Beruflich Dokumente
Kultur Dokumente
LTD
AT GUWAHATI
TENDER SPECIFICATION
CONTENTS
HCS-166
Section
No.
1
2.
4.
Page No.
From
HVX-01A
HVX-01B
HVX-02A
HVX-02B
c)
HVX-02C
d)
HVX-02D
HVX-03A
HVX-03B
HVX-03C
HVX-03D
HVX-03E
HVX-03F
HVX-03G
To
4.
HVX-03H
HVX-03I
HVX-03J
l) Modes of Measurement
HVX-03K
m) Painting Work
HVX-03L
HVX-03M
HVX-03N
HVX-03O
HVX-03P
Scope of Design
a) Basic of Design & Scheme
HVX-04A
b) Design Parameter
HVX-04B
c) Schedule of Equipment
HVX-04C
HVX-04D
e) Standard Specification
HVX-04E
HVX-05F
f) Bill of Quantities
HVX-05G
5.
a)
HVX/278/01- 05
HVAC Consultant
a)
Sealed tenders in duplicate are invited for air conditioning of above of the above said job.
b)
Tender in duplicate shall reach the office of the -------------------------------------- on or before 15.00 Hrs on ---------------.
2.
SHOP DRAWINGS.
On the award of the work, the Contractor shall immediately proceed with the preparation of detailed
working drawings showing the detail of the equipment that are to be installed and the ancillary works that
are to be carried out.
Three sets of all such working drawings dully signed by the head of the planning & design department shall
be submitted to the Owner / Consultant / Architect for approval to ensure that the works will be carried out
in accordance with the specifications and drawings, including such changes as may have been mutually
agreed upon. All the drawings shall be received by the Owner / Consultant / Architect for approval within
04 (Four) weeks of the award of work. The approval of the drawings by the Owner / Consultant / Architect
shall in no way relieve the Contractor form his obligations to provide a complete and satisfactory plant
installation, testing and commissioning as per intent and purpose as laid down in the specifications.
Any omissions and / or errors shall be made good or rectified whether or not the drawings are approved.
Contractor shall obtain written approval for samples (like grills / diffusers) and other materials before
placing the order. Contractor shall guarantee the specified inside conditions at specified outside conditions.
Prior to the completion of the work, the contractor shall furnish to the employer (4) four sets of a
comprehensive manual, describing all components furnishing a list of spare parts and setting forth in details
the instructions for the operation and maintenance of the plant.
The Contractor shall also fix in the plant room, neatly typed and framed, instructions in details, for the
starting and running of the plant.
The following shop drawings shall be prepared by the AC contractor for approvala) AC Plant room layout plans with sectional drawings.
b) Schematic chilled water piping drawings.
HVAC Consultant
AS BUILT DRAWINGS
At the completion of work and before issuance of certificate of virtual completion the contractor shall
submit three (03) sets to the Engineer-in-charge, layout drawing drawn at appropriate scale indicating the
complete HVAC system as installed.
4.
5.
5.1
The prices and unit rates quoted by the bidder in the bid shall be firm and deem to be adequate to cover the
entire responsibility involved in the execution and completion of work. The rates shall be complete in all
respects including cost of materials, erection, fabrication, labour, supervision, tools and plant, transport,
contingencies, breakage, wastage, sundries, scaffoldings, insurance etc. on the basis of works contract.
5.2
The contract value shall be inclusive of custom duty, CVD etc on Imported Equipments (Imported Fans For
AHU, Motorised Valves With Actuator, Fire Damper Actuator etc. except Water-cooled Chillers) & also
inclusive of excise duty & inclusive of local sales tax on indigenous Equipments / Materials and inclusive
of octroi, VAT duty or any other duties or fees levied by government or any public or local bodies.
HVAC Consultant
The contract value shall remain firm during the currency of the contract and shall be subject to statutory
variation in sales tax on works contract or on rate of custom duty / excise duty applicable on refrigeration
equipments only. In case assessable values are increased by the manufacturer of refrigeration equipment
during the currency of contract, the client shall not pay any increase in quantum of excise duty on account
of change in assessable value. No increase in prices due to change of rate of excise duty on bought out
items such as G.P / Aluminium sheet, M.S. angles / flats, motor, pumps, cables, controls etc., shall be paid.
No increase due to change in daily wages of labour be paid, due to any reasons whatsoever.
5.4
The total contract price quoted by the bidders shall be inclusive of works contract / turnover tax if
applicable & shall be deducted by the Client at source & certificate shall be issued for the same. The works
contract price quoted shall remain firm till completion of job and handing over the same in working
condition to the client.
5.5
The price should not be subject to exchange rate variations. No foreign exchange and license shall be
arranged by the Client and it shall be contractors responsibility to do so, if required.
5.6
The rates quoted shall be deemed to allow for all minor extras and constructional details, which are not
specifically shown on drawings or given in the specifications but are essential in the opinion of the Owner /
Consultant / Architect for the execution of works to con-form to good workmanship and sound engineering
practice.
5.7
The Owner / Consultant / Architect decision to clarify any item under minor changes, minor extras and
constructional details shall be final, conclusive and binding on the Contractor.
5.8
The rates quoted by the Contractor shall be net so as to include all the requirements described in the
contract agreement and no claim whatsoever due to fluctuations in the price of materials and labour will be
entertained.
5.9
In case the rates of identical items under different sub-heads / parts are different, the lowest of these will be
taken for the purpose of making the payments.
5.10
The contractor shall provide all equipments, instruments, labour and such other assistance required by the
Owner / Consultant / Architect for measurement of the works, materials etc.
6.
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7.
a)
b)
c)
d)
e)
8.
GUARANTEE
The contractor shall guarantee the complete AC system for a period of 12 months from the date of handing
over the plant after successful initial testing & one major seasonal test i.e. either summer or monsoon to the
department. The Tenderer shall guarantee the AC system to maintain space conditions as specified in
Section HVX-04A, Basis of Design / Scheme. They shall also guarantee that the performance of the
various equipments individually or jointly shall be within 3% of the specified ratings when working
under operating conditions for the complete installation.
During guarantee period loss of refrigerant and oil, if any shall be borne by the air-conditioning
contractor. De-scaling, if required during the guarantee period, shall be done by air-conditioning
contractor free of cost if certified by OWNER.
9.
HVAC Consultant
TESTING
All testing instruments, velocity meter, digital thermometer, pyschrometer, measuring steel tapes, tools,
scaffolding and ladders etc., that may be required for taking measurements shall be arranged by airconditioning contractor at his own cost.
All types of routine and other tests shall be carried out at the works of the Contractor or the manufacturers
of the components. The Client shall be free to witness any or all tests, if they so desired. The Contractor has
to inform to the Client before dispatch of any material / equipment.
10
On the completion of the installation the Contractor shall arrange to carry out various initial tests as
detailed below, in the presence of Owner / Consultant / Architect and to the entire satisfaction of the
Owner / Consultant / Architect. Any defect or short-coming found during the tests shall be speedily
rectified or made good by the Contractor at his own expenses.
11
The initial tests shall include, but, not be limited to the following :
a) To operate and check proper functioning of all electrically operated components viz. Compressor
motor, pumps, fan of air handling units etc. as well as other electrical motors.
b) To test and check the proper functioning of electrical gears, safety and other controls to ensure their
proper functioning.
c) To check the air distribution system and to provide designed air flow in all areas by adjusting the grills,
diffusers and dampers for air-conditioning.
d) To check & balance / adjust the water in the water circuit for smooth and noiseless flow.
e) To check the systems against leaks in different circuits, alignment of motor, V belt adjustments,
control setting and all such other tests which are essential for smooth functioning of the plant.
f) Contractor shall have to submit the capacity test of all equipment at site.
g) On the satisfactory completion of all Initial tests & one major seasonal test i.e. either summer or
monsoon the plant shall be considered Virtually Complete for the purpose of taking over by the
Client.
h) In addition to the Initial test the Contractor shall also give summer, monsoon & winter tests of the
plant, each of (3) three days duration, and each one during the full specified outside conditions (when
the ambient conditions are close to the specified ambient conditions). The first running test may be
taken on the completion of the initial test, provided the ambient temperature and humidity are near their
peak. Inside condition as per the contract, performance of each equipment, Airflow etc. shall be as per
the requirement of the contract during these tests.
It is clarified that guarantee period shall start after successful completion of one major test i.e.
either summer or monsoon for all equipments & inside temperature in the working area if any.
HVAC Consultant
12.
OPERATION OF PLANT
The tenderer shall arrange to operate the plant for a period of ONE MONTH from the date of
commissioning of plant and successful completion of initial test free of cost.
13.
TRAINING OF PERSONAL
The contractor shall impart training to the minimum three technical staffs appointed by the Client free of
cost during erection and commissioning of the plant.
14.
15.
