Induction Melting

KVA Demand

90
110

0.75Hp/ 70Lpm
1.0Hp/ 80Lmp

140
225

1.5Hp/ 100Lpm
1.5Hp/ 100Lmp

300
375

3Hp/ 150Lpm
3Hp/ 150Lmp

180/400
250/250X2

450
550

500
575

3Hp/ 150Lpm
4Hp/ 300Lmp

330/330X2
400/400X2

650
750

575
725

4Hp/ 300Lpm
4Hp/ 300Lmp

400/400X2
400/400X2

1000
1250

1150
1350

5Hp/ 350Lpm
5Hp/ 350Lmp

225X2/550X2
350X2/350X4

1500
2000

1550
2100

5Hp/ 350Lpm
6Hp/ 400Lmp

400X2/400X4
550X2/550X4

100
175
250
350

185
260

E- Series POWERMELT

Model - E30
Standard
Power Rating

25KW to 18MW
200Hz to 10KHz

Metals

All Ferrous and

Non - Ferrous

Siemens/Mitsubishi PLC with color HMI

Earth Leakage Protection, Door Interlocks, Pressure Switches in both water
circuit(D.M and Cooling tower) Tempswitches, Temperature Gauges, Emergency OFF,
Flow switches in all critical water paths.
Auto Load manager, Energy monitoring systems

INDUCED CURRENT IN METAL

E- Series POWERMELT

Model - E30
PLASMAs Furnace is Rugged Design for
Medium and High Frequency Melting
Applications. Cast Refrectory Top And Bottom,
Stainless Steel Tie Rods And The Heavy-duty
Fabricated Aluminium Side Plates Form A
Rigid Structure. Automatic Full Power
Response From Cold Charge To Fully Molten
Melts More Metal Per KWh and Kva for Lower
Melting Costs And Greater Productivity.

Benifits:

Advance rugged, semiconductors and designed with a 100% safety factor to ensure long service life.
Built in protection from damage caused by electrical shocks.
Ground leak detector systems provide a protection from Shock to the operator and damages.
Husky copper bus bars are used inside the panel so as to put power into melt efficiency.
Costly Down Time is Eliminated by Capacitor Protection System.
Lightning Fast AC Interrupter and Over-Voltage Protection Circuit Improves protection.
Smaller units are protected by a current limiting reactor and high speed circuit breaker.

E- Series POWERMELT
Coreless Furnace
Strong and sturdy, these 2 to 25 ton coreless furnace features
PLASMAINDUCTION heavy walled hollow bar power coil and has
seen extensive service in the production of mill roll iron.
Heavy rolled steel plate provides strength for the entire furnace
assembly. Flux returning yokes are bolted directly through the
furnace shell to support the power coil. The added shell strength
provides positive support for all the furnace components,
especially when tilting for pouring. All the load is tied back to the
shell of the furnace and not the coil and refractory, adding to the
life of the refractory.

Electrolytic Copper Coil:

For large coreless furnaces, PLASMAINDUCTION uses heavy well extruded
copper for free standing strength and rigidity. Each turn of the coil is supported
by a number of heliarc welded studs bolted to vertical support posts to guard
against mechanical vibration. No clamping is required and all joints are heliarc
welded to guard against water leaks. Run outs tend to freeze against the coil
face, preventing costly damage.

Standard Features:

Fully captive electromagnetic flux containment system

Dual hydraulic tilt cylinders
Upper & lower refractory cooling coils
Hydraulic flow control valves
Precast solid refractory bottom
Sectioned precast top insulation ring
Emergency hoist connection point
Full coil leak detection system
Closed captive hood (optional)

E- Series POWERMELT

Spares

Heavy Duty & Customized Hydraulic Power Pack

Compact & Rugged DM Water Circulation Unit
High Frequency Power Change Over Switch
High Frequency Water Cooled & Conduction Cooled Capacitors
Water Cooled High Frequency Power Cables
The best water-cooled induction power cables available anywhere in the
world are now also the least expensive.

D.C Choke for High Ripple D.C Current Filtering

Power Semiconductor Component

Diode Module, Stud Type Diode, Dick Type Diode
Thyristor Module, Dick Type Thyristor
IGBT Module
MOSFET Module

E- Series POWERMELT

Capacity kg

Power kW

Melt Rate Iron

Melt Rate Steel

50

50

80 kg/hr

65 kg/hr

100

75

125 kg/hr

100

100

150

Capacity kg

Power kW

Melt Rate Iron

Melt Rate Steel

75

50

80 kg/hr

115 kg/hr

110 kg/hr

90

50

75 kg/hr

110 kg/hr

175 kg/hr

150 kg/hr

120

75

120 kg/hr

175 kg/hr

175

265 kg/hr

230 kg/hr

180

100

185 kg/hr

270 kg/hr

300

250

465 kg/hr

400 kg/hr

350

175

440 kg/hr

360 kg/hr

500

350

660 kg/hr

575 kg/hr

500

250

540 kg/hr

775 kg/hr

750

500

955 kg/hr

830 kg/hr

800

350

900 kg/hr

1290 kg/hr

1000

750

1430 kg/hr

1260 kg/hr

1550

500

1110 kg/hr

1590 kg/hr

1500

1000

1930 kg/hr

1710 kg/hr

2000

750

1690 kg/hr

2420 kg/hr

2000

1500

2940 kg/hr

2630 kg/hr

3000

1000

2285 kg/hr

3270 kg/hr

DOUBLE TRACK FURNACE- CAPACITY FROM 5 KG TO 20 MT

Offering high operational efficiencies with wide choice of capacities.

High strength, reinforced refractory top and bottom sections supported by cast alloy structures for firm coil support.
Free Magnetic path Provides Maximum Efficiency.
Easy, all-around access and free breathing coil simplifies maintenance.
Availability of Rear to side exit leads..
Hoist tilt is standard, hydraulic tilt is available.
Medium Frequency Coreless Furnace Plant
3 dimensional layout drawing of Compact
Dual Furnace Melting Installation.
Let us help you optimise your plant layout
and potentialy increase your profit with a
3 dimensional proposal drawing.

1. Furnace
2. Converter & Capacitor Cubicle
3. Operator Control Desk
4. Hydaulic Pump Unit
5. Water Cooler Pump Set
6. Cooling Water Distribution
& Monitoring Panel

Key Management System

The promoters of the PLASMA INDUCTION have wide experience in the induction field
for defferent application like Melting, Heating, hardening, partial heating,annealing,
shrink fitting quench and tempering, pipe welding, Brazing, Pipe coating, pipe bending,
Soldering, strip heating, blank heating and may more in ferrous/ non ferrous metal like
iron, Stainless stell, Aluminium, Gold, Silver, Copper and Brass etc.

Research & Development

Technical training

Business Management services

excellent

Support to the customer

Work Address.: 330/1p, Hajipur, Nr. J K Laxmi Cement, Ta. Kalol, Dist. Gandhinagar, Via Ahmedabad Vadsar Road (382721)