04 - ALU-GPEC - Hardware - Installation - of - ISAM PDF

ALCATEL-LUCENT
HARDWARE INSTALLATION OF ISAM

GPEC - FIXED NETWORKS
February - March 2013
1
COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.
AGENDA
1. Floor Preparation
2. Installing Racks
3. Mounting Rack Equipment
4. Rack Cabling
5. Installing Boards
6. Fibre Optic Cable Management
7. MDF Cabling
8. SA Telkom Specific ISAM Configurations
9. Installing Side Plates and Door
2
1. Floor Preparation
3
Floor Plan
Example of Floor Plan for Mixed Rack Configuration
Positioning Racks
Cutting Tiles for Cable Routing Left and Right of Rack for raised floor
Tile cut-out for raised floor cabling
2. Installing Racks
7
Floor Drilling for Rack Anchoring

Floor Drilling Pattern for Row of Racks Back to Back
Transport Bracket
FD Rack 3FE 28688 AA
The transport
bracket is
mounted on the
universal rack to
protect the door
from damage
during transport.
On site the
bracket is
removed.
3. Mounting Rack Equipment
10
Mounting a 7302 FD
7302 FD Subrack 3FE 26685 AACL in a Rack
Mounting the Fan Unit

Mounting the Standard Fan Unit 3EC 37533 NB
The fan unit is available in
two versions:
Standard fan unit 3EC
37533 NB (40,5V-57V;
plastic version)
Mounting the Fan Unit

Mounting the Premium Fan Unit 3EC 37533 ND
Premium fan unit
3EC 37533 ND (40,5V72V and low noise
functionality; metal
version)
Adding a 7302 FD Subrack in Existing Racks

Warnings !
For thermal and cabling reasons, any Alcatel-Lucent subracks
(with a maximum of 2 active subracks and 1 passive/splitter
subrack) must be positioned in the FD cabinet.
ISAM LT subracks must be mounted at the bottom of the rack on
rack vertical pitch number 60 (subrack pitch number 1). This way,
a free air inlet is created of about 75 mm below the bottom ISAM
subrack.
The distance between 2 indication lines (identical to the distance
between 2 mounting holes) is 25 mm. This results in a bottom FD
LT mounting position of 60 x 25 = 1500 mm from the top of the
rack.
Above the top ISAM subrack, an free air exhaust space of 75 mm
must be foreseen.
4. Rack Cabling
15
Rack Cabling
for Racks with NFXS-A 3FE 26685 AACL
Danger 1 Before working on the power supply
unit, verify if it is not live. If the power supply is
live, which can deliver -48Vdc or -60Vdc, you must
use an insulated tool kit and consult the manual on
working on live components.
Danger 2 Avoid risk of electric shock!

Always wear protective gloves and footwear for all
handling tasks. Carefully follow the instructions.
Power Unit
The 7302 FD subrack is
designed to be used as
stand-alone equipment. The
subrack has a specific power
unit part. The external power
interface is located at the
bottom of the subrack. The
external power interface of
the power unit is covered
with a plastic safety cover.
External Power Interface on Backpanel
External Power Cabling

Cables that can be used for the external power cabling
All the power cables have to be equipped with an 8 mm lug at one end. The color of the
power cables must be according to local installation practices.
Connecting the Power Cables

Sample Cabling
Subrack Grounding Connection

The grounding cable must be
assembled when the subrack is
stand-alone and is not
mandatory if the subrack is
assembled in a rack. The cable is
routed through an opening
in the right side of the subrack to
the grounding terminal.
The grounding cable is a 25 mm2 yellow-green cable with a double 8 mm lug at one end.
Rack Grounding Connection

The grounding cable of the CO is
connected to the rack frame with
two bolts and nuts on top. The
grounding cable has a two-hole lug,
the rack frame has an M10 and M6
bolt and nut.
Alarm Cabling
The rack alarm extension cable
(code 3FE 26690 AC, length 1100 mm) can
be used for the alarm extension between
the bottom and middle subrack and
between the middle and top subrack in
case of the NFXS-A 3FE 26685 AACL.
2
Alarm Cable comes from the
rack itself to the shelf in the
bottom (down port)
Rack/Subrack Alarm Extension

