Beruflich Dokumente
Kultur Dokumente
51-SDMS-03
DATE: 01-12-2013G
51-SDMS-03
SPECIFICATIONS
FOR
DISTRIBUTION TRANSFORMERS
UP TO 36 kV 400/230 VOLTS
WITH ALUMINUM WINDINGS
51-SDMS-03
DATE: 01-12-2013G
Table of Contents
Clause
1.0 SCOPE
2.0 CROSS REFERENCES
3.0 APPLICABLE STANDARDS
4.0 DESIGN AND CONSTRUCTION
REQUIREMENTS
4.1
General
4.2
Ratings
4.3
Losses
4.4
Emergency Loading
4.5
Cooling
4.6
Transformer Oil
4.7
Tap Changer
4.8
Vector Group
4.9
Impedance Voltage
4.10
Temperature Rise
4.11
Noise Level
4.12
Short Circuit Level
4.13
Degree of Protection
4.14
Dimensions
4.15
Tanks
4.16
MV Bushings
4.17
LV Bushings
4.18
Supplementary Fittings
4.19
Name Plate
5.0 TESTING
5.1
Routine Tests
5.2
Type Tests
6.0 INSPECTION
7.0 PACKING AND SHIPPING
8.0 GUARANTEE
9.0 SUBMITTALS
10.0 LITERATURE
DATA SCHEDULE
Figure 3 - Surge Arrestor Mounting
Bracket
Figure 4 - Rollers for Pad-Mounted Transformer
Figure 5 - 200 kVA and 300 kVA Mounting
Channel
Figure 6 - 50 kVA and 100 kVA Support Bracket
Page
3
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4
4
4
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5
5
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5
6
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6
6
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6
6
7
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11
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1.0
51-SDMS-03
DATE: 01-12-2013G
SCOPE
This SEC Distribution Materials Specification (SDMS) specifies the minimum
technical requirements in respect of design, engineering, manufacturing,
inspection, testing and performance of outdoor/indoor mineral oil-immersed,
three-phase distribution transformers intended to be used in 13.8 kV and 33 kV
system of the Saudi Electric Company (SEC).
This specification is not intended to apply to dry-type transformers. However, it
can be considered as reference for transformers used in package substations and in
unit substations.
2.0
CROSS REFERENCES
This SDMS shall always be read in conjunction with the latest revision of SEC
specification no. 01-SDMS-01 titled General Requirements for All
Equipment/Material, which shall be considered as an integral part of this SDMS.
This SDMS shall also be read in conjunction with SEC Purchase Order (PO) or
Contract Schedules and the Scope of Work and Technical Specifications for
Project, as applicable.
3.0
SSA 422
3.2
3.3
3.4
SSA 421
I E C 60076
I E C 60296
3.5
3.6
3.7
I E C 60551
I E C 60137
I E C 600076-7
Page 3 of 22
51-SDMS-03
DATE: 01-12-2013G
Page 4 of 22
No-Load Losses
(Watts)
250
380
520
750
1100
1700
51-SDMS-03
DATE: 01-12-2013G
Load Losses
(Watts)
1500
2200
3200
4700
9000
14000
51-SDMS-03
DATE: 01-12-2013G
45 C max.
50 C max.
98 C max.
200 C max.
Depth
(mm)
900
1100
Height
(mm)
1600
1700
Page 6 of 22
Depth
(mm)
1500
1700
1800
51-SDMS-03
DATE: 01-12-2013G
Height
(mm)
1600
1900
2000
The above dimensions are not applicable for transformers used in package and in
unit substations.
4.15 Tanks
4.15.1
Tank Fabrication
a. Transformer tanks shall be made of mild steel of 3 mm thickness,
and shall not leak. The criterion of leakage shall be discoloration
by oil of white wash applied externally to the suspended part at
an oil temperature 90 C or other method approved by SEC.
b. All pipes, radiators, fins, or corrugations that are welded to the
tank shall be externally welded.
c. The tank shall be of hermetically sealed construction, and shall
withstand an internal pressure of 30 kN/m without permanent
deformation.
d. Top cover shall be bolted type and fitted with neoprene cork
seals suitable for temperatures as specified in this specification.
The cover shall be in such a design and construction as to
prevent the ingress of moisture and accumulation of rainwater.
