Beruflich Dokumente
Kultur Dokumente
User Manual
Version
Revision date
BOM
V1.2
Sept 17, 2007
31011189
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright 2005 by Emerson Network Power Co., Ltd.
All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.
Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn
Safety Precautions
To reduce the chance of accidents, please read the safety precautions carefully before operation. The Caution,
Notice, Warning and Danger in this manual do not represent all the safety points to be observed, and are only
used as supplement to various operation safety points. Therefore, the installation and operation personnel must
be strictly trained and master the correct operations and all the safety points before actual operation.
When operating Emerson products, the safety rules in the industry, the general safety points and special safety
instructions specified in this manual must be strictly observed.
Electrical Safety
I. ESD
Notice
The static electricity generated by the human body will damage the static sensitive elements
on PCBs, such as large-scale ICs, etc. Before touching any plug-in board, PCB or IC chip,
ESD wrist strap must be worn to prevent body static from damaging the sensitive elements.
The other end of the ESD wrist strap must be well earthed.
II. Shortcircuit
Danger
During operation, never short the positive and negative poles of the DC busbar or the
non-earthing pole and the earth. The power system is a constant voltage DC power
equipment, short circuit will result in equipment burning and endanger human safety.
Check carefully the polarity of the cable and connection terminal when performing DC live operations.
As the operation space in the DC distribution unit is very tight, please carefully select the operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during operation.
Insulated tools must be used.
In live operation, keep the arm muscle tense, so that when tool connection is loosened, the free movement of the
human body and tool is reduced to the minimum.
Others
I. Safety requirement
Notice
Waring
When moving equipment by hand, protective gloves should be worn to avoid injury by sharp
object.
Notice
Please verify the compliance of the cable and cable label with the actual installation prior to
cable connection.
Notice
The signal lines should be bound separately from heavy current and high voltage lines, with
minimum 150mm binding interval.
Contents
Chapter 1 Overview ............................................................................................................................................................ 1
1.1 Theory................................................................................................................................................................... 1
1.2 System Features................................................................................................................................................... 1
1.3 System Function ................................................................................................................................................... 1
1.3.1 Protective Function .................................................................................................................................... 1
1.3.2 Alarm Function .......................................................................................................................................... 2
1.3.3 Communication Function ........................................................................................................................... 4
1.4 System Composition ............................................................................................................................................. 4
1.4.1 Embedded Power Supply .......................................................................................................................... 4
1.4.2 Heat Exchanging Equipment And External Fan......................................................................................... 4
1.4.3 Heaters ...................................................................................................................................................... 4
Chapter 2 Installation .......................................................................................................................................................... 5
2.1 Precautions ........................................................................................................................................................... 5
2.2 Preparations ......................................................................................................................................................... 5
2.2.1 Inspecting Location.................................................................................................................................... 5
2.2.2 Distributing Goods ..................................................................................................................................... 5
2.2.3 Unpacking.................................................................................................................................................. 5
2.2.4 Preparing Tools ......................................................................................................................................... 5
2.2.5 Preparing Cables ....................................................................................................................................... 6
2.2.6 Opening The Cabinet Door........................................................................................................................ 6
2.3 Installing Cabinet .................................................................................................................................................. 7
2.4 Installing Battery ................................................................................................................................................... 9
2.5 Installing Rectifiers................................................................................................................................................ 9
2.6 Connecting Cables.............................................................................................................................................. 10
2.6.1 Precautions.............................................................................................................................................. 10
2.6.2 Cable Tube .............................................................................................................................................. 10
2.6.3 Connecting Power Cables ....................................................................................................................... 11
2.6.4 Connecting Battery Cables ...................................................................................................................... 13
2.7 Installation Inspection ......................................................................................................................................... 13
2.7.1 Cabinet Inspection................................................................................................................................... 13
2.7.2 Cable Connection Inspection................................................................................................................... 14
Chapter 3 Testing.............................................................................................................................................................. 15
3.1 Introduction ......................................................................................................................................................... 15
3.2 Testing AC Distribution ....................................................................................................................................... 15
3.3 Testing Rectifier .................................................................................................................................................. 15
3.4 Testing Monitoring Module.................................................................................................................................. 15
3.4.1 Setting System Parameters ..................................................................................................................... 16
3.4.2 System Function Test .............................................................................................................................. 18
Chapter 4 Maintenance ..................................................................................................................................................... 19
4.1 Embedded Power Supply System Maintenance ................................................................................................. 19
4.1.1 System Operation.................................................................................................................................... 19
4.1.2 Indicator Description ................................................................................................................................ 19
Chapter 1 Overview
Chapter 1 Overview
APM200 outdoor power supply system can be used directly outdoors. It can supply as much as 60A electric current.
There are two models: north model and south model. North model has an extra heating unit.
1.1 Theory
The simplified theoretical block diagram is shown in Figure 1-1. The detailed theoretical diagram is shown in
Schematic Diagram and Wiring Diagram.
Load 1
220Vac
Distribution unit
220Vac
Load 11
-48Vdc
Embedded power
supply
Figure 1-1
The embedded power system rectifies the 220V AC power into -48V DC power and exports the DC power to the
distribution unit. It has functions of battery management, LLVD (load low voltage disconnection), BLVD (battery low
voltage disconnection), data acquisition, alarm, and communication with the host.
