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Gear rating standards are intended to provide areliable method of comparing gear set capacities. when the
same standard is used to calculate each example, It
should mot surprise us that. the same gear set has a different rated capacity when calculated by the rsOand
AGMA standards. Wes'oouJd ,expect, Ilowever, lhal.1he
ratio between ISO rated capacity and AGMA rated
capacity be approximately rite same for ,different gear
sets. This article examines I1Je calculated ral.ings of four
gear sets and exploressome possible causes fOr differeaces .. Some differences are due to allowable materia]
stress numbers and some are due 11.0 0Iber in:fluence factors.Tables provide specifics of tile four gear sets and
the lnfluenee factors according to each standard.
Classification of Materials
mso ,6336-5 contains data for a wide variety of cast
and wrought ferrous gear materials with. different heat
treatment conditions. The material types are shown in
Fig. I, with the abbreviations assigned to each type.
,member.
aa. is ultimal.e
IFill> 1 -
M .te,i.1
tensile ruength.
approximatelv
ryp- s, in 15011&3;3&.5.
MX
/.1
I
/
II
Alloy Steels V
:,.-MEII
/ /' MIlII'
.,
I
V/
V
I'
V
./" ../
1100
lID!
9IXl
800
.:r
700
'600
..".
J
:z:.
\:)
,.
.Carol
Staal
ME
Mil
Ml
"'" .'..'
'500
,,
ML
,.'
400
I
I
200
400
Fig. 2:-
20
TECHNOlOGV
*0
ME
Con
hlnlnns ~ 311:
HIIC
+".=..
-~r---+---+--"",",,--II
Cnre hlrdn,"~25
HRC
Jomlfvhtrdlnlbilr\V11
J 12
Core hardness
~ 25 HRC
- ._._._._.
I DOlI
.-~
MO
mm-i.~~!.B.+_..-_-.-t-.-_-;//.,.....~
aooo
}-_
ML
300r---+;;I--~----~~~~~~~~~--~'600
I
II
~r--+,I--~--+---I---+--~--r--II~
,I
!HRC
and H at Treatment
A serie .of table defines the metallurgical require ..
ments for each grad. of each material clas . There :i
good general agreement between the ISO and AGMA
requirements for similar material
and allowable
tress numbers, bul ISO metallurgical quafity standards rather than ASTM are the reference documents
for ISO standards ..Yourteel
upplier and! heat treaters
will need to know the [SO . landard to be sure that
their work complie with the detailed requirements.
There are a few places where the details of the
measurement methods and speeificatiens differ. For
example. the pecil'ied point to measure core hardnes in a fini hed tooth per ISO 6336 i one module
below the surface ona lin perpendicular loth 300
tangent to the root fillet, rather than on the center of
the tooth on the root diameter as in AOMA (Fig. 4).
These djfferences don 'I affect the engineer making
rating calculations. but they could be of concern in
heat treatment comrol and certification.
The ISO tandard recognizes proce s conuo! te I
bars. which may be any ize, to monitor the coasi tency of the heatireaimem proce
and represeruativf' lest
bars, which are large en ugh to represent the qUllch
rate of the finished part, The micro tructure of the representative lest bars may be considered equivalem to,
that of the finished pan for quality assurance. Several
informative annexes are provided. including a conver ..
ion table between ultimate tensile trength, Vickers.
Brinell and Rockwell hardm . valu .
The foUowing calculated examples repre em
actual gear sets for which performance
is known
from eith r baek-to-baek testing or field experience.
In each case, a few geometrical value have been
changed to make the example generic.
ISO does not direclly calculate an allowable
power for a gear I'll. nor doe AGMA calculate a
safety factor.In order to make the comparison tables,
the "ISO allowable power" was calculated from the
safety factor. The calculation was made with the value of KH~ and K. obtained at nominal load. disregarding the change ill tho e factors due to load
dependence. The "AGMA afety factors" were ealeulated by comparing allowable stre numbers (0
calculated tress numbers, as in WSO.