4.15.2
4.16 MV Bushings
Bushings shall generally comply with the requirements of IEC 60137.
The MV bushings shall be labeled U, V, W by using indelible black color
paint. Phase identification by adhesive stickers is not acceptable.
Page 7 of 22
51-SDMS-03
DATE: 01-12-2013G
4.16.1
Pole-mounted Transformer
The MV terminals shall be 3 porcelain bushings fitted on the top
of the transformer tank. Bushings shall be outdoor and
weatherproof type and shall be provided with M12 screwed stems
and nuts with washers.
4.16.2
Pad-mounted Transformer
The MV terminals shall be 3 porcelain bushings fitted on the side
of the transformer tank inside a termination box with cable entry
coming vertically from bottom.
The box shall include cable clamps and grounding connectors. Its
size shall be adequate for terminating three single-core or one
three-core MV cable as per SEC specification 11-SDMS-03,
either 50 mm copper or 70 mm aluminum with heat/cold/premold termination. The box shall have single-gasket, removable,
bolted cover. Its bottom plate shall be in two halves with cable
entry steel knockouts suitable for the aforementioned cables.
Loose rubber bushings shall be provided inside of this box for
the knockouts.
Bushings shall be provided with M12 screwed stems and nuts
with washers. Dry-type termination shall be used.
4.17 LV Bushings/Terminals
The low voltage leads of all transformers shall be made of aluminum shall be
brought out of the side of the transformer tank in a cable box with cable
entries coming vertically from the bottom.
The LV cable box shall have removable, single gasket, bolted front cover. Its
bottom plate shall be in two halves with cable entry steel knockouts suitable
for passing SEC cable. Loose rubber bushings shall be provided inside of the
box for the easily detachable knockouts.
The LV bushings shall be provided with complete fittings (suitable bolts,
nuts, washers) for SEC cable connection.
The LV bushings shall be labeled u, v, w, n by using indelible black color
paint. Phase identification by adhesive stickers is not acceptable.
4.17.1
Pole-mounted Transformer
The LV terminals shall be suitable to connect the following
aluminum cables:
Page 8 of 22
51-SDMS-03
DATE: 01-12-2013G
Transformer rating
kVA
Cables to be connected up to
50 and 100
one 4c x 185 mm
two 4c x 185 mm
Pad-mounted Transformer
The LV cable box shall be located on the opposite side of the HV
cable box.
The LV terminals shall be suitable to connect the following copper
cables:
Transformer rating
kVA
300 and 500
1000
1500
4.18.2
Temperature Indicator
A removable dial-type thermometer shall be fitted in a
thermometer pocket on the transformer for oil temperature reading
with a range of 0 C to 120 C. The indicator shall be visible from
ground level.
Page 9 of 22
51-SDMS-03
DATE: 01-12-2013G
4.18.3
4.18.4
4.18.5
Lifting Lugs
Lift lugs shall be permanently attached and arranged on the tank to
provide a distributed balanced lift in a vertical direction for the
completely assembled transformer and shall be designed to
provide a safety factor of 3 (assuming that the transformer is filled
with oil). The safety factor is the ratio of the ultimate stress of the
material used to the working stress. The working stress is the
maximum combined stress developed in the lifting provision by
the static load of the completely assembled transformer including
oil.
4.18.6
Tank Earthing
Two stainless steel M10 studs with nut and washer shall be
provided diagonally opposite on the tank for pole-mounted
transformer. For pad-mounted transformer, the studs shall be at the
HV side of the transformer to facilitate tank earthing. If the base
assembly is detachable then the earthing facilities shall be located
on the tank wall. Suitable precautions shall also be taken to avoid
corrosion attack on earthing facility.
4.18.7
4.18.8
Rollers
For pad-mounted transformer, bi-directional rollers having 12.5
cm minimum diameter shall be fitted to facilitate site installation.
These rollers shall have a locking facility to secure the transformer
in its position. See Figure 4.
4.18.9
Cable Clamps
All HV and LV cable support clamps to the transformer body shall
be made of a non-ferrous material. For pole-mounted
Page 10 of 22
51-SDMS-03
DATE: 01-12-2013G
Mounting Channels
For pole-mounted transformers, mounting channels shall be
designed with slots/holes suitable for transformer platform in
Figure 5. For 50 kVA and 100 kVA, support bracket shall be
designed as per Figure 6.
