechanisms Basic kinematic concepts and definitions Degree of freedom,
Mobility Kutzbach criterion, Grueblers criterion Grashofs Law Kinematic inversions of four-bar
chain and slider crank chains Limit positions Mechanical advantage Transmission Angle
Description of some common mechanisms Quick return mechanisms, Straight line generators,
Universal Joint rocker mechanisms.
UNIT II
KINEMATICS OF LINKAGE MECHANISMS
9
Displacement, velocity and acceleration analysis of simple mechanisms Graphical method Velocity
and acceleration polygons Velocity analysis using instantaneous centres kinematic analysis of
simple mechanisms Coincident points Coriolis component of Acceleration Introduction to linkage
synthesis problem.
UNIT III
KINEMATICS OF CAM MECHANISMS
9
Classification of cams and followers Terminology and definitions Displacement diagrams Uniform
velocity, parabolic, simple harmonic and cycloidal motions Derivatives of follower motions Layout
of plate cam profiles Specified contour cams Circular arc and tangent cams Pressure angle and
undercutting sizing of cams.
UNIT IV
GEARS AND GEAR TRAINS
9
Law of toothed gearing Involutes and cycloidal tooth profiles Spur Gear terminology and definitions
Gear tooth action contact ratio Interference and undercutting. Helical, Bevel, Worm, Rack and
Pinion gears [Basics only]. Gear trains Speed ratio, train value Parallel axis gear trains Epicyclic
Gear Trains.
UNIT V
FRICTION IN MACHINE ELEMENTS
9
Surface contacts Sliding and Rolling friction Friction drives Friction in screw threads Bearings
and lubrication Friction clutches Belt and rope drives Friction in brakes- Band and Block brakes.
TOTAL: 45 PERIODS
OUTCOMES:
Upon completion of this course, the students can able to apply fundamentals of mechanism for
the design of new mechanisms and analyse them for optimum design.
TEXT BOOKS:
1.
Uicker, J.J., Pennock G.R and Shigley, J.E., Theory of Machines and Mechanisms, 3rd
Edition, Oxford University Press, 2009.
2.
Rattan, S.S, Theory of Machines, 3rd Edition, Tata McGraw-Hill, 2009.
REFERENCES:
1.
Thomas Bevan, "Theory of Machines", 3rd Edition, CBS Publishers and Distributors, 2005.
2.
Cleghorn. W. L, Mechanisms of Machines, Oxford University Press, 2005
3.
Robert L. Norton, "Kinematics and Dynamics of Machinery", Tata McGraw-Hill, 2009.
4.
Allen S. Hall Jr., Kinematics and Linkage Design, Prentice Hall, 1961
5.
Ghosh. A and Mallick, A.K., Theory of Mechanisms and Machines", Affiliated East-West Pvt.
01
01
02
02
03
03
04
04
05
05
06
06
07
07
08
08
09
09
Reg. No. :
2.
3.
4.
5.
6.
7.
8.
9.
10.
10
10
PART B (5 16 = 80 Marks)
11.
(a)
(i)
(ii)
(6)
Or
(b)
12.
(a)
(i)
(ii)
(6)
In a simple steam engine, the lengths of the crank and the connecting rod
are 100 mm and 400 mm respectively. The weight of the connecting rod is
50 kg and its centre of mass is 220 mm from the cross head centre. The
radius of gyration about the centre of mass is 120 mm. If the engine
speed is 300 rpm and the crank has turned 45 from IDC, determine
(i)
(ii)
(16)
Or
13.
(b)
PQRS is a four bar chain with a fixed link PS. The lengths of the links
are : PQ = 62.5 mm, QR = 175 mm, RS = 112.5 mm and PS = 200 mm.
The crank PQ rotates at 10 rad/s clockwise. Draw the velocity and
acceleration diagram when angle QPS = 60 and find the angular velocity
and angular acceleration of the links QR and RS.
(16)
(a)
A disc cam used for moving a knife edge follower with SHM during lift
and uniform acceleration and retardation motion during return. Cam
rotates at 300 rpm clockwise direction. The line of motion of the follower
has an offset 10 mm to the right angle of cam shaft axis. The minimum
radius of the cam is 30 mm. The lift of the follower is 40 mm. The cam
rotation angles are: lift 60, dwell 90, return 120 and remaining angle
for dwell. Draw the cam profile and determine the maximum velocity and
acceleration during the lift and return.
(16)
Or
(b)
What is tangent cam? Derive the expressions for the velocity and
acceleration of a roller follower in the tangent cam.
(16)
T 3051
11
11
14.
(a)
A pair of spur gears with involute teeth is to give a gear ratio of 3:1. The
arc of approach is not to be less than the circular pitch and smaller wheel
is the driver. The angle of pressure is 20
(i)
What is the least number of teeth that can be used on each wheel?
(ii)
(16)
Or
15.
(b)
(a)
(i)
(ii)
(8)
Or
(b)
(16)
T 3051
12
12
Reg. No. :
1.
Define Degree of Freedom and give the DOF for a cam with roller follower.
2.
3.
4.
5.
6.
What are the different types of motion with which a follower can move?
7.
8.
9.
10.
State the condition for maximum power transmission in a belt drive and
(a)
motion mechanisms.
(i)
Peaucellier Mechanism.
(ii)
Harts Mechanism.
Or
13
13
(b)
(i)
(ii)
(9)
12.
(a)
(7)
700 mm;
BC = 200 mm ; BD = 150mm; O2D = 200mm; O2E = 400mm; O3C =
200mm . The crank O1A rotates at a uniform speed of 100 rad/sec.
Determine
(i)
Linearthe
velocity of the point E on the bell crank lever
(ii)
Or
(b)
Derive the expression for determining the angular position of the coupler
link and the output link of a four bar mechanism.
13.
(a)
It is required to set out the profile of a cam to give the following motion to
the reciprocating follower with a flat mushroom contact face:
(i)
Follower to have a stroke of 20 mm during 120 of cam rotation
(ii) Follower to dwell for 30 of cam rotation
(iii) Follower to return to its position during 120 of cam rotation
(iv) Follower to dwell for the remaining period.