The cable must be connected to the RJ45 connectors on the subrack backplane as follows:
The left RJ45 connector is used to connect the alarm cable going to the subrack above
The right RJ45 connector is used to:
connect the alarm cable from the subrack below (for the uppermost subrack(s))
connect the rack lamps (for the lowermost subrack only)
Door Alarm
Two cables need to be assembled and routed in order to use the door alarm feature:
The cables are composed of an insulated wire with a minimal cross-section 0.75 mm2 and
of sufficient length.
One end of the cable is equipped with a 6.35X0.81 mm insulated female fast-on connector.
The other end must be connected to the door contact. The door alarm contact can be
connected to the fast-on connectors DOOR_ALARM_A and DOOR_B on the backplane
External Alarm Extension

The cable is connected on the CO Alarms up
connector in the lower subrack and on the
CO Alarms down connector of the upper
subrack. The external alarm cable is a signal
cable with a Sub-B 15-pins connector (cable
code 3FE 27753 AA).
5. Installing Boards
27
Subrack Areas and Slot Positions

7302 FD subrack equipped only with LT boards
Slot Positions in 7302 FD-LT (with NT redundancy)
Slot Positions in 7302 FD-LT (no NT redundancy)

7302 FD subrack equipped only with LT boards and splitter boards
Slot Positions in 7302 FD-Combo (with NT redundancy)
Slot Positions in 7302 FD-Combo (no NT redundancy)

7302 FD subrack equipped with combined LT/splitter boards
Slot Positions in 7302 FD subrack equipped with combined LT/splitter boards
(with NT redundancy)
Slot Positions in 7302 FD subrack equipped with combined LT/splitter boards

(no NT redundancy)
Supported Mixed LT/Splitter Configurations

The building blocks of these configurations are one of the following:
duplets: LT board and splitter board
triplets: LT board, splitter board and POTS board
quadruplets: LT board, splitter board, ISDN board and ISDN board
Installing ESD Sensitive Boards

ESD Awareness Symbol
Carefully follow these rules when handling ESD sensitive boards.

Transport and store boards in ESD protective bags or boxes
Make sure to wear a grounded wrist strap before handling
DO NOT touch circuit traces or components on the board
Handle boards at front and side edges only.
Ejector Handle
5mm Stiffener
To adjust the difference between the width of the NT board (30mm) and the
width of the LT board (25mm), a 5mm stiffener is mounted by default beside the
slot for NTB in all delivered 7302 FD subracks.
Note: In case the stiffener is
removed (for example, for making
an NT redundant configuration), it
should be retained for later use
when the system is converted back
to an 18 LT system.
Installing the NT Boards

A 7302 FD subrack has one or two redundant Network Termination (NT) boards.
The single (first) NT board is inserted in slot NT A, the redundant board, if any, in slot NT B
Danger: Risk of eye damage or skin
burns by LASER emission. When
installing optical boards or handling
optical fibers, never look inside
connectors of boards or fibers when
these are not connected.
The board first displays a heartbeat signal,

that is, the green PWR LED is flashing.
Then it displays an enabling operation signal,
that is,
the green PWR LED is steady on,

the green A/S LED is steady on,
the red ALM LED is off.
Installing an NT I/O Board

Each subrack containing one or two redundant NT boards can have only one NT I/O
applique.
Installing LT Boards in 7302 FD Subrack
The board first displays a heartbeat signal,

that is, the green PWR LED is flashing.
Then it displays an enabling operation
signal, that is,
Installing Splitter Boards in 7302 FD Subrack

The splitter boards are placed to the right of the corresponding LT board.
Installing Combined LT/Splitter Boards in 7302 FD

Subrack
The board first displays a heartbeat

signal, that is, the green PWR LED is
flashing. Then it displays an enabling
operation signal, that is,
6. Fibre Optic Cable Management
39
Fiber Optic Cable

Danger: Never look into the end of an optical fiber while optical power is being applied
to the fiber. When cleaning or taking measurements, avoid eye exposure to open-ended
fibers and optical connectors. The fibers and connectors may be connected to a laser
transmitter.
Optical Fiber Management Capacity

Due to some fibre handling and routing issues, some limitation apply on the number of fibres
that can be supported by a given subrack type. Two types of fiber are considered:
Standard fibre: 3 mm (diameter)

Thin fibre: 1.6 mm (diameter)
For NT and NT I/O Boards

For fibers directly connected to the NTs (where each NT supports three Small Form
Pluggable (SFP) fiber interfaces), the following applies:
SFPs with thin fibers (thin fibre cross-section = 1.6 mm):
On the NT slots, a maximum of 16 thin fibers or 8 per NT can be wired. So no restrictions to
support the maximum of 2 NT x 3SFPs/NT x 2 fibers per SFP = 12 thin fibers
SFPs with standard fibers (standard fibre cross-section = 3 mm):
The limit of 4 standard fibers that can be wired for the sum of the 2 NT slots gives a
restriction: that is, maximum 2 SFPs with standard fiber for the sum of 2 NTs.

