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SAMHITA TECHNOLOGIES (P) LTD

bringing solutions at your door step

Offer
for
LV Variable Speed Drives system

Customer

: M/s Punjab Paint Colour & Warnish WORK Pvt Ltd

Contact Person: Mr. A. RAJA MANI


Project name : VFD PANEL FOR DISPERSER
Offer Ref no.

: 121312558

Date of issue

: 28th APR 2014

Corporate Office:
309 Vardhman Grand Plaza
Distt Center, Mangalam Place
Plot No 7.Outer Ring Road, Sec 3
Rohini, Delhi-110085

Tel
+91-9711320759
+91-9871195088
+91-11-45565088

E mail
sales@samhitatech.com
www.samhitatech.com

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

M/s
Punjab Paint Colour & Warnish WORK Pvt Ltd
123/529 FAZAL GANJ,KANPUR-208012
Kind Atten:- Mr. A. RAJA MANI

Ref

: VERBAL

Sub

: Quotation for LV variable Frequency Drive system for DISPERSER.

Dear Sir,
With reference to the above, we take pleasure in submitting our techno commercial proposal for your kind
consideration for supply of LV Drives system for above subject enquiry.
For other terms and conditions, kindly refer our SCHEDULE OF TERMS AND CONDITIONS enclosed herewith.
We hope to have been of service to you and are at your disposal for any further information you may need.
Thanking you and assuring you of our best attention & Services at all times, we remain,
Yours faithfully
For Samhita Technologies (P) Limited.
VIDUR BHARGAVA
M:-09711320759

Samhita Technologies

Page 2 of 16

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

Basis of Offer
1. This offer is based on the verbal message provided by M/s PUNJAB PAINT COLOUR & WARNISH
WORK PVT LTD for the supply of variable speed drive system for DISPERSER.
2. The selection of the LV drives system is based on the load details provided in the enquiry and on
the following basis
Input Supply Voltage
:
415V +/-10%
Input Supply Frequency :
50Hz +/-5%
Load Curve
:
Variable Torque
Application
:
DISPERSER
Nominal motor power :
40 H.P
Nominal motor voltage :
415V
No of Poles
:
4 Poles
Mode of operation
:
Open loop
Speed range
:
30 100% of nominal speed
Communication
:
Hardwired I/O based
Cooling Method
:
Dry clean air
Altitude
:
Less then 1000m
3. The VFD modules will be supplied in an ABB standard panel configuration and the switchgear as
per ABB recommendation chart only. The Protection class considered for the VFD panels is
IP42.The panels are free standing, Floor mounted type only with cable entry from Bottom.
4. It is our general intention to comply with the customers requirements except where specific
exceptions have been listed. However, the specification and performance of the equipment are
limited to those described in this quotation.
5. This ABB quotation provides only for the equipment and system performance as specified herein
and no other obligation of any kind shall extend thereto or be implied there-from.
6. ABB follows a policy of continual improvement of design and we must therefore reserve the right
to supply equipment differing in detail from that described herein.

Samhita Technologies

Page 3 of 16

Variable Speed Drive System

Punjab Paint Colour & Warnish WORK Pvt Ltd

Customer:
Application:
Offer no.:
Date of issue:

VFD PANEL

121312558
28th APR 2014

TECHNICAL DATA FOR THE SYSTEM TO BE SUPPLIED


DTC based AC DRIVE

ACS 850

Motor Control Philosphy

DIRECT TORQUE CONTROL

Input Choke

Standard as in built for all rating Frame C Onwards

Static frequency range


Input Voltage
Dynamic Accuracy (Speed Control)

50 to 60 Hz 5%
3-phase 380 to 500 V +10 /- 15%
0.3 to 0.4%sec. with 100% torque step (open loop)
0.1 to 0.2%sec. with 100% torque step (close loop)
10% of motor slip (open loop)
0.01% of nominal speed (close loop)
< 5ms with nominal torque. (open & Close Loop)

Static Accuracy
Torque Step rise Time
Analog Inputs

2 programmable Differential Current Inputs


1 programmable Differential Voltage Input.