The minimum radius of the cam is 25 mm. The outstroke of the
follower is performed with simple harmonic motion and the return
stroke with equal uniform acceleration and retardation.
Or
(b)
14
E 3130
14
14.
(a)
(i)
State and prove Law of gearing, and thus derive the expression
for Velocity of sliding.
(10)
(ii) Prove that the maximum length of arc of contact between a pair
of gear tooth to avoid interference is (r + R)tan .
(6)
Or
(b)
15.
(a)
(i)
(ii)
(i)
(ii)
(8)
(b)
15
E 3130
15
Reg, No.;
Questiot
I L g 0 q I l
l+
0 3
PtP@
2o1o
B.E./B.Tech. DEGREE EXAMINATION, NQVEMBpBIpECEMBER
Thipd Semqster
Mechanical Pngineg$ng
ME 2203
KINEMATICS QF MACHINERY
(Regulation 2008)
PARTA-_(10 x|=?QMerks)
1.
2.
'r.
lin\
is obtained.
b.
6.
4.
in
cam'follower
mechanisms?
.
8.
9.
7
1,1.
(a) (i)
' (ii)
(6 x 16 = 80 Mqrks)
&)
Or
inversions of a slider-crank chain with
two
any
of
working
the
Explain
neat sketches.
16
16
LZ. (d ,lfor
\5
\s
l-
n5
ig. Q. 12 (a)
Or
(b)
For the slider-crank mechanism shown in Fig. Q, 12 O), determine (i) the
acceleration of slider B and (ii) acceleratlon of point C. The crank OA
rotates at 180 rpm. OA = 50Q prn, AB = 15Q0 mm and AC = 250 mnn.
fis'Q' tz @)
(b), .Draw the cam profile for, th.e following data: loase circle radius of cam
= 50 mm, Lift * 40 mm, Angle of ascent with SHM = 90o, Angle of dwell
= 90o, Anglg of descent with uniform acceleration and deceleration 90',
,Speed qf ca.F = 300 rpm,, T)'pg of follEwer -= ff,olfer follower (with roller
radius = 10 mm).
53195
17
17
L4. (a)
The presswe angle of twp gears iq 20o and has a module of 10 mm. The
number of teeth on pinion is 24 and ip on gear 60. The addendum of
pinion and gear is samq and equal to one module. Determine (i) the
number pf pairs of teeth in contact (ii) the anglg of action of pinion and
gear apd the ratio ofsliding to rollingvelocity at the beginning ofcontact.
Or
&)
The pitph circle diameter of the annulqr gear in the epicyclic gear train in
Fig. Q. 14 &) is 425 mm and the module is { mm. When the annular
gear 3 is stationary, the spindle A makps one revolution in the same
sense as the sun gear l- for every 6 revolutions of the driving spindle
carrying the sun gear. All the planet gears are of the same size.
Determine the number of teeth on all gears.
Fis Q.
15. (a)
1a
ft)
.dn orpen belt drive is used to cgnnect two parallel shafts 4 m apart. The
diameter of bigger pulley is 1.5 m and that of the smaller pullqy 0.5 m.
The mass cf the belt is 1 kg/m length. The maximum tension is not to
exceed 1500 N. The coefficignt of friction is 0,?5. The bigger pulley which
ie the driver runs at 250 rpm. Due to slip, the speed of the driven pulley
is 72f rpm. Calculate the power transmitted, and power lost in friction.
Or
(b)
(i)
(ii)
(10)
Conical pivot supporis a load of 25 kN, the cone angle being 120o,
and the intensity of norr.nal presswe does not exceed 0.25 MPa. The
external radius is twice the internal diametbr. Find the outer and
inner radii of the bearing surface. lf the shaft rotates at 180 rpm
and thq coefficient of fric-tion is 9,16, find the power lost in friction,
assuming uniform pressure.
(6)
.A.
53195
18
18
19
19
20
20
21
21
22
22
23
23
24
24
25
25
26
26
27
27
28
28
29
29
30
30
31
31
32
32
33
33
34
34
35
35
36
36
37
37
2. What is Kinetics?
Kinetics is the study of effect of forces on moving bodies. Good kinematic design
should produce good kinetics.
3. Define Link.
A link is defined as a member or a combination of members of a mechanism
connecting other members and having relative motion between them. The link may
consist of one or more resistant bodies. A link may be called as kinematic link or
element. Eg: Reciprocating steam engine.
38
38
7. Define Pantograph.
Pantograph is used to copy the curves in reduced or enlarged scales. Hence this
mechanism finds its use in copying devices such as engraving or profiling machines.
11. What are the important applications of a single slider crank mechanism?
1. Rotary or Gnome engine.
2. Crank and slotted lever mechanism.
3. Oscillating cylinder engine.
4. Bull engine and
5. Hand pump.
39
39
14. What are the applications of inversion of double slider crank chain mechanism?
It consists of two sliding pairs and two turning pairs. There are three important
inversions of double slider crank chain. 1) Elliptical trammel. 2) Scotch yoke
mechanism. 3) Oldhams coupling. Give some examples for kinematic pairs.
15. Write down the Grashofs law for a four bar mechanism?
Grashofs law states that the sum of the shortest and longest links cannot be greater
than the sum of the remaining two links lengths, if there is to be continuous relative
motion between two members.
40
40
4. How to represent the direction of linear velocity of any point on a link with respect to
another point on the same link?
The direction of linear velocity of any point on a link with respect to another point on
the same link is perpendicular to the line joining the points.
6. Define displacement.
It may be defined as the distance moved by a body with respect to a fixed certain
fixed point. When there is no displacement in a body it is said to be at rest and when
it is being displaced, it is said to be in motion.
41
41
9. Define velocity.
Velocity may be defined as the rate of change of displacement of a body with respect
to the time. Since the velocity has both magnitude and direction, therefore it is a
vector quantity.
42
42
Cylindrical cam
2.
Roller Follower
Mushroom Follower
automobile engines.
43
43
12. What are the classifications of cam based on the follower movement?
1) Rise-Return-Rise (R-R-R) cams,
2) Dwell-Rise-Return-Dwell (D-R-R-D) cams,
3) Dwell-Rise-Dwell-Return-Dwell (D-R-D-R-D) cams,
4) Dwell-Rise-Dwell (D-R-D) cams.
