Beruflich Dokumente
Kultur Dokumente
Anisotropic Wet-etching
of Silicon: Characterization and
Modeling of Changeable
py
Anisotropy
Prof K.
Prof.
K Sato
110
111
112
100
SiO2
111
Si
Diaphragm
Deep grooves on a (110) wafer
KOH
TMAH
KOH/IPA
TMAH/ f t t
TMAH/surfactant
EDP
(111)
KOH
TMAH
EDP
KOH
TMAH
(110)
KOH/IPA
TMAH/surfactant
EDP
K. Sato, et al, Proc. IFToMM Intl. Micromechanism Symp. (Tokyo, 1993.6) 155-160
[
[110]
]
[100]
[
110
Etching Solutions
KOH, TMAH, EDP, N2H4, NaOH, CsOH, etc.
Chemical
Ch i l reaction
ti
Si + 2OH- + 2H2O
2 + 2H
Si(OH)4 + H2 SiO2(OH)222
What are known;
Si (111) shows an extremely low etch rate
rate.
Etch-stop techniques: B-dope, Electro-chemical,
etc.
Applications
Diaphragms, V-grooves,
V grooves, Cantilevers
---Limitations in fabricated shapes
Many mysteries
Si + 2OH- + 2H2O
SiO2(OH)22- + 2H2
This is the results off the following
f
steps.
(R. A. Wind, M.A. Hines, Surface Science 460 (2000) 21-38)
SiH2 + OH- + H2O SiHOH+ H2 + OHSiHOH + OH- + H2O Si(OH)2+ H2 + OH( Si)2Si(OH)
(Si)
Si(OH)2 + H2O (Si-H)Si(OH)
( Si H) Si(OH)4
Si(OH)
(
)4 + OH- SiO2 ((OH))22-+ H2 O
Contents
Characterization of Anisotropic Etching
in macroscopic domains
Dangling-Bond Model does not tell the truth,
because no dynamics
y
included.
Step Flow Model explains anisotropy in the
vicinity of Si (111)
*Reversed
*R
d anisotropy
i t
between
b t
KOH and
d TMAH
*Etched shape
p clearly
y reflects atomic-step
p
behavior in the vicinity of Si (111)
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
Contents
Characterization of Anisotropic Etching
in macroscopic domains
D
Dangling-Bond
li
B dM
Model
d l does
d
nott tell
t ll the
th truth,
t th
because no dynamics included.
Step Flow Model explains anisotropy in the
c ty o
of S
Si ((111))
vicinity
*Reversed anisotropy between KOH and TMAH
*Etched shape clearly reflects atomic-step
behavior in the vicinity of Si (111)
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
(110)
contact probe
R = 22 mm
R
probing network
( )
(001)
(110)
Hemispherical specimen of single-crystal silicon
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
Hemispherical specimen
Before
After
(100)
90
(111)
(110)
60
0
30
30
(110)
90
0
0
30
(100)
60
90
min
max
NAGOYA UNIVERSITY
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
(010)
(010)
90
(111)
90
(110)
(110)
60
60
30
30
(100)
(001)
00
30
30
60
60
90
90
(100)
(001)
0
0
30
30
60
60
min
25%TMAH + NCW
25%TMAH
90
90
max
Poly-oxiethylene-alkyl-phenyl-ether
C9H19
Hydrophobic
O(CH2CH2O)nH
Hydrophilic
1.500
1.000
25%TMAH+2%NCW
0.500
0.000
{100} {310} {210} {530} {320} {540} {110} {331} {221} {111} {211} {311} {100}
Orientations
K. Sato, et al., Sensors and Materials 13-5 (2001) 285-291.
25 wt.% TMAH, 80 C
Etching depth: 50 m
{111}
without NCW
{100}
{110}
{110}
with
ih
2 wt.% NCW
300 m
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
<110>
<110>
Etch depth = 35 m
( )
(a)
( )
(c)
(b)
(d)
(a)
(b)
(d)
(c)
T-Shaped
cantilever
Circular
island
Cross
island
Cross
aperture
Etching rate
database
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
Anisotropic etching
simulation system
MICROCAD
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
K Sato
K.
Sato, et al
al., Electronics and Communications in Japan,
Japan Part2
Part2, 83
83-4
4 (2000)
(2000).
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
(b) 10 min.
(d) 30 min.
i
(c) 20 min.
( ) 40 min.
(e)
i
(d)
(b)
(c)
(e)
(f)
M Shikida,
M.
Shikida et al,
al JJ. Micromech.
Micromech Microeng.
Microeng 14 (2004) 1462
14621467
1467
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
Groove depth:
90 microns
90
(110)
(430)
60
60
(011)
30
0
0
(001) 0
30
30 (101) 60
( 00)
(100)
90
00
0
30
60
90
1.0
Etch rate (m
m/min)
Etch rate (m
m/min)
1.5
10
1.0
0.5
0
-90
(111)
0
(110)
90
(111)
0.5
0
-90
(111)
(311)
0 (311)
(110)
90
(111)
Si
Contents
Characterization of Anisotropic Etching
in macroscopic domains
D
Dangling-Bond
li
B dM
Model
d l does
d
nott tell
t ll the
th truth,
t th
because no dynamics included.