16.
17.
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INSURANCE
The contractor shall be responsible for the storage and safe custody of all equipment / materials brought to
site from time to time till the plant is taken over by the department. The contractor may provide adequate
and comprehensive insurance coverage for storage and execution.
The contractor shall be responsible for all the injury or damage to persons, buildings, structures, property
etc., which may arise form any act of omission on part of the contractor or his servants or sub contractors or
his employee etc. The contractor shall indemnify and keep indemnified the owner and hold him harmless in
all respects of and any expenditure liability, loss, claims or proceeding arising from any such injury or
damage to persons or property as aforesaid.
The contractor may undertake all risk policy including earthquake risk with an insurance company
approved by the owner in the joint names of owner and contractor at his own expense.
19.
20.
All technical data to be filled by the bidders in section HVX-05E shall be accepted in metric system only.
Any bidder submitting the technical data in any other unit would render his bid liable for rejection. The
technical data should be typed in capitals only.
HVAC Consultant
2.
3.
4.
Payment Term
HVAC Consultant
HVAC Consultant
The Water chilling unit should be selected for the duty as specified in Schedule of Equipment
SECTION HVX-04C. The water chilling unit should be selected for power consumption of not
more than 0.68 IKW / TR at 100 % load at operating conditions..
The Rotary Screw Water Chilling Machine at works Part load such as 25%, 50%, 75% & 100%.
2A.60 INSTALLATION
The Rotary Screw chiller shall be installed over a reinforced cement concrete platform on flooring and shall
be adequately isolated as per manufacturers recommendations against transmission of vibration to the
building structure.
2A.70 PAINTING
The Rotary Screw Chilling machine shall be finished with durable enamel paint. The shop coats of paint
that may become marred during shipment or erection, shall be cleared with mineral spirit, wire bushed and
spot primed over the affected areas & then be coated with enamel paint.
HVAC Consultant
Chilled water
Casing
Cast Iron
Impeller
Bronze
Shaft
Steel
Bearings
Ball
Base Plate
Speed
2900 RPM
Motor
TEFC
Starter
DOL
The impellers of pumps shall be statically and dynamically balanced supported by test certificate of
manufacturers.
The following accessories shall be provided with each pump and not limited to the list.
a)
b)
c)
d)
e)
f)
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h)
2B.40 The construction of End Suction pumps shall be as follows and as per IS 1520.
Duty
Casing
Cast Iron
Impeller
Bronze
Shaft
Stainless Steel
Bearings
Ball Bearing
Base Plate
MS
Speed (Synchronous)
1500 RPM
Motor
TEFC
Mechanical seal
Factory fitted
HVAC Consultant
CAPACITY :
The cooling tower capacities shall be as per Section HVX-04C, Schedule of Equipments.
b)
SIDE CASING :
Side casing shall be made out of FRP with smooth surface for minimum resistance to air flow. It shall have
sufficient structural strength to withstand high wind velocities and vibration. The casing shall be installed
in the fibreglass reinforced basin. The tower supporting structure shall be made out of hot dipped
galvanized frame. The tower shall have FRP panels reinforced with embedded steel frame.
c)
The Cold Water Basin shall be a deep fibreglass reinforced sump on which cooling tower structure shall be
supported.
Basin fittings shall include the following :
i)
Bottom Outlet.
ii)
iii)
iv)
v)
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vii)
d)
DISTRIBUTION SYSTEM
Hot water distribution system shall comprise of header and branch arms system.
e)
FILLINGS :
The Fillings shall be made of corrosion proof and rigid film in cross fluted design and arranged in square /
rectangular form and shall be elevated from the floor of the cold water basin to facilitate cleaning and easy
replacement. They shall be arranged in such a manner to ensure negligible resistance to air flow and to
eliminate back water spots and prevent fouling trough scales that may form. In order to reduce carry-over
losses through entrapment of water droplets in air stream, PVC drift eliminators shall be installed.
Thickness of PVC fill shall not be less than 0.02 mm.
f)
MECHANICAL EQUIPMENT :
The Fan shall be propeller type, light-weight rotor fitted with multiple Aerofoil blades. The entire fan
assembly shall be statically balanced. The fan shall be direct / gear driven by TEFC motor suitable for 415
volts 10%, 3 phase, 50 Hz 5%, AC supply conforming to IP 55. The fan shall be protected by fan guard
and shall be easily accessible for inspection and maintenance. The mechanical equipment assembly shall be
adequately supported on a rugged steel base welded to tubular support assuring vibration-free support. Fan
guard shall be provided to prevent birds from nesting during idling periods. All fans shall be direct driven
with low RPM suitable for low noise application.
3C.20 INDUCED DRAFT CROSS FLOW:
The induced draft cross flow FRP cooling tower should be complete with corrosion proof construction and
all steel components including assembly hardware are hot dip galvanised construction with FRP cold & hot
basin .The induced draft propeller fan of the cooling tower shall be direct / gear driven by TEFC squirrel
cage motor located outside the moist air stream. The corrosion proof PVC fill should be vacuum formed to
provide maximum heat transfer surface. The design should also include cellular drift eliminators and
honeycomb air inlet louvers right on the fill sheet. The maintenance on the mechanical equipment should
be provided from outside the tower & access to the tower interior should be available through the opening
in the centre of cold basin.
WATER DISTRIBUTION SYSTEM
The warm water flows through external piping into a chamber at the top of the tower. The splash box
prevents the incoming water from spilling out of the basin and helps in providing uniform water
distribution & the water should flow by gravity from the fibreglass basin through nozzles to the fill.
FILL /LOUVERS/DRIFT ELIMINATORS
The fill sheet includes both louvers and drift eliminators & the louvers should prevent water from escaping
the fill sheets to assure proper & efficient heat transfer throughout wide variations in the airflow. The HDG
steel structural tubes shall support & stabilize the fill in position & shall also hold the fill sheets in position
HVAC Consultant
2C.30 PAINTING:
The cooling tower shall be procured of the colour, strictly in accordance with written approval of the
Engineer in Charge and should have a striking finish.
2C.40 PERFORMANCE DATA:
The complete performance ratings and power consumption at varying outdoor wet bulb temperatures, shall
be submitted and verified at the time of testing and commissioning of the installation. The Capacity of the
cooling tower shall be computed as indicated in the testing procedures for air - conditioning equipments.
2C.50 ACCESSORIES:
Each cold water basin shall be provided with a deep leak proof sump complete with a suitable suction
strainer having duplicate screen. The strainer shall have handles for its removal.
The cooling tower basin shall be provided with automatic float valve with a stop valve for continuous make
up water flow, quick fill arrangement with stop valve, over-flow and drain connections with stop valves.
A hot water bleed connection to the drain line through a stop valve shall be provided. It shall be connected
to the drain line below the drain stop valve.
Steel ladders shall be provided in such a manner and location as necessary to give safe and complete
access to all parts of tower requiring inspection. Each ladder shall be made of iron sides and 16 mm straps
and shall be bolted to the tower on the top and grouted in masonry at the bottom end.
All pipe connections shall be hot dip galvanized and double flanged.
2C.60 TESTING:
The testing of cooling towers shall be conducted as per ASME codes and results should be within 5% of
the specified capacity.
END OF SECTION-HVX-02C
HVAC Consultant
j)
Safety Thermostat .
PRESSURE TESTING.
HVAC Consultant
The electrical panel doors should be openable only after total incoming power supply is cut off.
PAINTING
The external surface of the shell shall be derusted, cleaned & applied with three coats of primer & finally
have powder coating of approved shade.
2D.20 HUMIDIFICATION ARRANGEMENTS.
The humidification arrangement shall be provided by AC contractors (wherever specified in the Schedule
of quantities in section . This shall consist of the following arrangement.
2D.30 PAN TYPE HUMIDIFIER.
A pan type humidifier of required capacity as specified in bill of quantities shall be provided. The pan type
humidified shall be constructed from 2 mm thick stainless sheet SS-304 with top cover openable for
maintenance. The humidifier shall be complete with quick fill, make up overflow & drain connections. The
humidifier shall be insulated with fibre glass of density 32 kg/cm2 & shall be cladded with 22G thick
aluminium sheet. The humidifier is divided in two chambers from inside, one bank of heater is always kept
on to maintain water temperature between 60 to 70 C with thermostat. All controls such as low level cut
out, thermostat, float valve shall be provided. It shall be factory wired & tested. The humidifier shall have
its own powder coated electrical panel made of 16 G CRCA sheet complete with contactors, MCB Low
level cutout, Heating thermostat, fault indicating lamp, high temperature cutout etc. & internally wired.