44
44
45
45
acceleration and retardation, the values will be zero at the centre and maximum at
the ends of diameter.
22. What are the classifications of follower based on the follower movement?
i)
ii)
24. What are the classifications of the follower based on the path of motion of the
follower?
a) Radial follower.
b) Offset follower.
25. What are the classifications of cam base on the constraint of the follower?
a) Pre-loaded spring cams.
b) Positive drive cams.
c) Gravity cams.
46
46
UNIT 4 - GEARS
Part A questions:
1. State law of Gearing.
The law of gearing states that for obtaining a constant velocity ratio, at any instant of
teeth the common normal at each point of contact should always pass through a
pitch point, situated on the line joining the centre of rotation of the pair of mating
gears.
2. Define normal and axial pitch in helical gears.
Normal pitch is the distance between similar face of adjacent teeth, along a helix on
the pitch cylinder normal to the teeth.
Axial pitch is the distance measured parallel to the axis between similar faces of a
adjacent teeth.
3. What is the maximum efficiency in worm and worm gear?
max =
1-sin/1+sin
4. What are the advantages and limitations of gear drive? Write any two.
Advantages:
1. Since there is no slip, so exact velocity ratio is obtained.
2. It is more efficient and effective means of power transmission.
Limitations:
1. Manufacture of gear is complicated.
2. The error in cutting teeth may cause vibration and noise during operation.
5. Define interference.
The phenomenon when the tip of tooth undercuts the roots on its mating gear is
known as interference.
47
47
pc=D/T
Diametral pitch (pD) : It is the ratio of number of teeth to the pitch circle diameter.
PD=T/D=/pc
8. Define Backslash.
It is the difference between the tooth space and the tooth thickness along the pitch
circle.
Backslash = Tooth space Tooth thickness
9. What is gear train of train of wheels?
Two or more gears re made to mesh with each other to transmit power from one shaft
to another. Such a combination is called a gear train or train of wheels.
10. Write velocity ratio in compound train of wheels?
Speed of last follower - Product of teeth on drivers
Speed of first driver Product of teeth on followers.
11. Define simple gear train.
When there is only one gear on each shaft, it is known as simple gear train.
12. What is reverted gear train?
When the axes of the first and last wheels are co-axial, the train is known as reverted
gear train.
48
48
3.
Interference occurs.
No interference occurs.
4.
Weaker teeth.
Stronger teeth.
19. What is the advantage when arc of recess is equal to arc of approach in meshing
gears?
49
49
When arc of recess equal to arc of approach, the work wasted by friction is minimum
and efficiency of drive is maximum.
23. What is the advantage of a compound gear train over a simple gear train?
The advantage of a compound gear train over a simple gear train is that a much
larger speed reduction from the first shaft to the last shaft can be obtained with small
gears.
24. State the methods to find the velocity ratio of epicyclic gear train.
Two methods are:
1) Tabulation method.
2) Algebraic method.
25. What is the externally applied torques used to keep the gear train in equilibrium?
1) Impart torque on the driving member.
2) Resisting or holding torque on the driven member.
3) Holding or braking torque on the fixed member.
50
50
UNIT 5 - FRICTION
Part A questions:
1 .What is meant by slope of a thread?
It is the inclination of the thread with horizontal.
Slope of thread = tan-1 [Lead screw/Circumference of screw]
2. What are the effects of limiting angle of friction?
1. If limiting angle of friction () is equal to tan-1 ,then the body will move over the plane
irrespective of the magnitude of the force (F) (Limiting force of friction).
2. If <tan-1 , then no motion of body on plane is possible irrespective of how large the
magnitude of F may be.
3. Define co-efficient of friction ().
It is defined as the ratio of the limiting friction (F) to the normal reaction (RN) between the
two bodies.
= Limiting force of friction/Normal reaction = F/RN
4. Differentiate coefficient of friction in square thread and V-thread.
(a) In square thread, = F/RN
(b) In V thread, 1 = /cos
Where
51
51
52
52
17.
19. Write down the disadvantage of V-belt drive over flat belt?
53
53
21.
25. When the intensity of pressure acting brake shoe is is assumed to uniform?
The intensity of pressure is assumed to be constant when the break shoe has small
angle of contact. For large angle of contact, it is assumed that the rate of wear of the
shoe remains constant.
.
54
54
KINEMATICS OF MACHINERY
UNIT I: BASICS OF MECHANISMS
PART A (2 Marks)
1. What is Grashofs law for a four bar mechanism
and give out its significance
3. Explain the term kinematic link. Give the classification of kinematic link.
8. Define degree of freedom and give the DOF for a cam with
roller follower.
55
55
2. Using kutzbach Criterion, find the number of degrees of freedom of the two mechanisms
M1 & M2 shown below.
3. In a crank and slotted lever quick return motion mechanism, the distance between fixed
centres is 240mm and the length of driving crank is 120mm. Find the inclination of the
slotted bar with the vertical in the extreme position and the time ratio of cutting stroke to
return stroke. If the length of the slotted is 450mm, find the length of the stroke if the line
of stroke passes through the extreme positions of free end of the lever.
9. Explain with neat sketch the working of crank and slotted lever
quick return motion mechanism. Deduce the expression for length
of stroke in terms of link lengths.
56
56
12. Draw a neat sketch and explain any one approximate straight
line generating mechanism.
14. State and explain Whitworth quick return mechanism. Also derive
an equation for ratio of time taken for return strokes and forward strokes. (AU Dec 2009)
15. Define transmission angle. Sketch a drag-link mechanism in
maximum transmission angle positions and explain.
57
57
2. State the relationship between crank angle and connecting rod angle
of a single slider crank mechanism.
11. Explain how the direction of coriolis acceleration is obtained. (AU May2009, Dec 2008)
12. Define instantaneous centre of velocity.
16. What type of link will have only centripetal component of acceleration
and what types of link will have only linear acceleration.
58
58
2. The lengths of crank and connecting rod of a horizontal reciprocating engine are 100mm
and 500mm respectively. The crank is rotating at 400rpm. When the crank has turned
30 from the inner dead centre, find analytically, the angular velocity and angular
acceleration of the connecting rod.