Analog outputs

Two Programmable Current outputs

Relay Outputs

Three Programmable relay Outputs


(Potential Free)
Internal Fan

Cooling Method for Module


DDCS Fibre optic link

Protocol: ABB distributed drives communication


system.

Drive Overtemperature.

Alarm at 115 deg and Trip at 125 deg of heat sink


temperature.

Operator Panel

4 Lines * 20 characters Alphanumeric display unit with


plain English Text.
>97%
0.98 Fundamental. 0.93..0.95 (Total)

VFD module Efficiency at nominal power


Power Factor
REMARKS

Samhita Technologies

Adaptative programming.
Start Up Assistant
Comes as inbuild feature.

Page 4 of 16

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

1. Start up assistant
The assistant guides the user through the start up procedure, helping the user to feed the requested data
(parameter values ) to the drive. The assistant also checks the entered values are valid i.e within the
allowed range.
The start up assistant is divided into tasks. The user may activate the tasks either one after the other as the
start up assistant suggests, or independently.
2. Adaptive programming
Conventionally, the user can control the operation of the drive by parameters. The parameters make the
programming easy, but the choices are limited. The adaptive program makes freer customizing possible
without the need of a special programming tool or language.
3. Acceleration/Deceleration
ACS 850 provides two user-selectable acceleration and deceleration ramps. It is possible to adjust the
acceleration/ deceleration times (0 to 1800 s) and select the ramp shape. Switching between the two
ramps can be controlled via a digital input.
The available ramp shape alternatives are:
Linear: Suitable for drives requiring steady or slow acceleration/ deceleration.
S1: Suitable for acc./dec. times less than one second.
S2: Suitable for acc./dec. times less than 1.5 seconds.
S3: Suitable for acc./dec. times up to 15 seconds.
S-curve ramps are ideal for conveyors carrying fragile loads, or other applications where a smooth
transition is required when changing from one speed to another.
4. Static and Dynamic Accuracies
Please note that the Static Speed Accuracy offered by ACS 850 is 0.1 to 0.5%(1/10 th of the slip) in open
loop and dynamic speed accuracy of 0.4% sec at 100% load step in open loop.

5. Frequency Resolution.
Please note that the Frequency Resolution offered by ACS 850 is 0.01 Hz.

Samhita Technologies

Page 5 of 16

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

6. Inputs/Outputs
Please note that ACS 850 has 3 Programmable analog inputs, Two programmable analog outputs, Three
programmable relay outputs and seven programmable digital inputs.
In addition to the above, for interfacing with the PLC/DCS, a host of Interface Modules are offered as an
option. We request you to let us know the protocol required for the same.
7.0 Power Loss Ride Through.
If the incoming supply voltage is cut off, the ACS 850 will continue to operate
by utilizing the kinetic energy of the rotating motor. The ACS 850 will be fully operational as long as the
motor rotates and generates energy to the ACS 850.
8.0 Automatic Start
The Automatic Start feature of the ACS 850 outperforms the flying start and ramp start features normally
found in frequency converters. Because ACS 850 can detect the state of the motor within a few
milliseconds, starting is immediate under all conditions. There is no restart delay.
9.0 Flux Optimization
Flux Optimization of the ACS 850 reduces the total energy consumption and motor noise level when the
drive operates below the nominal load. The total efficiency (motor and the drive) can be improved by 1 %
to 10 %, depending on the load torque and speed.
10.0 Critical Speed/Constant Speed Function
Critical Speeds :There is a Critical Speeds function available for applications where it is necessary to avoid
certain motor speeds or speed bands due to e.g. mechanical resonance problems.
The ACS 850 makes it possible to set up five different speeds or speed bands which will be avoided during
operation.
Each critical speed setting allows the user to define a low and a high speed limit.
If the speed reference signal requires the ACS 850 to operate within this speed range the Critical Speeds
function will keep the ACS 850 operating at the low (or high) limit until the reference is out of the critical
speed range. The motor is accelerated/decelerated through the critical speed band according to the
acceleration or deceleration ramp.
Constant Speeds : In the ACS 850 it is possible to predefine 15 constant speeds. Constant speeds are
selected with digital inputs. Constant speed activation overrides the external speed reference.