The distribution unit connects to AC mains and feeds the AC power to the embedded power supply. In addition, it has
routes of -48V DC output for the loads.
Chapter 1 Overview
Over- temperature protection
If the temperature of the equipment compartment remains over the protection point (55C by default) for 30 seconds
constantly, the monitoring module will cut off the non- priority loads until the ambient temperature drops below 45C. If
AC side failure occurs, all the loads will be cut off.
This function is inhibitive by default, though the user can activate or prohibit it through the host command.
Input under-voltage protections
When the AC input voltage is over 290Vac or below 90Vac, the rectifier will perform self- protection. It can recover
automatically, and the return difference is more than 5Vac.
Output over-voltage protections
When the DC output voltage is over 60V, the rectifier will stop exporting voltage or current. This protection cannot
recover automatically.
Output current- limit protection
The APM200 system can perform current- limited protection.
Output short- circuit protection
The APM200 system can perform short- circuit protection. It can short circuit for a long while and recover
automatically.
Alarm functions
Description
Mains shortage
Alarm is raised when mains is below 50V, and resumes when mains is above 60V
1. Setting range: between the under- voltage alarm point and 300V. The mains over- voltage alarm
point must be set above the AC over- voltage alarm point, and the mains over- voltage alarm point
is 280V by default.
2. Alarm recovery conditions:
When the mains is below the alarm point minus 3V for 10 minutes constantly, the alarm recovers.
3. The mains over- voltage alarm point can be set through the host. AC over/ under- voltage alarm
and module alarm are shielded when mains shortage
1. Setting range: between 60V and the over- voltage alarm point. The mains under- voltage alarm
occurs when mains is below the under- voltage alarm point, and the default mains under- voltage
alarm point is 180V.
2. Alarm recovery conditions:
When the mains is above the alarm point plus 3V for 10 minutes constantly.
, the alarm recovers.
3. The mains over- voltage alarm point can be set through the host. Mains under- voltage alarm is
shielded when mains shortage
DC over- voltage
1. The alarm point is settable. The setting range is 58V~60V, and the alarm point must be above
the boost charging voltage plus 1V. The alarm return difference is 0.5V.
2.Default: 58V. DC over- voltage alarm occurs when the busbar voltage is over 58V, and vanishes
when the busbar voltage is below 57.5V
DC under- voltage
1. The alarm point is settable. The setting range isbetween the low- voltage disconnection point
and float charging voltage minus 2V. The alarm return difference is 0.5V.
2.Default: 48.5V. DC under- voltage alarm occurs when the busbar voltage is below 48.5V, and
vanishes when the busbar voltage is over or equal to 49V.
3. The lower limit voltage is LLVD voltage when load low- voltage disconnection is permitted.
4. The lower limit voltage is BLVD voltage when load low- voltage disconnection is prohibited and
BLVD is permitted.
5. The lower limit voltage is 35V when both load low- voltage disconnection and BLVD are
prohibited
1. The charging over- current alarm will plus 5A when charging current is over the current- limit
point for 5 minutes constantly..
2. Alarm recovers when charging current is below the current- limit point for 5 minutes constantly
Chapter 1 Overview
Remote communication values
Description
1.The non- priority load over- temperature protection can be set activated or not through the host
settings. It is prohibited by default.
2. If the function is activated and the circumambient temperature is over the over- temperature
protection point for 30s constantly, the monitoring module will cut off the non- priority loads
automatically. And the power will resume on automatically when the circumambient temperature is
lower by 10C than the protection point.
3. Setting range: 50C ~70C. The protection point is 65C by default.
4. The temperature sampling point is the external temperature sensor.
5. The non- priority load over- temperature protection can be set controllable by the host. If
controllable, the load over- temperature protection can be activated through the host command
1.The battery over- temperature protection can be set activated or not through the host settings. It
is prohibited by default.
2. If the function is activated and the circumambient temperature is over the over- temperature
protection point for 30s constantly, the monitoring module will perform battery disconnection
automatically. And the battery will resume power- on automatically when the circumambient
temperature is lower by 10C than the protection point.
3. Setting range: 40C ~70C. The protection point is 53C by default.
4. The temperature sampling point can be set to be battery temperature 1, and is subject to the
temperature compensation value
Circumambience overtemperature
The available setting range is -50~100C. When over the over- temperature alarm point, the alarm
return difference is 3C. The alarm point can be set respectively, and is 50C by default
Circumambience undertemperature
The available setting range is -50~0C. When under the over- temperature alarm point, the alarm
return difference is 3C. The alarm point can be set respectively, and is 0C by default
n# rectifier failure
n# rectifier protection
BLVD
LLVD
Check the two- route SPDs. The dry contact disconnects when SPD exports alarms
If the fan rev. is measurable and the fan rev. is set to be maximum, the virtual fan rev. is less than
80% of the normal rev., fan failure alarm should be raised.