3. The following data refers to the lengths of links of a six link mechanism in which the
rotary motion of input link 2 is transformed to horizontal linear motion of output slider 6.
Fixed Link 1, A0B0 -= 60mm, Input link2, AoAr=25mm, Coupler link 3, AB=85mm,
Follower link4, BB0=55mm, Connecting rod5, CD = 60mm.
The pin joint C is at the centre of link BB0.The horizontal line of stroke of the slider passes
through the fixed link pivots A0 and B0. B0A0A is 60.
In this position
(i)
(ii) Draw the velocity diagram and determine the linear velocity of the slider, if the input link
constant speed is 2 rad/s clockwise.
(iii) Draw the acceleration diagram and determine the linear acceleration of the slider, which
is connected at one end of the connecting rod, CD.
4. A mechanism of a crank and slotted lever quick return mechanism is shown in Fig 1. If
the crank rotates counter clockwise at 120rpm. Determine for the Configuration shown,
the velocity and acceleration of ram D.
Also determine the angular acceleration of the slotted lever. Crank, AB=150mm; Slotted
arm , OC = 700mm and link CD = 200mm.
59
59
5. For the mechanism shown in FIG below, determine the velocity of slider 6 and that of
link 3 & 4.
6. For the slider crank mechanism shown in fig below, determine (i) the acceleration of
slider B and (ii) acceleration of point C. The crank OA rotates at 180 rpm. OA = 500mm,
AB = 1500mm & AC =250mm.
7. The mechanism of a warping machine is shown in figure below. Various dimensions are
as follows: O1A = 100m; AC = 700mm ; BC = 200mm ; BD = 150mm; O2D =200mm;
O2E = 400mm, O3C = 200mm. the crank O1A rotates at a uniform speed of 100rad/sec.
Determine
60
60
8. In a slider crank mechanism, the length of the crank is 200mm and length of connecting
rod 825mm. the angular velocity and acceleration of crank is 60rad/s and 1100 rad/s2.
When the crank has turned 120from the inner dead centre, find :
10. In a simple steam engine, the lengths of the crank and the connecting rod are 100mm
and 400mm respectively. The weight of the connecting rod is 50 kg and its centre of
mass is 220mm from the cross head centre. The radius of gyration about the centre of
the mass is 120mm. If the engine speed is 300rpm and the crank has turned 45from
IDC, determine :
12. A slider crank mechanism has a crank of 30mm length and connecting rod 50mm length.
The angular velocity of the crank is 10rad/sec (ccw).The angular acceleration of the
crank is 1200 rad/sec2 .The crank makes an angle of 90 with the line of stroke.
Determine acceleration of slider, angular acceleration of connecting rod. (AU Dec 2008)
13. Derive the expression for determining the angular position of the coupler link and the
output link of the four bar mechanism.
61
61
revolves at a uniform speed of 200 r.p.m. Find the velocity and acceleration of the toolbox R, in the position shown in figure below, when the crank makes an angle
of
60with the vertical line PA.What is the acceleration of sliding of the block at B along the
slotted lever PQ?
15. In a Whitworth quick return mechanism, as shown in figure, crank OA rotates at 30 rpm
in clockwise direction. The dimensions of various links are OA = 150 mm, OC = 100 mm,
CD = 125 mm and DR = 500 mm. Determine the acceleration of the sliding block R and
the angular acceleration of the slotted lever BD.
16. For the toggle mechanism as shown in figure, the slider D is constrained to move along
horizontal direction. The crank rotates at 180 rpm. The dimensions of various links are
as follows. OA = 180 mm; CB = 240 mm; AB = 360 mm; BD = 540 mm. For the given
configuration determine (i) the velocity and acceleration of the slider (ii) angular velocity
and angular acceleration of links AB, BC and BD.
62
62
8. What is cam?
11. What are the different of motion with which a follower can move?
16. What is the follower motion used for high speed cams? Why?
20. Construct the displacement diagram for the follower motion to be cycloid.(AU May 2008)
21. What are the classifications of cams based on contact surfaces?
63
63
The ascent and descent of the cam are with simple harmonic motion and the line of
stroke of the follower is offset 10mm from axis of cam shaft.
(i) Draw the displacement diagram
(ii) Draw the profile of the cam.
(iii) What is the maximum velocity and acceleration of the follower during the ascent and
descent if cam rotates at 150 rpm?
2. The following particulars relate to a symmetrical circular cam operating a flat faced
follower ; least radius =25mm, nose radius = 8mm, lift of the valve = 10mm, Angle of
action of cam = 120, cam shaft speed =1000rpm
Follower to complete outward stroke of 25mm during 120 of cam rotation with
equal uniform acceleration and retardation.
(ii)
(iii)
Follower to return to its initial position during 90of cam rotation with equal
uniform acceleration and retardation.
(iv)
Draw the cam profile if the axis of the roller follower passes through the axis of the cam.
4. Draw the cam profile for the following data:
Basic circle radius of cam = 50mm, Lift = 40mm, Angle of ascent with cycloidal = 60,
angle of dwell = 90, angle of descent with uniform velocity = 90, speed of cam =
300rpm, Follower offset = 10mm, Type of follower = knife Edge.
64
64
5. In a symmetrical tangent cam operating a roller follower, the least radius of the cam
30mm and the roller radius is 15mm, the angular of assent is 75and the total lift is
20mm. The speed of the cam is 600 rpm. Calculate :
Basic circle radius of cam = 50mm, Lift = 40mm, Angle of ascent with SHM = 90, Angle
of Dwell = 90, Angle of descent with uniform acceleration and deceleration = 90, speed
of cam = 300 rpm, Type of follower = Roller follower (With roller radius = 10mm).
7. Construct a tangent cam and mention the important terminologies on it. Also derive the
expression for displacement, velocity and acceleration of a reciprocating roller follower
when the roller has contact with the nose.
(AU May2010)
8. It is required to set out the profile of a cam to give the following motion to the
reciprocating follower with a flat mushroom contact face:
(AU May2010)
10. A cam is designed for a knife edge follower with following data: Cam lift = 40mm during
90 of cam rotation with SHM, dwell for next 30, during the next 60of cam rotation, the
follower returns to its original position with SHM, dwell during remaining 180. Draw the
profile of the cam when the line of stroke is offset 20mm from axis of cam shaft. The
radius of base circle of cam is 40mm.