11.0 Accurate Speed/Torque Control


Accurate Speed Control :The static speed control error is typically + 0.1% to + 0.5 % of motor nominal
speed, which satisfies most industrial applications. If even more precise speed regulation is required, a
pulse encoder can be connected. With a pulse encoder, the static speed control error is typically 0.01% of
motor nominal speed.

Samhita Technologies

Page 6 of 16

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

The dynamic speed control error is typically + 0.4 %sec. at 100 % load torque step without a pulse
encoder or tachogenerator. With a pulse encoder, dynamic speed control error is typically + 0.1 %sec.
Accurate Torque Control : The ACS 850 can perform precise torque control without any speed feedback
from the motor shaft. With torque rise time less than 5 ms at 100 % torque reference step compared to
over 100 milliseconds in frequency converters using sensorless flux vector control, the ACS 850 is
unbeatable.
By applying a torque reference instead of a speed reference, the ACS 850 will maintain a specific motor
torque value; the speed will adjust automatically to maintain the required torque.
12.0 DC Magnetizing
When DC Magnetizing is activated the ACS 850 automatically magnetises the motor before the start. This
feature guarantees the highest possible breakaway torque, even 200 % of motor nominal torque. By
adjusting the premagnetising time, it is possible to fix the motor start with a mechanical brake release, for
example. The Automatic Start feature and DC Magnetizing cannot be activated at the same time.
13.0 Speed Controller Tuning
During the motor identification run the ACS 850 speed controller is automatically tuned. However, it is
possible to manually adjust the controller gain, integration time and derivation time, or let the ACS 850
perform a separate speed controller Autotune Run. In Autotune Run, the motor is driven through a series
of movements and the speed controller is tuned based on the load and inertia of the motor and the
machine.
14.0 Fault Diagnostic
The Fault History contains information on five most recent faults detected by the the ACS 850. Faults are
displayed in words along with the elapsed time of the fault from the commissioning.

Samhita Technologies

Page 7 of 16

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

14 . DC hold
By activating the motor DC hold feature it is possible to lock the rotor at zero speed. When both the
reference and the motor speed fall below the preset DC hold speed, the drive stops the motor and starts to
inject DC into the motor. When the reference speed again exceeds the DC hold speed , the normal drive
operation resumes.
15.0 CONSTRUCTION DETAILS OF PANELS
15.1 Please note that all the panels shall be Free Standing, Floor Mounted, Dead Rear type. All the load
bearing members shall be 2.0mm thickness sheet steel and all non-load bearing members shall be 1.6 mm
thickness. All the panels shall be dust and vermin proof with IP42 protection.
15.2 The cable entry shall be from bottom only. Suitable removable gland plate shall be provided.
However all type of cable glands shall not be in our scope of supply.

15.3
Please note that all busbars, wherever used shall be of copper material only.
Terminations shall be ferruled and properly numbered.
16.0

PROTECTION, CONTROL, METERING AND INDICATION/ ANNUCIATION REQUIREMENTS.

16.1 Please note that ACS 850 is provided with 4*20 character, multilingual,
for user interface which shall be mounted on
the panel door.
16.2 Protection requirement.
Please note that ACS 850 is provided with the following protection

alphanumeric LCD display

functions :

Preprogrammed Warnings:
ACS 850 temperature
No motor data
Preprogrammed Faults:
ACS 850 temperature
Over current
Short circuit
DC over voltage
Supply phase
DC under voltage
Over frequency
Internal fault
Internal fault on the I/O Control board
Ambient temperature
User Macro
Programmable Fault Functions:
Samhita Technologies

Page 8 of 16

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

Analogue input below minimum value


Loss of Control Panel
External fault
Motor over temperature
Thermistor
Motor stalled
Motor under load
Loss of motor phase
Earth fault
Programmable Automatic Reset Functions:
Automatic reset after over current
Automatic reset after over voltage
Automatic reset after under voltage
Automatic reset after analogue input below minimum value

Programmable Supervision Functions:


Two speed supervisions
Motor current supervision
Two motor torque supervisions
Motor speed supervision
Reference 1 supervision
Reference 2 supervision
Actual value 1 supervision
Actual value 2 supervision
Information Functions:
ACS 850 control software version
ACS 850 application software version
ACS 850 test date
ACS 850 serial number
16.3 Please note that 2 back lighted LEDs shall be provided to indicate drive
ON/Fault.