1200
600
100
'500
Surfan
HaninlSl
600'
HVI
100
200
IlOO
nd allowab'rll1Itu
al.
numbtfll,bendi
il~SO~
1~
Gear Molor, HS
39J21lS481
Catalog reducer. LS
2!i6.7 Uo..sool
3.a
224(OJ
1.00
1m
0.373 (0.50)
1.00
0.31
AppIiel 011fieill!'
ISO Rmd PDWtf, I(W'
AGMA Ral&d Powar; I(W'
Example I:
2.41
2J19
InduC'l. hlrd.
28 DP heilcil
CattlO1l riling
>1m units In field
gear
motor
lXII402I
1475 (1975J
1.15
2.50
421
1538
1.23
tlI2
115
Carburizad
lAO
1.02
Carburilld
2.01
123
Clfburiftd
6 Mod. haliell
~rbunzed
7 Mad hallell
Throu;h hardened
1.5 DP ~erMobon8
IJI
1.71:
Induct hard.
1880
1.17
U1
SmaU
,.
Z!iI
2111
n.78
UI
3
Wind !urbtna, LS
&3Q{2UGJI
til
Clmio!! r.ring
lib 1811.confinned
peed
applicllIon
1.D1
Iwttllr
redueen .
Don IMc'littie
i, Dill! of Gear Technology 's
ltc/Illical editors. HI! is president
0/ Gear ngjn~ rs, Inc . Sl!arlft'.
Wit and a former presiden: af
AGMA McVinit'
if
a liuns~d
pro/usjonal
I!'Jgjnl!l'r jn (hI!
stat of Was/unglD" and has
been im'oil'l!d wilh gl!ar standard
del't'iopmt'/JI for mort'
than 2.5 years.
JANUARYII"E8RUARY
,ggg
21
Example Number
ISgatalog reduc:
Slandard
14-0~t-l998
2
GMA
ISO.
10.5
17
630.001
25
151
3
Wind Turbin! "
4
ISO Rolling Mili
AGMA
IU,MA
INPUT DATA:
Center d.stancB
Pinion No. Teeth
Goa! NQ. Teeth
Module/Dia. Pilch
Pinion face width
Gearface width
Dou ble helical
39.324
13
'68
0.9071
1.5482
13
68,
2M.7
17
69
16.00
28.00
0.6299
8
120.65
12.70
No
O.S
No
120.65
No
.... -.. -~ifi~~~~O.hlJim ... ------ .'---- .. -_.. .. --- 0:&97'" -- . --b:itsi --- .. - -. 'O~S~8j'
---- ...
X gear,
Normal Re/. pressure Ingle
FIef. helix angle
Pinion tip di.
Gear tip dia.,
,
Pinion ccnstr: Solid II), Aim (2)
0.5987
20
11
14,94
67.1M
69
4.23
4.75
4.75
No
0.4614
20
0.4614
2,0
0.2159
2.5
'2
0,5M
2.651
436.35
9
4.765
17.179
0
1
0
I
-.-
"96.41
1.25
1'.25
0
0
0.30
0.30
tip
tip
~jg!i~~~el~r~i~\~~t~~g~IL
. --- . - -.---.
._ .~~~~~g~::c~o~..-----.-..-..Pinion speed,
Input power, KW
loll mimum safety factor, durability
Minimum nfety factor, bending
Pittin~ life required, hours
!Bendmg life required, hours
Pitting permitted, pinion?
pitting hIe factor, geer
bending life lactor, pinion
bendln~ life fa ctnr, gear
pitting l!te Iaetcr for ]0"10, pinion
Pitting I'fe factor Ior 10"10, gear
bendng life factor for 10"10, pinion
be~dn.g life factor for 10"10, gear
KJ"~malll: oil VISCOSity at 40 C
CALCULATED RESULTS, SI UNITS;
Pitting safety factor, pinion
Pininp safety factor, gear
Bending safety factor, pinIon
Bending safaty factur, gear
Allowable power, KW
Pinion allowable power, )lining
Gear allowable power, pining
Pinion allowable power, banding
Gear allowable power, bending
Face load disUtbu1ion factor
Dynamic factor
Pitting strass at input power
Allowable pl1tmg stress, pinion
Allowable pitting stress, pear
Pinion bending stress at Input power
AJJowable bendm~ stress, pinion
Gear bending stress at input power
Allowable bending stress, geer
Ufe factor, pinion Pitting
L~e factor, gear pitting
Life factor, pinion bending
Ufe tacter, gea, bending
22
G~AR
TECHNOLOGV
Ind (B)
_.. ---2'" _. .
