JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF FD fan
REV.NO : 00
JITPL/SMP/Mech/001
DATE:1.10.2014
1. PURPOSE

Page 1 of 9

: MAINTENANCE OF ACW

2. SCOPE

: ACW

3. REFERENCE

JITPL/SMP/Mech/001

Prepared By:

Checked By:

Reviewed By:

Approved By:

NAME:

NAME:

NAME:

NAME:

DESIGNATION:

DESIGNATION:

DESIGNATION:

DESIGNATION:

SIGNATURE:

SIGNATURE:

SIGNATURE:

SIGNATURE:

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF FD fan
REV.NO : 00
JITPL/SMP/Mech/001
DATE:1.10.2014

Page 2 of 9

AMENDMENT HISTORY
Sl
no.
1

Amendment Description
a. Inclusion of new hazard controls
b. Version change

Current Ver.
No.
00

Current
Rev.No
00

Issue Date
17.05.2014

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF FD fan
REV.NO : 00
JITPL/SMP/Mech/001
DATE:1.10.2014

Page 3 of 9

GENERAL SPECIFICATION OF AUXILIARY

COOLING WATER:
Make
FLOWMORE
Model number
F5821-450x400
Type
Horizontal split casing
No of ACW pumps
3(2W+1S)
Duty of pump
Continuous
Liquid handled
Clarified water
Construction features
Type of impeller
Enclosed
Seal
Gland Packing (Graphite
Asbestos)
Type of coupling
Flexible
Prime mover
3 phase induction motor
Manual Cleaning Strainers
Manufacturer
Filtration Engineers India
Pvt. Ltd.
Type of strainers/filters
Basket Type
Nos required
02 ( 1W + 1S )
Duty
Continues
Liquid handled
Cooling Water in ACW
System

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF FD fan
REV.NO : 00
JITPL/SMP/Mech/001
DATE:1.10.2014

Page 4 of 9

1. DEFINITION: Applicable for ACW PTW-permit to work

2. WORK INSTRUCTIONS

(NROU-3.1, 3.2)

Isolate the power supply of motor.

Close the suction & discharge valve.

Disconnect all oil & water line.

Open the coupling bolt & Decouple the motor & pump

Check the coupling & coupling bush condition.

Shift the motor form desired location.

Remove the coupling from pump shaft.

Open the bearing housing cover & check bearing condition.

Remove the mechanical seal from it position.

Check the mechanical seal outer surface condition.

Remove the casing bolt.

Check casing condition.

Check the casing neck ring condition.

Check the impeller check nut tightness condition.

Loosen the impeller check nut & remove the impeller from its position.

Check the shaft straightness condition.

Again start assembling procedure. Sequence of assembly is reverse of

dismantling.

Check the alignment of motor & pump.

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF FD fan
REV.NO : 00
JITPL/SMP/Mech/001
DATE:1.10.2014

3. QUALITY CHECKS:

All the parameters, activities are maintained within limit

4. CHECKS BEFORE RELEASE OF PERMIT:

All Tools & materials and manpower are removed.

Clean the maintenance area properly.

Ensure safety protection cover / guards are fitted in its position.

4. RE-COMMISSIONING PROCEDURE:
Return PTW.

Normalize isolations after release of PTW

1.0 RESPONSIBILITY

Mechanical Engineers

2.0 MAN POWER REQUIRED: 2 Technicians,3 Helper,2 Rigger, 1 Welder,

3.0 DURATION: 8 hrs.
4.0 OTHER DEPARTMENT TO BE INTIMATED: (Main Plant Operation
/Mech.)
5.0 DETAILS OF HAZARD INVOLVE
1. Fall/ Slip due to oily surface.
2. Fire.
3. Failure of lifting tools & tackles.
4. Exposure to high noise.
5. Contact with hot surface.
6. Exposure to process liquid.
6.0 SAFETY PRECAUTION REQUIRED:

Keep the fire extinguishers ready within reachable limit for any exigency.

Page 5 of 9

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF FD fan
REV.NO : 00
JITPL/SMP/Mech/001
DATE:1.10.2014

Page 6 of 9

Ceramic hand gloves to be used while handling thrust collar / hot surface.
(OHSAS)
Ensure use of periodically tested proper lifting tools & tackles.
Use of earplug is mandatory along with other general PPEs.
Ensure good housekeeping of maintenance bay.(EMS)
Put barricade tapes around the equipment under maintenance.

7.0 PERMIT TYPE: Permit To Work Order.

8.0 PERMIT APPROVING AUTHORITY: Shift- In-Charge (Main Control Room)
9.0 TOOLS REQUIRED:SL. NO.

TYPE OF THE TOOL

SPECIFICATION

QUANTITY

Hammering Spanner

41 mm

4 Nos

Hammer

4lb

2 Nos

Screw driver

2 Nos

Chisel

2 Nos

Gasket Cutter

--

1 Nos

Retch Spanner

19~21

1 Nos

Retch Spanner

21~23

1 Nos

Ring ID

--

--

Chain Block

2T

2 Nos

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF FD fan
REV.NO : 00
JITPL/SMP/Mech/001
DATE:1.10.2014

Page 7 of 9

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF FD fan
REV.NO : 00
JITPL/SMP/Mech/001
DATE:1.10.2014

Page 8 of 9

10.0 MATERIALS REQUIRED:-

SL. NO.

TYPE OF THE MATERIAL

QUANTITY

Tri-pod

1 Nos

Bucket

--

Plastic bin

2 Nos

Hose pipe-1

30mtr

Scaffolding plate

8nos

Water gasket

2 Nos

10

RTV- Red Compound

04tubes

11

Embay paper-400

8 Nos

12

WP-40

2 Nos

13

Diesel

2litter

14

Wire bush

1 Nos

15

Jub clamp

1 16nos

16

Hand globes

08nos

17

Cotton west

2kg

FREQUENCY OF MAINTENANCE: Annual Outage / In case of failures / when

required.

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF FD fan
REV.NO : 00
JITPL/SMP/Mech/001
DATE:1.10.2014
CHECKS BEFORE RELEASE OF PERMIT:
All Tools & materials and manpower are removed.

Clean the maintenance area properly.

Ensure safety protection cover / guards are fitted in its position.

RE-COMMISSIONING PROCEDURE:
Return PTW.

Normalize isolations after release of PTW

Page 9 of 9