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1.0
INTRODUCTION
The SOLTEQ Basic Air Flow Bench (Model: FM 21) has been designed to
demonstrate the principles of the flowing compressible fluid. Ability to study the boundary
layer growth, the behavior of jet dispersion, aerodynamics studies and flow visualization..
The unit comes with a motor driven centrifugal fan and various of interchangeable optional
test sets such as multi-tubes manometer test set, venturi, orifice and pitot tube test set,
Bernoullis theorem test set, flow around a bend test set, pressure losses in pipes test set,
aerodynamics studies accessories, smoke generator for flow visualization, jet dispersion
test set and boundary layer growth test set. The air flow rate through the duct is adjustable.
2.0
GENERAL DESCRIPTION
The SOLTEQ Basic Air Flow Bench (Model: FM 21) is a mobile unit consisting of an
epoxy coated steel frame, motor driven centrifugal fan and necessary accessories. Various
test sets can be supplied with the unit for students to experiment on the principles of
compressible fluid flow.
The accessories supplied with the bench comprise the optional Jet Dispersion Test Set, the
Boundary Layer Growth Test Set, Aerodynamics studies set and smoke generator for flow
visualization stidies. A differential pressure transmitter is supplied for the differential
pressure measurements.
The inlet and outlet ducting of the centrifugal fan is designed with flow straightness, output
pressure tapping and a flow regulating valve (damper) at the air outlet. The ducting
sections and the test sections can be easily assembled together using the latch clamps.
Rubber O ring used to seal the connecting ducting sections.
Experimental setup for the jet dispersion requires the plenum chamber and the pitot tube
assembly that comes with vertical and horizontal scales . Thus the traverse pitot tube head
can be determined in relationship to the air jet stream. The plenum is connected to the side
outlet port at the centrifugal fan outlet duct. When the jet dispersion test set is not in
operation, close the side outlet port with the PVC cap provided. The pitot tube is used with
the differential pressure transmitter supplied.
Experiment for boundary layer growth requires a transparent wind tunnel with slots for the
installation of the boundary layer test plates and the pitot tubes. The studies involve the
determination of the thickness of the boundary layer and the velocity profile within it. These
parameters will vary with velocity of the fluid flowing over the surface, the distance from the
leading edge of the surface and the degree of roughness of the surface. Two test plates
are supplied, one with blunt leading edge and the other one with sharp leading edge. Two
pitot tubes are supplied for the measurements of the total pressure and the dynamic
pressure in the boundary layer.
Experiments for aerodynamics studies require an aerofoil unit, a cylinder unit and the two
components balance. The studies involve the determination of lift and drag coefficient as
well as the pressure profile around the test body.
Experiments for flow visualization require a smoke generator and the test specimens
(aerofoil and cylindrical body). The smoke generator generates stream lines to visualize the
flow pattern around a test specimen.
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7
8
3
9
4
10
2. Outlet Duct
7. Bell Mouth
3. Fan
4. Inlet Duct
9. Pitot Tube
2.3
Specifications
A bench unit designed to allow experiments on boundary layer and jet dispersion.
a) Bench
Made of epoxy coated steel frame constructed with castors.
b) Fan
Power supply
Frequency
Output
Rated Current
Motor speed
Free Blowing Capacity
Sound Level (House)
Sound Level (Inlet)
Sound Level (Outlet)
: 230 / 400V 3~
: 50Hz
: 0.55kW
: 1.4 1.5 A
: 2800 rpm
: 1800 m3/h
: 63.8 dB(A)
: 69.1 dB(A)
: 72.7 dB(A)
2.4
Overall Dimensions
Height : 2.25 m
Depth : 0.75 m
Width : 1.75 m
2.5
General Requirements
Electrical: 415VAC/3-phase/50 Hz
3.0
SUMMARY OF THEORY
3.1
va dm = vo mo
Aa
Momentum =
va 2xdx va
= 2
va2 x dx
= constant
If velocity profiles are drawn for the jet stream at various distances from the
emission point, the total mass of the stream in any plane can be obtained by
summation:
.
m = 2
n 1
2
2
x(i 1) x(i )
Momentum = 2
1
3.2
v(i ) v(i 1)
x(i ) x(i 1)
x(i 1) x(i )
The region, where there is a velocity profile in the flow due to the shear stress at
the wall, we call it the boundary layer. The stages of the formation of the boundary
layer are shown in the Figure 4. The flow in the section of the boundary layer
immediately after the leading edge is always laminar irrespective of whether the
main flow is laminar or turbulent. The laminar layer is characterized by a fairly
uniform increases in velocity with increasing distance from plate. But, turbulent
flow shows much more rapid increase in velocity near the surface. We define the
thickness of this boundary layer as the distance from the wall to the point where
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the velocity is 99% of the "free stream" velocity. Boundary layer thickness ( ), d =
distance from wall to point where u = 0.99 u .