65
65
11. What is tangent cam? Derive the expression for the velocity and acceleration for a roller
follower with tangent cam.
12. Draw a cam profile for operating the exhaust valve of an oil engine .It is required to give
equal uniform acceleration and retardation during opening and closing of the valve each
of which corresponds to 60of cam rotation. The valve must remain in the fully open
position for 20of cam rotation. The valve is 37.5mm and least radius of cam is 40mm.
The follower is provided with a roller of radius 20mm and its line of stroke passes
through the axis of the cam.
13. A symmetrical circular cam opening a flat faced follower has the following particulars:
(AU Dec 2008)
Minimum radius of the cam = 30mm; Total lift= 20mm; Angle of lift=75;
Nose radius =5mm; Speed = 600rpm.
Determine: (i) The principal dimensions of the cam.
(ii) Acceleration of the follower at the beginning of lift, at the end of contact
with the circular flank, at the beginning of contact with nose and at the
apex of the nose.
14. A cam drives a flat reciprocating follower in the following manner:
(i)Follower moves outwards through a distance of 20mm with SHM during first 120of
cam rotation.
(ii) Follower dwells during next 30 of cam rotation.
(iii)Follower moves inwards with SHM for next 120 of cam rotation.
(iv)The follower dwells for the remaining period.
Draw the profile of the cam, when minimum radius of cam is 25mm. Also calculate the
maximum velocity and acceleration during outward and inward motion of the follower
when the cam rotates with 200 rpm.
15. Construct a tangent cam and mention the important terminologies on it. Also derive the
expression for displacement, velocity, acceleration of a reciprocating roller follower when
the roller has contact with the nose.
66
66
UNIT 4 - GEARS
PART A (2 Marks)
1. Define the following terms used in a gear: (a) Pressure angle (b) Module. (AU Dec 2011)
2. What are the advantages of planetary gear trains?
3. State the law of gearing.
(AU May2010)
11. Name two curves for use as gear profile, which satisfy the law of gearing. (AU May2010)
12. What is a worm gear drive? Explain with a sketch.
(AU May2010)
(AU May2009)
(AU May2009)
17. Define the following terms used in gears: (a) Pitch circle ,
(b) Circular pitch, (c) Diametral pitch and (d) Module.
(AU May2007)
1. Two involute gears of 20 pressure angle are in mesh. The number of teeth on pinion is
20 and the gear ratio is 2. If the pitch expressed in module is 5 mm, and the pitch line
speed is 1.2 m/s, assuming addendum as standard and equal to one module, find (i) the
angle turned through by pinion when one pair of teeth is in mesh; and (ii) the maximum
velocity of sliding.
67
67
The internal gear D has 90 teeth and the sun gear A has 40 teeth. The two planet gears B
& C are identical and they are attached to an arm as shown. How many revolutions does
the arm makes,
(i)
(ii)
3. (i) State and prove the law of gearing and thus derive the expression for Velocity of
sliding.
(ii)Show that the involute curves as the profiles of mating gears satisfy the law of gearing.
4. Two planet gears B & C having 30 teeth each are attached to the arm E as shown in
figure below and gear A is having 40 teeth instead of 50 , then find the number of
revolutions made by the arm, when:
(i)Gear A makes one revolution clockwise and D makes half a revolution anticlockwise.
(ii)Gear A makes one revolution clockwise and D is stationary.
68
68
5. The pressure angle of two gears is 20 and has a module of 10mm. The number of teeth
on pinion and gear is same and equal to one module. Determine (i) the number of pairs
of teeth in contact and (ii) the angle of action of pinion and gear and the ratio of sliding to
rolling velocity at the beginning of contact. The pitch circle diameter of the annular gear
in the epicyclic gear train in fig below is 425mm and the module is 5mm. when the
annular gear 3 is stationary, the spindle a makes one revolution in the same sense as
the sun gear 1 for every 6 revolutions of the driving spindle carrying the sun gear . All the
planet gears are of same size. Determine number of teeth on all gears.(AU Dec 2010)
6. Prove that the maximum lengths of arc of contact between a pair of gear tooth to avoid
interference are (r+R) tan.
7. Diagrammatically show the following with reference to a spur gear tooth: Face width,
pitch circle, clearance, tooth thickness, addendum& dedendum.
8. A pair of spur gears with involute teeth is to give a gear ratio 0f 3:1. The arc of approach
is not to be less than the circular pitch and smaller wheel is the driver. The angle of
pressure is 20.
(i) What is the least number of teeth that can be used on each wheel?
(ii) What is the addendum of the wheel in terms of circular pitch?
9. In an epicyclic gear train, an annular wheel A having 54 teeth meshes with a planet
wheel B which gears with a sun wheel C, the wheels A and C being rotated about the
axis of the wheels A &C.If the wheel A makes 20 rpm in a clockwise sense and the arm
rotates at 100rpm in the anticlockwise direction and wheel C.
10. A pinion of 20 involute teeth and 125 mm pitch circle diameter drives a rack. The
addendum of both pinion and rack is 6.25mm.What is the least pressure angle which
can be used to avoid interference? With this pressure angle , find the length of arc and
the minimum number of teeth in contact at a time.
69
69
11. In an epicyclic gear train shown in fig below, the pinion A has 15 teeth and is rigidly fixed
in the motor shaft. The wheel B has 20 teeth and gears with A, and also with annular
fixed wheel D. Pinion C has 15 teeth and is integral with B(C, B being a compound gear
wheel). Gear C meshes with annular wheel E, which is keyed to the machine shaft. The
arm rotates about the same shaft on which A is fixed and carries the compound wheel BC. If the motor runs at 1000 rpm, find the speed of the machine shaft. (AU Dec 2008)
12. Derive an expression for minimum number of teeth on the wheel in order to avoid
interference
13. Two mating gears have 20 and 40 involute teeth of module 10mm and 20 pressure
angle .The addendum on each wheel is to be made of such a length that the line of
contact on each side of the pitch point has half of the maximum possible length.
