Beruflich Dokumente
Kultur Dokumente
Descripton
Daeju quarter turn t ype heavyduty actuator i s suitable to operate either on-off or control quator-turn t ype
valve. ( Ball, Butterfly, damper and etc )
Heavyduty type actuator is designed for the transmission of an high torque to the valve shaft with an angular
movement up to 90 + or 5.
The middle housing can accept different types of scotch-yoke mechanisms to allow the choice of the best
actuator performance for every kind of valve.
Every actuator can be equipped with a manual device (handwheel, manual gear or manual hydraulic pump)
to operate the valve in case of failure of medium or of electric power.
S PRING RETURN
DOUBLE ACTING
T
O
R
Q
U
E
AIR
SPRING
Close
Open
Close
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Open
TORQUE TABLE
DOUBLE ACTING
DOUBLE ACTING
Unit : Nm
2.8 BAR
MODEL
4.2 BAR
5.6 BAR
7 BAR
90
90
90
90
1,680
992
1,633
2,520
1,488
2,450
3,360
1,984
3,267
4,200
2,480
4,083
2,419
1,428
2,353
3,629
2,142
3,529
4,839
2,856
4,705
6,048
3,570
5,882
3,017
1,781
2,933
4,526
2,671
4,400
6,035
3,561
5,867
7,543
4,452
7,333
3,549
2,095
3,451
5,324
3,143
5,176
7,099
4,191
6,901
8,873
5,238
8,627
4,688
2,767
4,558
7,032
4,151
6,837
9,376
5,535
9,116
11,720
6,918
11,395
5,985
3,533
5,819
8,977
5,299
8,728
11,969
7,065
11,637
14,962
8,832
14,547
9,672
5,709
9,403
14,508
8,564
14,105
19,344
11,419
18,807
24,180
14,273
23,508
11,769
6,947
11,442
17,653
10,420
17,163
23,537
13,893
22,884
29,422
17,367
28,605
14,485
8,550
14,083
21,727
12,825
21,124
28,969
17,100
28,165
36,212
21,375
35,207
17,319
10,223
16,837
25,978
15,334
25,256
34,637
20,445
33,675
43,297
25,557
42,093
20,406
12,045
19,839
30,609
18,068
29,758
40,812
24,091
39,677
51,015
30,113
49,597
29,682
17,521
28,857
44,523
26,281
43,286
59,364
35,041
57,715
74,205
43,802
72,143
34,173
20,172
33,224
51,260
30,258
49,836
68,347
40,344
66,448
85,433
50,430
83,060
40,485
23,897
39,361
60,728
35,846
59,041
80,971
47,795
78,721
101,213
59,743
98,402
51,239
30,245
49,815
76,858
45,368
74,723
102,477
60,491
99,631
128,097
75,613
124,538
63,258
37,340
61,501
94,887
56,010
92,251
126,516
74,680
123,001
158,145
93,350
153,752
79,072
46,675
76,876
118,608
70,013
115,314
158,144
93,351
153,752
197,680
116,688
192,190
95,677
56,477
93,020
143,516
84,715
139,530
191,355
112,953
186,040
239,193
141,192
232,550
113,864
67,212
110,701
170,796
100,818
166,052
227,728
134,424
221,403
284,660
168,030
276,753
160,359
94,657
155,904
240,538
141,986
233,856
320,717
189,315
311,808
400,897
236,643
389,760
185,978
109,780
180,812
278,967
164,670
271,218
371,956
219,560
361,624
464,945
274,450
452,030
213,495
126,023
207,565
320,243
189,034
311,347
426,991
252,045
415,129
533,738
315,057
518,912
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TORQUE TABLE
Working
Piston of heavy duty quarter-turn type is forced cylinder to linear motion by pneumatic supply.
This motion provides quarter turn motion to valves shaft with compression of spring.
When system is failed, valve is closed ( or Open) by Spring force as designed at the very first.
This is more valuable than double acting type for Emergency or unexpected system fails.