- IEC 60076
-3
- kVA
- Hz
- kV
-A
- Dyn11
-%
- ohm
- ONAN
- kg
- kg
- Aluminum
- liters
- C
-
TESTING
5.1
Routine Tests
Routine tests shall be carried out on all transformers, and shall be free of
charge. The manufacturer shall carry out the tests in accordance with IEC
60076 and a test certificate shall be provided along with each transformer.
Page 11 of 22
51-SDMS-03
DATE: 01-12-2013G
The results of the tests shall be recorded on a routine test certificate and two
copies of it shall be sent to SEC immediately after the tests.
The following routine tests shall be carried out:
Measurement of winding resistance.
Voltage ratio measurement and check of polarity or vector group symbol at
all tap positions.
Measurement of impedance voltage.
Measurement of load loss.
Measurement of no-load loss and no-load current.
Induced overvoltage withstand test.
Separate source voltage withstand tests on HV and LV windings.
Oil leakage test.
SEC may carry out routine tests in its laboratory on random basis on 20 % of
each batch delivered to SEC stores. If one transformer fails, SEC can decide
to reject the batch. If the 20% pass, SEC can decide to test any number of
transformers of the same batch and the supplier shall replace any failed
transformer.
5.2
Type Tests
Type tests shall be carried out on individual transformers at an independent
testing laboratory and be witnessed by representative acceptable to SEC.
The transformers offered shall meet any or all (as per SEC option) of the
type test requirements of the standards listed below:
Test of temperature rise
Impulse voltage withstand tests
Noise level measurement
Radio influence voltage measurement
Winding insulation requirement
Tests on bushings
6.0
INSPECTION
SEC may wish to witness tests or to visit factory during manufacture of any or all
items covered in this specification. Accordingly, the supplier shall give advance
notice to SEC of the manufacturing and test schedule.
7.0
Page 12 of 22
51-SDMS-03
DATE: 01-12-2013G
Manufacturers name
Country of origin
SEC purchase order number
SEC item number
Gross weight in kilograms
Handling instructions
Final destination store
GUARANTEE
The supplier shall guarantee the transformers against all defects arising out of
faulty design or workmanship or defective material for a period of one year from
the date of commissioning or two years from date of delivery. SEC certificates for
date of commissioning or delivery shall be the reference date for basis for
guarantee.
9.0
SUBMITTALS
The following documents shall be submitted along with quotation for each
transformer rating offered:
a. Clause-by-clause compliance statements to 01-SDMS-01 and 51-SDMS03, latest revision
b. Technical data schedule
c. Outline of transformer showing position of fittings and attachments.
d. Details of HV and LV terminals.
e. Mounting arrangements.
f. Lifting arrangements.
g. Details of filling and draining valves.
h. Details of cable clamps.
i. Type test certificates for transformers of identical design.
10.0
LITERATURE
Operation and maintenance instructions/manual shall be provided in English and
Arabic languages.
Page 13 of 22
51-SDMS-03
DATE: 01-12-2013G
GENERAL DATA
1 Manufacturer
2 Applicable Standard
3 Type of Designation
4 Number of phases
5 Number of Windings
6 Material of Windings
7 Frequency
8 Primary voltage
9 Secondary voltage
INSULATION LEVEL
9 Impulse withstand voltages (BIL):
a) MV winding
b) LV winding
10 Separate-source power frequency test
voltage:
a) MV winding
b) LV winding
11 Induced overvoltage withstand test:
a) MV winding
b) LV winding
c) Test frequency
CONSTRUCTIONAL FEATURES
12 Flux density at rated voltage and
frequency
13 Specific loss in core laminations
14 Insulation of core laminations
15 Winding conductor material:
a) MV winding
b) LV winding
16 Winding conductor shape
a) MV winding
b) LV winding
17 Winding resistance at 20 C per phase at
principal tap:
a) MV winding
b) LV winding
Sheet 1 of 5
SEC Item No. ______________
UNIT
SEC
BIDDERS
REQUIREMENTS
DATA
phases
windings
Hz
kV
V
IEC 60076
pole/pad mounted
3
2
Aluminum
60
13.8, 33(or 34.5)
13.8-11 (dual)
400/230
kV peak
kV peak
kV r.m.s.
kV r.m.s.