For Optical LT Boards
Fiber Management Capacity per LT Slot
Note: Up to 18 LT boards are supported in an FD subrack, on the condition

that there are no rack and cabling restrictions at the customer side. The
following tables show the fiber management capacity per subrack for the
different optical fiber types if the Alcatel-Lucent fiber management kit 3FE
61087 AA is being used.

Fiber Management Capacity per Subrack for NELT-x Boards
Fiber Management Capacity per Subrack for NGLT-x Boards
Note: The limitation in capacity is driven by the fiber management kit.
Managing Fiber Optic Cables for NT Boards and

NTIO Boards
Optic Modules / Fiber Cables
The NTs can be populated with either single-mode or multimode SFP and XFP
modules. The NTIO can be populated with either single-mode or multimode SFP
modules. The number of receptacles depends on the board type. Each of the
connectors are LC connectors and have a Tx port and an Rx port.
Routing Fiber
Cables from NTs
and NTIO
Managing Fiber Optic Cables for LT Boards

The GPON SFPs require an SC/APC connector. For NELT-A and NELT-B, 90 fiber
connector strain relief boots are required.
Note 1: In the case of bidirectional fiber optic cables as used
with the NGLT, the transmit and receive signals are carried on
the same fiber and only have one optical connector.
Note 2: The NGLT-x boards must only be used in ISAM
systems with an FD 100Gbps (NANT-D) or an FD 320Gbps
(NANT-E) NT board
Fiber connection on the NELT and NGLT board

The common cable bending area in front of the shelf (or the
board) is 5 cm. In order to be able to shut the rack door the
fiber start may not take more than 5 cm. To help the
operator to achieve this a cable bending element can be
used.
46
Fiber routing kits

When optical LT boards (NELT and NGLT) are deployed in ISAM shelves, extra
fiber guiding elements can be installed to guarantee a proper fiber handling.
Fiber guiding kit for one FD-16 (7302) shelf : 3FE-61087-AAAA
Fiber guiding kit for one FD-8 (7330) shelf : 3FE-61087-BAAA

Fiber guiding kit for one FD-2 (7356 REM) shelf : 3FE-61087-CAAA
Fiber routing kit are not mandatory but guarantee professional cabling
Without Fiber routing kit, there is no limitation of the number of fiber
and fiber dimension.
47
FD-16 Fiber guiding kit : 3FE-61087-AAAA

The FD-16 fiber kit includes:
3FE-24348-ABAA (19 per shelf)
3FE-29345-AAAA (2 per shelf)
48
FD-8 Fiber guiding kit : 3FE-61087-BAAA

1 bracket 3FE-61417-BAAA per shelf
8 plastic fiber guides 3FE-24348-ACAA
The fiber guide shall be cut-off depending on routing direction
49 | Fiber management in FD | 2007
49
FD-8 - Fiber guiding details

Guiding for 16 x 1.6 mm fibers (up routing)
50 | Fiber management in FD | 2007
50

Guiding for 32 x 1.6 mm fibers (up routing)
51
FD-2 Fiber guiding kit : 3FE-61087-CAAA

1 bracket 3FE-61417-BAAA per shelf
2 plastic fiber guides 3FE-24348-ACAA
The fiber guide shall be cut-off as shown

52

Guiding for 32 x 1.6 mm fibers
53

Guiding for 16 x 3 mm fibers
32x1.6mm
54
16x3mm
Routing Fiber Optic Cables from LT Boards

Fiber optic cables from LT boards must be routed through the MDF cable area and
then up to the top of the subrack. It is also recommended to use protection tubes
in the rack cabling areas to clearly separate the fiber optic cables from the MDF
cabling.
Run the fibers left and/or right

through cable inlets and ducts:
1. to the left fiber duct for
boards in slots 01 to 08
2. to the right fiber duct for
boards in slots 09 to 16 and
positions NTIO/17 and
NTB/18
7. MDF Cabling
56
Dummy Front Panels