SPRING RETURN
Unit : Nm
AIR TORQUE : AIR SUPPLY PRESSURE
SPRING TORQUE
(Nm)
MODEL
START
2.8 BAR
END
4.2BAR
1,519
740
945
5.6BAR
2,012
980
1,252
4.2BAR
2,182
1,063
1,357
5.6BAR
2,923
1,424
1,818
4.2BAR
2,702
1,316
1,680
5.6BAR
3,632
1,769
2,259
4.2BAR
3,211
1,560
1,982
5.6BAR
4,271
2,074
2,636
4.2BAR
4,248
2,063
2,621
5.6BAR
5,807
2,742
3,318
4.2BAR
5,423
2,634
3,347
5.6BAR
7,381
3,486
4,218
4.2BAR
8,896
4,231
5,185
5.6BAR
12,461
5,674
6,409
4.2BAR
10,880
5,174
6,341
5.6BAR
15,164
6,905
7,799
4.2BAR
13,665
6,373
7,537
5.6BAR
18,141
8,532
10,249
4.2BAR
16,258
7,582
8,967
5.6BAR
21,507
10,115
12,151
4.2BAR
17,769
8,912
11,920
5.6BAR
25,401
11,897
14,183
START
735
4.2 BAR
END
252
114
START
5.6 BAR
END
START
7 BAR
END
1,575
748
931
2,415
1,244
1,748
1,268
508
438
2,108
1,004
1,255
2,272
1,079
1,347
3,482
1,793
2,523
1,811
718
606
3,021
1,432
1,782
2,846
1,355
1,698
4,355
2,245
3,165
2,267
902
768
3,776
1,792
2,235
3,342
1,583
1,965
5,117
2,631
3,690
2,688
1,069
905
4,463
2,117
2,630
4,411
2,088
2,589
6,755
3,472
4,868
3,714
1,409
1,030
6,058
2,793
3,309
5,630
2,665
3,305
8,622
4,431
6,214
4,759
1,813
1,347
7,751
3,579
4,256
9,323
4,333
5,209
14,159
7,188
9,911
8,099
2,890
1,644
12,935
5,745
6,346
11,312
5,246
6,283
17,196
8,719
12,004
9,854
3,515
1,999
15,738
6,988
7,720
14,190
6,452
7,459
21,432
10,727
14,500
11,478
4,293
2,983
18,720
8,568
10,024
17,011
7,752
8,998
25,670
12,863
17,417
13,827
5,219
3,749
22,486
10,330
12,168
18,689
9,156
11,989
28,892
15,179
21,908
16,426
6,171
4,357
26,629
12,194
14,276
START
END
1,062
365
171
2,948
1,500
2,071
4,230
2,146
2,959
5,284
2,683
3,701
6,237
3,164
4,356
8,402
4,176
5,588
10,744
5,346
7,166
17,771
8,599
11,047
21,623
10,462
13,441
25,963
12,843
17,066
31,146
15,442
20,586
36,832
18,216
24,196
1,337
465
231
1,567
535
240
2,067
704
310
2,638
899
396
4,487
1,478
507
5,428
1,773
562
6,948
2,177
418
8,352
2,641
579
8,486
3,133
2,070
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TORQUE TABLE
SPRING RETURN
Unit : Nm
AIR TORQUE : AIR SUPPLY PRESSURE
SPRING TORQUE
(Nm)
MODEL
START
END
4.2BAR
28,119
13,008
15,150
5.6BAR
36,710
17,390
21,162
4.2BAR
32,667
14,996
17,210
5.6BAR
42,315
19,982
4.2BAR
37,514
5.6BAR
2.8 BAR
START
14,532
R
4,513
4.2 BAR
END
738
START
5.6 BAR
END
START
7 BAR
END
29,373
13,273
15,167
44,214
22,033
29,596
23,361
8,891
6,576
38,202
17,651
21,005
34,050
15,262
17,169
51,137
25,348
33,781
24,180
27,080
10,276
7,521
44,167
20,362
24,133
17,715
21,437
39,291
18,131
21,527
59,534
30,080
41,207
50,164
23,689
28,665
32,063
12,157
8,877
52,306
24,106
28,557
4.2BAR
49,582
22,578
25,499
51,359
22,790
25,141
76,978
37,913
50,049
5.6BAR
59,869
29,859
39,587
37,271
15,509
14,854
62,890
30,632
39,762
4.2BAR
64,297
27,884
28,343
66,544
28,126
27,954
98,173
46,796
58,704
5.6BAR
75,929
36,880
46,859
48,028
19,130
16,322
79,657
37,800
47,072
4.2BAR
78,961
34,624
36,096
82,512
35,389
36,353
122,048
58,727
74,791
5.6BAR
98,470
46,198
55,245
63,363
23,815
16,844
102,899
47,153
55,282
4.2BAR
96,048
42,117
43,908
99,608
42,598
43,482
147,447
70,836
89,992
5.6BAR
119,073
55,864
66,805
76,711
28,851
20,457
124,550
57,089
66,967
4.2BAR
114,363
50,148
52,280
118,516
50,670
51,689
175,448
84,276
107,040
5.6BAR
141,835
66,544
79,575
91,221
34,274
24,217
148,153
67,880
79,568
4.2BAR
166,320
70,687
68,429
172,109
71,299
67,536
252,288
118,628
145,488
5.6BAR
205,874
93,747
105,878
134,660
48,239
27,982
214,839
95,568
105,934
4.2BAR
192,860
81,966
79,348
199,619
82,704
78,358
292,608
137,594
168,764
5.6BAR
237,679
108,230
122,235
156,732
56,440
33,539
249,721
111,330
123,945
4.2BAR
218,834
93,006
90,035
230,208
96,028
92,513
336,956
159,039
196,295
5.6BAR
273,296
124,449
140,552
179,691
64,585
38,051
286,439
127,596
141,833
START
END
16,963
5,176
557
53,043
26,412
35,433
61,253
30,448
40,745
72,548
36,054
48,238
88,510
45,754
64,669
111,286
56,470
77,823
142,435
70,490
93,720
172,388
85,328
113,477
205,085
101,486
134,918
295,019
142,896
183,886
342,710
166,220
214,351
393,186
190,608
245,616
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RDJHD 08 SERIES
DOUBLE ACTING
UNIT : mm
MODEL
NPT
DA
DL
DD
1/2"
65
360
775
1/2"
95
360
1/2"
105
360
MOUNTING DIMENSION
N-M
BCD.
320
4-M20
165
50
14
58.3
775
375
4-M20
165
50
14
58.3
775
410
4-M20
165
50
14
58.3
SPRING RETURN
UNIT : mm
MODEL
NPT
1/2"
65
330
4.2BAR
5.6BAR
SD
SR
SL
SD
SR
SL
270
550
1310
320
550
1310
1/2"
95
380
320
550
1310
360
550
1310
1/2"
105
410
320
550
1310
360
550
1310
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RDJHD 10 SERIES
DOUBLE ACTING
UNIT : mm
MOUNTING DIMENSION
MODEL
NPT
DA
DL
DD
N-M
BCD.
