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I.
INTRODUCTION
XFMR I
Vin
EMI
filter
R3
R1
ZD1
Q5
+
C1
-
Vin
Q2
R6
D1
VB
Q7
A
R2
Q6
Q1
Q8
HID lamp
B
C9 = C10
C9
-
+ C10 (220~470nF)
SG
+
R5
Isen
R4
Vg
Vin
Controller
Sensing
circuit
Vlamp
Ilamp
D5
R7
R8
VHV
+
-
Driver
XFMR II
Vbri_drv
Igniter
D4
268
XFMR I
Vin
R1
EMI
filter
R3
+
C1
-
Vin
Q2
ZD1
R6
D1
R8
Q5
A
D2
R2
Q7
R9
VB
Q8
Q6
Q1
HID lamp
B
+
C2
R4
IC1
PWM
controller
Vg
Isen
Vpwr_ctl
Vin
Microcontroller
Vpwr_en
IC2
Vbri_drv
D4
IC4
R7
Driver
Vlamp
Ilamp
C9 SG
D5
IC3
Sensing
circuit
R5
C9 C10/10
C10
XFMR II
Igniter
>1kHz before ignition
Around 200Hz after ignition
Figure 2. Simplified power and control circuit diagram of proposed HID lamp ballast.
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270
Initialization
Vpwr_ctl = Vpwr_ctl_max
Freeze the bridge
Vin < 9V or
>16V?
Y
Delay
Vlamp_max > Vthr2
?
IgnitionCount + 1
Lamp fails
to turn on
N
Turn off main
switch Q1
IgnitionCount
10?
Hot start
Fault
N
100ms
elapsed?
Cold start
DC operation
0.5s elapsed?
Inverter operates
at 200Hz
Fault
Continue monitoring
lamp power
Fault
Short or open
circuit
Delay
Vlamp > 300V
or < 16V ?
N
Po - 35W > 2W
?
Vpwr_ctl
decreases
N
Y
Vpwr_ctl
increases
35W - Po > 2W
?
Vpwr_ctl fixed
Figure 3. Flow chart of the micro-controller based control of HID lamp ignition sequences, power regulation, and fault detection and protection.
271
XFMR I
Flyback transformer
PQ20/20, Np : Ns = 6 : 36, Lp = 5uH
Q1
Q2
D1
MUR860, 600V, 8A
C1
5 0.1F, 630V
C2
4.7F, 400V
Q5-Q8
XFMR II
330nF
330nF
EXPERIMENTAL RESULTS
22nF
IV.
330nF
(a)
(b)
Figure 5. Photos of igniters: (a) conventional fixed-frequency igniter, and (b)
proposed dual-frequency igniter.
27.5kV
Np : Ns = 3 : 200
C9
22nF, 630V
C10
330nF, 630V
Control board
(a)
Figure 4. Photograph of the proposed HID lamp ballast.
25kV
272
(b)
Figure 6. Induced open-circuit test voltage pulses: (a) the proposed igniter,
and (b) conventional igniter. Voltage scale: 10kV/div, time scale: 400ns/div.
REFERENCES
Lam p voltage
[1]
J.
Melis,
Electronic ballast
design
for
HID
lamps,
http://www.ballastdesign.com/overview.html.
[2] S. Wada, A. Okada, and S. Moori, Study of HID lamps with reduced
acoustic resonances, Journal of the Illuminating Engineering Society, pp.
162175, Winter 1987.
[3] M. Ito and H. Takeda, Lighting circuit for an electric discharge lamp,
US Patent 6437518, August 20, 2002.
[4] M. N. Diamond, Ignition circuit for automotive high intensity discharge
lamps, US Patent 6188180, February 13, 2001.
[5] K. C. Lee and B. H. Cho, Design and analysis of automotive high
intensity discharge lamp ballast using micro-controller unit, IEEE
Transactions on Power Electronics, vol. 18, no. 6, pp.1356-1364, Nov.
2003.
[6] M. Yamashita and A. Toda, Lighting circuit for vehicular discharge
lamp having DC/AC converter, US Patent 5486740, Jan. 23, 1996.
[7] H. Konishi, T. Nakamura, T. Kambara, M. Kotani, and T. Tanaka,
Ballast for a discharge lamp, US Patent 6693393, Feb. 17, 2004.
[8] D. Wolfgang, and W. F. Karl, Ballast for starting and operating high
pressure discharge lamps, ES2077953T, Dec. 01, 1995.
[9] J. Osterried, A. Huber, A. Veser, and F. Hansmann, Ignitional run
circuit that immediately applies only a DC voltage after lamp ignition but
before the main AC potential is applied, United States Patent 5770924,
June 23, 1998.
[10] J. Hollander, Method and apparatus for igniting a gas discharge lamp,
United States Patent 6172468, Jan. 09, 2001.
[11] K. Toyama, K. Kato, and K. Aida, Discharge lamp lighting device,
United States Patent 6291945, Sept. 18, 2001.
[12] W. S. Kim, B. H. Cho, and K. C. Lee, Design and analysis of highvoltage transformer for HID lamp igniter, IEEE Applied Power
Electronics Conference and Exposition, pp.1043-1047, March 2005.
Lamp current
1kHz
58ms
DC operation
200Hz AC operation
(a)
Lamp voltage
Lamp current
(b)
Figure 7 Measured lamp current and voltage waveforms: (a) at start-up (time
scale: 10ms/div), and (b) at steady state operation (time scale: 2ms/div).
V.
CONCLUSION
A new control scheme for the automotive high-intensitydischarge (HID) lamp ballast with an igniter driven by a dualfrequency inverter is proposed. The igniter is implemented
with a voltage doubler driven by an inverter whose frequency
before lamp ignition is in the range of 1-10kHz, resulting in a
much more compact igniter and higher voltage pulse amplitude
compared with its conventional counterpart. A microcontroller-based system features software-based detection of
lamp ignition, lamp status, an adaptive dc operation time,
warm-up power control, fault detection, and protection. The
performance of the proposed control scheme has been verified
on a 35-W experimental HID lamp ballast.
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