STRESS RELIEVING EQUIPMENTS & ACCESSORIES

1.POST WELD HEAT TREATMENT [STRESS RELIEVING] EQUIPMENTS & ACCESSORIES

A] POWER SOURCES TEMCON - TR:

Temcon Power sources are ruggedly built equipment for Pre-heat and Post-heat treatment work of pipe welds, vessels, tanks etc.
in Power plants, Refineries, Offshore/ Onshore projects. Constructed in heavy gauges CRCA steel sheets (or stainless steel sheeton special order ), they are provided with castors for easy mobility. Temcon power sources are fitted with transformers having
class H windings and designed for long and trouble free service. Temcon Power Sources are rated for 50 kVA, 65 kVA, 80 Kva,
and 100 kVA to provide heating power at 60/65 Volts and 80/85 Volts to feed flexible heating Pads and heater elements.
To give an example , a Temcon 50 kVA equipment can feed upto 18 heatings pads of 2.7 KW at 60 Volts or 15 elements of 3.25
KW at 65 Volts.

Standard Features
Primary Input Supply : 380V/415V/440Volts 3 Phase 50/ Hz
Secondary Output : 60/65 Volts or 80/85 Volts
Overload Protection : Over current and over heating
Auxiliary Supply : 115 Volts and 230 Volts For operating lighting power tools and c Charging units of thermocouple welding units.
Indicators : Neon Indicator for each channel
Input cable : 4 meter of 4-ore input armored cable
. Lifting Lugs : 4 nos. Eyebolts
Input Supply
Temcon TR Power Sources are designed to operate at input supply of 380 / 415 / 440V 3 Phase, 50 / 60 Hz

Model
Temcon TR50
Temcon TR65
Temcon TR80
Temcon TR100

Max.
Max.
Max.
Max.
Max.

18
24
18
18
24

Output
Heaters x 45
Heaters x 45
Heaters x 45
Heaters x 50
Heaters x 50

Amps
Amps
Amps
Amps
Amps

x
x
x
x
x

60V
60V
80V
85V
85V

B] TEMCON MAINS CONTROL PANELS:

Temcon Mains Control Panels are made in variety of designs and specifications. They can supply power to heater pads, finger elements at 230Volts. Due to their very high
output power, they are most suited for heat treatment of large vessels. They are manual operated or fitted with PID programmer. Ruggedly constructed but highly
portable, they give a long lasting service. Since

the heater elements operate at 230Volts, all control panels are fitted with Earth Leakage Circuit Breakers (ELCB) for additional safety.
Temcon 60 and Temcon 100 are fitted with contactorised control modules. Energy regulators are fitted for control of Heat Treatment Cycle. Miniature size temperature
controllers can also be fitted on request.
Model

Input Supply

Output SupplyOutput Supply

Power Output

Temcon 60

415 V 63 Amps 3 Phase 50 Hz

230V x 63 Amps 1 Phase x 3 Channels

14 x 3 kw

Temcon 100

415 V, 100Amps 3 Phase 50 Hz

230V, 100 Amps 1 Phase x 3 channels

23 x 3 Kw

C] Temcon PRO Automatic PID Programmer/ Controller:

Temcon Automatic Programmers are solid microprocessor based equipment to control and manage Heat Treatment cycles.
Temcon PRO controls rate of heating, soakings and rate of cooling during the stress relieving operation. Digital push button
switches are provided to feed the required heat treatment data. Programme position at any time during the heat treatment
cycle is shown digitally.
TECHNICAL SPECIFICATIONS :
Input supply : 230 Volts AC or 110 Volts AC 50/60 Hz
Output controls : Time proportional switching (supply :230 V or 110 V)
Type of sensor : K Type thermocouple.
Number of Channels : 6
Range : 0-1200C in steps of 1C

Max. program time : 99.59 (Hrs. mts)

Max. number of sectors/ program : 15
Types of controllers : PID analog
Programming module : Digital micro controller based along with user friendly Alpha-numerical display.

D] TEMCON TAU-90-THERMOCOUPLE WELDING UNIT:

Temcon Thermocouple welding unit provides a positive welding of the thermocouple wire to the work piece surface by capacitance discharge process. The operation is fast
and reliable. Unlike conventional method of welding which have registered error up to 50 degree C at 650?C., joints made with TAU-90 register high rate of accuracy.
Lightweight and portable, Temcon TAU-90 is supplied complete with rechargeable battery and housed in a the carry case.
The unit can be charged with 230V / 110 V supply and is ideal for working in areas with restricted access.

2. POST WELD HEAT TREATMENT [STRESS RELIEVING] HEATER PADS, HEATER ELEMENTS & ACCESSORIES
A] CERAMIC FLEXIBLE MAT HEATERS:

Ceramic Flexible Heaters are manufactured using high grade materials and have a working temperature capability of 1050C.
They can be powered from Power source/ Heat treatment units, Control Panels or Welding machines.