1/2"
85
405
875
410
8-M16
254
75
20
79.9
1/2"
117.5
410
880
475
8-M16
254
75
20
79.9
1/2"
140
420
890
520
8-M16
254
75
20
79.9
SPRING RETURN
UNIT : mm
MODEL
NPT
1/2"
85
410
4.2BAR
5.6BAR
SD
SR
SL
SD
SR
SL
320
630
1500
360
630
1500
1/2"
117.5
475
360
640
1510
360
680
1550
1/2"
140
520
360
630
1510
460
680
1560
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RDJHD 13 SERIES
DOUBLE ACTING
UNIT : mm
MODEL
NPT
DA
DL
DD
3/4"
3/4"
144
174
515
520
1135
1140
575
625
MOUNTING DIMENSION
N-M
BCD.
8-M20
8-M20
298
298
90
90
22
22
95.4
95.4
SPRING RETURN
UNIT : mm
MODEL
NPT
3/4"
144
3/4"
174
4.2BAR
5.6BAR
SD
SR
SL
SD
SR
SL
570
410
770
1895
460
810
1935
630
460
770
1900
510
815
1945
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RDJHD 16 SERIES
DOUBLE ACTING
UNIT : mm
MOUNTING DIMENSION
MODEL
NPT
DA
DL
DD
N-M
BCD.
3/4"
145
635
1390
640
8-M30
356
110
32
117.4
3/4"
170
635
1390
690
8-M30
356
110
32
117.4
3/4"
195
635
1390
740
8-M30
356
110
32
117.4
SPRING RETURN
UNIT : mm
MODEL
NPT
3/4"
145
630
4.2BAR
5.6BAR
SD
SR
SL
SD
SR
SL
460
940
2325
510
940
2325
3/4"
170
680
460
940
2325
560
940
2325
3/4"
195
730
560
940
2325
610
940
2325
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RDJHD 20 SERIES
DOUBLE ACTING
UNIT : mm
MOUNTING DIMENSION
MODEL
NPT
DA
DL
DD
N-M
BCD.
3/4"
245
760
1670
810
8-M36
406
130
32
137.4
3/4"
270
765
1675
860
8-M36
406
130
32
137.4
SPRING RETURN
UNIT : mm
4.2BAR
5.6BAR
MODEL
NPT
SD
SR
SL
SD
SR
SL
3/4"
245
810
610
1075
2730
660
1080
2735
3/4"
270
860
660
1075
2735
660
1335
2995
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RDJHD 20 SERIES
DOUBLE ACTING
UNIT : mm
MODEL
NPT
DA
DL
DD
MOUNTING DIMENSION
N-M
BCD.
1"
275
865
1780
920
8-M36
406
130
32
137.4
1"
325
865
1780
1020
8-M36
406
130
32
137.4
1"
375
865
1780
1120
8-M36
406
130
32
137.4
SPRING RETURN
MODEL
RDJHD 20SR 800
NPT
1"
UNIT : mm
275
920
4.2BAR
5.6BAR
SD
SR
SL
SD
SR
SL
610
1150
2910
610
1350
3110
1"
325
1020
610
1250
3010
660
1270
3030
1"
375
1120
610
1250
3010
660
1350
3110
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10
RDJHD 25 SERIES
DOUBLE ACTING
UNIT : mm
MODEL
NPT
DA
DL
DD
MOUNTING DIMENSION
BCD.
1"
350
930
2070
1140
12-M36
483
200
50
211.4
1"
400
930
2070
1240
12-M36
483
200
50
211.4
1"
450
930
2070
1340
12-M36
483
200
50
211.4
N-M
SPRING RETURN
MODEL
RDJHD 25SR 1000
11
NPT
1"
UNIT : mm
A
350
D
1140
4.2BAR
5.6BAR
SD
SR
SL
SD
SR
SL
710
1470
3520
660
1430
3480
1"
400
1240
710
1475
3525
660
1430
3480
1"
450
1340
710
1530
3580
710
1630
3680
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RDJHD 30 SERIES
DOUBLE ACTING
UNIT : mm
MODEL
NPT
DA
DL
DD
MOUNTING DIMENSION
BCD.
1"
455
1080
2460
1470
20-M36
603
280
63
292.4
1"
505
1080
2460
1570
20-M36
603
280
63
292.4
1"
555
1080
2460
1670
20-M36
603
280
63
292.4
N-M
SPRING RETURN
MODEL
RDJHD 30SR 1300
NPT
1"
UNIT : mm
A
455
D
1470
4.2BAR
5.6BAR
SD
SR
SL
SD
SR
SL
710
1720
4160
812
2000
4440
1"
505
1570
710
1720
4160
864
2000
4440
1"
555
1670
762
1720
4160
864
2300
4740
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12
BILL OF MATERIAL
DOUBLE ACTING - BILL OF MATERIAL
13
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BILL OF MATERIAL
SPRING RETURN - BILL OF MATERIAL
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14
0008VI
www.unitedcoolair.com
TABLE OF CONTENTS
NOMENCLATURE
CoolSpot Basic Unit Model Designation ........................ 4
18
18
18
19
20
20
20
20
20
21
21
21
24
24
25
25
SECTION 5 DIMENSIONS
Figure 20: Water-cooled, Chilled Water, Remote
Condensing Unit ..................................... 26
Figure 21: Air-cooled Unit ....................................... 27
SECTION 6 TROUBLESHOOTING
Troubleshooting ............................................................. 28
COOLSPOT SERIES
BASIC MODEL DESIGNATION
EXAMPLE:
CS
b
24
d
G
e
a.
b.
c.
1
f
AS
g
or
M
a
CS
b
R
c
12
d
G
e
1
f
AS
g
05
h
R or RC
R
RC
d.
e.