Dummy front panels must be mounted on
any unused slot of a subrack for the
following purposes:
In case of an active FD-LT subrack:
to ensure EMC compliance
to ensure thermal compliance via a
correct airflow in the subrack
to ensure safety by avoiding direct
contact with backplane connectors
To allow MDF pre-cabling towards LT
boards (FD-LT subrack) or splitter boards
(splitter subrack) when needed.
MDF Cabling Guidelines

Bundle and route the cables in an orderly and efficient way.
Risk of performance degradation for VDSL when nonVDSL-specific cables are used for LINE cabling.
It is recommended to upgrade the LINE SIDE cabling of
the subrack, when VDSL deployment is foreseen.
MDF Cable Bundle
Handling Baillocks
Locking and unlocking the baillocks with the tool requires some skill and exercise
Slotted Angled Screwdriver
Lock/unlock Top/Bottom Baillock on LT Board
Interconnection Cabling in Rack with 7302 FD-Combo

Subrack (48-line)
This section describes the cabling for
ADSL interconnection cabling (48-line)
between the LT boards and the splitter
boards in a 7302 FD-Combo subrack.
Cable Type
The required cable is an S-shaped, 175
mm long cable (3FE 27677 AA)
S-Shaped Interconnection Cable (48-line)
Interconnection Cabling in Rack with 7302 FD-Combo

Subrack (72-line)
This section describes the cabling for
ADSL interconnection cabling (72-line)
between the LT boards and the splitter
boards in a 7302 FD-Combo subrack.
Cable Type
The required cable is the S-cable (3FE

60300 AA). This cable consists of three
individual 24-line cables and two MetralHDXS-72 connectors. Length is 140 mm.
S-Cable (72-line)
24-pair Bundle - Line Number Distribution
Wiring Lists for MDF Cable Connectors
Page 333-353
7302_Hardware_Installation_Manual.pdf
8. SA Telkom Specific ISAM Configurations
65
SA TELKOM Specific
Equipment Layout
Configuration Scenarios (1A, 1B, 2A, 2B)
Indoor & Outdoor Pictures
9. Installing Side Plates and Door
67
Installing Side Plates

When mounting or dismounting the
side plate, always remove the
corner upright item 4 first. Each
side plate is mounted with 5 screws
and washers on the front
and 5 on the side.
Side plate
Screw M4
Washer M4
item 1
item 2
item 3
Installing Door
Installing Key Lock
Replacing a Latch Lock With a Key Lock

Remove M16 Nut from Latch Lock
Unscrew M16 Nut
Remove M16 Nut from Key Lock
3
Place Key Lock
4
Tighten M16 Nut
Place M16 Nut
Key Lock Bushing
7

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ALCATEL-LUCENT

HARDWARE INSTALLATION OF ISAM

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Tile cut-out for raised floor cabling

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Floor Drilling for Rack Anchoring

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

FD Rack 3FE 28688 AA

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

3. Mounting Rack Equipment

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Mounting the Fan Unit

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Mounting the Fan Unit

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Adding a 7302 FD Subrack in Existing Racks

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Danger 2 Avoid risk of electric shock!

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

External Power Interface on Backpanel

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

External Power Cabling

Connecting the Power Cables

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Subrack Grounding Connection

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Rack Grounding Connection

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Rack/Subrack Alarm Extension

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

External Alarm Extension

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Subrack Areas and Slot Positions

Slot Positions in 7302 FD-LT (no NT redundancy)

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Subrack Areas and Slot Positions

Slot Positions in 7302 FD-Combo (no NT redundancy)

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Subrack Areas and Slot Positions

Slot Positions in 7302 FD subrack equipped with combined LT/splitter boards

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Supported Mixed LT/Splitter Configurations

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Installing ESD Sensitive Boards

Carefully follow these rules when handling ESD sensitive boards.

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Installing the NT Boards

The board first displays a heartbeat signal,

the green PWR LED is steady on,

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Installing an NT I/O Board

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Installing LT Boards in 7302 FD Subrack

The board first displays a heartbeat signal,

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Installing Splitter Boards in 7302 FD Subrack

COPYRIGHT 2011 ALCATEL-LUCENT. ALL RIGHTS RESERVED.

Installing Combined LT/Splitter Boards in 7302 FD