Determine the addendum height for each gear wheel, length of the path of contact, arc
of contact and contact ratio.
14. Explain the procedure adopted for designing the spur wheels.
15. A compound epicyclic gear is shown in figure below. The gears A,D & E are free to
rotate on axis P. The compound gears B & C rotate together on the axis Q at the end of
arm F.All gears have equal pitch. The number of external teeth on gears A,B of arm F.All
the gears have equal pitch. The number of external teeth on gears A, Band C are 18,45
and 21 respectively. The gears D & E are annulus gears. The gear A rotates at 100 rpm
in anticlockwise direction and gear D rotates at 450 rpm clockwise .Find the speed and
direction of the arm and the gear E.
70
70
UNIT 5 FRICTION
PART A
1. What is limiting angle of friction.
4. What are the advantages of V belt drive over flat belt drive?
12. What are self locking screws? Why self locking screws
have lesser efficiency?
18. How centrifugal tension affects the power transmission in belt drive.
(AU May2008)
22. What are the advantages of wire ropes over fabric ropes?
71
71
2. A single plate clutch has dimensions 300mm outside diameter and 100mm inside
diameter. Both side of the plate are effective. Assuming uniform wear and coefficient of
friction of 0.35, determine the maximum power that can be transmitted at 1500rpm,if the
maximum pressure on the plate is not to exceed 1 MN/m2 .Find also the minimum
intensity of pressure and its location.
3. Prove that the limiting ration of tensions in a flat belt drive is given by the equation
T1
= e.
T2
6. A rotor is driven by a coaxial motor through a single plate clutch, both sides of the plate
being effective .The external and internal diameters of the plate are respectively 220mm
and 160mm and the total spring load pressing the plates together is 570N.The motor
armature and shaft has a mass of 800kg with an effective radius of gyration of 200mm.
The rotor has a mass of 1300kg with an effective radius of gyration of 180mm.The
coefficient of friction for the clutch is 0.35.The driving motor is brought up to a speed of
1250rpm when the current is switched off and the clutch suddenly engaged.
(AU Dec 2011)
Determine
(i)
(ii)
(iii)
72
72
7. Prove that the torque transmitted by a cone clutch, when the intensity of pressure is
uniform is given b y, T =
2 W
3
(r1
3 sin
r2 / r1
r2
8. An effort of 200N is required to just move certain body up an inclined plane of an angle
15, the force is acting parallel to the plane. If the angle of inclination of the plane. If the
angle of inclination of the plane is made 20, the effort required parallel to the plane is
found to be as 230N. Determine the weight of the body and the coefficient of friction.
(AU Dec 2010)
9.
10. What are block brakes? Derive an expression relating the applied force and breaking
torque in a block brake.
11. The diameter of a block brake is 250mm. The L shaped lever has its longer arm
horizontal. The vertical distance of the pivot (of the lever) from the centre of the drum is
75mm. the horizontal distance of the pivot from the centre of the drum is 200mm.An
effort of 700N (vertical) is applied at a horizontal distance of 400mm from the pivot. The
contact angle of the block is 90 degrees. The coefficient of friction is 0.35.Determine the
breaking torque.
13. A pulley is driven by a flat belt, angle of lap being 120degrees.The belt weighs 6Nper
meter run. The coefficient of friction is 0.3 and maximum stress in the belt is not to
exceed 200N/cm2 . The belt is 10cm wide and 0.6 cm thick. Find the maximum power
that can be transmitted and the corresponding speed of the belt.
14. A single plate friction clutch with both sides of plate being effective is used to transmit
power at an engine speed of 200rpm. It has outer and inner radii 10cm and 8cm
respectively. Find maximum power transmitted and the corresponding axial thrust, if the
maximum intensity of pressure is not to exceed 0.08N/mm2 . Assume coefficient of
friction as 0.25.
73
73
15. A flat belt runs on a pulley 1m in diameter and transmits 8kW at 200rpm. Assuming
angle of lap as 170and coefficient of friction as 0.25.Find the necessary width of belt if
the pull is not to exceed 200N/cm width of the belt.
Neglect centrifugal tension.
17. A bicycle and rider of mass 100kg are travelling at the rate of 16km/hr on a level road. A
brake is applied to the rear wheel which is 0.9m in diameter and this is the only
resistance acting. How many turns will it make before it comes to rest? The pressure
applied on the brake is 100N and = 0.05
18. A rope drive is required to transmit 230kw form a pulley of 1m diameter running at
450rpm.The safe pull in each rope is 800N and the mass of the rope is 0.4kg/meter
length. The angle of lap and the groove is 160and 45respectively.If = 0.3, find the
number of ropes required.
19. Derive an expression for the torque required to lift a load by a screw jack, if l is the
length of the arm.
20. A leather faced conical clutch has a cone angle of 30.If the intensity of pressure
between the contact surfaces is limited to 0.35Mpa and the breadth of the conical
surface is not to exceed one third of mean radius, find the dimensions of the contact
surfaces to transmit 22.5kW at 2000rpm.Assume uniform rate of wear and take
coefficient of friction as 0.15.
21. An open belt drive connects two pulleys 120cm and 50cm diameters on parallel shafts
4m apart .The maximum tension in the belt is 1855N.The coefficient of friction is 0.3.The
driver pulley of diameter 120cm runs at 200rpm.Calculate (i) the power transmitted (ii)
the torque on each of the two shafts.
22. A band brake acts on the 3/4thof circumference of a drum of 450mm diameter which is
keyed to the shaft. The band brake provides a braking torque of 225 N-m.One end of the
band is attached to a fulcrum pin of the lever and other end to a pin 100 mm from the
fulcrum. If the operating force is applied at 500mm from the fulcrum and the coefficient of
friction is 0.25, find the operating force when the drum rotates in anticlockwise direction.
(AU Dec 2007)
74
74
MECHANICAL
Subject code:
ME6401
50min
9.00 am to 9.50 am
IIyr&IV
SEM
Max. Marks:25
PART-A(5X2=10)
1. What is Grashofs law for a four bar mechanism and give out its
significance
2. State the application of an offset slider crank mechanism.
3. Explain the term kinematic link. Give the classification of kinematic link.
4. Explain the term: a) Lower pair, (b) Higher pair.
5. Define kinematic chain & inversion of kinematic chain.
PART-B(1X15=15)
6. I) State and explain the two inversions of a four bar chain?
(10)
II) Using kutzbach Criterion, find the number of degrees of freedom of the
mechanisms shown below.