Common to all
f.
1, 3, 4, 5 or 7
1
3
4
5
7
Indicates Voltage
208-230V, 1 PH
208-230V, 3 PH
460V, 3 PH
575V, 3 PH
277V, 1 PH
g.
AS
Indicates 1 Compressor
h.
02, 05
COOLSPOT CONFIGURATIONS
CS
Self
Contained
CSR
BC (*)
CSRC
B (*)
Remote
Condenser
Section
Remote
Condensing
Section
CSRC
Multiple
Evaporators
B (Dual Circuit) (*)
w/
Single
Remote
Condensing
Section
CSRC
0022CA
INSPECTION OF EQUIPMENT
Immediately upon receiving the unit it should be
inspected for possible external damage incurred
during transit. If damage is evident it should be
noted on the carriers freight bill. A separate request for inspection by the carriers agent should
be made in writing. Protective packaging and skids
should not be removed until the unit is at the point
of installation. When removing packaging, be careful not to scratch and dent the unit.
APPLICATION DATA
HANDLING
Voltage Variation
Cooling
(Air Over
Evap.)
LOCATION
Heat Pump
(Air Over
ID Coil)
Water
Cooled
208 / 230
187 / 253
460
414 / 504
DB (Min./Max.)
65 / 105
WB (Min./Max.)
57 / 72
DB (Min./Max.)
50 / 80
GPM/Ton (Min./Max.)
Entering Water
Temp. (Min./Max.)
2.5 / 3.5
55 / 95
MOUNTING
The CoolSpot is an air conditioning system designed specifically for ceiling grid applications.
The unit fits above a commercial drop ceiling. For
mounting the unit follow the instructions below.
A typical drop ceiling consists of a quantity of Tbars that are hung from the building structure with
wires. The primary function of the T-bar is to support the ceiling tiles.
Evaporator
Discharge
Air
CAUTION: At no time should the T-bar ceiling grid be used to support the CoolSpot
unit.
Return Air
After the T-bars are in place, the grilles supplied with the unit can be placed on top of the
T-bar.
2. The hinged filter grille goes on the return air
side of the unit. Make sure that the grilles are
pointed away from the discharge side. The
orientation of the grilles are shown in Figure
2. The discharge grille is a 3-way adjustable
grille. The direction of the grille can be adjusted based on the side the customer wants
the discharge air to be delivered. It should be
ensured that the grilles are mounted as shown
to prevent short cycling of air.
3. If it is a self-contained air-cooled unit, disconnect the electrical wiring that runs between the
terminal block of the condenser blower section and the electrical box on the main unit.
Remove the six horizontal bolts (three on each
side of the unit) located beside the red mounts.
This is shown as Bolt A in Figure 3A.
Also remove the six sheet metal screws that
hold the condenser blower section onto the
main unit and slowly separate the two sections.
4. The main unit without the condenser blower
section can be lifted from underneath and secured into place using four 3/8" threaded rods
(field supplied). They pass through the vibration isolators in the mounting arms on the side
of the units as shown in Figures 3A and 3B.
Two more 3/8" threaded rods will be needed
0014VI
1.
0030CA
0028CA
ers for a low noise system. Rubber gaskets are provided for a better air seal between the unit and the grilles.
ELECTRICAL WIRING
The wiring diagram is provided on the backside of
the cover of the electrical box. The power wiring
to the unit is brought through connection A of Figure 4 to a terminal block inside the control box.
The control wiring is brought through connection
B of Figure 4 to a terminal strip inside the control
box.
Unit Configuration
CS
Red
Red Blue
CSR
Red
Red
CSRC
Red Black
CSW
Red
Red
CSC
Chilled Water
Red Black
6.
GROUND
The unit must be grounded to earth through the
ground lug provided in the electrical box.
22
40
20
120
19
150
18
190
16
305
ACCESSIBILITY
The CoolSpot units are designed for easy accessibility. These units can be serviced in the ceiling with
easy access to components through the components
access panels located on each side of the unit.
8
DUCT CONNECTION
On air-cooled, self-contained, units it is recommended to use a flex collar or other means to isolate
any unit vibration from being transmitted to the duct
or structure.
SYSTEM COMPONENTS
Thermostat:
The standard unit is supplied with a single stage
thermostat (no heating). When a programmable
thermostat or microprocessor control is used, refer to the Installation Instruction for that specific
controller.
0009VI
The electrical box on this unit is outside the evaporator end. When placing units make sure adequate
clearance is provided for access to the controls.
Compressor:
See Figure 6. The models CS, CSW, CSR and
CSWR contain a single reciprocating compressor.
A scroll compressor is an option. The models CSRC
and CSWRC do not contain a compressor.
POSITIVE TEMPERATURE
COEFFICIENT RESISTOR (PTCR)
A Start Assist Device (SAD) is utilized on all singlephase units. The purpose of this device is to assist
the compressor in starting in low voltage situations.
This device is a Positive Temperature Coefficient
Resistor (PTCR) that is placed in parallel across
the compressor capacitor. When power is initially
supplied, the device will start at approximately 100
ohms and then quickly increase to approximately
30,000 ohms. This provides about 2 to 2-1/2 times
the normal starting torque for the compressor.
After the initial start period, the PTCR device will
heat up as the resistance increases and block additional power flow through the start windings.
When the compressor shuts off, a 3 to 5 minute
cool down period is needed for the PTCR device.
A compressor off-cycle timer is included in the
electrical circuit for this purpose.