If the fan rev. is un measurable, fan failure alarm performs in accordance with failure description by
fan manufacturer
When the mains is in normal state and the storage battery temperature is below 5C for an hour
constantly, heater failure alarm of the storage battery compartment is raised
1. 3 routes altogether. The monitoring module supplies 24Vdc or 12Vdc operation power for the
switchable signal examination, disconnect the correlative low power level (0V ~ 1V) and connect
the correlative high power level (9V ~ 24V).
2. 8/20s impulse current can endure 300A, without damage (bio- transient suppressor with model
of 1.5SMC39CA is commeded).
3. Alarm power level is adjustable
Note
Alarm levels can be set through the host. The alarm levels are divided as critical alarm, observation alarm, and inhibit alarm.
Alarms that may cause load power interruption are defined as critical alarm by default, and the rests are observation alarms. Door
status sensor alarms, humidity alarms and backup equipment alarms can be set as non- alarm and be shielded, while the other
alarms cannot. Except exposited ones, the alarm affirmance time is 10 seconds.
Chapter 1 Overview
Rings(4 pieces)
External fan
Equipment
compartment
door
Battery string I
Heater in battery
compartment (under
the plate)
Battery
compartment
door
Battery string II
Floorstand
Figure 1-2
1.4.3 Heaters
The two heaters will start to work when the environment temperature is below 5C 5C to ensure the normal
operation of the North model system segments in low temperature environment.
Chapter 2 Installation
Chapter 2 Installation
2.1 Precautions
1. Only qualified technical person can do the system installation and maintenance.
2. Avoid fire or body injuries.
3. Provide suitable AC mains supply to the system.
4. Earth the system according to the requirement.
5. Keep the environment of the system clean and dry.
6. Avoid touching the bare part of a circuit.
7. Switch off the circuit breakers in case of system failure.
2.2 Preparations
2.2.1 Inspecting Location
Before installation, please inspect:
1. The cable routing such as cable tunnel and so on.
2. The conditions required for the normal operation of the system, such as AC mains supply, earth cable and so on.
2.2.3 Unpacking
Inspect the equipment strictly after unpacking to ensure successful installation.
Unpack and inspect the equipment only after it arrives at the installation site. The user representative and the
representative from Emerson Network Power Co., Ltd. shall inspect the equipment together.
Open the packing case with a packing list in it first, take out the packing list, and inspect according to the packing list,
including customer name, customer address, machine No., quantity, case No., contract No., and others.
Check the goods one by one according to the packing list after unpacking. The procedures are as follows.
Step 1: Check the quantity and serial number marked on the packing cases according to the actual quantity of the
packing cases.
Step 2: Check the correctness of the equipment packing according to the packing list.
Step 3: Check the quantity and model of the accessories according to the packing list.
Step 4: Check the correctness of equipment configuration according to the system configuration.
Step 5: Check the goods visually. For example, check if the cabinet or enclosure is distorted or affected with damp;
shake gently the rectifier and the monitoring module to see if there is any loose component or connection caused by
shipment.
Step 6: The user representative signs the packing list.
Do not unpack the components before installing them to avoid accessory loss.
Chapter 2 Installation
Rated current
50 A
50 A
2 10 mm2
Max. cable l. with 0.5V voltage drop and Min. sect. area
14 m
40 A
40 A
10 mm2
14 m
25 A
12.5 A
6 mm2
11 m
16 A
8A
4 mm2
11 m
If the rated capacity of a MCB is much bigger than the actual output current, the MCB will not trip when overload
happens. So the recommended MCB capacity is 1.5 to 2 times of the maximum load current.
Note
The maximum output current that flows in the DC power cable is calculated according to the full load of the system.
If the acceptable voltage drop is not 0.5V, determine the sectional area of the DC power cable according to the
following expression.
A=I L/(KU)
Where:
Asectional area of a cable (m2)
Itotal current that flows in the cable (A)
Lcable length (m)
U acceptable voltage drop in the cable (V)
Kelectric conduction coefficient, here K Copper=57
Recommended color labels for the positive and negative DC power cables:
Positive cable black
Negative cable blue
2
The sectional area of the grounding cable should be at least 16mm . A green and yellow cable should be used as the
grounding cable.
Prepare the cables according to the cabling specification and quantity. Do not join two separate cables together to
form one cable. The blue and black cables should be used as DC power cables. If the cables are routed outside, they
should be inserted into a corrugation sleeve.
Chapter 2 Installation
Handle
Keyhole
sheet
Figure 2-1
Unlock sequence
When you turn the key, lay your hand down to prevent being hit by the handle, as shown in Figure 2-2.
Figure 2-2
Unlock illustration
2. Turn the handle counter clockwise to the position shown in Figure 2-3, and then open the door.
Handle
Figure 2-3
Handle position
3. Insert the door stay bar into the positioning pole to fix the door position, as shown in Figure 2-4.
4. To close the door, uplift the bar for 2mm- 3mm, place the handle to its original position, cover the keyhole with the
keyhole sheet and undo the hexagon- socket- head- cap screw in the keyhole sheet clockwise with the hexagon key.
Chapter 2 Installation
Step 1: Mark the floorstand installation position
Determine the center point positions of the floorstand on the ground and mark them with a pencil or an oil pen, as
shown in Figure 2-5.
