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This pump handbook has been produced to support pump users
at all levels, providing an invaluable reference tool. The handbook
includes all the necessary information for the correct selection
and successful application of the Alfa Laval ranges of Centrifugal,
Liquid Ring and Rotary Lobe Pumps. The handbook is divided
into fifteen main sections, which are as follows:
1 Introduction
Motors
10
Cleaning Guidelines
3 Pump Selection
11
12
Installation Guide
13
Troubleshooting
14
Technical Data
15
Glossary of Terms
4 Pump Description
5 Pump Materials of Construction
6 Pump Sealing
7 Pump Sizing
8 Pump Specification Options
Contents
Section 1: Introduction
1.1
What is a Pump?
61
5.1
5.2
5.3
61
63
65
Main Components
Steel Surfaces
Elastomers
Product/Fluid Data
Rheology
Viscosity
Density
Specific Weight
Specific Gravity
Temperature
Flow Characteristics
Vapour Pressure
Fluids Containing Solids
Performance Data
Capacity (Flow Rate)
Pressure
Cavitation
Net Positive Suction Head (NPSH)
Pressure Shocks (Water Hammer)
8
8
8
12
12
13
13
13
17
17
18
18
18
30
31
35
39
3.1
3.2
3.3
40
41
43
45
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.3
4.3.1
4.3.2
4.3.3
45
45
46
46
48
52
52
52
53
55
56
56
56
57
Centrifugal Pumps
General
Principle of Operation
Design
Pump Range
Liquid Ring Pumps
General
Principle of Operation
Design
Pump Range
Rotary Lobe Pumps
General
Principle of Operation
Pump Range
70
80
82
157
157
158
159
159
159
160
160
162
164
165
166
167
169
Section 9: Motors
Description of electric motors, including information on motor
protection, methods of starting, motors for hazardous
environments and speed control.
173
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
9.11
Output Power
Rated Speed
Voltage
Cooling
Insulation and Thermal Rating
Protection
Methods of Starting
Motors for Hazardous Environments
Energy Efficient Motors
Speed Control
Changing Motor Nameplates
- Centrifugal and Liquid Ring Pumps only
175
175
176
176
176
177
179
180
182
184
186
193
199
12.1
12.1.1
12.1.2
12.1.3
12.1.4
199
199
200
200
200
General
System Design
Pipework
Weight
Electrical Supply
12.2
12.2.1
12.2.2
12.3
12.4
12.5
12.5.1
Flow Direction
Centrifugal Pumps
Rotary Lobe Pumps
Baseplates Foundation (Rotary Lobe Pumps only)
Coupling Alignment (Rotary Lobe Pumps only)
Special Considerations for Liquid Ring Pumps
Pipework
201
201
202
203
204
204
204
General
Common Problems
Loss of Flow
Loss of Suction
Low Discharge Pressure
Excessive Noise or Vibration
Excessive Power
Rapid Pump Wear
Seal Leakage
Problem Solving Table
205
206
206
206
207
207
208
208
208
209
Nomenclature
Formulas
Conversion Tables
Length
Volume
Volumetric Capacity
Mass Capacity
Pressure/Head
Force
Torque
Power
Density
Viscosity Conversion Table
Temperature Conversion Table
Water Vapour Pressure Table
Pressure Drop Curve for 100 m ISO/DIN Tube
Velocity (m/s) in ISO and DIN Tubes
at various Capacities
Equivalent Tube Length Table
ISO Tube Metric
ISO Tube Feet
DIN Tube Metric
DIN Tube Feet
Moody Diagram
Initial Suction Line Sizing
Elastomer Compatibility Guide
Changing Motor Name Plates
213
214
219
219
219
219
220
220
220
220
221
221
222
224
225
226
227
228
228
230
232
234
236
237
238
243
249
...if pumps
are the
question
Alfa Laval is an acknowledged market
leader in pumping technology, supplying
Centrifugal and Positive Displacement
Pumps world-wide to various key
application areas such as food, brewery
and pharmaceutical.
Introduction
1. Introduction
This section gives a short introduction of the Pump Handbook.
Introduction
Pumps
Positive Displacement
Rotor
Multi-Rotor
Rotodynamic
Reciprocating
Multi-Stage
Single Rotor
Diaphragm
Screw
Piston
Simplex
Process
Circumferential Piston
Archimedian Screw
Multiplex
Rubber Lined
Gear
Flexible Member
Submersible
Peristaltic
General
Vane
Alfa Laval
Centrifugal
and
Liquid Ring
Internal
External
Rotary Lobe
Alfa Laval
Rotary Lobe
Progressing Cavity
Plunger
Single Stage
End Suction
Double Entry
2.1.2 Viscosity
The viscosity of a fluid can be regarded as a measure of how resistive
the fluid is to flow, it is comparable to the friction of solid bodies and
causes a retarding force. This retarding force transforms the kinetic
energy of the fluid into thermal energy.
The ease with which a fluid pours is an indication of its viscosity. For
example, cold oil has a high viscosity and pours very slowly, whereas
water has a relatively low viscosity and pours quite readily. High
viscosity fluids require greater shearing forces than low viscosity
fluids at a given shear rate. It follows therefore that viscosity affects
the magnitude of energy loss in a flowing fluid.
Two basic viscosity parameters are commonly used, absolute (or
dynamic) viscosity and kinematic viscosity.
Absolute (or Dynamic) Viscosity
This is a measure of how resistive the flow of a fluid is between two
layers of fluid in motion. A value can be obtained directly from a
rotational viscometer which measures the force needed to rotate a
spindle in the fluid. The SI unit of absolute viscosity is (mPa.s) in the
so-called MKS (metre, kilogram, second) system, while in the cgs
(centimetres, grams, seconds) system this is expressed as 1
centipoise (cP) where 1 mPa.s = 1 cP. Water at 1 atmosphere and
20C (68oF) has the value of 1 mPa.s or 1 cP. Absolute viscosity is
usually designated by the symbol .