9
Filter
UNIT
Rubber Gasket
Evaporator
Return Air
1-1/2"
0029CA
All motors are wired for low/medium speeds. Except CS30 and CS36 with electric heat are wired
for medium / high speeds. [white common, brown /
white capacitor, brown capacitor]
Filters:
The filter is accessed through the hinged return air
grille in the bottom of the unit as shown in Figure 7.
The standard units are provided with a 20 x 20 x 1
filter. When the unit has a MiniMarvel controller the
filter is 18 x 20 x 1.
Evaporator blower/motor:
The evaporator blowers are driven by a multi-speed,
single-phase direct driven blower motor. The units
are provided with a multiple speed fan selector
FIGURE 6: Compressor
0014VI
0010VI
10
0011VI
TO
DRAIN
12' MAX.
Filter/drier:
Each unit is provided with a filter drier.
Evaporator
Blower
Evaporator
Coil
Drain Pan
Overflow Switch
Thermal
Expansion
Valve
0010CA
Low
Pressure
Switch
Condensate
Pump
High
Pressure
Switch
Condenser
Coil
Condenser
Blower
Motor
Condenser
Blower
Compressor
0012VI
11
WATER-COOLED CONDENSING
UNITS
Water-cooled Condenser: (See Figure 11)
The condenser is a tube-in-tube, chemically cleanable configuration. The inner tube carries the water and the outer tube the refrigerant.
Hook Up:
The system has been designed for 85 entering water
temperature with 3 gallons of water per ton per
minute. Braze water lines to the water valve stub
extensions. For future reference when cleaning is
needed, record details on temperatures entering and
leaving the heat exchanger and the pressure drop
as a new installation. See Cleaning The Watercooled Condenser on page 18.
Water Connection:
Install and connect a fresh water strainer (not supplied) to the water in supply. Strainer should be
readily accessible for periodic cleaning. Gate valves
on both strainer inlet and outlet are recommended
to facilitate cleaning.
Water-cooled Condenser
Water Out
Water In
0013VI
12
Clockwise
Decreases
Pressure
Counter-clockwise
Increases Pressure
1/2"
Water Flow
3/4"
1
1
1
0007VI
Notes:
1.
2.
SPLIT SYSTEMS
CSR, CSRC, CSWR and CSWRC units are used
with remote condenser (R Models) or remote condensing (RC Models) sections.
Dependent upon how the unit has been ordered, the
refrigerant tubing connections can be provided two
ways. The CoolSpot unit might have the refrigerant lines (a) stubbed with a nitrogen holding charge;
or (b) with AEROQUIP self-sealing quick connect
fittings. Refrigerant piping between the sections is
field supplied.
Sizing for the interconnecting refrigerant piping must
be determined by the installing contractor using Table
4 and industry accepted guidelines. Pipe sizes must
be based on the distance between the sections, elevation difference and location of the evaporator section
above or below the condenser/condensing section.
Each system is equipped with a factory adjusted water regulating valve. This is pressure operated; it
opens the circuit only when water is needed. The
valves are set to open at a preset head pressure of
235 PSI. If it becomes necessary to change the factory adjustment, use a wrench to turn the adjusting
screw on top of the spring housing. Counter-clockwise increases pressure and clockwise decreases the
pressure. Some valves ship loose for field installa-
13
INTERCONNECTING REFRIGERANT
TUBING
TONS
LIQUID
LINE
UP TO 100'
1
1-1/2
2
2-1/2
3
3/8
3/8
1/2
1/2
1/2
SUCTION
UP TO 50'
50' TO 100'
1/2
5/8
3/4
3/4
3/4
5/8
3/4
3/4
7/8
7/8
Hand thread the female halves (Item , Figures 13 and 14) of the self-sealing couplings
(supplied with the interconnect tubing kit) onto
the male couplings. Turn union nut (Item ,
Figure 14) approximately 1 to 1-1/2 turns. This
is to make sure that the interconnecting tubing will be routed and brazed with the selfsealing couplings in their final proper location,
so that there will be no difficulty when the final coupling assembly is made.
2. If there is a hot gas bypass option, connect that
coupling the same way.
3. Run the interconnecting tubing required.
1.
Notes:
1.
2.
3.
CAUTION: When brazing tubing to the selfsealing couplings, be sure to use a wet rag on
the quick-connects to prevent overheating
the valves and damaging the seals.
0002VI
Coupling
10 Threads
13
4. After brazing the tubing to the self-sealing coupling halves and installing the Schrader valve
fittings, evacuate each line completely. Check
to make sure that each line holds a vacuum
after removal of the vacuum pump (indicating no leaks). Then add a holding charge of
Refrigerant-22 into the Schrader valves. Wipe
off coupling seals and threaded surfaces with
a clean cloth to prevent the inclusion of dirt or
foreign material into the system. Lubricate
rubber seal (Item ) and metal seal (Item )
in the male halves (Item ) with refrigerant
Metal
15 Seal
14
12
13
Rubber
Seal
11
Union Nut
0004VI
14
5.
6.
Add R-22 charge to the system to compensate for the additional interconnecting tubing as follows:
a. For 3/8" liquid line add 0.6 oz. per foot
b. For 1/2" liquid line add 1.2 oz. per foot
c. For 5/8" liquid line add 1.8 oz. per foot
The suction line should be pitched downward
to the compressor, sloping approximately 1/4"
every ten feet to facilitate oil return.
Microprocessor controller:
The CoolSpot can utilize several different microprocessor controls. Refer to the specific controls
instructions sent with the unit.
Humidifier:
A steam canister humidifier option can be installed
at the factory. The humidifier and canister section is
located in the same compartment as the compressor.