Cabinet door
14
450
400
Figure 2-5
Battery
compartment
Figure 2-6
Chapter 2 Installation
Battery
compartment
Battery string I
Baffle
Battery string II
Baffle
Figure 2-7
Handle
Figure 2-8
10
Chapter 2 Installation
Distribution unit
Cable tube
Figure 2-9
Chapter 2 Installation
11
Figure 2-10
MCB in subrack
LOAD 1
LOAD 2
LOAD 3
LOAD 4
LOAD 5
LOAD 6
MCB in distr.
unit
1, 2, 3
4, 5
6, 7
8, 9
10
11
MCB cap. in
distr. unit
16A
25A
25A
25A
40A
50A
MCB Specifications
Cable size in
distr. unit
25mm2
25mm2
25mm2
25mm2
25mm2
25mm2
Remark
Total output of three MCBs should be less than 16A
Total output of two MCBs should be less than 25A
Total output of two MCBs should be less than 25A
Total output of two MCBs should be less than 25A
Total output of the MCB should be less than 40A
Total output of the MCB should be less than 50A
Figure 2-11
LOAD1
Route 1
Route 2
LOAD3
LOAD2
Route 3
Route 4
Figure 2-12
Route 5
Route 6
Route 7
LOAD4
Route 8
Route 9
LOAD5
Route 10
LOAD6
Route 11
12
Chapter 2 Installation
The embedded power supply system has LLVD and BLVD functions. When the battery voltage is less than 47.5V
(default), the embedded power supply system will disconnect the load connected to the LOAD2 ~ LOAD6 MCBs
automatically without interrupting the power to the load connected to the LOAD1 MCB. LOAD1 will be disconnected
automatically when the battery voltage is less than 46.5V (default) to avoid battery overdischarge. At this time, all
loads are disconnected.
So the priority loads should be connected to the MCB of LOAD1, that is the Route1 to Route 3 in Figure 2-12. The
normal loads should be connected to the Route 4 to Route 11 in Figure 2-12.
Step 3: Connect loads
As shown in Figure 2-13, connect the negative polarity of every load to the lower terminal of the MCB with a negative
cable, and connect the positive polarity of the load to the bolt on the positive busbar that has one M6 bolt and seven
M4 bolts.
Note
The tools and body shall be insulated strictly before applying a load when the system is powered on to avoid shortcircuit.
Terminal for
connecting load
Positive busbar Grounding bar AC phase line (L) Neutral line (N)
Figure 2-13
Note
The L & N terminals above are divisional interface of AC SPD and power subracks instead of AC input terminals.
Step 4: Connect AC power cables
Connect the AC input grounding cable to the grounding bar shown in Figure 2-13 or the grounding bar outside the
battery compartment of the cabinet.
Connect the AC input neutral line to the wiring point below the MCB N shown in Figure 2-13.
Connect the AC input phase line to the wiring point below the MCB L shown in Figure 2-13.
Note
1. The grounding cable shall be connected first, then the neutral line and finally the phase lines.
2. The AC cables should be routed from the MCB in the external distribution equipment prepared by user. They should be
connected to the MCB just before the system is powered on. The external distribution equipment should have some protection
devices to fulfill the overcurrent, shortcircuit and lightning protection functions.
3. The AC cables should be identified with color labels to identify the phase line, neutral line and grounding cable.
4. The AC cables should be routed away from the DC cables.
Step 5: Re-install the cover
Re-install the cover to the distribution unit after completing the connection.
Chapter 2 Installation
13
Battery MCB
AC input MCB
Figure 2-14
Figure 2-15
Battery cables
14
Chapter 2 Installation
2. Check if all the screws are screwed down, especially the screws in electrical connections. Check if all the bolts have
plain washers and spring washers and if the bolts are reversely fastened.
3. Check if there are unwanted materials inside the cabinet. Clear up the unwanted materials.
4. Check if the cabinet is collided to injury and if the paint is intact (If there is injury, repaint it immediately to prevent
corrosion).
5. Clean up the cabinet. Remove dust and feculence in time.
6. Check if the door is unjamming, if the lock is in good condition and if the door stay bar is fixed.
7. Check if the dummies are installed at the reserved space where no customer device is installed. If the dummies are
not installed, install them immediately.
Chapter 3 Testing
15
Chapter 3 Testing
3.1 Introduction
The cabinet, rectifiers and monitoring module are subject to vibrations during shipment. More over, mistakes might be
made during system installation. If the system is powered on in haste, a fatal accident may occur and the whole power
supply system may be damaged. Therefore, the system must be tested strictly after it is installed.
Conduct the test procedures carefully and observe the system in the mean time. Shut down the system in case of any
abnormal phenomenon and continue the test after the fault is eliminated.
RCCB
Figure 3-1
MCB positions
Step 3: Make sure that there is no short circuit in the input and output terminals of the AC
Step 4: Switch on the MCB in the external distribution equipment to power the system. Measure the voltages of the
input terminals of the AC MCBs. Check the external distribution equipment if the voltages are abnormal.
Step 6: Switch on the battery MCB.
Step 5: Switch on the AC MCBs and the operation indicators (green) on the rectifier panels should turn on. Otherwise,
check the distribution unit carefully.