Kinematic Viscosity
This is a measure of how resistive the flow of a fluid is under the
influence of gravity. Kinematic viscometers usually use the force of
gravity to cause the fluid to flow through a calibrated orifice, while
timing its flow. The SI unit of kinematic viscosity is (mm2/s) in the
so-called MKS (metre, kilogram, second) system, while in the cgs
(centimetres, grams, seconds) system this is expressed as 1
centistoke (cSt), where 1 mm2/s = 1 cSt. Water at 1 atmosphere and
20C (68oF) has the value of 1 mm2/s = 1 cSt. Kinematic viscosity is
usually designated by the symbol .
where
or
Absolute Viscosity (cP) = Kinematic Viscosity (cSt) x SG
Viscosity
Temperature
Viscosity
Newtonian Fluids
In some fluids the viscosity is constant regardless of the shear forces
applied to the layers of fluid. These fluids are named Newtonian fluids.
At a constant temperature the viscosity is constant with change in
shear rate or agitation.
Shear rate
Non-Newtonian Fluids
Most empirical and test data for pumps and piping systems has been
developed using Newtonian fluids across a wide range of viscosities.
However, there are many fluids which do not follow this linear law,
these fluids are named Non-Newtonian fluids.
When working with Non-Newtonian fluids we use Effective Viscosity
to represent the viscous characteristics of the fluid as though it was
newtonian at that given set of conditions (shear rate, temperature).
This effective viscosity is then used in calculations, charts, graphs and
handbook information.
Viscosity
Viscosity
?
Shear rate
Normal
Viscometer
Reading
Typical Shear
Rate in Pumping
System
Shear
R at e
Viscosity
Pseudoplastic Fluids
Viscosity decreases as shear rate increases, but initial viscosity may
be so high as to prevent start of flow in a normal pumping system.
Typical fluids are:
Blood Emulsions Gums Lotions Soap Toothpaste Yeast
Shear rate
Dilatant Fluids
Viscosity increases as shear rate increases.
Viscosity
Shear rate
Viscosity
Thixotropic Fluids
Viscosity decreases with time under shear conditions. After shear
ceases the viscosity will return to its original value - the time for
recovery will vary with different fluids.
Time
Viscosity
Anti-thixotropic Fluids
Viscosity increases with time under shear conditions. After shear
ceases the viscosity will return to its original value - the time for
recovery will vary with different fluids. As the name suggests
anti-thixotropic fluids have opposite rheological characteristics to
thixotropic fluids.
Time
Time
Stress
Plastic Fluids
Need a certain applied force (or yield stress) to overcome solid-like
structure, before flowing like a fluid.
Typical fluids are:
Barium X-ray Meal Chocolate Tomato Ketchup
Shear rate
2.1.3 Density
The density of a fluid is its mass per unit of volume, usually expressed
as kilograms per cubic metre (kg/m3) or pounds per cubic foot (lb/ft3).
Density is usually designated by the symbol .
1 m of ethyl alcohol has a mass of 789 kg.
i.e. Density = 0.789 kg/m3.
1 ft
xg
where g is gravity.
g = 9.807 m/s2
g = 32.174 ft/s2
1m
The specific gravity of a fluid is the ratio of its density to the density of
water. As this is a ratio, it does not have any units of measure.
1 m of ethyl alcohol has a mass of 789 kg - its density is 789 kg/m.
1 m of water has a mass of 1000 kg - its density is 1000 kg/m.
789 kg/m
1000 kg/m
= 0.789
or
49.2 lb/ft
62.4 lb/ft
= 0.789
2.1.6 Temperature
The temperature of the fluid at the pump inlet is usually of most
concern as vapour pressure can have a significant effect on pump
performance (see 2.1.8). Other fluid properties such as viscosity and
density can also be affected by temperature changes. Thus a cooling
of the product in the discharge line could have a significant effect on
the pumping of a fluid.
The temperature of a fluid can also have a significant affect on the
selection of any elastomeric materials used.
A temperature conversion table is given in section 14.3.11.
=Q
A
= Q x 353.6
D
= Q x 0.409
D
= Q x 0.489
D
or
Velocity V
or
Velocity V
V = velocity
u
max = maximum velocity
Laminar Flow
This is sometimes known as streamline, viscous or steady flow. The
fluid moves through the pipe in concentric layers with the maximum
velocity in the centre of the pipe, decreasing to zero at the pipe wall.
The velocity profile is parabolic, the gradient of which depends upon
the viscosity of the fluid for a set flow-rate.
Turbulent Flow
This is sometimes known as unsteady flow with considerable mixing
taking place across the pipe cross section. The velocity profile is
more flattened than in laminar flow but remains fairly constant across
the section as shown in fig. 2.1.7b. Turbulent flow generally appears
at relatively high velocities and/or relatively low viscosities.
V = velocity
u
max = maximum velocity
Fig. 2.1.7b Turbulent flow
Transitional Flow
Between laminar and turbulent flow there is an area referred to as
transitional flow where conditions are unstable and have a blend of
each characteristic.
This is a ratio of inertia forces
to viscous forces, and as such,
a useful value for determining
whether flow will be laminar or
turbulent.
DxVx
DxVx
21230 x Q
Dx
3162 x Q
Dx
3800 x Q
Dx
or
Re
or
Re
or
Re
Laminar Flow
(Viscous force dominates - high
system losses)
Transitional Flow
(Critically balanced forces)
Turbulent Flow
(Inertia force dominates - low
system losses)