16.4 Several Actual Signals are available including:


ACS 850 output frequency, current, voltage and power
Motor speed and torque
Mains voltage and intermediate circuit (DC) voltage
Active control location (Local/External1/External 2)
Reference values
ACS 850 temperature
Operating time counter (h), kWh counter
Samhita Technologies

Page 9 of 16

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

DI/O and AI/O status


PID controller actual values (if the PID Control Macro is selected)
Three signals can be read simultaneously from the control panel display.
Fault History The Fault History contains information on five most recent faults detected by the the ACS
850. Faults are displayed in words along with the elapsed time of the fault from the commissioning.

Samhita Technologies

Page 10 of 16

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

16.5

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

Control Display Panel.

Features
15 programmable function blocks
Available functions:
Logical: AND, OR and XOR
Mathematical: add, mul, div, abs, max and min
Other: timer, switch, comparator, filter,and user defined warnings or faults
Freely definable execution order
Easy documentation
The ACS850 offers you all this as a standard feature!

Samhita Technologies

Page 11 of 16

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

Samhita Technologies

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

Page 12 of 16

Variable Speed Drive System

Punjab Paint Colour & Warnish WORK Pvt Ltd

Customer:
Application:
Offer no.:
Date of issue:

VFD PANEL

121312558
28th APR 2014

BILL OF MATERIAL FOR PANELS


BILL OF MATERIAL FOR 40 H.P AC VFD PANEL
SL.NO

1
2
3

ITEM TYPE
INPUT SIDE
MAIN INCOMER SFU 160A
R-Y-B PHASE INDICATION LAMPS
VFD READY ,RUN,TRIP INDICATION LAMPS

MAKE

ABB
ABB
ABB

METERING &CONTROL
4
5
6
7
8
9
10
11

VOLTMETER
AMMETER
ASS
VSS
CONTROL MCB
CONTROL Trafo,500VA, 415V
LOCAL/REMOTE SELECTOR SWITCH
CT 160/5

A.E
A.E
L&T
L&T
ABB
STEP UP /LOGISTAC
ABB
A.E

12
13
14

DRIVE
AC VFD MODULE ACS850-04-078A-5
E STOP
SIGNAL ISOLATER

ABB
ABB
MASIBUS/CANOPUS

15
16
17
18
19
20
21

OTHER ACCESSORIES
TERMINAL BLOCK(TBS)
CONTROL RELAYS
COOLING FAN 6 INCH
CFL
DOOR SWITCH
PENTA PC SWITCH
PANEL SIZE:-[600MM(W)X600MM(D)X2100MM(H)],IN
HOUSE FABRICATED PANEL,IP42 PROTECTION
CLASS

Samhita Technologies

PHEONIX/ELMEX
OMRON
REXNORD
PHILIPS
ANCHOR
ANCHOR
IN HOUSE
FABRICATED PANEL

Page 13 of 16

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

PRICE SCHEDULE
1. The price schedule as per scope of supply and general terms and conditions enclosed is as below

S. No

Description

Unit Rate

Qty

Total Rate

ABB make 415V, 50Hz ACS 850 VFD system


suitable for 30 KW motor for DISPERSER
MODEL NO:-ACS850-04-078A-5
PANEL ENCLOSURE
SIZE:-[(600MM(W)X600MM(D)X2100MM(H)]
IP 42,IN HOUSE FABRICATED PANEL

