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Putting VESPEL* to
work in your system
DuPont VESPEL SP polyimide
bearings have been hard at work
for more than twenty years, keeping equipment running longer
and with less maintenance than
conventional bearing materials.
VESPEL bearings are the costeffective choice in thousands of
applications, because theyre
tough and lightweight, and resist
wear and creepeven at extremes of temperature. They
can outperform metals and other
engineering plastics under a
wide range of conditions.
The design guide is provided
to help you choose the VESPEL
bearing that is best suited to your
application. Inside you will find:
general information about
bearing design;
a method for determining
pressure-velocity (PV) loading
in your application;
guidelines for selecting the
correct SP polyimide for PV
loadings found in practice;
considerations for use in the
design of VESPEL bearings; and
a sample bearing design
problem.
If you have any questions on
bearings that are not answered in
this brochure, contact your local
VESPEL sales engineer or the
sales office nearest you.
Table of Contents
2&3
5
6
Frictional Behavior
Proportions
10
10
11
11
12 & 13
Determining Your PV
Requirements
=
=
=
=
=
=
=
=
=
=
For either bearing configuration, pressure (P) should not exceed the
values shown here at room temperature:
SP-1
Direct
Mach. Formed
7,400
520
4,800
337
SP-21
Direct
Mach. Formed
6,600
464
SP-22
SP-211
Direct
Mach. Formed
Direct
Mach. Formed
4,900
345
6,000
422
3,700
260
5,400
380
4,000
281
2. Next, calculate the velocity (V) of the bearing relative to the mating
surface:
Journal Bearing
Thrust Bearing
Continuous Rotation
V = (DN)
V = (DMN)
Oscillatory Motion
V = (dN) ( /180)
V = (DMN) ( /180)
where:
N
=
DM =
=
V
=
3.
Material
Filler
SP-21
SP-22
SP-211
15% Graphite
40% Graphite
15% Graphite
10% PTFE
Unfilled
1525% Glass
25% Carbon
60% Bronze
Unfilled
PTFE
Unfilled
PTFE*
PTFE*
PTFE*
PTFE*
Nylon
Acetal
lb-ft
in2-min
Maximum
kg-m Contact Temperature
cm2-sec
F
C
300,000
300,000
100,000
107
107
36
740
740
500
393
393
260
1,800
12,500
20,000
18,500
4,000
7,500
3,500
0.64
4.5
7.1
6.6
1.4
2.7
1.2
500
500
500
500
300
250
260
260
260
260
217
201
* At 100 fpm.
** These guideline values are supplied for reference only. PV limits for any material
vary with different combinations of pressure and velocity as well as with other test
conditions. Consult manufacturers literature for detailed information.
Wear Transition
Temperature
The wear rate of a plastic material operating in air is proportional
to the product of pressure and
velocity (PV) if the surface
temperature does not exceed a
critical value called Wear Transition Temperature. Above the
wear transition temperature, wear
increases dramatically. For SP
resins, the wear transition temperature is in the range 900 to
1000F (482 to 538C) in
vacuum or inert gases, and 700
to 750F (371 to 399C) in air.
As Figure 1 shows, the wear
factor of VESPEL bearings made
with SP-21 resin is essentially
constant over a wide range of
operating conditions, as long as
surface temperature does not
exceed the wear transition
temperature.
FIGURE 1
Wear Factor vs. Surface Temp for SP-21
vs. Carbon Steel Thrust Bearing Tester
No Lubrication PV of 1,000 to 500,000 lb/
in2 ft/min (310-155,000 N/cm 2 m/min)
Frictional Behavior
Temperature, pressure and velocity all affect the dynamic coefficient of
friction. Typical coefficients of friction for various SP polyimide compositions are shown in Table 2 below.
The coefficients of friction for filled SP compositions undergo a
transition at about 300F (149C), as shown in Figure 2. Below this
temperature the frictional behavior is similar to that of 66 nylon, but
above 300F (149C) the frictional forces drop sharply, and in the range
of 400 to 1000F (204 to 538C), the friction characteristics of SP
compositions remain independent of temperature. The friction transition
is not associated with wear transition. The magnitude of the transition,
and the wear rate below 300F (149C), are greatly reduced in SP-211.
The designer must allow for the higher frictional forces, resulting from
two separate phenomena, which may be present during start-up. One
is the transfer of a layer of SP polyimide resin/filler composition to the
mating surface and the second is the temperature transition for SP
polyimide resins. During restart, it may not be necessary under service
conditions to break in a new layer, but the temperature effect is reversible and will continue to operate at each restart.