-0.402.
17.495
30
21.m1
158.64
11
11
---.------
50
4064
1
6
11
10
2
8
8
-. -.. -1l{{----- --
7
0
7
0
7
0
0
0.035
1.4lI
1.4l1'
0.0496
0.0496
0.40'
0.40
6.175
0
1.30
1.30
0.294
.0.294
0.25
0.25
-.-
1.30
1.30
1.15
1.15
0,042
0.042
0,25
0.25
0
0.20
0.20
HRC
HRC
58
58
Carb.
Carbo
HAC
HRC
58
58
Eh
1
Eh
'6.2
,dti--------
HAC
HRC
58
58
Carb.
---- .. ---8"-
Carbo
-- .-,;}X-.-
HB
HB
284
266
TH
TH
--
"'2 -..
I0Il0:
2:
MO.
MO
2.
MX
8;692.
288.54
11.36
64\).00
25.197
1317.60
51.814
51.82
2.04
60.00
2.362
8B._
..90
3.5,
150.00,
0
No
5.900
isss
0
No
'0
No
0.00
3:30.0012.992
0
No
No
--
1.'15
11.15
0
0
0.20
0.20
Z20.7B
39.B5
20.64
_0
No
0.8125
0
No
II
""
2
2
2
HAC
HRC
58
58
Eh
2
,Eh
I
1
. -. --- ... -.- ... ~... ---- .. .11._. - .--- ... -- .. Q.-
0
2
HB
HB
578
548,
lnd (B)
0
0
No
,---,.k~----.1~I~--..- ---J;gj---------~.t-----I
--~:~~53---_~r
..----.-b~\r-----~~'
!
1750
0.373
1
1.50
10000
10000
No
38,
Yes
3
2
1.40
1.40
0.2977
0.2977
0.40
0.40
0
0.30
0.30
..---..---~~1~~~W~~I~n~~~~~~"
.----..---.'~li""
91H, 0,
Yes
1.25
1.25
0
HRC
HRC
56
54
IF
1
IF
I.....
36
-0.462
17.495
30
536.44
4283.46
1
2.28
2.28
2
3
7
0
----.
6 ,
-.--g~;:---
--..
."'--._"
-~ri~*~~~~
~~:~~~~~~~D_
-.----._ _.--..----.~-- - '-l'
---"
0
6
'11
10
....---.--~~~:~~1;~~~~~~i~~mV.~I!1
-- ,-'" }:g-
0.21S9
25
12
7.1321
42.976
65
1011.6
0
6
91UO
17.602
8.0315
8.0315
No
1091.59
'--'"..--~~f~~
~~~r,~oen
..----.----...-----.---...-0---' ---- ... ---'Ii' ---... - -... __0.. ---. ---- .. 0- .
Pinion no. of webs
Gear censtr: Solid! (I), Rim (2)
Geer web thickness
Gear rim 10
Gear no. of webs
Accura cy grade, pinion
Accuracy grade, y!a.r
93.6232
24
210
210
17
121.03
2378.03
24
3.83
2.04.00
204.00
No
0.5987
20
24.8032
25
151
1750
0.373
10000
10000
340.4a
224
1
tOO
10000
10000
No
3M),48
224
'
180
300.638
115
1475
1
1..20
lOOOO1J
100000
No
1.20
10000
10000:
100000
100000
No
180
300.628
I
100000
100000
,----.~ ~----
-. ----...