16
Chapter 3 Testing
1) AC Mains On/Off
2) AC Mains Status
3) DC Bus Voltage Status
4) Load MCB Status
5) System Current-Limiting Status
6) Load Connection/Disconnection Status
7) Battery Connection/Disconnection Status
8) Battery MCB Status
9) Ambient Temperature/Humidity Status
10) Door Status Sensor
11) Water Sensor Status
12) Smoke Sensor Status
13) Rectifiers Operation Status
14) System Control Mode and Battery BC/FC Status
1) AC Input Voltage
2) DC Busbar Voltage
3) Rectifier Total Output Current
4) Battery String Current
5) Ambient Temperature/Humidity
6) Battery Temperature
Remote-control parameters
Table 3-1
According to the communication protocol, the parameters that you can configure through the host are listed in the
following table.
Table 3-2
Parameter
AC Input Under-Voltage Alarm Point
AC Input Over-Voltage Alarm Point
DC Busbar Low Voltage Point
Configurable parameters
Range
> 60V and lower than AC Over-Voltage Alarm Point
Between AC Under-Voltage Alarm point and 300V
1, When LLVD enabled: LLVD Voltage
2, When LLVD disabled but BLVD enabled: BLVD voltage
3, When both LLVD and BLVD disabled: 35V
Between DC Busbar Low Voltage Point and 2V below FC
voltage
58V ~ 60V and 1V higher than BC voltage
Disabled, Enabled
Between BLVD voltage (when BLVD is disabled: >35V) and
DC Busbar Under-Voltage Alarm Point
Disabled, Enabled
Default value
180V
280V
46.5V/47.5V/35V
(depending on the BLVD
Status and LLVD Status)
48.5V
58V
Disabled
47.5V
Enabled
BLVD Voltage*
46.5V
0C
50C
10%RH
80%RH
High level alarm 1
(3, 1, 2, 3)
Auto
Chapter 3 Testing
Parameter
Range
BC, FC
43.2V ~ 57.6V, between FC voltage and 1V below DC Busbar
Over-Voltage Alarm Point
43.2V ~ 57.6V, between BC voltage and 2V below DC Busbar
Under-Voltage Alarm Point
0~1
30Ah ~ 600Ah
FC/BC Status
BC voltage
FC voltage
17
Default value
FC
56.5V
53.5V
1
100Ah (when no specific
requirement is made)
0.15
60 days
80mV/C
-50C
50 C
0%RH
100%RH
53C
When setting system parameters through the host, please note that:
1. Make sure that the power system address set at the host is identical with the address set through the DIP switch, or
the communication will fail.
2. Make sure that the rectifier number is set consistent with the actual condition. After a rectifier is added to or removed
from the power system, the rectifier number parameter must be accordingly modified, or a rectifier alarm will be raised.
3. The battery string capacity setting is customized according to order requirement before delivery. If there is no
specific capacity requirement in the order, the default battery string capacity is 100Ah. If the actual battery capacity is
different from that, reset it through the host to make the configuration consistent with the actual situation and prevent
improper battery management. Note: the battery string capacity (200Ah and 100Ah) can be set by DIP switch.
4. The DIP switch is in the PCB board of the monitoring module, as shown in Figure 3-2. Pull out the monitoring
module (hot pluggable) before changing the DIP switch settings. Then you can change the DIP switch settings.
Description of DIP switch settings are given in Table 3-3.
Table 3-3
DIP switch
1~4
5
Description
Communication address
Reserved
7
8
Battery capacity
Communication protocol
Settings
Default setting
ON: 1; OFF: 0
ON: dry contact switched- off is normal; switched- on
generates alarm. OFF: dry contact switched- on is normal, OFF
switched- off generates alarm
ON: battery capacity 200Ah; OFF: battery capacity 100Ah 100Ah
ON: GSM protocol; OFF: WCDMA protocol
WCDMA protocol
Note:
Communication address setting uses 8421 code. DIP switch 4 corresponds to 8, DIP switch 3 corresponds to 4, DIP switch 2
corresponds to 2, DIP switch 1 corresponds to 1
DIP switch
Communication
address
Figure 3-2
DIP switch
Communication protocol
Battery capacity
Dry contact status
Reserved
18
Chapter 3 Testing
Chapter 4 Maintenance
19
Chapter 4 Maintenance
Inspect the outdoor power supply system periodically and shoot the trouble in time.
Figure 4-1
Rectifier appearance
When the rectifier runs in normal condition, the power indicator RUN is on, and the other two indicators are off. When
fan failure occurs, FAN- ALM indicator is on and RUN indicator is off. When other faults or protection alarm occur, ALM
indicator is on and RUN indicator is off. The operation state of the rectifier should be estimated according to the
indicator state when maintenance.
20
Chapter 4 Maintenance
Indicator description of the monitoring module
The appearance of the monitoring module is shown in the following figure. There are 2 indicators on the panel: RUN
(power indicator) and ALM (alarm indicator). Descriptions are as shown in Table 4-1.