TABLE 2
Typical Coefficients of FrictionUnlubricated Thrust Bearing Test
MEASUREMENT
Conditions
British (SI) Units
COMPOSITION
SP-21
polyimide
SP-22
polyimide
SP-211
polyimide
Static
0.30
0.27
0.20
P
V
0.24
0.20
0.21
P
V
0.30
0.24
0.24
P
V
0.28
0.21
0.20
P
V
0.12
0.09
0.08
FIGURE 2
Wear Factor and Friction Coefficient for Unlubricated Operation Against
Mild Carbon Steel
FIGURE 3
Effect of Mating Material Hardness on Wear
Thrust Bearing Tester No Lubrication
Lubrication and
Other Bearing Design
Considerations
When determining whether
bearings need to be lubricated,
the following points should be
considered:
A one-time lubrication, consisting of an initial greasing or use of
dry lubricant, generally reduces
break-in wear and improves
overall wear resistance.
Lubrication of bearings can
increase the PV limit by reducing
coefficient of friction and helping
to remove wear debris. Circulation of the lubricant can further
increase the PV limit by cooling
the bearing.
Lubrication with a chemically
compatible fluid to wet VESPEL
bearings will reduce both friction
and wear rates. The amount of
reduction increases with increasing fluid film thickness, which in
turn increases with fluid viscosity
and surface velocity, and decreases with increasing bearing
pressure. Application geometry
will also affect the reduction of
friction. Even thin film lubricants
can reduce dry wear rates by a
factor of 10 or more. Thick films,
which cause complete separation
of the solid mating surfaces, can
theoretically reduce wear to
negligible proportions.
Proportions
Journal Bearings: For optimum
performance of VESPEL journal
bearing, l /d (length/diameter)
ratios in the order of 1/2 to 3/2 are
suggested. If a long bearing is
required, consider using two
bearings with a gap between
them. Smaller values of l /d will
result in:
more efficient debris removal
less sensitivity to shaft deflection and misalignment
better heat dissipation
cost advantages due to lower
fabrication costs
= housing diameter
= shaft diameter at ambient
temperature
C
= shaft operating clearance,
percent of shaft diameter
S = coefficient of expansion of
shaft material
Sp = coefficient of thermal
expansion of VESPEL bearing
t
= VESPEL bearing wall
thickness
T1 = temperature rise for the shaft
T2 = temperature rise for the
bearing
T3 = temperature rise for the
housing
B = coefficient of expansion of
bore material
10
SP-1
SP-21
SP-22
SP-211
Direct
Mach. Formed
Direct
Mach. Formed
Direct
Mach. Formed
Direct
Mach. Formed
,
106 in/in/F
30
28
27
23
21
15
30
23
,
106 cm/cm/C
54
50
49
41
38
27
54
41
11
Assume that:
2. Check PV.
Calculate bearing pressure:
P =
= 890 psi
12 in/ft
= 7.9 fpm
Calculate PV:
PV = 800 psi 7.9 fpm
= 7040 psi-fpm
3 yrs
wk
yr
= 312 hours
T = .05
33 1010
ft lb hr
7040 psi-fpm 312 hrs = 0.0073 in
12
= shaft diameter
= coefficient of thermal
expansion for shaft material
= 6 10-6 in/in/F
= operating clearance,
usually 0.001 in/in
t
= bearing wall thickness
s = coefficient of thermal
expansion for bearing =
24 106 in/in/F
T1 = temperature rise for shaft
T2 = temperature rise for bearing
= 6160 kPa
Calculate PV:
PV = 6136 kPa 2.41 m/min
= 14,720 kPa-m/min
m N hr
kPa m
14,720
min
m2
312 hrs 104
cm2
= .0184 cm
= shaft diameter
= coefficient of thermal
expansion for shaft material
= 10.8 10-6 m/m/K
= operating clearance,
usually .001 cm/cm
t
= bearing wall thickness
s = coefficient of thermal
expansion for bearing =
43 106 m/m/K
T1 = temperature rise for shaft
T2 = temperature rise for bearing
13
This information is offered without charge as part of the DuPont Companys service to its customers, but
DuPont cannot guarantee that favorable results will be obtained from the use of such data. It is intended for
use by persons having technical skill, at their discretion and risk. DuPont warrants only that the material
itself does not infringe the claims of any United States patent; but no license is implied nor is any further
patent warranty made.
In Europe
DuPont de Nemours International SA
Fabricated Products Department
Antoon Spinoystraat 6
B-2800 Mechelen, Belgium
Telephone (015) 4014 11
g
E-61500 5/88
Printed in U.S.A.