HVAC Consultant
Belt guard at the access window. (Part of AHU & not to be priced separately)
b)
Limit Switch with AHU access window. (Part of AHU & not to be priced separately)
c)
Air vents with globe valve at highest point in the chilled water pipe in all AHU rooms.
d)
Borden type pressure gauge conforming to IS 3624 with gun metal globe valves shall be provided at the
inlet and outlet of coils.
e)
V form Thermometers with metal guards shall be provided at inlet and outlet of water of cooling coil.
f)
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b)
c)
d)
e)
f)
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1.5TR
2.0TR
2.5TR
1020
1360
1700
-------------------4.7----------------------
f) Motor HP
g) Sandwiched tray
-----------------YES---------------------
h) Type of painting
HVAC Consultant
This section deals with supply, installation and testing, commissioning of necessary controls (automatic)
and instruments conforming to these specifications and shall be in accordance with Bill of Quantities. The
various controls listed below shall be electrically operated and in case of low voltage controls the necessary
step down transformer shall be provided with each control. All automatic controls shall be as detailed in
specifications below, however, if the automatic control is not already installed on the machines, it may be
installed by the contractor as per Bill of Quantities.
INSTRUMENTS
i)
Thermometer: The alcohol filled V-form thermometer shall have range of 50 C. for airconditioning application. These shall be provided at inlet / outlet of chillers & air-handers.
ii)
Pressure gauges: The pressure gauges shall be dial type of 150 mm dia to be installed at inlet /
outlet of chillers, condensers, suction and discharge ends of pump-sets. The air-handlers shall have
common pressure gauge for inlet & outlet. The pressure gauges shall be connected to the pipes by common
dia copper pipe with shut off cocks required for gauges protection during testing.
END OF SECTION HVX-03C
HVAC Consultant
a)
Double fire retardant flexible connections shall be provided from air discharge to outlet of airhandler to the duct.
b)
Vibration isolation pads of suitable thickness commensurate to loading for isolation of vibration
shall be provided under all pumps, air handlers fans etc. in consultation with manufacturer for
proper selection of vibration isolators
c)
Vibration isolation springs of suitable size to suit the weight of water chilling machine if
recommended by the manufacturer for elimination of vibrations shall be provided as suitable for
type & model of water chilling unit.
d)
Flexible conduit connections of minimum diameter of 50mm to motors shall be provided. All loops
should be large enough to allow connections to remain flexible.
e)
All conduit connection where conduits are 60mm or larger shall be made of 1.2 meters minimum
length conduit installed in the shape of U and grossly slack to provide maximum vibration
isolation.
f)
Operating clearance of 40mm shall be kept between the base and the inertia base.
g)
All end suction pumps shall be bolted and grouted to the inertia base which in turn shall be
supported on suitable vibration isolation rubber pads duly sandwitched with 24G GI sheets.
Concrete inertia blocks shall be formed of suitable thickness and of adequate mass.
h)
The floor supported piping shall be mounted on pipe supports with 7.5mm ribbed neoprene pads
between the base plate of the pipes and the floors.
i)
All items suspended from false ceiling shall be isolated on separate hangers.
j)
In case of ducts, conduits, pipes & tubes the annular space between construction and penetrating
element shall be sealed with sand cement plaster.
k)
The air-conditioning contractor shall take all other precautions or shall make his own arrangements
even if not specified in the tender documents for eliminating high noise levels & shall minimise
vibrations in all mechanical equipments without any additional cost.
END OF SECTION HVX-03D
HVAC Consultant
THICKNESS
OF GI SHEET
(1)
mm
Up to 300
(2)
mm
0.63
301 to 600
601 to 750
751 to 1000
(3)
BRACING
(4)
None
0.63
None
25 x 25 x 3 mm
angles, 1.2m
from joint
0.80
40 x 40 x 3 mm
angles, 1.2 m from
joints
40 x 40 x 3 mm
diagnol angles, or
40 x 40 x 3 mm
angle 60 cm from
joint.
40 x 40 x 4 mm
diagnol angles, or
40 x 40 x 3 mm
angles, 60 cm
From joint.
1001 to 1500
1501 to 2250
TYPE OF TRANSVERSE
JOINT CONNECTIONS
1.00
25 x 25 x 3 mm
angles, 1.2 m
from joint
* Ducts 2250 mm and larger require special field study for hanging and supporting
methods.
In addition to above the following points should be also taken into account while fabrication of ducts.
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b)
All ducts shall be supported from the ceiling / slab by means of MS rods of dia 9mm with MS
angle of size 40 x 40 x 5 mm at the bottom with neoprene pad in between the duct & MS angle.
The ducts shall be suspended from the ceiling with the help of dash fasteners. Provision for
necessary ancillary materials required for hanging the ducts shall be arranged by the contractor.
c)
The vanes shall be provided wherever required and shall be securely fastened to prevent noise &
vibration.
d)
The rubber gasket shall be installed between duct flanges in all connections and joints.
e)
f)
The flexible joints shall be fitted to the delivery side of AHU fans with Fire Retardant Double
canvass. The length of flexible joints should not be less than 150 mm and not more than 300 mm
between faces.
g)
The ducting work can be modified if deemed necessary in consultation with the Engineer in Charge
to suit actual site conditions in the building.
h)
3E.20 A) THE SUPPLY AND RETURN AIR GRILLS AND CEILING DIFFUSERS
The supply and return air grills and ceiling diffusers shall be made of powder coated extruded aluminum
sections. The supply air grills / diffusers shall be provided with screw operated opposed blade volume
control device made of extruded aluminum in black anodised finish.
All grills / diffusers shall have soft continuous rubber / foam gasket between the periphery of the grills /
diffusers and surface on which it has to be mounted. The colour of grills / diffuser shall be as per the
approval of the Engineer in Charge.
B) LINEAR SUPPLY AND RETURN GRILLS
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E)
F)
G) JET NOZZLE
The material of construction of Jet Nozzle shall be aluminium and the angle of swivel of nozzle shall be 30
degree from the mean position. The nozzle shall be complete with adopter suitable for circular duct
connection. The nozzle shall be supplied complete with anti smudge design ring on the face of the nozzle.
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PAINTING
All ducts collar / shoot behind the grills / diffuser shall be given at least two coats oil black enamel paints.
3e.40
TESTING
The complete duct system shall be tested for air leakage & complete air distribution system shall be
balanced in accordance with air quantities indicated on the approved drawing.
END OF SECTION HVX-03E
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24
0.033
50 C
24
0.039
33
0.035 2
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d) Plenums
e) FCU Collars
The application of insulation should be carried out in workman like manner as detailed below.
3F.21 INSULATION OF DUCTING WITH ALUMINUM FACED FIBERGLASS
TECHNICAL SPECIFICATIONS OF CLOSED CELL, CHEMICALLY CROSS-LINKED
POLYETHLENE (XLPE) INSULATION
The insulation material for the ducts, pipe and under-deck insulation shall be Closed Cell Cross-Linked
Fire Retardant Polyethlene Foam. The thermal conductivity of the material shall not exceed 0.035 w/mk at
an average temperature of 400c.
Thermal conductivity of the material shall not be affected by ageing, as per DIN 52616. The material must
be tested for ageing effect in an accredited laboratory for a minimum period of five years to satisfy the
ageing criteria.
The material must be in a single layer upto 12 & 09 mm thickness and not formed by laminating several
layers.
The product will have bending trial and the dimensional stability as per DIN 51949 and DIN 53431 for an
operating range of 400c to + 1100c.The density of the material shall be 33 +/- 3 kg/m3 or 0.030 gm/cc.
The material shall be rated as Class 1, as per BS 476 PART 7. The rating as per DIN 4102 shall be B1.The
smoke density of the material as per AS-1530.3 shall not exceed 1. There shall be no toxicity in the
emitted smoke, both under flaming and non-flaming conditions as per AITM 3.000 (1993).
The water vapour permeability, as per DIN 52615, shall not exceed 0.15ng/m.sec.pa
The material shall have a fire approval from CBRI / FIRE advisor (Govt of India)/Chief fire officer.
For providing UV protection the insulation shall be cladded with minimum 30 micron aluminum PE foil.
The cladding shall be factory finished to avoid site work. The minimum thickness will be as per specs.
The duct surfaces will be thoroughly cleaned prior to applying the insulation. Adhesive of suitable grade
shall be uniformly applied on the insulation and cured, before sticking to the duct. The insulation can be
wrapped around the duct as one piece, where size does not permit the same be cut to exact width/height of
duct.
The duct /pipe insulation joints will be overlapped with a self adhesive tape of the same material. The tape
shall be minimum 2.5mm thick and 50mm wide.
HVAC Consultant
125
0.03
0.01
0.04
0.02
0.07
0.23
250
0.04
0.09
0.13
0.25
0.32
0.73
500
0.14
0.29
0.4
0.86
0.99
1.29
1000
0.04
0.74
0.9
1.14
1.16
0.99
2000
0.88
1.08
1.04
0.88
0.93
1.09
4000
1.00
0.83
0.90
0.99
1.08
1.11
NRC
0.35
0.55
0.60
0.80
0.85
1.05
Thickness of the material shall be as specified for the individual application. The insulation should be installed
as per manufacturers recommendation.