Figure 4-2
Table 4-1
Indicator
Meaning
Normal
No system alarm, with abnormal communication
System alarm, with normal communication
System alarm, with abnormal communication
Off
Off
On
On
Chapter 4 Maintenance
21
Figure 4-3
Note
1. Only trained professionals are allowed to clean and replace the fan.
2. Do not touch any internal parts of the rectifier during fan maintenance.
Rectifier pull-out & plug-in
Upon abnormities, the rectifier may need to be pulled out and plugged in. The rectifiers and monitoring modules are all
hot swappable.
To pull out the rectifier, you should first draw out the handle at rectifier front panel to detach the latch at rectifier bottom
from the distribution frame. Then you can pull the rectifier out by the handle. The handle position is shown in Figure
4-4.
When replacing new monitoring modules, communication cable and signal cable shoule be connected as well. See
Figure 4-4.
Signal cable to the
expanding board
Communication
cable to the
expanding board
Figure 4-4
Monitoring
module
Rectifier
Handle of the
monitoring
module
Handle of the
rectifier
Note
The rectifiers connecting part is a delicate device. Although the rectifiers are designed to be hot swappable, the pull-out and
plug-in operation should be gentle lest the connecting part should be damaged. Non-professionals are not allowed to replace the
rectifier on-line.
22
Chapter 4 Maintenance
Cable
connector
Heat
exchange
equipment
Fixing
screws
Figure 4-5
The internal fan rev is settable. The higher the temperature of the equipment compartment is, the larger the internal
fan rev is.
Replace the internal fan or adjust the fan position if it stops running or there is an abnormal noise in it. And clean the
heat exchanger if there is much dust on it. The procedures are as follows.
Step 1: Disconnect the cable connector at the left side of the heat exchanging equipment, as shown in Figure 4-5. Do
not disconnect when power is on.
Step 2: Remove the fixing screws shown in Figure 4-5 and then remove the heat exchanging equipment from the
cabinet.
Step 3: Remove the screws that fix the cover and the internal fan baffle and then remove the cover and the baffle, as
shown in Figure 4-6.
Cover
Screws for fixing the
cover (4 pieces)
Fan baffle
Chapter 4 Maintenance
23
Step 4: Remove the fixing screws of the internal fan shown in Figure 4-7. Adjust the fan position or replace the fan with
a new one. Take out the heat exchanger to clean it if there is much dust on it.
Heat exchanger
Fan screws
(4 pieces)
Internal fan
position
Figure 4-7
Step 5: Follow step 5 to step 1 to install the new fan and the clean heat exchanger into the cabinet. Take care when
installing the heat exchanger to avoid damaging the waterproof bar on it.
Heat exchange
equipment
External fan
Cable connector of the
external fan
Fixing
screws
Fixing
screws
Figure 4-8
Step 2: Remove the fixing screws of the heat exchanging equipment shown in Figure 4-8, and then remove the
equipment.
Step 3: Remove the fixing screw of the fan box shown in Figure 4-4 and then remove the fan box.
Step 4: Remove the fixing screw of the external fan shown in Figure 4-9. Adjust the fan position or replace it with a new
one.
Fixing screws
of external
fan (4 pieces)
Figure 4-9
External fan
24
Chapter 4 Maintenance
Step 5: Follow step 4 to step 1 to install the new fan into the cabinet. Install the heat exchanging equipment into the
cabinet. Take care when installing the heat exchanging equipment to avoid damaging the waterproof bar on it.
Heater MCB
AC input MCB
Step 2: Remove the panel of the distribution unit, as shown in Figure 4-11. The position is shown in Figure 4-10.
Figure 4-11
Step 3: Unscrew the 4 pieces of screws on the panel of the distribution unit and then remove the right segment of the
distribution unit. Do not disconnect its components and cables and be sure to pay attention to personnel safety.
Screw 2
Screw 1
Figure 4-12
Screw 3
Screw 4
Screw positions
Chapter 4 Maintenance
25
Step 4: Unscrew the fixing screws of the heater cover and disconnect the cable connector from the heater relays. The
heater relays are the two cables marked L and N in Figure 4-14. Remove the heater cover. The heater is fixed on the
heater cover, as shown in Figure 4-13.
Heater cover
Screws
Heater
Cable connector of
the heater
Cable connector of
the heater
Figure 4-14
Heater relays
Step 5: Unscrew the fixing screws of the heater on the heater cover and then remove the damaged heater, as shown in
Figure 4-12.
Step 6: Fix the new heater on the heater cover and mount the cover on the cabinet. Connect the cable connector to the
heater relay. Finally, mount the distribution unit on the cabinet.
Step 7: Check if each cable connector is tight and the connection is reliable. Switch on the AC MCB and heater fuse
after making sure every thing is OK.
Figure 4-15
Step 4: Replace a new heater and fix it. Connect the cable connector to the heater relay. Move the battery string to its
original position.
26
Chapter 4 Maintenance
Step 5: Check if each cable connector is tight and the connection is reliable. Switch on the AC MCB and heater fuse
after making sure every thing is OK.
Figure 4-16
Replacement processes:
Step 1: Switch off the AC MCB and the heater fuse, as shown in Figure 4-7.
Step 2: Disconnect the cable connector of the relay and remove the screws.
Step 3: Replace a new relay and connect the cable connector of the relay to its terminal.
Step 4: Switch on the AC MCB and the heater fuse.