70, 38
10, 3
kV r.m.s.
kV r.m.s.
Hz
T
watt/kg
Al
Al
ohm
ohm
Page 14 of 22
51-SDMS-03
DATE: 01-12-2013G
3 Magnetizing current
EMERGENCY LOADING
Maximum duration of overload at 30 C:
a) 133 %
b) 150 %
Sheet 2 of 5
SEC Item No. ______________
A/mm
A/mm
kVA
A
A
C
kW
kW
kW
A
minutes
minutes
ONAN
COOLING
OIL
1 Producer
2 Type and trade mark
Applicable standard specs. (ref. no. and
date of issue).
4 Minimum flashpoint
5 Pour point
6 Viscosity at 20 C
7 Maximum dielectric strength for 1 minute
8 Dielectric factor
9 Acidity (neutralization value):
- Inorganic
- Organic
- Sponification value (max.)
10 Maximum sludge formation
11 Maximum acidity development in sludge
12 Moisture content (max.)
Class 1 uninhibited
mineral oil
C
C
m/s
kV
mg/KOH/g
mg/KOH/g
mg/KOH/g
%
mg/KOH/g
ppm
30
Page 15 of 22
51-SDMS-03
DATE: 01-12-2013G
TAP CHANGER
1 Type
2 Make
3 Rated current
4 Rated step voltage
5 Voltage class
6 Taps (off-load) on MV:
a) Tapping range
b) Number of taps
c) Plus steps
d) Minus steps
VECTOR GROUP SYMBOL
IMPEDANCE VOLTAGE
TEMPERATURE RISE
1 Max. top oil temperature rise
2 Max. average winding temperature rise
3 Max. hot spot temperature
4 Temperature rise due to short circuit current
above hottest spot after full load.
NOISE LEVEL
SHORT CIRCUIT LEVEL FOR 2 SECONDS
DEGREE OF PROTECTION
DIMENSIONS AND MASSES
1 Overall dimensions of complete
transformer in service:
a) Width
b) Depth
c) Height
2 Masses:
a) Mass of core and winding
b) Mass of tank
c) Mass of oil
d) Total mass of transformer ready
for service
e) Shipping mass
Sheet 3 of 5
SEC Item No. ______________
UNIT
SEC
BIDDERS
REQUIREMENTS DATA
A
V
kV
%
taps
%
%
%
5
5
+ 2.5, + 5
- 2.5, - 5
Dyn11
4/5/ 6
C
C
C
45
50
98
C
dB
kA
IP
200
48
mm
mm
mm
kg
kg
kg
kg
kg
kg
Page 16 of 22
TANKS
1 Tank construction
2 Top oil temperature for internal pressure
of 30 kN/m
3 Steady load at 40 C ambient at oil
temperature given in 2
4 Steady load at 40 C ambient by
considering effect of solar radiation
5 Maximum withstand pressure of the tank
for 24 hours without leakage
6 Tank steel thickness
7 Radiator steel thickness
MV BUSHING
1 Manufacturer
2 Material / color
3 Rated current
4 Rated thermal current a) 1 second
b) 3 seconds
5 Impulse withstand voltage
6 Impulse flashover voltage
7 Power frequency withstand voltage
a) Dry
b) Wet
Power frequency flashover voltage
a) Dry
b) Wet
9 Puncture voltage
10 Maximum withstand salinity
11 Maximum withstand voltage at 224
kg/m salinity at 20 C
12 Total creepage distance
LV BUSHING
1 Manufacturer
2 Material / color
3 Rated current
4 Rated thermal current a) 1 second
b) 3 seconds
Impulse
withstand
voltage
5
51-SDMS-03
DATE: 01-12-2013G
Sheet 4 of 5
SEC Item No. ______________
UNIT
SEC
BIDDERS
REQUIREMENTS DATA
C
kVA
kVA
kN/m
mm
mm
A
kA
kA
kV peak
kV peak
kV r.m.s.
kV r.m.s.
kV r.m.s.
kV r.m.s.
kV
kg/m
kV
mm
A
kA
kA
kV peak
Page 17 of 22
51-SDMS-03
DATE: 01-12-2013G
Sheet 5 of 5
SEC Item No. ______________
UNIT
SEC
BIDDERS
REQUIREMENTS DATA
Yes
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DATE: 01-12-2013G
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