3F.30 INSULATION OF PIPES
The chilled water pipes & condensate drain water pipes shall be insulated with 50 mm & 25 mm thick
expanded polystyrene (density of 20 kg per cubic meter) pipe section respectively. Expanded polystyrene
of TF quality shall be used. The application of insulation on pipes should be carried out in workman like
manner as mentioned below:
3F.31 INSULATION OF PIPES WITH ALUMINIUM CLADDING (INSIDE THE BUILDING)
a) The pipe to be insulated should be cleaned thoroughly with steel brush for removing dirt, rust and
grease.
b) Apply a coat of Zinc chromate primer and two coats of cold setting adhesive CPRX compound on
pipes.
c) Fix insulation of specified thickness tightly and seal all joints with adhesive compound.
HVAC Consultant
HVAC Consultant
ii)
Enclosure and type of motor shall depend upon duty and usage unless otherwise specified.
b) The winding of motors shall be class F insulation and suitable for local conditions. The insulation of
motors shall confirm to IS:325/1978.
c) All motors shall comply with IS:325, IEC-34.1 or BS 2313, IEC-72.1 for foot mounted motors.
d) The rating of the motor shall be as indicated in the Schedule of Equipment & Bill of Quantities. The
motors shall be selected on the basis of ambient temperatures and allowable maximum temperature
rise.
e) Motor above 1HP shall be three phase unless otherwise specified.
f) All motors shall be rated for continuous duty as per IS:325. Motor shall be suitable for operation on
415 volts 10% volts, 50 5% Hz AC supply (or 230 10% volts, 50 5% Hz for single phase AC
supply).
g) Motors shall be provided with cable box to receive Aluminum conductors, PVC insulated, PVC
sheathed and armoured cables auitable rised cable eatery berries with in if required shall be provided
for easy-ness of cable termination and adequate space.
h) All motors shall be provided with combination of Ball and Roller Bearing. Suitable grease nipples for
regreasing the bearing shall be provided.
i)
Motors above 0.25 HP shall be provided with overload protection. Motors above 100 HP shall be
provided with thermal protection and thermistor detector in the starter winding.
j)
The starter current and the type of starter to be used shall be as follows (unless otherwise specified)
HVAC Consultant
Starting Current
Starting method
D.O.L
b) Above 10.0 hp
up to 60 hp
Star / Delta
c) 75 HP & above
All starter shall confirm to IS: 13947. The starter shall be enclosed in sheet metal enclosure, which
would be dust vermin proof.
b)
c)
All starter shall have integral stop/start push button of international colour code.
d)
Contactor shall have number of poles as required for appropriate duty. Contacts should be made of
solid silver faced & shall be suitable for at least 40 contacts per hours.
e)
f)
g)
h)
Terminal blocks with integral insulating barrier shall be provided for each starter.
i)
All starters shall be provided as specified in Bill of Quantities. All starter shall be compatible to
the drive and driven equipment.
j)
The motor and drive machine shall be fixed on slide rails to facilitate belt and other adjustments.
b)
c)
d)
The motor with driving equipment shall be mounted on foundation and connected to each other
with flexible coupling with guard in condenser & chilled water pumps.
HVAC Consultant
All motor shall be wired as per specifications. Earthing of motor frame shall be done with GI strips
as specified in Bill of Quantities.
f)
All motors shall be tested at manufacturers works as per I.S. standard and test certificates shall be
furnished.
g)
All motors after installation shall be tested at site for vibrations, heating and electrical insulation
resistance by AC contractor.
HVAC Consultant
HVAC Consultant
HVAC Consultant
Cable size
a)
Up to 5 HP
b)
5 to 7.5 HP
c)
10 to 15 HP
d)
20 to 25 HP
e)
30 to 35 HP
f)
40 to 50 HP
g)
60 HP
h)
75 HP
i)
100 HP
j)
125 HP
a)
50/60 HP Motor
65 Amp.
30 - 50 Amp.
b)
40 HP Motor
45 Amp.
20-33 Amp.
c)
30 HP Motor
45 Amp.
20-33 Amp.
d)
25 HP Motor
32 Amp.
14-23 Amp.
e)
20 HP Motor
32 Amp.
14-23 Amp.
f)
15 HP Motor
25 Amp.
9-15 Amp.
g) 10 HP Motor
16 Amp.
6-10 Amp.
h)
D.O.L. Starter
16 Amp.
9-15 Amp.
7.5 HP Motor
HVAC Consultant
D.O.L. Starter
16 Amp.
6-10 Amp.
3H.72 EARTHING
The earthing of all equipments shall be carried out by Copper strips / wires as mentioned in Bill of
Quantities. All panels / three phase motors shall be earthed with two number distinct and independent
Copper strips / wires of the following sizes:
1.
2.
Motor 7.5 to 12 KW
3.
Motor 12 to 50 KW
2 5 x 3 mm Copper Strip
4.
Motor 51 to 89 KW
32 x 6 mm Copper Strip
The earthing connections shall be connected to main earth station or main earth grid. The earth connections
shall be connected to equipments after removal of paint, grease etc.
3H.90 POTENTIAL FREE CONTACTS
The AC contractor shall provide fire shunt relay contact in his panel wherever necessary either it is
specified in the Schedule of Quantities or not free of cost along with auto / manual mode selector switch in
the outgoing feeder for AHU Fan, Ventilation & Pressurization fan etc. to take fire input signal (Potential
Free Contact).
HVAC Consultant
The pipes, fittings and valves shall be of approved make given in the NIT.
3I.10
Chilled water / Condenser water pipes shall be "C" Class M.S. E.R.W Black pipes & shall conform to
IS:1239 (Part 1) - 1991 & IS:3589 - 1991 with latest amendments. The wall thickness of "C" Class M.S.
E.R.W. Black pipes as per IS:1239 (Part 1) shall be as follows:-
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
25
32
40
50
65
80
100
125
150
200
250
300
350
4.00
4.00
4.00
4.50
4.50
4.80
5.40
5.40
5.40
6.00
6.00
6.00
6.00
3I.11
Drain water / make up water pipes shall be "B" Class GI Pipe & shall Conform to IS: 4736.
3I.12
The pipes shall be sized for individual liquid flow & shall ensure smooth noiseless balanced circulation of
fluid.
3I.13
All piping and their steel supports shall be throughly cleaned and primer coated before installation.
3I.20
PIPE FITTINGS
The pipe fittings for screwed piping shall be malleable iron and for piping with welded joints shall of
weldable quality. Also the fittings shall be suitable for same pressure ratings as for the piping system.
3I.21
All bends up to sizes 150 mm dia shall be ready made of heavy duty wrought steel of appropriate class.
3I.22
All bends in sizes 200 mm and above shall be fabricated from the same dia and thickness of pipe in at least
four sections and having a center in radius of at least 1.5 times diameter of pipes. Fittings such as tees,
HVAC Consultant
The dead ends shall be formed with flanged joints & shall have 6 mm thick blank between flange pair for
150 mm and over.
3I.24
FLANGES
All flanges shall be of mild steel as per IS: 6392 / 71 (with latest amendments) & shall be slip on type
welded to the pipes. Flanged thickness shall be to suit Class II pressure. 3 mm thick gasket shall be used in
between the flanges.
Flanged pair shall be used on all such equipments which are required to be isolated or removed for service
for example condenser / chilled water pumps, chilling m/c, AHU etc.
3I.30
3I.31
3I.32
HVAC Consultant
Pot HT
(mm)
Element Dia.
(mm)
Element HT
(mm)
50
80
100
125
150
200
250
350
400
450
500
600
700
815
915
1050
200
250
300
330
360
400
500
500
240
250
280
340
390
470
570
570
300
350
450
500
540
610
710
810
MS Plate Thickness
(mm)
6
6
6
8
8
8
8
8
The Y-Strainer & Pot Strainer confirming to SSPL 107 & SSPL 106 shall have cast iron body and factory
tested at works at 10 Kg/sq. cm pressure. The screen shall be made out of 3 mm perforated stainless steel
sheet. It should be easily removable when required to be cleaned. Isolating butterfly valves at either end of
the pot strainer shall be provided.
3I.33
BALANCING VALVES
The balancing control and shut off valves with built in pressure drop measuring facility shall be provided in
return water lines for air-handling units, chillers, condensers as given in the tender drawings.
The valves of sizes 32 mm to 65mm dia. shall be of gun metal / cast iron construction with screwed ends
angular design digital hand wheel with locking facility. Whereas valves of sizes 75mm and above shall be
of cast iron construction with internal parts of SS 410 and EPDM / nitrile seat with flanged ends. The test
cocks should be long enough to protrude out of valve insulation.