Step Flow Model explains anisotropy in the
c ty o
of S
Si ((111))
vicinity
*Reversed anisotropy between KOH and TMAH
*Etched shape clearly reflects atomic-step
behavior in the vicinity of Si (111)
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
x
z
(110)
(100)
Dangling bond2
Back bond2
Dangling bond1
Back bond3
Exposed
d back
b k bbond2
d
Back bond3
(111)
M A Gosalvez
M.A.
Gosalvez, et al.
al J.
J Micromech.
Micromech Microeng
Microeng. 17 (2007) S1
S1S26
S26
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
(110)
(111)
(001)
100 nm
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
Our concern
IIs the
th atomic
t i scale
l step
t flow
fl
model
d l
applicable
pp
to macroscopic
p etching?
g
Etching solutions: KOH, TMAH
Et hi depth:
Etching
d th tens
t
off micrometers
i
t
Contents
Characterization of Anisotropic
p Etching
g
in macroscopic domains
Dangling-Bond
Bond Model
Model does not tell the truth,
truth
Dangling
because no dynamics included.
Step Flow Model explains anisotropy in the
y of Si ((111))
vicinity
*Reversed
Reversed anisotropy between KOH and TMAH
*Etched shape clearly reflects atomic-step
b h i in
behavior
i the
th vicinity
i i it off Si (111)
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
10
Optical microscope
images with time
increments
Wafer p
preparation
p
Oxidization
for 20 hours (3m thick oxide)
followed by oxide removal using HF.
20
30
etching condition25%TMAH,
8030min
[1 11-2]
2]
[-1-1 2]
[1 1-2]
Top
View
100m
0.50
0.6
0.4
0.25
0.2
0.00
-0.2
-0.25
-0.50
-0.75
0 75
-1.00
CrossSection
0.0
-0
0.4
4
-0.6
-0.8
-1.0
-1.2
-1.4
-1.6
-1.8
-2.0
-2.2
-1.25
0.00
0.05
0.10
0.15
Distance (mm)
0.20
0.25
-2.4
0.0
0.1
0.2
Distance (mm)
0.3
0.4
KOH
TMAH
90
(111)
(010)
90
(111)
(110)
60
(110)
60
(011)
30
30
(001)
(100)
0
0
30
60
(101)
KOH40%70
90
(001)
(100)
0
0
30
60
(101)
90
TMAH25%80
min
max
Contents
Characterization of Anisotropic Etching
in macroscopic domains
Dangling Bond Model
Model does not tell the truth,
truth
Dangling-Bond
because no dynamics included.
St Fl
Step
Flow M
Model
d l explains
l i anisotropy
i t
in
i the
th
vicinity of Si (111)
*Reversed
Reversed anisotropy between KOH and TMAH
*Etched shape clearly reflects atomic-step
behavior in the vicinity of Si (111)
Groove depth:
90 microns
(-112)
Contents
Characterization of Anisotropic Etching
in macroscopic domains
D
Dangling-Bond
li
B dM
Model
d l does
d
nott tell
t ll the
th truth,
t th
because no dynamics included.
Step Flow Model explains anisotropy in the
c ty o
of S
Si ((111))
vicinity
*Reversed anisotropy between KOH and TMAH
*Etched shape clearly reflects atomic-step
behavior in the vicinity of Si (111)
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University
References
Etch mechanisms and characterization
R.A. Wind and M.A. Hines, Surface Science 460 (2000) 21-38.
p
, J. Electrochem. Soc. 140-7 ((1993)) 2075-80.
M. Elwenspoek,
M.A. Gosalvez, et al., J. Micromech. Microeng. 17 (2007) S1S26.
K. Sato, et al., Sensors and Actuators A-64 (1998) 87-93.
K. Sato, et al., Sensors and Actuators A-73 (1999) 131-137.
K. Sato, et al., Sensors and Materials 15-2 (2003) 93-99.
Effects of surfactant
K. Sato, et al., Sensors and Materials 13-5 (2001) 285-291.
Prem Pal, J. Micromech. Microeng. 17 (2007) 22992307.
Prem Pal, et al, J. MEMS 18-6 (2009) 1345-1356.
M.A. Gosalvez, et al., J. Micromech. and Microeng. 19-12 (2009) #125011.
P
Prem
P l ett al.,
Pal,
l Jpn.
J
J Appl.
J.
A l Phys.
Ph 49 (2010) 056702
056702.
Needle Array
M. Shikida, et al., Proc. MEMS-03 (Kyoto, 2003), 562-565.
M Shikida,
M.
Shikida et al.,
al Sensors and Act
Actuators
ators A 116 (2004) 264271.
264 271
M. Shikida, et al, J. Micromech. Microeng. 14 (2004) 14621467
Simulation system
K Sato
K.
Sato, et al,
al Proc.
Proc IFToMM Intl.
Intl Micromechanism Symp.
Symp (Tokyo,
(Tokyo 1993
1993.6)
6) 155
155-160.
160
K. Sato, et al., Electronics and Communications in Japan, Part2, 83-4 (2000). This
publication was translated from Trans. of the Inst. of Electronics, Information and
Communication Engineers C-II
C II, J82
J82-C-II
C II, no.
no 3 (1999) 84-91
84 91.
Basic 2 Anisotropic Wet-etching of Silicon:
Prof. K. Sato
Characterization and Modeling of Changeable Anisotropy
COE for Education and Research of Micro-Nano Mechatronics, Nagoya University