NOTE: P traps (field-supplied) are required for all suction line risers every 15 ft.
When the evaporator is above the condensing section, an inverted P trap should be
incorporated as close as possible to the
evaporator (this minimizes floodback/oil
slugging during the off cycle). If the condensing section is more than 20 feet above the
evaporator, consult the factory for specific
refrigeration components.
NOTE: The condensate pump and condensate pan are not adequate to handle the condensate and humidifier water volume.
Refer to the installation instructions for the humidifier for specific details on the humidifier
function and operation.
Hot gas bypass:
Hot discharge gas is directed to the inlet of the
evaporator after the thermal expansion valve. This
places an artificial load on the system when the
conditioned space load drops below the design load.
The hot gas bypass valve is set to start modulating
open at 58 PSIG suction pressure.
Freezestat:
This optional control is mounted on the discharge
face of the evaporator coil. If the control senses
35F, it will deactivate the compressor. The evaporator blower will continue to run. When the sensed
temperature reaches 37.5F, the compressor will
again be activated.
OPTIONS
Electric heat:
Finned tubular heat elements are factory-installed
after the evaporator. The electric heaters are pro15
Fan Cycling:
This option controls the head pressure by cycling
the condenser blower motor off and on. The effective range of use for this option is down to 40F. A
fan cycling bypass thermostat (optional) is also
available. This is an adjustable thermostat that is
typically set between 65F and 70F. This thermostat will bypass the fan cycling control above the
set point to minimize rapid or quick fan cycling at
moderate outdoor temperatures.
Flooded Condenser:
When the outdoor ambient falls, the condensing
pressure falls. This causes the discharge pressure
to fall as well. Since the pressure differential across
the thermostatic expansion valve port affects the
rate of refrigerant flow, low head pressure generally causes insufficient refrigerant to be fed to the
evaporator. Failure to have sufficient head pressure
will result in low suction pressure and/or iced
evaporator coils. The effective range for this option is down to -30F.
The valve is placed in the liquid line after the condenser. The receiver is downstream of the valve.
The valve limits the flow of liquid refrigerant from
the condenser while at the same time regulating the
flow of discharge gas around the condenser to the
receiver.
4CA1901
4CA1902
4CA1903
During periods of low ambient operation, the receiver pressure falls until it approaches the setting
of the control point of the valve (typically 180 PSIG
for R-22). The valve then throttles to restrict the
flow of liquid from the condenser. This raises the
condenser pressure. Since it is the receiver pressure that is being maintained, the valve will then
start to throttle open the discharge port when the
4CA1904
4CA1905
4CA1906
4CA1907
LOAD
KVA
Amps
KVA
Amps
KVA
Amps
KVA
Amps
KVA
Amps
KVA
Amps
KVA
Amps
1.44
6.25
2.88
12.5
4.31
18.75
5.75
25.0
8.63
37.5
11.5
50.0
17.25
75.0
Single-Phase
16
Max. Size of
Fuse or Breaker
10A
15A
20A
30A
40A
60A
80A
3-Way
Valve
Water
In
Condensing
Coil
Tee
0023CA
Compressor:
The standard compressor is reciprocating. Scroll compressors are available in certain sizes and voltages.
Three-way water regulating valve:
Three-way water regulating valves modulate the
water flow through the heat exchanger to maintain the head pressure. The valves for the 2-1/2
Condensing
Coil
0025CA
2-Way
Valve
Water
Out
Tee
Evaporator
Section
Enclosure
Water
In
N.O. Solenoid
Valve
Tee
Terminal
Board
Water
Out
K2
Evaporator Fan
24 Volt Coil
0024CA
R
G
Y1
Y2
3
New Sixth
Contact To Be Added
T
C
Ground
0004CA
17
MAINTENANCE PROCEDURES
checked to see how much loss of operating performance has occurred. If a 10% or greater change has
occurred it would be beneficial to clean the heat
exchanger.
FILTERS
Do NOT run unit without a filter.
A throwaway filter is supplied and is an Underwriters Laboratories Class 2 pleated extended surface type. Filter should be checked monthly for dirt
accumulation and changed when necessary. Replacement filter must be the same type as originally
supplied.
NOTE: Unit must be shut off at the disconnect switch before the filter is serviced. Be sure
to check that the air flow direction arrows on
the filter points in the right direction.
TABLE 6: Filter Sizes And Types
UNIT
Standard
With
MiniMarvel
FILTER SIZE/TYPE
20 x 20 x 1
Throwaway
18 x 20 x1
Throwaway
QUANTITY
1
Check each component as to the suitability of running the cleaner through them. For example, strainers may not be good to run the cleaner through.
However, while there cleaning the heat exchanger,
it would be a good time to also do a clean and check
on the strainer.
Cleaning a water-cooled condenser helps to improve the heat transfer rate, reduce operation cost,
restore efficiency, prolong heat exchanger life and
reduce pressure drop pumping cost. Deposits from
water or water treatments, such as scale, lime, rust
or mud, are removed.
1.
Each installation is unique; therefore, the fluid quality and operating conditions will dictate when the
heat exchanger needs to be cleaned.
9.
7. Check all valving to make sure valves to system are closed and valves for cleaning loop
are open.
.0157
.0277
.0449
.0779
.1060
.1740
.2490
.0121
.0181
.0251
.0429
.0653
.0924
.1610
.2480
BEFORE
Pressure Drop
Entering Temp.
Leaving Temp.
Pipe (
Pipe (
AFTER
Heat
Exchanger
Cleaning
Solution
Pump
0005CA
19
BLOWER
The drive may be adjusted for different static pressures. If such an adjustment is made, check that the
motor current draw does not exceed the motor
nameplate current by more than 10%.