The valves shall be designed for PN 1.0 and tested for the seat at 1.1 times the design pressure and 1.5
times the design pressure for the shell. All valves shall be supplied with test certificates and the
manufacturer must have test facilities at their works.
3I.34
HVAC Consultant
3I.40
All pipes shall be securely supported or suspended on stands, hangers, clamps etc. as required. The
Air-conditioning contractor shall design all brackets, saddles, anchors, clamps etc. & shall be
responsible for structural adequacy.
b)
All pipe supports shall be of steel, coated with two coats of anti-corrosive paint and finally finished
with paint.
c)
3I.50
d)
The vertical rises shall run parallel to walls and should be straight to wall duly checked with plumb
line.
e)
In case pipes with/ without insulation while passing through the wall / slab, shall be provided with
sleeve 50mm higher in size than the pipe with / without insulation.
f)
Wherever insulated pipes are running, it should be supported in such a way that no undue pressure is
exerted on the insulated pipe.
g)
The expansion-joints or expansion-loops shall be provided to take care of the expansion and
contraction in pipes due to temperature rises.
b)
All pipes shall be tested hydraulically at 3 times the maximum operating pressure for a period of 48
hours. The test pressure should not be less than 10 Kg/sq.cm at any times. All leaks occurring
during testing shall be rectified to the satisfaction of the Engineer in Charge. After repairs of leak it
shall be tested again at the same pressure.
c)
In case piping is tested in parts, these sections shall be securely sealed and capped during testing.
HVAC Consultant
3I.60
The A/C Contractor should ensure that there should be minimum vibration / noise in the chilled
water / condenser water circuit due to water turbulence.
AIR-VENTS
Air vents for purging of air trapped in piping system shall be provided at the highest point. Globe valves of
the size as indicated below shall be provided & no additional price shall be paid.
Pipe Size
Valve Size
Upto 100mm
Above 100mm to 300mm
25mm dia
40mm dia
b) All pumps
The water pressure gauge shall be made of stainless steel grade SS-304. All parts shall be made of copper
alloy & stainless steel to prevent from corrosion. The dial plate shall be of white colour & numbers in black
& in red colour for better visibility. Pressure gauge shall have a stainless steel U Tube of 15 mm dia &
400 mm in length both side threaded with stainless steel nut & a ball valve shall also be provided at one end
of tube for protecting gauge during testing of system.
INDUSTRIAL TYPE THERMOMETER
Direct reading V form type thermometer alcohol filled of suitable range / length shall be provided at the
following locations:
a) Condenser / Chiller / Cooling coil Inlets and outlets in separate wells.
The V form thermometer shall be made of aluminium die casting with golden colour anodizing. The
thermometer shall have a V groove in the body to protect the refill from the damages during the
installation. The refill shall be filled with blue colour mercury. The thermometer shall be complete with
brass well & the calibration of temperature shall be in Celsius & Fahrenheit
HVAC Consultant
This section deals with supply, erection and commissioning of fire dampers and box type dampers,
conforming to general specification and suitable for duty selected, indicated in Schedule of Equipment &
Bill of Quantities.
3J.10
HVAC Consultant
DUCTING
a)
b)
Vanes, splitters, flanges, access doors etc. shall not be separately measured. These shall be treated
as part of duct work.
c)
Bends, Elbows, Transformation, pieces etc. shall be measured along the centre line and measured
as per duct work.
d)
Canvas connections, Duct Supports, Stiffening members, frames etc. shall not be measured
separately and shall form part of duct work.
2.
3.
BOX DAMPERS
a)
No separate measurement of box dampers shall be done since they form part of duct.
b)
Fresh air dampers shall be measured as effective areas only. No separate measurements for bird
screen inlet / outlet louvers shall be done.
The length of piping accessories & fittings shall be measured along its centre line in meters and no
measurements for bends, elbows, tees etc. shall be made. All such fittings / accessories shall be
treated as part of the piping work.
b)
c)
For thermometer wells & pressure gauge sockets no measurement shall be done separately.
d)
All kinds of supports, hangers etc shall be part of piping work & no extra measurements shall be
done.
e)
No additional price for installation of purge & descaling valves as required at site shall be paid.
3K.20 INSULATION
HVAC Consultant
Insulation Of Duct
1.
This shall be measured on the basis of bare duct surface area i.e. the area of duct insulation & area
of duct shall be same.
B)
i)
Insulation of pipes shall be measured in terms of linear length of pipe for each size.
ii)
For insulation of bends, elbows, tees etc. it shall be measured along with the center line of
insulation and shall be measured in meters.
iii)
C)
D)
equipment and no
All power cables / controls cables shall be measured on linear basis in meters.
b)
No extra price shall be paid on account of end termination of cables which includes thimble, gland
etc.
HVAC Consultant
Application: The original colour of all equipments like water chilling machines, air-handling units
etc. which if get damaged during transportation or during installation shall be painted in original
shade with the two coat of paint to give a final finish.
b)
All chilled water pipes shall be painted as per standard code of practice and arrows shall be marked
to indicate direction of flow of water.
COLOUR SCHEME FOR THE EQUIPMENTS / MATERIALS
i)
Chilling M/C
---
ii)
Pump-sets
---
iii)
---
Light blue
iv)
---
Light green
v)
---
Black arrows
vi)
Electrical panels/sub-panel/
remote control console
---
vii)
Cable trays
---
Cadmium Plated
viii)
---
Silver
HVAC Consultant
b)
Foundation of equipments
(by the Client)
c)
d)
b)
:
:
Chilling m/c
b)
i)
Pump sets
ii)
Motor
c)
d)
Electrical Panels
i)
Main Panel
ii)
AHU Sub-Panels
e)
HVAC Consultant
G.S.S. Sheets
g)
Insulation Material
h)
Chilling m/c
b)
i)
Pump sets
ii)
Motor
c)
d)
Electrical Panels
i)
Main Panel
ii)
AHU Sub-Panels
HVAC Consultant
Season
b)
c) Relative Humidity %
3N.11 COMPRESSOR
a) Suction temp. Deg. C./
b) Suction pressure Kg/Sq.cm
:
:
e)
R.P.M. of compressor
- AMPs
Voltage
- AMPs
AC Load Status
3N.13 CONDENSER
a) Water flow rate LPM
c)
HVAC Consultant
3N.14 EVAPORATOR
a) Water flow rate LPM
c)
d)
100 % load
TR of M/C
-------------
----------------------------
b)
c)
d)
HVAC Consultant
3N.50 All electrical panels / cables / starters / single phase preventer etc. shall be tested as per standard code of
practice.
END OF SECTION HVX 03N
HVAC Consultant
To check satisfactory functioning of all major equipments such as Rotary Screw Water Chilling m/c,
electrical motors, pumps, cooling tower, switch gear, air handlers etc.
b)
c)
To operate chilling m/c, cooling towers, pump sets, air handlers etc. and adjust water flow in all line i.e.
condenser water line, chilled water line and in the cooling coils.
HVAC Consultant
Power input in KW
Compressor Cap. in tons
The capacity & IKW/TR of compressor shall be compared from manufacturers computer selections
supplied by the contractor.
b) Condenser / Chiller
Heat Rejection of Condenser =
Water flow through condenser (Usgpm) x Temp. Difference Deg.F.
24
c) Cooling Coils of Air Handlers and Fan Coil Units
Capacity of cooling coil =
HVAC Consultant
SCOPE
This section deals with supply, installation, testing and commissioning of various types of blower for
forced ventilation of required capacities and sizes as enumerated under Detailed Bill of Quantities &
Schedule of equipment and conforming to the following specifications.
2.10
TYPE
The blower shall be of Tube Axial Flow fans / Centrifugal Fans / Inline fans / Propeller Fans with or
without ducting system & shall be of floor mounted / ceiling hung type.
3.11
CAPACITY
The capacity of Tube Axial Flow fans / Centrifugal Fans / Inline fans / Propeller Fans, diameter, maximum
motor H.P & static pressure etc. shall be according to schedule of equipment & Bill of Quantities.
4.00
5.00
CENTRIFUGAL FANS
The Centrifugal blowers shall be double / single inlet, double / single width, as given in the BOQ & of nonoverloading type of suitable construction. The blower performance must be rated in accordance with
approved test codes and procedures. The centrifugal fans should confirm to IS 4894 1987 (Revised as
on date) The blower housing comprising of scroll & side plates shall be accurately cut of heavy gauge all
welded sectional construction and reinforced with angle bracings. Outlets shall be flanged to assure proper
HVAC Consultant
PROPELLER FANS
The Propeller Fan blades shall be pressed steel of aerofoil design for high fan efficiency and static pressure.