For a laminar flow, its value of R e(x) is below 2000 and for values above 4000 , the
flow is turbulent. The Re(x) for transition region is higher than laminar but lower
compare to turbulent, Re(x) Laminar < Re(x) Transition < Re(x) Turbulent.
Formulae to calculate the Reynolds number is given below:
Reynolds number, Re(x) = u x /
where:
u
x
reduction in flow =
(u u )dy
* = 1/ u
(u u )dy
(1
u
)dy
u
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3.3
The reader may be unfamiliar with the idea of a non-circular cylinder. In the
present context the word "cylinder" is used to describe a body which is generated
by a straight line moving round a plane closed curve, its direction being always
normal to the plane of the curve. For example, a pencil of hexagonal cross-section
is by this definition a cylinder. The curve shown in Figure 2 represents a section of
an oval cylinder. An essential property of a cylinder is that its geometry is twodimensional; each cross-section is exactly the same as every other cross-section,
so that its shape may be described without reference to the dimension along the
cylinder axis. We shall use the term circular cylinder to denote the particular and
important case of the cylinder of circular cross-section. Motion of the cylinder
through stationary fluid produces stresses on its surface which give rise to a
resultant force. It is usually convenient to analyze these stresses from the point of
view of an observer moving with the cylinder, to whom the fluid appears to be
approaching as a uniform stream. At any chosen point A of the surface of the
cylinder, the effect of the fluid may conveniently resolved into two components,
pressure p normal to the surface and shear stress tangential to the surface. It is
convenient to refer absolute pressure p to a reference static pressure p atm in the
oncoming stream; P is then a gauge pressure.
P p p atm
Let U denote the undisturbed uniform speed of the motion upstream of the
cylinder and the density of the fluid. [Note, we will use other U or U to denote
the free stream speed.
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1
U 2 is then given by:
2
1
U 2 P p
2
where P is the total pressure in the oncoming stream. The dynamic pressure is a
useful quantity by which the gauge pressure p and shear stress may be nondimensionalised, yielding the following dimensionless terms:
cp
cf
p
1
2
U
2
1
2
U
2
where cp is the (local) pressure coefficient and c f is the (local) skin friction
coefficient.
The combined effect of pressure and shear stress (sometimes called skin friction)
gives rise to a resultant force on the cylinder. This resultant may conveniently be
resolved into the following force and torque components (acting at any chosen
origin C of the section as shown on Figure 6):
A component in the direction of U, called the drag force, D.
A component normal to the direction of U called the lift force, L.
A moment about the origin C, called the pitching moment, M.
These components may be expressed in dimensionless terms by definition of drag,
lift, and pitching moment coefficients as follows:
CD
CL
CM
D
1
2
U dl
2
L
1
2
U dl
2
M
1
2
U dl
2
where CD is the drag coefficient, C L is the lift coefficient, and CM is the pitching
moment coefficient. Note that d is a length that characterizes the cross-sectional
size of the cylinder while l is the length of the cylinder. In Figure 6, d is shown as
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the width measured across the cylinder, normal to U , which is the usual
convention. (An important exception is the aerofoil, where the length in the
direction of flow or "chord" of the section is used instead). The coefficients CD, CL,
and CM are of prime importance, since they are invariably used for correlating
aerodynamic force measurements.
3.4
Flow Visualization
Flow visualization in air may be broadly divided into surface flow visualization and
off-the-surface visualization. Surface flow visualization involves tufts, fluorescent
dye, oil or special clay mixtures which are applied to the surface of a model. Visual
inspection of such tufts and coatings as a function of time, or after some time, will
give valuable information on such things as the state of the boundary layer
(laminar or turbulent), transition, regions of separated flow and the like. It must be
remembered in such visualization that what is observed on the surface is not
always indicative of what is happening away from the surface.
