JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF HOT WELL MAKE UP PUMP
REV.NO : 00
JITPL/SMP/Mech/002
DATE:1.10.2014
Page 1 of 8
1. PURPOSE

: MAINTENANCE OF HWM

2. SCOPE

: HWM

3. REFERENCE

: JITPL/SMP/Mech/002

Prepared By:

Checked By:

Reviewed By:

Approved By:

NAME:

NAME:

NAME:

NAME:

DESIGNATION:

DESIGNATION:

DESIGNATION:

DESIGNATION:

SIGNATURE:

SIGNATURE:

SIGNATURE:

SIGNATURE:

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF HOT WELL MAKE UP PUMP
REV.NO : 00
JITPL/SMP/Mech/002
DATE:1.10.2014
Page 2 of 8
AMENDMENT HISTORY
Sl
no.
1

Amendment Description
a. Inclusion of new hazard controls
b. Version change

Current Ver.
No.
00

Current
Rev.No
00

Issue Date
17.10.2014

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF HOT WELL MAKE UP PUMP
REV.NO : 00
JITPL/SMP/Mech/002
DATE:1.10.2014
Page 3 of 8

GENERAL SPECIFICATION OF HOT WELL

MAKE UP PUMP:
Make
FLOWMORE
Model number
F5625-100x65
Type
Horizontal End casing
No of HWM pumps
3
Duty of pump
Continuous
Liquid handled
DM water
Stage
Single
Construction features
Type of impeller
Mixed flow in enclosed type
Seal
Mechanical seal
Type of coupling
Flexible
Prime mover
3 phase induction motor
Type of Bearing
Anti Friction
Speed
1460
Capacity
70 M3/hr
Total Head
35 Mtr

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF HOT WELL MAKE UP PUMP
REV.NO : 00
JITPL/SMP/Mech/002
DATE:1.10.2014
Page 4 of 8
1. DEFINITION: Applicable for Hot well Make up PTW-permit to work
2. WORK INSTRUCTIONS

(NROU-3.1, 3.2)

Isolate the power supply of motor.

Close the suction & discharge valve.

Disconnect all oil & water line.

Open the coupling bolt & Decouple the motor & pump

Check the coupling & coupling bush condition.

Shift the motor form desired location.

Remove the coupling from pump shaft.

Open the bearing housing cover & check bearing condition.

Remove the mechanical seal from it position.

Check the mechanical seal outer surface condition.

Remove the casing bolt.

Check casing condition.

Check the casing neck ring condition.

Check the impeller check nut tightness condition.

Loosen the impeller check nut & remove the impeller from its
position.

Check the shaft straightness condition.

Again start assembling procedure. Sequence of assembly is

reverse of dismantling.

Check the alignment of motor & pump.

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF HOT WELL MAKE UP PUMP
REV.NO : 00
JITPL/SMP/Mech/002
DATE:1.10.2014
Page 5 of 8

3. QUALITY CHECKS:

All the parameters, activities are maintained within limit

4. CHECKS BEFORE RELEASE OF PERMIT:

All Tools & materials and manpower are removed.

Clean the maintenance area properly.

Ensure safety protection cover / guards are fitted in its position.

4. RE-COMMISSIONING PROCEDURE:
Return PTW.

Normalize isolations after release of PTW

1.0 RESPONSIBILITY

Mechanical Engineers

2.0 MAN POWER REQUIRED: 2 Technicians,3 Helper,2 Rigger,

3.0 DURATION: 8 hrs.
4.0 OTHER DEPARTMENT TO BE INTIMATED: (Main Plant Operation
/Mech.)
5.0 DETAILS OF HAZARD INVOLVE
1. Fall/ Slip due to oily surface.
2. Fire.
3. Failure of lifting tools & tackles.
4. Exposure to high noise.
5. Contact with hot surface.
6. Exposure to process liquid.

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF HOT WELL MAKE UP PUMP
REV.NO : 00
JITPL/SMP/Mech/002
DATE:1.10.2014
Page 6 of 8

6.0 SAFETY PRECAUTION REQUIRED:

Keep the fire extinguishers ready within reachable limit for any exigency.
Ceramic hand gloves to be used while handling thrust collar Ensure use of
periodically tested proper lifting tools & tackles.
Use of earplug is mandatory along with other general PPEs.
Ensure good housekeeping of maintenance bay
Put barricade tapes around the equipment under maintenance.

7.0 PERMIT TYPE: Permit To Work Order.

8.0 PERMIT APPROVING AUTHORITY: Shift- In-Charge (Main Control
Room)
9.0 TOOLS REQUIRED:SL. NO.

TYPE OF THE TOOL

SPECIFICATION

QUANTITY

Hammering Spanner

41 mm

4 Nos

Hammer

4lb

2 Nos

Screw driver

2 Nos

Chisel

2 Nos

Gasket Cutter

--

1 Nos

Retch Spanner

19~21

1 Nos

Retch Spanner

21~23

1 Nos

Ring ID

--

--

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF HOT WELL MAKE UP PUMP
REV.NO : 00
JITPL/SMP/Mech/002
DATE:1.10.2014
Page 7 of 8
9

Chain Block

2T

2 Nos

10.0 MATERIALS REQUIRED:-

SL. NO.

TYPE OF THE MATERIAL

QUANTITY

Tri-pod

1 Nos

Bucket

--

Plastic bin

2 Nos

Hose pipe-1

30mtr

Scaffolding plate

8nos

Water gasket

2 Nos

10

RTV- Red Compound

04tubes

11

Embay paper-400

8 Nos

12

WP-40

2 Nos

13

Diesel

2litter

14

Wire bush

1 Nos

15

Jub clamp

1 16nos

16

Hand globes

08nos

17

Cotton west

2kg

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF HOT WELL MAKE UP PUMP
REV.NO : 00
JITPL/SMP/Mech/002
DATE:1.10.2014
Page 8 of 8

11.0 FREQUENCY OF MAINTENANCE: Annual Outage / In case of failures /

when required.
12.0 CHECKS BEFORE RELEASE OF PERMIT:
All Tools & materials and manpower are removed.

Clean the maintenance area properly.

Ensure safety protection cover / guards are fitted in its position.

13.0 RE-COMMISSIONING PROCEDURE:

Return PTW.

Normalize isolations after release of PTW