The blades shall be riveted to a central steel hub. The motor and blades assembly shall be mounted in a cast
iron / sheet steel frame with steel brackets. Rubber mounts shall be provided between the mounting frames
and brackets. The fan motor shall be totally enclosed type.
6.10
IN-LINE FANS
Inline fans shall be complete with centrifugal impeller, casing, direct driven motor, vibration isolators,
direction of discharge and rotation position shall be as per the job requirement and shall be marked on the
fan assembly. Housing shall be constructed of hot rolled GSS sheet metal construction. Housing metal parts
shall be either spot-welded or screwed or mounted together with rivets. Indication showing rotation arrow
and make, model number and duty conditions of the fan shall be available on the housing. Fan wheel shall
be forward curved type, statically and dynamically balanced. The fan shall be provided with ball bearings
can be used in any mounting position at maximum indicated temperature.
7.00
ACCESSORIES.
All necessary accessories shall be provided for proper operation and shall also include as part of Unit Price.
7.01
7.02
7.03
Nuts, Bolts, Shims etc. as required for the grouting of the equipment.
7.04
7.05
HVAC Consultant
HVAC Consultant
DBT C
WBT C
32.2/31.1/11.1
25.6/27.8/8.3
DBT C
RH
Summer / Monsoon
21.00C 1
Below 60%
Winter
Balance Area
Summer / Monsoon
22.22C 1
Below 60%
4A.20 Make up water requirement: Soft and filtered water for makeup purposes shall be made available near
the make up tank for Cooling Tower & near the expansion tank by the Client through their on agencies.
4A.21 POWER SUPPLY: Stabilised three phase four wire AC supply i.e. 415 Volts 10 % & 50 Hz 5 % with
double earthing shall be made available in the plant room & in each AHU Room, inline fans, exhaust fans
by the client through their own agencies.
4A.22 EXPOSED ROOF / CEILING: All exposed roof / Ceiling shall be insulated with 50mm thick expanded
polystyrene or equivalent material by client through their own agencies to get an overall heat transmission
factor of 0.12 BTU/HR/SFT/F.
HVAC Consultant
Area
SMT
Light
Load
W/SMT
Occupancy
Eqpt.
Load
KW
ACPH
or CFM/
PER
Fresh
Air
CFM
TR
Summer
(Total)
TR
Monsoon
(Total)
AHU/FCU
Selection
BASEMENT
1
Pharmacy
502
30
100
20
10
1000
31.34
31.67
AHU-15000 CFM/FM
Canteen
207
20
105
NIL
10
1050
15.85
16.89
Total
709
47.19
48.56
STILT FLOOR
216
20
25
10
250
10.10
9.96
33
20
30
10
30
2.13
2.1
Minor O.T
28
20
5 ACPH
201
8.14
9.66
Total
277
20.37
21.72
GROUND FLOOR
1
OPD,Ent,Out-Patient
587
30
200
10
2000
36.88
39.19
AHU-16000 CFM/FM
Imaging Department
667
20
100
30
2 ACPH
1913
38.44
40.38
AHU-18000 CFM/FM
101
20
20
10
200
5.70
5.86
AHU-3000 CFM/CSU
Comprehensive Health
check
OPD Billing
276
20
25
10
250
10.65
10.57
379
20
80
NIL
10
800
18.85
19.10
AHU-10000 CFM/FM
HVAC Consultant
Main Lobby
263
Total
2273
20
40
NIL
10
400
12.73
12.65
123.25
127.75
FIRST FLOOR
85
20
12
2 ACPH
244
5.23
5.62
AHU-2500 CFM/CS
OR ,Embryology
& andragogy
NICU
41
20
2 ACPH
117
3.11
3.27
AHU-1300 CFM/CS
PICU
122
20
25
2 ACPH
350
6.82
7.22
AHU-3200 CFM/CS
971
20
300
20
2 ACPH
2786
58.30
61.16
9 Bedded Ward
84
30
10
10
100
3.89
3.90
AHU-2500 CFM/CS
Room Corridor
147
20
20
NIL
10
200
4.75
4.86
Single Room-1
16
20
NIL
10
10
0.90
0.89
Single Room-2
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
`
1 x 1.5 TR FCU
Single Room-3
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
10
Single Room-4
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
11
Single Room-5
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
12
Single Room-6
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
13
Single Room-7
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
14
Single Room-8
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
HVAC Consultant
TFA-5000 CFM
Single Room-9
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
16
Single Room-10
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
17
26 Bedded Ward
278
20
30
10
300
11.51
11.46
AHU-8200 CFM/FM
18
264
20
165
30
7.5
1238
29.73
31.40
AHU-12000 CFM/FM
Total
2152
132
138
SECOND FLOOR
1
OR-1
40
20
100% FA
2033
14.21
17.43
AHU-2000 CFM/FM
OR-2
39
20
100% FA
1953
13.66
16.76
AHU-2000 CFM/FM
OR-3
42
20
100% FA
1906
13.34
16.36
AHU-2000 CFM/FM
OR-4
36
20
100% FA
1812
12.69
15.56
AHU-1800 CFM/FM
OR-5
43
20
100% FA
2049
14.32
17.57
AHU-2000 CFM/FM
OR-6
40
20
100% FA
1798
12.59
15.44
AHU-1800 CFM/FM
OR-7
39
20
100% FA
1788
12.52
15.36
AHU-1800 CFM/FM
OR-8
40
20
100% FA
1953
13.66
16.75
AHU-2000 CFM/FM
238
20
30
10
300
9.23
9.23
AHU-7000 CFM/FM
10
ICU 18 Bedded
220
20
20
10
5 ACPH
1972
18.08
21.02
AHU-7100 CFM/CS
11
ICCU
145
20
10
10
5 ACPH
1300
12.76
14.69
AHU-4700 CFM/FM
12
386
20
60
20
5 ACPH
2769
29.35
33.46
AHU-12500 CFM/FM
HVAC Consultant
Cardiac Deptt
383
20
60
20
2 ACPH
1099
23.14
24.30
AHU-12400 CFM/FM
14
Cath Lab
40
20
20 ACPH
1147
8.61
10.35
AHU-1800 CFM/FM
15
H.D.U 4 Bedded
50
20
10
50
2.18
2.18
AHU-1600 CFM/CS
16
17 Bedded Room
222
20
25
10
250
8.76
8.82
AHU-6600 CFM/CS
Total
2003
219.1
255.28
SERVICE FLOOR
1
Pathology Deptt
404
30
75
20
10
750
21.18
22.16
AHU-12000 CFM/FM
373
20
100
10
5 ACPH
3344
33.32
38.07
AHU-11000 CFM/FM
53
20
NIL
10
50
1.52
1.52
AHU-1600 CFM/CS
Dialysis Deptt.
267
20
20
5 ACPH
1915
20.51
22.97
AHU-12000 CFM/FM
265
20
20
NIL
10
200
8.39
8.21
Board Room
26
20
10
10
100
2.13
2.27
1 x 2.5 TR FCU
CEO
43
20
NIL
10
80
2.01
2.05
1 x 2.5 TR FCU
Total
1431
89.06
97.25
THIRD FLOOR
1
23
20
NIL
10
20
0.91
0.87
2 x 1.0 TR FCU
19
20
NIL
10
20
0.73
0.71
1 x 105 TR FCU
13 Bedded Ward(Male)
129
20
12
NIL
10
120
6.63
6.45
AHU-3800 CFM/CSU
HVAC Consultant
8 Bedded Ward-1
71
20
10
NIL
10
100
3.04
2.98
AHU-2100 CFM/CSU
8 Bedded Ward-2
69
20
10
NIL
10
100
2.96
2.92
AHU-2100 CFM/CSU
Ward
109
20
20
NIL
10
200
5.56
5.53
AHU-3200 CFM/CSU
9 Bedded Ward
77
20
12
NIL
10
120
4.23
4.18
AHU-2300 CFM/CSU
25
20
NIL
10
20
1.01
0.96
1 x 2.0 TR FCU
26
20
NIL
10
20
1.01
0.97
1 x 2.0 TR FCU
10
28
20
NIL
10
20
1.12
1.06
1 x 2.0 TR FCU
11
27
20
NIL
10
20
1.08
1.02
1 x 2.0 TR FCU
12
26
20
NIL
10
20
1.01
0.96
1 x 2.0 TR FCU
13
28
20
NIL
10
20
1.12
1.06
1 x 2.0 TR FCU
14
30
20
NIL
10
20
1.19
1.13
1 x 2.0 TR FCU
15
25
20
NIL
10
20
0.99
0.94
1 x 2.0 TR FCU
16
32
20
NIL
10
20
1.25
1.18
1 x 2.0 TR FCU
17
29
20
NIL
10
20
1.15
1.09
1 x 2.0 TR FCU
18
28
20
NIL
10
20
1.09
1.03
1 x 2.0 TR FCU
19
29
20
NIL
10
20
1.12
1.06
1 x 2.0 TR FCU
20
28
20
NIL
10
20
1.11
1.05
1 x 2.0 TR FCU
21
28
20
NIL
10
20
1.11
1.05
1 x 2.0 TR FCU
HVAC Consultant
27
20
NIL
10
20
1.25
1.19
1 x 2.0 TR FCU
23
Single Room-1
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
24
Single Room-2
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
25
Single Room-3
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
26
Single Room-4
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
27
Single Room-5
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
28
Single Room-6
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
29
Single Room-7
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
30
Single Room-8
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
31
Single Room-9
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
32
Single Room-10
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
33
Single Room-11
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
34
Single Room-12
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
35
Single Room-13
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
36
Single Room-14
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
37
Single Room-15
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
38
Single Room-16
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
40
Single Room-17
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
HVAC Consultant
Single Room-18
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
42
Single Room-19
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
43
Single Room-20
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
44
Single Room-21
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
45
Single Room-22
16
20
NIL
10
20
1.78
1.69
1 x 1.5 TR FCU
1286
57.99
56.20
9854
669
723
Total
GRAND TOTAL
HVAC Consultant
It is proposed to install 3 x 210 TR Actual capacity Water Cooled crew Type Water Chilling
Machines with microprocessor based control panel to cater to the above refrigeration load.