(5)
(or)
7. I) what is inversion of mechanism? Describe any one inversions of double
slider crank mechanism with sketch.
(8)
II) Explain the working of toggle mechanism and its application with a
neat sketch.(7)
75
75
MECHANICAL
Subject code:
ME6401
50min
9.00 am to 9.50 am
IIyr&IV
SEM
Max. Marks:25
76
76
MECHANICAL
Subject code:
ME6401
50min
9.00 am to 9.50 am
IIyr&IV
SEM
Max. Marks:25
PART-B (1X15=15)
6. A link AB of a four bar linkage ABCD revolves uniformly at 120rpm in a clockwise
direction. Given AB=75mm, BC=175mm, CD=150mm, DA=100mm and angle BAD
equal to 90.AD is fixed link. Using graphical approach, find the angular accelerations
of links BC and CD and acceleration of point E on the link BC, if EC = 150mm.(OR)
7. The lengths of crank and connecting rod of a horizontal reciprocating engine are
100mm and 500mm respectively. The crank is rotating at 400rpm. When the crank has
turned 30 from the inner dead centre, find analytically, the angular velocity and
angular acceleration of the connecting rod.
77
77
MECHANICAL
Subject code:
ME6401
50min
9.00 am to 9.50 am
IIyr&IV
SEM
Max. Marks:25
1. State the relationship between crank angle and connecting rod angle f of a single
2.
3.
4.
5.
PART-B (1X15=15)
6. A mechanism of a crank and slotted lever quick return mechanism is shown in Fig 1. If
the crank rotates counter clockwise at 120rpm. Determine for the Configuration shown,
the velocity and acceleration of ram D. Also determine the angular acceleration of the
slotted lever. Crank, AB=150mm; Slotted arm, OC = 700mm and link CD = 200mm.
7. For the slider crank mechanism shown in fig below, determine (i) the acceleration of
slider B and (ii) acceleration of point C. The crank OA rotates at 180 rpm. OA = 500mm,
AB = 1500mm & AC =250mm
78
78
MECHANICAL
Subject code:
ME6401
50min
9.00 am to 9.50 am
IIyr&IV
SEM
Max. Marks:25
1. Sketch the shapes of displacement, velocity and acceleration diagrams for uniform
acceleration and retardation motion of a follower.
2. Why sometimes the axes of translating roller followers, in cam follower mechanisms are
offset form the axis of rotation of cam.
3. Define pressure angle of cam mechanism and state the best values of pressure angle.
4. State the advantage of a tangent cam.
5. Define tangential cam.
PART-B (1X15=15)
6. A cam with a minimum radius of 25mm and rotating in the CW direction, is to be
designed for a knife edge follower with the following Data:
- Ascent of the follower through 35mm during 60cam rotation;
- Dwell for next 40of the cam rotation ;
- Descent of the follower during the next 90 of the cam rotation;
- Dwell during rest of cam rotation.
The ascent and descent of the cam are with simple harmonic motion and the line of
stroke of the follower is offset 10mm from axis of cam shaft.
(i) Draw the displacement diagram
(ii) Draw the profile of the cam.
(iii) What is the maximum velocity and acceleration of the follower during the ascent and
descent if cam rotates at 150 rpm? (5+5+5) (OR)
7. In a symmetrical tangent cam operating a roller follower, the least radius of the cam
30mm and the roller radius is 15mm, the angular of assent is 75and the total lift is
20mm. The speed of the cam is 600 rpm. Calculate :
(I)The principal dimensions of the cam.
(II)The acceleration of the follower at the beginning of lift, where straight flank
merges into the circular nose and at apex of the nose.
79
79
MECHANICAL
Subject code:
ME6401
50min
9.00 am to 9.50 am
IIyr&IV
SEM
Max. Marks:25
(OR)
7. A disc cam used for moving a knife edge follower with SHM during lift and uniform
acceleration and retardation motion during return. Cam rotates at 300rpm clockwise
direction. The line of motion of follower has an offset 10mm to the right angle of cam
shaft axis. The minimum radius of cam is 30mm. The lift of the follower is 40mm. The
cam rotation angles are: lift 60, dwell 90, return120and remaining angle for dwell.
Draw the cam profile and determine the maximum velocity and acceleration during the
lift and return.
80
80
MECHANICAL
Subject code:
ME6401
50min
9.00 am to 9.50 am
IIyr&IV
SEM
Max. Marks:25
1. Define the following terms used in a gear: (a) Pressure angle (b) Module.
2. What are the advantages of planetary gear trains?
3. State the law of gearing.
4. What is interference in involute gear and how it is prevented?
5. What is the difference between simple gear train and compound gear train?
PART-B (1X15=15)
6. Two involute gears of 20 pressure angle are in mesh. The number of teeth on pinion is
20 and the gear ratio is 2. If the pitch expressed in module is 5 mm, and the pitch line
speed is 1.2 m/s, assuming addendum as standard and equal to one module, find (i) the
angle turned through by pinion when one pair of teeth is in mesh; and (ii) the maximum
velocity of sliding. (OR)
8. (I) State and prove the law of gearing and thus derive the expression for Velocity of
sliding.
(8)
(ii)Show that the involute curves as the profiles of mating gears satisfy the law of
gearing.
(7)
81
81
MECHANICAL
Subject code:
ME6401
50min
9.00 am to 9.50 am
IIyr&IV
SEM
Max. Marks:25
1.
2.
3.
4.
5.
PART-B (1X15=15)
6. In an epicyclic gear train shown in fig below, the pinion A has 15 teeth and is rigidly fixed
in the motor shaft. The wheel B has 20 teeth and gears with A, and also with annular
fixed wheel D. Pinion C has 15 teeth and is integral with B(C, B being a compound gear
wheel). Gear C meshes with annular wheel E, which is keyed to the machine shaft. The
arm rotates about the same shaft on which A is fixed and carries the compound wheel
BC. If the motor runs at 1000 rpm, find the speed of the machine shaft.(OR)
7. An epicyclic gear train shown in figure below. The internal gear D has 90 teeth and the
sun gear A has 40 teeth. The two planet gears B & C are identical and they are attached
to an arm as shown. How many revolutions does the arm makes, (i) WhenA makes one
revolution in clockwise and D , makes one revolution in clockwise and D makes
revolutions in opposite sense.(ii) When A makes one revolution in clockwise and D
remains stationary.