Chapter 4 Maintenance
Door status
sensor A in
equipment
compartment
27
Door status
sensor B in
equipment
compartment
Door status
sensor B in
battery
compartment
Door status
sensor A in
battery
compartment
Figure 4-17
Figure 4-18
AC SPD
Check the SPD indicator on the monitoring expansion board, as shown in Figure 4-19. The position of the monitoring
expansion board is shown in Figure 1-2.
Figure 4-19
If the indicator on the left is on, the DC SPD fails and needs replacement. The replacement procedures of the DC SPD
are easy to take and not expatiated on here. If the indicator on the right is on, the AC SPD fails and needs
replacement.
The replacement procedures of AC SPD are as follows:
Step1: Switch off the AC MCB. The position is shown in Figure 4-10.
Step 2: Remove the cover of the distribution unit. The position is shown in Figure 4-10.
28
Chapter 4 Maintenance
Step 3: Remove the 4 screws shown in Figure 4-12, pull out the SPD alarm interface and remove the right segment of
the distribution unit, as shown in Figure 4-20.
Alarm interface
Figure 4-20
Step 4: Remove the four fixing screws of the SPD shown in Figure 4-21. Disconnect the cables connected to the SPD.
Figure 4-21
Step 5: Reverse previous steps 4~1 and replace the new SPD. Connect the cables; fix the screws and the SPD.
Step 6: Fix the distribution unit to the cabinet.
Check if each cable connector is tight and the connection is reliable. Switch on the AC MCB and restart operation after
making sure everything is OK.
Appendix 1
Technical Data
29
Electrical parameters
1. Rated input voltage: 220Vac
2. Input voltage range: 90Vac to 290Vac, single phase three wire. When the voltage input is between 90Vac~176Vac,
the rectifiers output is allowed of linear derating. When the voltage input is 90Vac, the minimum rectifier output power
is 37.5% of rated power.
3. Maximum input current of the system: 25A (with no user connector- jack output)
4. Maximum output current of standard configuration: 60A
5. Rated frequency: 50Hz
6. Input frequency range: 40Hz to 65Hz
Mechanical parameters
APM200 dimensions (H W D): 1600mm 600mm 600mm (without base)
APM200 weight: 450kg
Battery compartment dimensions (H W D): 280mm 490mm 520mm
Audible noise
65dB.
Anti-erosive performance
Coating:
1. Adhesion test satisfies ISO2409 Class 0.
2. The pencil rigidity test satisfies ASTM D3363 2H.
3. Shock test satisfies 50kg.cm according to ASTM D2794.
4. The coating is not changed after 500 hours salt-fog test according to ASTM B117.
5. The coating of the external surface of the cabinet is suitable at the -40C to +55C environmental temperature and
2
1120W/m solar radiation. The coating should not blister, flake or flaw after 250 hours test according to ASTM D822.
But it is allowed to have slight pulverization, that is, a little paint particle is allowed to adhere when the coating is wiped
at full tilt. The slight change of color is allowed, that is, it is acceptable if the color difference value (NBS) is less than
6.0.
Protection requirement
1. The cabinet of the equipment compartment satisfies GB4208 IP55.
2. The cabinet of the battery compartment satisfies GB4208 IP34.
Lightning protection
1. The system has a Level B+C SPD on AC side.
2. The AC input can withstand the maximum strike through current capacity of 60kA, and the nominal through current
capacity is 25kA. The simulated lightning strike is carried out in term of YD1235.1 and YD1235.2.
3. The test of which the DC side can withstand through current capacity of 10kA requires: -48V-RTN can withstand the
strike of 10kV with the waveform 8/20s 5 times, for positive and negative polarity respectively 5 times, and the
APM200 Outdoor Power Supply System User Manual
30
Appendix 2
31
Figure 1
Connector models of the monitoring expansion board terminals and recommended connection cables are in the
following table.
Table 1
Signal port
commended cables(AWG)
Waterlogging
Circumambient temperature/ humidity
main distribution frame
Smoke sensor
Door status sensor
Alarm dry contact
Optical- coupler output
Backup digital data input
RS422 communication port
Preset dry contact port
J_WATER
TEM_HU
J_WIRE
J_SMOKE
JTM1
JK1,JK2
JAC1,JAC2
J9
J8
J12
P2500-4
P2500-4
P2500-2
P2500-2
P2500-2
P2500-2
P2500-2
MSTB2.5/2-ST-5.08
MSTB2.5/4-ST-5.08
MSTB2.5/2-ST-5.08
26~22
26~22
26~22
26~22
26~22
26~22
26~22
26~22
26~22
26~22
The functional definitions of port- pins of the monitoring expansion board are shown in the following table.