INR 1,50,000/-

INR 1,50,000/-

LCB BOX FLAME PROOF APPROVED BY CPRI AS


PER BOM ATTCHED BELOW

INR 20,000/-

INR 20,000/-

NETT PRICE
The above prices are for delivery ex-works, exclusive of all taxes and duties. The taxes, duties prevailing
at the time of dispatch will have to be borne by you. However the prevailing EXCISE DUTY 10% E CESS
2% & SHE CESS 1% extra & CST 2% against C-FORM
BOM FOR LCB BOX:1-) RPM METER (1NO).
2-)AMMETER (1NO).
3-)START/STOP PUSHBUTTON(1NO EACH).
4-)SPEED INCREASE/DECREASE PUSHBUTTON(1 NO EACH).
5-)E-STOP(1NO)

Samhita Technologies

Page 14 of 16

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

GENERAL TERMS & CONDITIONS


PRICES:
The quoted prices are net and firm and on delivery as below. Hence, kindly indicate the same in your PO to
enable us to register your order with Excise Authorities.
VFD: EX-Works Delhi
PACKAGING & FORWARDING: 2% Extra on offered price.
FORCE MAJEURE:
If at any time during the continuance of this contract, the performance, in whole or in part, of any
obligation under this contract shall be prevented or delayed at our/ our sub-suppliers works by reasons by
any war (whether declared or otherwise), hostility, acts of the public enemy, civil commotion, sabotage,
fires, floods, explosives, earthquake, epidemics, quarantine restrictions, strikes, labour disputes, lockouts,
compliance with regulations, orders or instructions of any central, state or municipal government or
agencies thereof, inability to obtain material or sufficient electricity for full manufacturing operations, any
acts of God, then provided notice of the happening of any such eventuality is given by us to the purchaser
within a reasonable period of time from the date of eventuality, the suitable extension of delivery time
shall be granted by the purchaser.
EXCISE DUTY, SALES TAX AND OTHER LEVIES:
The prices quoted are exclusive of all taxes & Duties ( ED/ CST against Form C,), levies, Octroi etc., which
have to be borne by you at actual at the time of delivery. You shall furnish necessary declaration forms
wherever applicable
TERMS OF PAYMENT
30% of the purchase order value advance along with P.O. Balance 70% including 100% taxes and duties
against P.I before Dispatch.
DELIVERY:
6-8 Weeks on receipt of Clear PO, advance and under normal drawing approval
FREIGHT & INSURANCE:
The prices quoted do not include cost towards freight and transit insurance. The material will be dispatched
on FREIGHT TO PAY BASIS ONLY. We shall intimate you the despatch details to enable you to arrange
insurance.
DESPATCH INFORMATION
The purchaser shall give clear despatch information indicating the destination, CST/LST registration no.,
Road permit wherever applicable in the order itself. Separate road permits for VFD and Motors.

Samhita Technologies

Page 15 of 16

Variable Speed Drive System


Customer:
Application:
Offer no.:
Date of issue:

Punjab Paint Colour & Warnish WORK Pvt Ltd


VFD PANEL

121312558
28th APR 2014

WARANTEE:
We shall repair or replace at our option, free of cost, on ex - works basis the whole or any portion of
material which under normal and proper use and maintenance proves defective in material and/or
workmanship within 18 months from the date of shipment of equipment or 12 month from the date of
commissioning. This warranty excludes consumables like fuses (semiconductor or HRC or glass), fragile
equipments like indicating lamps, indicating meters etc.
Limitation of Liability
Notwithstanding anything contained in this Contract to the contrary, we shall not be liable for any special,
indirect losses such as, but not limited to, loss of revenue, loss of use, loss of power, costs of capital or costs
of replacement power. Our liability does not extend to consequential damages either direct or indirect or
expenses for repair or replacements or otherwise paid or incurred without our authority
Suspension or Cancellation
In the event of work suspension, as a compensation, we will be reimbursed the costs, to the extent that
such costs directly result from such suspension and agreed mutually.
Commissioning
FREE lodging, Boarding & local Conveyance to be provided to engineers at site.
Validity
Our offer is valid for your acceptance till 30 days from the date of this commercial offer unless previously
withdrawn

Samhita Technologies

Page 16 of 16

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