82
82
MECHANICAL
Subject code:
ME6401
50min
9.00 am to 9.50 am
IIyr&IV
SEM
Max. Marks:25
T1/T2=e
(7) (or)
7. A single plate clutch has dimensions 300mm outside diameter and 100mm inside
diameter. Both side of the plate are effective. Assuming uniform wear and coefficient of
friction of 0.35, determine the maximum power that can be transmitted at 1500rpm,if the
maximum pressure on the plate is not to exceed 1 MN/m2 .Find also the minimum
intensity of pressure and its location.
83
83
MECHANICAL
Subject code:
ME6401
50min
9.00 am to 9.50 am
IIyr&IV
SEM
Max. Marks:25
PART-B (1X15=15)
84
84
MECHANICAL
Subject
code:
ME6401
Time &
duration of
exam:
50min
9.00 am to 10.30 am
IIyr&IV
SEM
Max. Marks:50
PART-A (5X2=10)
1.
2.
3.
4.
5.
(or)
B) In a slider crank mechanism, the length of the crank is 200mm and length of
connecting rod 825mm. the angular velocity and acceleration of crank is 60rad/s
and 1100 rad/s. When the crank has turned 120from the inner dead centre, find:
(a) The velocity and acceleration of piston
(b) Angular velocity and acceleration of connecting rod.
85
85
7. A)A four bar chain mechanism ABCD with its dimensions is shown in fig below.
It is driven by the crank AB which rotates at 600 rpm in clockwise direction. The
link AD is fixed.Find the absolute velocity of point C and angular velocity of the
links CB and CD.
86
86
Date of
exam:
Programme
MECHANICAL
Subject
code:
ME6401
Year &
Sem.:
50min
IIyr&IV SEM
9.00 am to 10.30 am
Max. Marks:50
1.
2.
3.
4.
5.
87
87
B) A cam is designed for a knife edge follower with following data: Cam lift = 40mm
during 90 of cam rotation with SHM, dwell for next 30, during the next 60of cam
rotation, the follower returns to its original position with SHM, dwell during remaining
180. Draw the profile of the cam when the line of stroke is offset 20mm from axis of cam
shaft. The radius of base circle of cam is 40mm.
8. A) Prove that the maximum lengths of arc of contact between a pair of gear tooth
to avoid interference are (r+R) tan. (or)
B) Diagrammatically show the following with reference to a spur gear tooth: Face
width, pitch circle, clearance, tooth thickness, addendum& dedendum.
88
88
MECHANICAL
Subject
code:
ME6401
Time &
duration of
exam:
100 min
9.00 am to 12.30 pm
II yr & IV
SEM
Max. Marks:50
Part - A (10x2=20)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11. A) The diameter of a block brake is 250mm. The L shaped lever has its longer arm
horizontal. The vertical distance of the pivot (of the lever) from the centre of the drum is
75mm. the horizontal distance of the pivot from the centre of the drum is 200mm.An
effort of 700N (vertical) is applied at a horizontal distance of 400mm from the pivot. The
contact angle of the block is 90 degrees. The coefficient of friction is 0.35.Determine the
breaking torque.
B) A pulley is driven by a flat belt, angle of lap being 120degrees.The belt weighs 6Nper
meter run. The coefficient of friction is 0.3 and maximum stress in the belt is not to
exceed 200N/cm2. The belt is 10cm wide and 0.6 cm thick. Find the maximum power that
can be transmitted and the corresponding speed of the belt
12. A) A flat belt runs on a pulley 1m in diameter and transmits 8kW at 200rpm. Assuming
angle of lap as 170 and coefficient of friction is 0.25. Find the necessary width of belt if
the pull is not to exceed 200N/cm width of the belt. Neglect centrifugal tension.
B) I) Derive an expression for the centrifugal tension in belt drives.
II) Derive an expression for maximum efficiency of a screw jack.
13. A) A compound epicyclic gear is shown in figure below. The gears A,D & E are free to
rotate on axis P. The compound gears B & C rotate together on the axis Q at the end of
arm F.All gears have equal pitch. The number of external teeth on gears A,B of arm F.All
the gears have equal pitch. The number of external teeth on gears A, Band C are 18,45
and 21 respectively. The gears D & E are annulus gears. The gear A rotates at 100 rpm
89
89
in anticlockwise direction and gear D rotates at 450 rpm clockwise .Find the speed and
direction of the arm and the gear E.
B) In an epicyclic gear train shown in fig below, the pinion A has 15 teeth and is rigidly
fixed in the motor shaft. The wheel B has 20 teeth and gears with A, and also with
annular fixed wheel D. Pinion C has 15 teeth and is integral with B(C, B being a
compound gear wheel). Gear C meshes with annular wheel E, which is keyed to the
machine shaft. The arm rotates about the same shaft on which A is fixed and carries the
compound wheel BC. If the motor runs at 1000 rpm, find the speed of the machine shaft.
14. A) For the toggle mechanism as shown in figure, the slider D is constrained to move
along horizontal direction. The crank rotates at 180 rpm. The dimensions of various links
are as follows. OA = 180 mm; CB = 240 mm; AB = 360 mm; BD = 540 mm. For the
given configuration determine (i) the velocity and acceleration of the slider (ii) angular
velocity and angular acceleration of links AB, BC and BD.
B) The lengths of crank and connecting rod of a horizontal reciprocating engine are
100mm and 500mm respectively. The crank is rotating at 400rpm. When the crank has
turned 30 from the inner dead centre, find analytically, the angular velocity and angular
acceleration of the connecting rod.
15. A) I) Explain the working of toggle mechanism and its application with a neat sketch.
II) Draw a sketch and explain any one approximate straight line generating
mechanism.
B) Explain the working of pantograph and one indexing mechanism with a neat sketch.
90
90