CAUTION: Setscrew must be positioned directly above a flat section of the threaded sheave
shaft before tightening to hold adjustment.
CONDENSER
CFM
1100
1200
1500
2100
2500
MAX
ESP
.5
.5
.5
.5
.5
BLOWER MOTORS
20
Overgreasing, either in quantity or speed of injection, can cause premature bearing failure. Apply
the recommended quantity of grease gradually, taking at least one minute to do so. Rotate the motor
while applying the grease.
BELTS
Drive belts should be examined periodically for
wear and for correct tension. Too tight a belt can
cause bearing wear; too loose a belt will cause slippage. If the two legs of the belt are pressed in midway between the pulley and the sheave, resulting
in 1-1/2" to 1" of movement, the belt is tensioned
properly. Belt tension can be adjusted by means of
the adjusting bolt, which requires loosening of a
nut to move the motor and change belt position.
REFRIGERANT SYSTEMS
All United CoolAir systems contain a liquid line
sight glass. If bubbles appear in the sight glass, the
21
SEQUENCE OF OPERATION
4. Chill water sequence is the same as above, except compressor activation is replaced by the
chill water valve function.
1.
1.
d. Moving the Fan switch to the ON position should cause the evaporator blower motor to run. Moving the Fan switch back to
AUTO should stop the blower.
d. Moving the Fan switch to the ON position should cause the evaporator blower motor to run. Moving the Fan Switch back to
AUTO should stop the blower.
e. Move the System switch to the HEAT position. Slowly raise the thermostat setting
to call for heating. The evaporator blower
should start (assumes Fan switch set to
AUTO) and the electric heating element
will be activated.
e. Move the System switch to the COOL position. Slowly lower the thermostat setting
to call for cooling. The evaporator blower
should start (assumes Fan switch set to
AUTO) and the compressor should start.
f. Set room thermostat at desired space temperature. Set the fan switch to AUTO or
ON. The unit will cycle as required to
maintain conditions.
f. Set room thermostat at desired space temperature. Set the Fan switch to AUTO
or ON. The unit will cycle as required to
maintain conditions.
22
1.
e. Move the System switch to the HEAT position. Slowly raise the thermostat setting
to call for heating. The evaporator blower
should start (assumes Fan switch set to
AUTO) and the compressor will start.
f. Set room thermostat at desired space temperature. Set the Fan switch to AUTO
or ON. The unit will cycle as required to
maintain conditions.
23
PHYSICAL DATA
TABLE 8: Common Physical Data
Voltage (d)
Filter
Evap. Blower
Cond. Blower
Compressor
208/230-1-60
208/230-3-60
460-3-60
Size
Qty
Type
Qty
Size
Qty
Qty
TONS
MODEL
Supply Air
Evap. Blower
Evaporator Coil
CFM
HP
Rows Deep
Face Area (ft2)
CS
Yes
Yes
Yes
CSR
Yes
Yes
Yes
1
1
1-1/2
400
1/4
3
MODEL
CSRC
Yes
(e)
(e)
20 x 20 x 1 (b)
1
Pleated Throwaway
1
9-7
CSW
Yes
Yes
Yes
CSWRC
Yes
(e)
(e)
2
2-1/2
CS, CSR, CSRC, CSW, CSWRC
600
800
1000
1/4
1/2
1/2
3
3
4
2.1
3
1200
1/2
4
1-1/2
1100
0.75
1200
0.75
1/2
4
1/2
4
3 -12
340
1
3 -12
340
1-1/2
2 - 12
250
1
2 - 12
250
1-1/2
2 - 12
190
2 - 12
190
(a) Air flow performance may require other than standard drive components.
(b) Filter size changes to 18 x 20 x 1 when the MiniMarvel option is utilized.
(c ) Includes 2-way, 150 PSIG water regulating valve.
(d) Refer to Technical Data for electrical characteristics.
(e) 3-phase units only available when a humidifier is included.
24
2
CS
1500
.50
9-9
3/4
4
2.1
4-0
360
2
CSR
2 - 13
265
2
CSRC
2 - 13
195
2-1/2
1750
.50
2100
.50
1
5
1-1/2
5
4-4
365
2-1/2
4-4
370
3
3-0
270
2-1/2
3-0
275
3
3-0
198
3-0
200
CSC
Yes
(e)
(e)
PHYSICAL DATA
TABLE 10: Water-cooled Physical Data
TONS
MODEL
Water-cooled
Pressure Drop (c)
Cond.
GPM
Int. Volume
(Water, Gallons)
Charge R-22 (Lbs-Ozs)
Weight (Net Operating)
TONS
MODEL
Charge R-22 (Lbs-Ozs)
Weight (Net Operating)
1-1/2
2-1/2
3.7
3
9.42
4.5
7
6
7.5
6.4
9
0.1
0.1
0.12
0.2
0.3
3-3
260
1
3-5
265
1-1/2
3 - 12
275
2-1/2
3- 13
280
3
2 - 12
190
2 - 12
190
3-8
270
2
CSWRC
2 - 13
195
3-0
198
3-0
200
1-1/2
2-1/2
400
1/4
35
2.6
3
1.9
1/2
190
600
1/4
6.4
3.6
3
1.9
1/2
190
800
1/2
9.7
4.5
3
1.9
3/4
195
1000
1/2
3.8
5.7
4
1.9
3/4
198
1200
1/2
4.9
6.5
4
1.9
3/4
200
CSW
CFM
HP
Pressure Drop (f)
GPM
Rows Deep
Face Area (ft2)
Valve Size
Weight (Net Operating)
CSC
(a) Air flow performance may require other than standard drive components.