The second type of visualization is off the surface and involves the use of such
tracers as smoke particles, oil droplets or helium-filled soap bubbles. The
visualization medium must faithfully follow the flow pattern or it is not conveying the
correct information. The smoke particles and oil droplets are very small and are
light enough that they will follow the motion of the flow; the soap bubbles are small
and are filled with helium to make them neutrally buoyant. Each of these methods
requires appropriate lighting and some device for recording the image such as a
still or video camera. If the flowfield is illuminated in a plane by appropriate
masking of the light source it is possible to examine discrete sections or slices of
the flow. For example, a laser light beam can be expanded into a thin sheet by
passing it through a cylindrical lens. This sheet then can be used to illuminate any
cross-section of an airflow that has been seeded with particles. The laser light will
reflect from the particles, but dark images will be observed where there is an
absence of particles, such as in the center of a vortex. A vortex core is almost void
of particles since they have been spun out by the action of centrifugal force.
In addition to flow visualization using tracer particles or surface coatings, optical
means can be used to visualize flows or flow features. For example, laser light
systems are used to produce holographs that can be used for density
measurement and flow visualization even at low subsonic Mach numbers. For
compressible flows, Schlieren systems, which respond to density gradients, are
used to optically determine the locations of shock waves and expansion regions
but they will not accurately provide the values of flow properties. An optical method
that will accurately yield the magnitude of the density anywhere in the flow is
based upon the principle of interference. A light ray is split into two optical paths,
one passing through the test section and the other through a reference air column.
The two beams then are merged and refocused on a screen. The screen shows
areas of light and dark (fringes) because there is a phase difference between the
two beams which depends upon the difference in the lengths of their light paths.
By taking pictures with and without flow in the test section, fringe shifts will be
observed from which an equivalent change in optical path may be determined.
This change, in turn, can be related to a change in density so that contours of
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known density in the test section can be found. This optical measuring device is
called an interferometer.
Flow visualization is also carried out in water flows because the visualization is
easier, although it must be recognized that the Reynolds number of such a flow
may be quite different from that of the air flow under study. The water may be
injected with dyes of different colors either through small orifices in the model
surface or upstream so as to act as streamline tracers. Regions of the flowfield
also may be visualized by generating small hydrogen bubbles in the water which
will move with the water flow. In this technique, a fine wire cathode is positioned in
the water and connected to a DC power supply; the anode is located elsewhere in
the water. The circuit thus is completed through the water (the water conductivity
can be enhanced by the addition of a salt, for example, if necessary). When the
circuit switch is closed, small hydrogen bubbles are emitted from the wire cathode
which then is swept along with the water flow. These bubbles may be viewed with
proper lighting.
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4.0
EXPERIMENTAL PROCEDURES
4.1
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4.3.2
16
4.2
17
4.2.2
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Task:
1. Calculate the dynamic/velocity pressure for each position of the pitot
tube by subtracting the relevant value of static pressure from the value
of total pressure.
u
u
u
p total p static
=
where ptotal pstatic max is the velocity pressure of the free air
stream at maximum distance from the plate.
Construct the boundary layer velocity profiles.
3. Check the type of flow occurring at the boundary layer/plane
intersections by checking the Reynolds Number.
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4.3
Balance Re ading ( g )
x 0.5 x 9.81
1000
Balance Re ading ( g )
x 2.0 x 9.81
1000
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4.4
Balance Re ading ( g )
x 0.5 x 9.81
1000
6. Connect the cylinder to the water manometer using a tube. Position the
measuring hole to 0. Record the manometer reading.
7. Record manometer readings for increment of 5 until 180.
8. Experiment can be repeated with other free stream static pressure settings,
says 50 Pa.
Task:
1. Tabulate the data and calculate drag force. Use the following data:
Gravitational acceleration = 9.81 kgm/s 2
Diameter of cylinder = 0.013m
Length of cylinder = 0.065m
2. Find the drag coefficient using the drag force obtained.
3. Plot graph of pressure coefficient around the cylinder vs. angle to obtain
pressure distribution of cylinder as a function of the angle to the direction of
flow.
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4.5
22
5.0
23
6.0
REFERENCES
Schlichting, H. Boundary Layer Theory. McGraw-Hill, New York, 1979.
Schetz J.A Boundary layer analysis. Prentice-Hall, Inc., 1993.
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