--- ~P
0
0
0
0
0
0
0
0
1.00
1.00
1.00
1.00
tOO'
1.00
220
0.85
0,85
D.S5
0.85
0.85
0.85
0.85
560
1:00
1.00
320
0.92
0,91
1.97
2.04
2.97
2.09
2.41
0.31
0.32
0.31
1.11
2.20
0.78
1.45
1.56
0.78
0.82
2.083
1.036
1149
1062
1043
244
4a2
302
485
1
1
1
1
1.01
1.07
1.71
1.75
256.11
256.11
256.11
383.19
391,24
-"
0.85
320
1.08
1.11
1.25
1.27
259,83
259.83
277.12
279.13
284.12
00'
.............
__
............
_""
"-
4IlS
122
452
376
477
0.933
636
751
0.91
436
467
0.898
0.9ti4
0.962
0.936
0.964
0.989
0.889
0.921
0.967
14.48
142
67
8n
503
877
1
1
1
1
0.899
..
1496
374
1518
1518
512.
0.933
0.937
0.965
____
1.273
1.081
1275
1393
1452
445
1.266
1.005
146
,,
1.084
1.005
1173
1445
1527
61B
1.16
1.068
614
1209
1255
68
1419
1.09
1.14
1.02
1.07
30544
359.11
390,08
305.44
321.80
1.23
1.30
1.40
1.42
421.4a
456.30
509.63
421.4a
425.69
1.2209
1.049
1344
0.936
___
1.02
1.04
2.15
2.01
1538
1538
1605
3116
1.684
1.025
738
153
769
243
436
264
443
0.911
0.974
0.889
0.929
'11
10000IJ
106000
1.07
1.07
1.32
1.23
1680
1686
168G
1944
1810
......
175
1475
1.84
1.185
756
BOIl
B06
223
294
239
293
0.899
0.944
0.937
0.974
I~
hardened
materials,
which
al 0 affects
the rated
set
2: Standard catalog .speed reducer;
is the low
ground
peed
that manufactured
international
catalog
reducer
and
similar
market.
Gears ofthis
MallY
cale laboratory
to
in the
under
identically
full
me h of a carburized
double reduction
te ts have confirmed
the e rat-
example
speed increasing
is a carburized
analysis
for thi
variable
An application
about a 14%
approximately
value
ofload
load dependent,
for each
distribution
and dynamic
requiring a recalculation
4: Large
through
ble helical
(herringbone)
lowed
of all factors
hardened
min drive.
survived
factors are
Exampl.e
rolling
roUiing
i from a dou-
15 years at 85% of the rated power, folby ten years al fu II rated power. It was
replaced
lower
than
in the
the AGMA
allowable
stres
distance
between
lower
than
lite difference
ill allowable
tile minimum
stress safety
The examples
distance
Causes
Capacity
by center
irnplied
the difference
results
show
Group
Committee
gest changes
with difference
on the evaluation
be well supported
to
IS.o
ofKH~'
in
in
consensus
proposal
for changes
already
by calculations
and test
and updates
0.11
If there
is a
it will become a
which
is responsible
to the standard.
pro-
to establish
on [SO standards.
to [SO TC60,
working
to sug-
suggestions
Those
U.S.
U.S.
Technical
by AGMA,
(TAG)
to the standard.
results to demon
Advisory
should
gear sets.
the Differences
dependent
pit-
hould notbe
alone explains
calculated
factor.
are characterized
being mostly
AGMA,
pitting capacities
the ISO
offsets
The tabulated
from
i.s
ranges
5 compares
that center
which
number.
Ys.
factor
due to differences
stress numbers.
Figure
sire s concentration
value
1000
(log8r1thmlC SClle)
Fig. 5 - Pittingl Bnd ,bending sUeSS safety factors for four ellampl'lls.
calculated
is more complicated
100
Genter Dis!anca, mm
Ex. 3
and
Ex. 2
rule
applied to comparethe
10
factor
of the effects
Ex. 1
and ground
TC60
is
of [SO 6336,
in 200 1.
19&9
23