Each water chilling m/c shall have one / two no. screw compressor driven by suitable HP
motor, chiller, condenser, refrigerant piping, refrigerant controls, microprocessor panel etc.
Two water-cooled chilling machine shall work in conjunction with 4 Nos. condenser water
pump sets (one as stand by), 4 Nos. primary chilled water pump sets (one as stand by), 4 Nos.
secondary chilled water pump sets for Zone 1 (one as stand by), 2 Nos. secondary chilled
water pump sets (one as stand by) for Zone 2, 03 Nos.FRP cooling towers (one as stand by),
01 Nos Hot Water Generator, 02 Nos. hot water circulation pump sets (one as stand by), 44
Nos. double skinned air handling units, MS C class condenser water piping with fittings and
valves, MS C class chilled / hot water piping duly insulated & Aluminium cladded with
fittings and valves, powder coated extruded aluminium grills/ diffusers, GSS & aluminium
ducting, duct lining, duct insulation, air filters etc. The electrical work shall comprise of motor
control centre, sub-panels for AHUs, power & control cabling with earthing etc. One number
Hot Water Generator out of two shall be used for monsoon reheat ( Only OT Area) for which
separate hot water piping has been shown in the tender drawing.
The air handling units shall be located at various locations and each AHU shall feed individual
area zone wise as shown in tentative layout plans enclosed with the tender documents. The
conditioned air shall be fed with the help of GSS/AL ducting and diffused through aluminium
extruded grills/ diffusers. The return air shall be collected with the help of return air duct for
OT-1 to 8 in the balance areas return air shall be collected over a void between false ceiling &
ceiling.
The 100 % fresh air AHU for operation theatre shall have three stage filtration (Pre, Microvee
& Hepa) down to 0.3 micron particle size with an efficiency of 99.97%. This AHU shall also
have 2 row hot water coil & Pan Humidifier. The exhaust air shall have two stage filtration
(Pre & Microvee) which will prevent the back flow of bacteria during idling period of
operation theatre. The Supply & return duct in all Operating Rooms shall made of Aluminium
sheet. The cooled & dehumidified air shall be diffused with the help of laminar flow diffuser
& return air shall be collected from the level of 250mm above the floor level.
The inside condition in winter shall be maintained with the help of electrically operated hot
water Generator of specified capacity.
The location of plant room, cooling towers, air-handling units etc is indicated in the drawings
enclosed with the tender documents.
Please note that the cooling and heating shall also be done simultaneously in winter only OT
Area ( Optional) .
HVAC Consultant
1)
BASEMENT
A)
Basement
B)
c)
d)
17000
187000
158950
15
39738
Remark
Type of Fan
Calculated CFM
Volume - CFT
11.00
1 x 40000
CFM
Axial Flow
Fan
For
Normal
Operation
1 x 40000
CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 6000 CFM
Axial Flow
Fan
Working
In Normal
1 x 6000 CFM
Axial Flow
Fan
Working
In Normal
1 x 6000 CFM
Axial Flow
Fan
Working
In Normal
Basement
17000
11.00
187000
158950
15
39738
1796
11.00
19756
16793
20
5598
2000
2000
2)
S/N
Floor
Area - SFT
The air shall be distributed / exhausted with the help of GSS ducting & shall be diffused / sucked
through powder coated aluminium extruded grills. The capacity of supply & exhaust air fans shall be as
shown below in the design parameters.
11.00
11.00
22000
22000
18700
18700
20
20
6233
6233
Ground Floor
HVAC Consultant
Ground Floor
b)
Ground Floor
3)
First Floor
a)
First Floor
4)
Second Floor
a)
Second Floor
5)
Service Floor
a)
Service Floor
6)
Third Floor
a)
Third Floor - A
b)
2800
11.00
26180
12
5236
6080
11.00
66880
56848
12
11370
4680
9.00
42120
35802
12
7160
3432
9.00
4580
8.00
3730
Third Floor - B
30800
9.00
3730
9.00
30888
36640
33570
33570
26255
31144
28535
28535
12
12
12
12
1 x 6000 CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 12000
CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 7000 CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 5000 CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 6000 CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 6000 CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 6000 CFM
Axial Flow
Fan
Working
In Case of
Fire
5251
6229
5707
5707
a)
B)
a)
HVAC Consultant
6 x 5000
CFM
Axial Flow
Fan
Working
In Case
Of Fire
4 x 6500
CFM
Axial Flow
Fan
Working
In Case
Of Fire
HVAC Consultant
: 12.22 / 54
6.66 / 44
0.0005
32.22 / 90
36.39 / 97.5
2.5 / 8
0.001
152.0
b)
152.0
4.6
d)
2.5
e)
11.0
152.0
b)
152.0
2.7
d)
2.0
Equal friction
method
b)
550.0
305.0
d)
8.33
HVAC Consultant
150.00
1.60
b)
2.50
4B.07 INSULATION
Maximum temperature rise in the supply air duct from Air-handlers outlet to farthest outlet in C 1.10
4B.08 REFRIGERANT
The Rotary Screw Water Cooled Chiller shall be selected for R-134A Refrigerant.
HVAC Consultant
SECTION HVX-04C
SCHEDULE OF EQUIPMENT (PROPOSED)
4C.00 The capacity/rating of various equipments in this contract are given for guidance only. The AC
contractor shall check in detail the design parameters against selection of equipment. The AC contractor
shall be responsible for maintaining the desired inside conditions with the equipments selected &
offered by him and shall not deprive him of the responsibility if selection of equipment is not
thoroughly checked. In case of shortfall the AC contractor shall replace / modify equipment for
achieving desired parameter without any extra cost to owner / employer. The contractor would be
bound to replace the equipment / equipments selected by him if design condition is not achieved by the
AC System offered & installed by him.
4C.10 ( SCREW WATER COOLED CHILLING MACHINE)
COMRESSOR
a) Capacity in TR at
Operating Conditions
210 TR (Actual)
b) Type of compressor
c) Refrigerant
R-134A
d) Compressor Motor KW
e) Type of Motor
Hermetic / Semi-hermetic
f) No. of machines
03 Nos.
g) IKW / TR (Maximum)
0.68
h) Microprocessor
Based control panel
YES
YES
4C.11 CONDENSER
a) Water flow LPM
3175
32.22
36.39
0.0005
2.5
HVAC Consultant
6.0
4C.12 EVAPORATOR
a) Type of chiller
1905
12.78
6.66
0.001
5.5
02
b) Stand by
01
3175
27.5
e) RPM
1500
f) Motor HP
30.0
g) Type of Motor
Star Delta
i) Type of impeller
Bronze
j) Type of Pump
End Section
k) Type of Seal
Mechanical Seal
02
b) Stand by
01
1905
12
HVAC Consultant
1500
f) Motor HP
7.5
g) Type of Motor
Star Delta
i) Type of impeller
Bronze
j) Type of Pump
Mono block
k) Type of Seal
Mechanical Seal
Zone -1
Zone 2
03
02
b) Stand by
01
01
1769
1576
38.0
32.0
e) RPM
1500
1500
f) Motor HP
30
20
g) Type of Motor
Star Delta
i) Type of impeller
Bronze
j) Type of Pump
End Section
k) Type of Seal
Mechanical Seal
250 TR
03
36.38
32.22
HVAC Consultant
3175 (Minimum)
g) Type of fan
Propeller
h) Material of fan
Cast AL
i) Type of motor
Weather proof
Star Delta
k) Colour of CT
4C.50 MISCELLANEOUS
a) Water Pipes
MS
b)
Class
c) Refrigerant Piping
As per manufacturer
d)
Expanded polystyrene
e) Density
20 Kg / CMT
f)
GI
g)
VIII
b)
ISS-655 (revised)
Code of Fabrication
c) Material of hangers
MS
d)
Quantity of sheet
As per specification
b)
33 Kg / M
Density
As per specification
b)
130 Kg / M
Density
SECTION HVX-04D
HVAC Consultant
2.