(b) Filter size changes to 18 x 20 x 1 when the MiniMarvel option is utilized.
(c ) Includes 2-way, 150 PSIG water regulating valve.
(d) Refer to Technical Data for electrical characteristics.
(e) 3-phase units only available when a humidifier is included.
(f) Does not include valve.
25
Notes:
1. All dimensions outside unless otherwise
noted.
2. All dimensions 1/4".
0026CA
DIMENSIONS
26
Notes:
1. All dimensions outside unless otherwise
noted.
2. All dimensions 1/4".
0027CA
DIMENSIONS
27
TROUBLESHOOTING
WARNING: Turn OFF power to unit before conducting any troubleshooting, unless the tests you
are performing require system operation. Keep hands, clothing and tools clear of electrical terminals and rotating components. It can be difficult to service equipment located in the ceiling.
Make sure your footing is stable.
ITEM
CODE
1
PROBLEM
Control is erratic.
Evaporator coil ices.
PROBABLE CAUSE
SOLUTION
Wired improperly,
connected or broken.
Power failure.
Defective contactor.
Repair or replace.
Overload tripped.
Power Failure.
Compressor internal
protector open.
Loss of refrigerant
charge.
NOTE: For operating and troubleshooting instruction for Microprocessor Controller and humidifier, refer to operating instructions that accompany this unit.
28
ITEM
CODE
PROBLEM
Compressor short
cycles.
PROBABLE CAUSE
Low line voltage causing
compressor to overheat.
SOLUTION
Check power source for cause of
variation of line voltage.
Dry or icy evaporator coil Defrost and clean coil and replace dirty
(reduced air flow).
filters.
5
Noisy compressor.
Short cycling of
conditioned air. Supply
and/or return grilles are
incorrectly oriented.
Re-orient.
System short of
capacity.
Worn or scarred
compressor bearings.
Replace compressor.
Liquid slugging.
Excessive head
pressure.
continued on page 30 - 31
29
ITEM
CODE
PROBLEM
Head pressure too
high.
PROBABLE CAUSE
SOLUTION
Clean condenser.
Air or other
non-condensable gas
in system.
Overcharge of
refrigerant.
Head pressure
too low.
Correct as indicated.
Suction pressure
too low.
Obstructed expansion
valve.
Clogged drier-strainer
(feels cold).
10
30
ITEM
CODE
PROBLEM
Heater inoperative.
12
Water carryover.
PROBABLE CAUSE
SOLUTION
Dirty coil.
Excessive air.
Water sensor in
condensate
drain pan senses high
condensate level.
System shutdown.
Overload tripped on
motor.
13
Compressor will
not operate when
cooling is called for.
14
NOTE: For operating and Troubleshooting Instruction for microprocessor controller and humidifier refer to Operating Instructions that accompany this unit.
31
To pack
0.5 % slope
4 m/S or more
max. 4 m
8 to 12 m/s
max. 4 m
0.5 % slope
4 m/S or more
Parallel Application
compressors running. It is
important to ensure sufficient
oil return under any load. In
8
Suction
A
Figure 3.3 Suction header configuration with header below the compressor suction connections.
60
2-3 mm
60
60
Parallel Application
RECIPROCATING COMPRESSORS
NRV
Parallel Application
If it is impossible to mount
the discharge header below
the discharge connections
a special construction is
required.The key is to ensure
Vibration absorber
In non-running compressors.
be horizontal to avoid
unbalanced oil distribution.
10
NRV
Vibration absorber
4. COMPRESSOR CONTROL
SEQUENCE
By starting only one compressor
at a time the peak load on the
power supply will be reduced.
Parallel Application
RECIPROCATING COMPRESSORS
5. SYSTEM COMPONENTS
Typical system requirements and
recommendations for parallel
installations are listed below:
5.1 Suction line
accumulator
For parallel installations, it is
recommended to always use
a suction line accumulator. Be sure
to select the proper size suction
line accumulator according to
manufacturer recommendations.
In systems with an oil level
regulator it is best to use either
one suction line accumulator
per compressor or a multi-line
accumulator having a connection
for each compressor.
5.2 Suction filter
It is strongly recommended
to install a large suction filter
just before the suction header
or suction accumulator.This will
filter all foreign particles out
of the installation to protect
the compressors. Danfoss DCR
filters with interchangeable strainer
type 48-F are recommended.
These filter shells provide the
RECIPROCATING COMPRESSORS
Parallel Application
12
13
Parallel Application
RECIPROCATING COMPRESSORS
7. MANEUROP COMPRESSOR
CHARACTERISTICS
All Maneurop reciprocating
compressors MT, MTZ, LT &
LTZ are available in VE version,
specially designed for parallel
installation.
These compressors are provided
with an oil equalization connection
and a threaded oil sight glass
(see figure 7.1).
The standard compressors are
not suitable for parallel mounting.
7.1 Oil level regulator and
oil sight glass
An oil level regulator can be
mounted on the compressor oil
sight glass connection
7.2 Oil equalization
connection
A 3/8" oil equalization line can
be connected to the 3/8 flare
connection (see figure 7.2).
Recommended torque is 30
Nm. Note that older Maneurop
maxi
mini
15.9 0.1
Compressor
shell
45
RECIPROCATING COMPRESSORS
Parallel Application
5/8 - 18UNF
13.5
7.9
Oil
sump
Anse
France
Trvoux
France
Danfoss Maneurop
Commercial Compressors
GA 045 - 10/00 - GB
Lawrenceville
Georgia - USA