Table 2
Port name
J9
J_WATER
Battery- temperature
sensor port
Optical- coupler1
controlling output port
BAT_WE
JAC1
Correlative pins
1,3,5
2,4,6
1
2
3
4
1
2
3
4
1
2
3
Signal properties
+24V output
Input of the signal cable
+12V output
Input of the signal cable
Earth cable
None
+24V output
Input of the temperature signal cable
+24V output
Humidity signal cable input
Earth cable
Battery- temperature signal cable input
+12V output
+12V output
1
2
Remark
32
J_WIRE
JTM1
J_SMOKE
JK1
JK2
J4
J5
J_FAN
RS422 communication
port
Preset dry contact port
J8
Correlative pins
1
2
1
2
1
2
1
2
1
2
1
2
1
3
4
1
2
3
4
5
6
Signal properties
Optical- coupler2 controlling output
Optical- coupler2 controlling output
main distribution frame signal input
+48V power output
Door status sensor signal input
+24V power output
Smoke signal inout
+24V power output
dry contact1 output
dry contact1 output
dry contact2 output
dry contact2 output
Earth cable
Signal cable input of equipment
compartment temperature
+12V output
+12V output
BUS+ input
BAT1 mid- voltage input
BAT2 mid- voltage input
BUS- input
None
None
1~7
Power output
3
4
5
7
8
1
2
3
4
J12
1~8
J2
1
2
Remark
Connected before
delivery
Connected before
delivery
To internal fan.
Connected before
delivery
To external fan.
Connected before
delivery
RLn+,RLnBusbar+
Busbar-
Remark:
The descriptions of the dry contact port presetting is as follows:
When the DIP switch 6 is switched to OFF, the dry contacts are closed when normal and are open upon alarms.
When the DIP switch 6 is switched to ON, the dry contacts are open when normal and are closed upon alarms. The
following description are given in case of DIP switch 6 switched to OFF.
Dry contact 1: dry contact of AC/ DC SPD alarm are preset closed (normal state), and open upon AC/ DC SPD alarms.
Appendix 2
33
Dry contact 2: dry contact of mains failure alarm are preset closed (normal state), and open upon mains shortage,
mains over/ under- voltage alarm occurs.
Dry contact 3: dry contact of DC under- voltage alarm are preset closed (normal state), and open upon DC undervoltage alarm occurs.
Dry contact 4: dry contact of system power alarm are preset closed (normal state), and open upon rectifier failure,
rectifier protection, rectifier communication abnormal, busbar output over/ under- voltage alarm, charging over- current
alarm, battery string route disconnection or internal/ external fan fault alarm occur.
34
AC
INPUT
AC input
L
F1
1QF1
2
Lin
Alarm
Thermostat
Nin
L
N
Nout
PE
HEATER 1
Heater of the
equipment
compartment
KT2
Thermostat
XS
SPD
KT1
2
1QF3
XT1
Lout
1QF2
HEATER 2
PE
KT3
Thermostat
PE
Heater of the
battery
compartment
KT4
Thermostat
PE
EMI
AC/DC
AC/DC
MONITOR
AC/DC
Dry contact
AC/DC
+
48V
-
PSM
FL1
FL2
KM1
2QF1
16A
2QF2
25A
2QF3
25A
OUTPUT
KM2
2QF4
25A
2QF5
40A
2QF6
50A
LOAD 4
LOAD 5
LOAD 6
FAN1
2QF7
80A
External fan
XT2 1
-48V output
0V busbar
Figure 2
FAN2
Internal fan
BATT.1 BATT.2
DC
Monitoring
transfer
board
9 10 11
F2
0V -48V
SPD11DZ
Alarm
Appendix 4
Wiring Diagram
21
FAN
20
PCB
W08 37
W8
39
FAN1
c
c
+
FAN2
c
c
+
J2
J12
J8
W07
34
36
33
35
J11
J3
01
PD
22
PSM
PSM-BB
J4
J_FAN
W12
B1- B2-
W11 47
B1+ B2+
JK1
JAC1
JAC2
J_SMOKE
TEM_HU JK2
J_WIRE
BAT_WE
J_WATER
RS485
J5 J6
W10
EQU_WE
JTM1
W09
J7
W08
W10
J9
LOAD1-
LOAD2- LOAD3-
LOAD4-
LOAD5-
LOAD6-
BATT.(-)
SPD- LOAD+
BATT.(+)
J1
W13 50
W11 47
01
02
03
04
05
06
08
10
41
40
11A 11B
W02
W02
W01
10
SPD1
W12 48
Standby
temperature
measurement of
equipment
compartment
12
KT1
11
HEATER
Heater of the N
equipment
compartment L
SPD1
27 22 21 19 18
W05
39
W10 45A
W06 31
W06 30
02
-48V
1 2
3 4 5 6
7 8
9 10 11
04
SPD2
20
28
0V -48V
W10 45
W04
W08
Temperature
measurement of
equipment
compartment
SPD2
06
LCB
05
SOCKET
07
TEM.
08
MCB
09
MCB
25
PE Alarm
W02 07 09
Battery temperature
compensation
13
KT2
KT2
KT1
32
W12 49
03
0V
W03
W06
0VDC BUS
W03
-48VDC OUTPUT
W10 46
23
29
18
MJ
17
W03
14
AC INPUT
17
PE
24
42
PE busbar
Bottom door 44
sensor
W09
12,13
Cross-door cable
(up and down)
Upper door
sensor 26
W03
15
43
W08 38
16
HEATER
19
BAT.
Heater of the L
battery
compartment N
14
KT3
15
KT4
KT3
KT4
1# Battery
W03
16
Equipotential cable
W08 38
2# Battery
Figure 3
35