Heater Pads consists of multi-strand Nickel-Chromium wire, electrically insulated by interlocking sintered alumina beads, providing
a flexible high heat transfer. Mats, complete with twist lock connectors are available.
Heaters are rated at low voltage of 30V, 32.5V,40V, 42.5V, 60V, 65V, 80V and available in wide range of sizes .Non-standard voltages of 220V & 240V are also available.
Mats of other sizes and rating can be supplied on request.
Heaters are rated at 45 Amps for 30V, 60V and 80V and 50 Amps for 32.5V, 65 V and 85V.
Heaters pads can also be used for pre-heat, post-heat and post-weld Heat Treatment of welds.
60V & 30V Elements
Stock No
201
202
203
204
205
206
207
208
209
210
211
212

X mm
75
100
150
205
255
305
280
405
535
610
1220
85

Y mm
660
495
330
250
205
165
145
125
100
85
45
255

V
60
60
60
60
60
60
60
60
60
60
60
30

kW
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
1.35

85V & 42.5 V Elements

351
352
353
354
355
356
357

405
180
865
1650
3000
380
1500

170
405
85
45
25
85
25

85
85
85
85
85
42.5
42.5

4.25
4.25
4.25
4.25
4.25
2.12
2.12

220V & 240V Elements

271
272

330
330

610
660

220
240

9.9
10.8

65V & 32.5 V Elements

Stock No
301

X mm
305

Y mm
170

V
65

kW
3.25

302
303
304
305
306
307
308

180
635
1195
1190
280
525
845

300
85
45
25
85
45
25

65
65
65
65
32.5
32.5
32.5

3.25
3.25
3.25
3.25
1.62
1.62
1.62

80V & 40V Elements

251
252
253
254
255
256
257
258
259
260
261
262

75
100
150
205
255
305
280
430
535
840
1675
45

910
680
450
350
290
230
185
165
145
85
55
760

80
80
80
80
80
80
80
80
80
80
80
40

3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
1.8

B] INSULATED CERAMIC FLEXIBLE MAT HEATERS

Similar in construction to Ceramic Flexible mat Heaters with additional ceramic fibre insulation encased in stainless steel mesh and protected by a stainless steel backing
plate.
Specially suitable for preheating pipes, vessels, and welded fabrications having either longitudinal or circumferential seams.
Robust and operate from a welding machine or Heat Treatment unit.
Gives protection to the Ceramic Beads from weld splatter.
Can be magnetically attached to work piece for fast application by use of two magnetic clamps.

80V & 40V Elements

Stock No
401
402
403
404
405
406

Width mm
102
711
127
102
940
127

Length mm
762
108
597
1016
108
762

V
60
60
60
80
80
80

kW
2.7
2.7
2.7
3.6
3.6
3.6

Amps
45
45
45
45
45
45

C] FINGER ELEMENTS:
Finger elements are well established pre and post weld heaters, suitable to be powered from AD/DC welding machines or power sources.
Ruggedly constructed, they require minimal maintenance and are capable of withstanding considerable on-site maltreatment.
The element consists of two solid drawn Nickel Chrome element wires passed through sintered alumina beads providing electrical insulation and high heat transfer
capability.
Standard element maximum working temperature is 1050C each finger being rated at 120 Amps at 1.3 Volts.
For heat treatment of stainless steel, special solid drawn Kanthal wire is required to give a maximum operating temperature of 1250C.
Steel connector blocks or twist-lock connectors are provided for end termination.

80V & 40V Elements

Stock No
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Min mm Outside Dia of Pipe

15
20
30
35
40
50
60
70
80
90
100
110
122
132
142
152
162
172
182
192
204
214
224
234
244

Max mm Outside Dia of Pipe

20
30
35
40
50
60
70
80
90
100
110
122
132
142
152
162
172
182
192
204
214
224
234
244
254

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

254
264
274
284
294
304
314
326
336
346
356
366
376
386
396
406
415

264
274
284
294
304
314
326
336
346
356
366
376
386
396
406
416
426

D] CHANNEL HEATERS:
Channel Heaters are main voltage heating elements. The elements can be connected in STAR or DELTA and operated from 380/415/440V 3 Phase supply.
They can be used to heat-treat circumferential joints of large vessels using BULKHEAD technique or can be used for building temporary furnaces for Heat Treatment at
site.
Portable and easy to handle, they have a long on-site working life and are suitable for a variety of applications.
Channel heaters are most suitable to be used with Temcon 60 and Temcon100 control panels. Working temperatures of up to 800C are permissible, but higher
temperatures can be achieved using Kanthal wire as alternative element material.
Steel connector blocks or twist-lock connectors are provided for tail terminations.
80V & 40V Elements
Stock No
501
502
503
504
505
506
509

Width mm
685
685
685
102
685
685
685

Length mm
360
360
360
400
70
70
70

E] HAND HELD DIGITAL THERMOMETER:

V
240
220
254
60
60
55
63.5

kW
13.2
12
14
13.2
3.3
3.0
3.5

Amps
55
55
55
220
55
55
55

Model : PTI 3P

Hand held model with digital display for quickly checking the temperature of the job.
Range : 0 1200 C

F] THERMO CRAYONS:
To check the job temperature during pre-heating / post heat treatment. Mark the job with the crayon of the desired temperature. The mark melts on reaching the
temperature.
Available in wide range of temperatures from 100C to 700C.

G] PERMANENT MARKERS:
To mark the job for identification before or after heat treatment. Available in aluminium squeeze tubes containing special fluid paint. Available in Yellow, Red, Green, Blue
& Black colours.
Marking Tip Size : 1.6 mm and 3.2 mm [1/16 and 1/8]