Grundfos / Armstrong
3.
Cooling Tower
Delta / Bell
4.
Zeco / Edge-Tech
5. AHU Fans
Nikotra / Kruger
Emerald / Sant
8 Water piping
Jindal / Tata
Advance / AIP
Advance / AIP
10 Balancing valves
Advance / AIP
11 Globe valve
Emerald / Sant
13 Pressure Gauges
Emerald // H-Guru
Emerald / Taylor
Dynamic / Flowewl/
Belimo / Siemens
Dynamic / Flowwel
20 Pre Filters
Thermodyne / Klenzoid
21 GSS Sheet
Sail / Tata
Dunlope / Resistoflex
Armacell / K-Flex
24 Expanded polystyrene
HVAC Consultant
b) Thermostat
27. Paints
31
M.C.C.B.
(Imported Only)
32
Power cable
GE / Siemens / Schneider
34 Voltmeter / Ammeter
35 Switches
L&T / Siemens / GE
37 Current Transformer
38 Contactors
39 Starter
Siemens / L&T.
Kaycee / L&T
Elecon / L&T / GE
L&T / Minilec
HVAC Consultant
KEPL/ Emerald
47. UV Lamps
Nikotra / Kruger
Nikotra / Kruger
Vent / Kruger
HVAC Consultant
ASHRAE
ASME
ASA
B.S.
British Standards.
CMH
US GPM
IGPM
RPM
BTU/Hr.
Kcal/Hr.
HZ
Hertz.
H.P.
Horse Power
Kg/Cm2
SAG
SAD
SAF
HVAC Consultant
Fire Damper.
VCD
RAD
FAD
RH
Relative Humidity.
DB
WB
MV
Mechanical Ventilation.
DP
Drain Point.
4E.13 The codes, regulation as detailed below shall be followed in this contract :1.
Testing of refrigeration
compressors
IS 5111 : 1993
4.
IS 10470 : 1983
(reaffirmed 1991)
5.
Packaged Air-conditioner
(amendment 1991)
IS 8148 : 1976
(reaffirmed 1991)
6.
Hermetic compressors
7.
IS 12357 : 1998
8.
IS 11338 : 1965
(reaffirmed 1991)
9.
IS 11338 : 1965
(reaffirmed 1991)
10.
11.
IS 2062 : 1992
2.
3.
HVAC Consultant
Piping Work
13.
Welding
IS : 3589
14.
Refrigeration
15.
IS 4736 : 1968
16.
IS 778 : 1980
17.
IS 778 : 1980
18.
Butterfly Valve
IS 13095 : 1991
19.
IS : 6392
20.
Gaskets
21
22.
AP : 194
23.
IS 2379 : 1963
24.
25.
IS : 1554 ( Part I)
26.
IS 2208 : 1976
27.
Starter
28.
29.
IS 277 : 1977
30.
IS : 325
HVAC Consultant
32.
IS 732 : 1989
33.
IS 3043 : 1966
34.
IS : 1620
35.
36.
IS : 737
37.
IS : 1239
38.
IS : 3624
39.
IS : 3615
40.
IS : 7403
41.
IS : 325
42.
IS : 996
43.
IS : 2148
44.
45.
IS 2959 : 1975
46.
47.
IS 3914
48.
IS 4821
HVAC Consultant
50.
51.
IS 12065 : 1987
52.
IS 3106 : 1966
53.
IS : 3624
54.
IS : 7403
55.
4E.14
IS : 1239
56.
IS : 3589
57.
IS : 778
58.
IS : 737
59.
IS : 2208
60.
IS : 1554 ( Part I)
61.
62.
IS 3690 : 1974
63.
64.
65.
SAFTEY CODES
HVAC Consultant
IS 660
IS 659
IS 3696
IS 3016
IS 5216
IS 3696
4E.15 SPACE
All shop drawings shall be prepared by the A.C Contractor after examining the Architectural & AC
drawings.
4E.16 TENTATIVE LAYOUT PLANS
The tentative layout plans enclosed with the tender documents are only for guidance purposes only.
HVAC Consultant
2.
3.
4.
Country of Origin
4F.10 COMPRESSOR
a)
Manufacture Name
b)
Model
c)
Type of Compressor
Hermetic/ Semi-hermetic
d)
e)
Nominal Capacity of
Each Compressor in TR
f)
Nominal Capacity of
Chilling Machine
g)
Country of Origin
Operating Conditions
h)
Saturated Suction
Temperature Deg. C.
i)
Saturated Discharge
Temperature Deg. C.
i)
Max. RPM
HVAC Consultant
Mode of start
k)
Refrigerant used
l)
m)
:
:
:
:
n)
o)
p)
q)
Monitoring Devices
r)
Type of bearings
MOTOR (COMPRESSOR)
a)
Make of Motor
b)
Type of Motor
c)
Motor KW
d)
Class of Insulation
e)
R.P.M.
f)
g)
Electrical characteristics
Voltage / Frequency
Fluctuations permissible
h)
i)
j)
Type of Vibration
Isolator for Rotary
Screw Water chilling
Machine recommended
by manufacturer
HVAC Consultant
Manufacture Name
b)
Model
c)
Number of Condensers :
d)
e)
f)
g)
h)
No. of passes
i)
Water temperature in C:
j)
CHILLER
a)
Manufacturer Name
b)
Model
c)
Type of chiller
d)
e)
No. of Passes
f)
g)
Water Temperature In C
h)
i)
j)
Overall dimension MM :
b)
HVAC Consultant
Operating Conditions
b)
b)
c)
d)
e)
f)
g)
h)
i)
Fan Capacity
j)
k)
Overall dimension in MM
l)
Dry weight KG
m)
Operating weight
n)
o)
No. of fans
p)
R.P.M. of Motor
q)
Drift loss
r)
Evaporation loss
s)
HVAC Consultant
(Each)
Type of drive
Make
b)
Type
c)
d)
Model
Discharge (LPM)
:
:
e)
Head (Mt)
f)
Efficiency
g)
h)
i)
j)
Type of starter
k)
l)
m)
n)
Speed (RPM)
o)
Material of Shaft
Make
b)
Type
c)
Model
d)
Discharge (LPM)
e)
Head (Mt)
f)
Efficiency
g)
HVAC Consultant
i)
j)
Type of starter
k)
l)
m)
n)
Speed (RPM)
o)
Material of Shaft
4F.60 CONTROLS
THREE WAY MODULATING VALVES FOR AIR HANDLERS
a)
b)
Make / Model of
Modulating motor
c)
Voltage of motor
d)
Transformer Provided
e)
f)
g)
Make of Thermometers :
4F.70 PIPES
a)
Make
b)
Class
c)
Wall Thickness mm
50
65
HVAC Consultant
100
125
150
200
250
300
4F.71 VALVES
a)
b)
:
:
c)
d)
Y-Strainer Make
e)
Material/Gauge/perforation
of basket in Pot Strainer
Duct Dampers
b)
Grills / Diffusers
c)
Fire Dampers
d)
Material
Manufactures Name
b)
Material
c)
d)
Thermal Conductivity
Kcal / Hr. Deg. C.
HVAC Consultant
Manufactures Name
b)
Material
c)
d)
:
:
Manufactures Name
b)
Material
c)
d)
Thermal Conductivity
Kcal / Hr. Deg. C.
b)
c)
MCCB
d)
HRC Fuses
e)
Rotary Switch
f)
g)
Contractor
h)
Indicating Lights
i)
Push Buttons
j)
Control Cables
k)
Power Cables
l)
Ammeters
m)
Voltmeters
HVAC Consultant
o)
Current Transformer
p)
Bus-bar / Grade
:
:
AHU - CMH
AHU - CMH
AHU - CMH
AHU - CMH
a) Make of AHU
b) Capacity CMH
c) Material/Gauge (Casing Drain
Pan.)
d) Over all size LxBxH mt
e) Type of AHU, vertical /
horizontal / Ceiling Suspanded
f) Over all Weight in Kg.
g) Type of AHU,
SSAHU/DSAHU
23.91COOLING COIL
a) Make
b) Material of tube/fins
c) No. of fins/cm
d) No. of rows deep
e) Dia of tubes (MM)
f) Face area(SMT)
g) Cooling capacity (Kcal/hr)
h) chilled water flow rate
LPM
i) Face velocity MPS
j) Test pressure Kg/cm2
HVAC Consultant
HVAC Consultant