Beruflich Dokumente
Kultur Dokumente
- MEC410
ON
QUALITY
CONTROL
Submitted by
Under supervision
Dr.of
R.K. Pandey (Faculty
supervisor)
MayJune 2014
INDEX
Chapter
Page no.
1. About Company
3
2. Objectives
5
3. Quality Circle- A way to Quality Improvement
5
4. Concept of the Promotion of Quality Maintenance
8
5. Difference between Quality Assurence & Quality
Control
10
6. Implementation of Total Quality Management (TQM)
11
7. Why Total Productivity Management (TPM)?
15
8. Applying Total Quality Management In Academics
15
9. References
18
1. About
PRAGATI COATINGS PVT.Company
LTD. Is one of the most expperienced and largest
Metal Finishers in India. Plating & Coating are done as per ISI, ASTM, DIN, JIS
standards, Established Quality Control procedures are followed and all quality
control esting equipments are installed in house.
PRAGATI COATINGS PVT. LTD. Was established at New
Delhi
in 1985
Shifted
to its own premise in Gurgoan in
Jan
2001
It is an ISO 9001: 2000
company
Worked since inception as avendor to O.E.M (Original Equipment
Manufacturer) suppliers in the field of Automobiles, Refrigeration, Sanitary
Ware and other household durables
Pragiti Vision
TO BE RECOGNIZED AS THE LEADER IN THE DECORATIVE PLASTIC
PART
BY:Being Customer
Focused
Delivering Best in class quality products at Cost
Effective
Price
Being Environmentally
Conscious in the areas of energy efficiency
and pollution
Thereby
growing profitably and ahead of the market every
year.
Factory Overview
Establishment
1985 at Delhi
Present Location
Sec-37 , Gurgaon
Covered Area
Employment
170
Objectives
2.
Applymaitenance?
Total Quality Management In
quality
Academics
Difference between Quality Assurence & Quality
Control
Implementation of Total Quality Management
(TQM)
Why Total Productivity Management
(TPM)?
ORGANISATIONAL
STRUCTURE
The structure of a Quality Circle consists of the following
elements.
i. A steering committee: This is at the top of the structure. It is
headed by a senior executive and includes representatives from the
top management personnel and human resources development
people. It establishes policy, plans and directs the program and
meets
usually once
in a be
month.
ii.
Co-ordinator:
He may
a Personnel or Administrative officer who
co-ordinates and supervises the work of the facilitators and
administers the programme.
iii. Facilitator: He may be a senior supervisory officer. He co-ordiates
the works of several quality circles through the Circle leaders.
iv. Circle leader: Leaders may be from lowest level workers or
Supervisors. A Circle leader organises and conducts Circle activities.
v. Circle members : They may be staff workers. Without circle
members the porgramme cannot exist. They are the lifeblood of
quality circles. They should attend all meetings as far as possible,
offer suggestions and ideas, participate actively in group process,
take training seriously with a receptive attitude.The roles of Steering
Committee, Co-ordinator, Facilitator, Circle leader and Circle members
are well defined.
PROCESS OF OPERATION
The operation of quality circles involves a set of sequential steps as
under: 1. Problem identification: Identify a number of problems. 2
Problem selection : Decide the priority and select the problem to be
taken up first.
The Quality Circles also are expected to develop internal leadership, reinforce
worker morale and motivation, and encourage a strong sense of teamwork in
an organisation.
A variety of benefits have been attributed to Quality Circles, including higher
quality, improved productivity, greater upward flow of information, broader
improved worker attitudes, job enrichment, and greater teamwork.
Problem quality circles often suffer from unrealistic expectations for fast
results, lock of management commitment and support, resistance by middle
management, resentment by non participants, inadequate training, lack of
clear objectives and failure to get solutions implemented.
It took more than two decades for the quality control concept to get
acceptance in India, after its introduction in Japan. This may be due to the
differences in the industrial context in the two countries. Japan needed it for
its survival in a competitive market. India had a reasonably protected, sellers
market, with consequent lethargy towards efforts to improve quality and
productivity. However, with the policy of liberalisation of economy and
privatisation of infrastructure development, contexts changed. The concept
now needs to be looked upon as a necessity.
Defects
classification:
QM Master plan
Master Plan for quality maintenance is planning of various activities in this
pillar with respect to the time frame in months and years. According to the
stage of TPM implementation it can start at various levels. In the beginning it
will start with data collection on defects to improving conditions to sustaining
zero defect conditions.
3M analysis
This analysis is a set of conditions with respect to machine, material and
method for obtaining a good products. It helps in identifying 3M standards
and checking is possible against these standards. Removing this variability
can some times eliminate Quality Defects in the product.
Maintaining Zero Defect
There are lot of activities required to be done for maintaining zero defects. It
starts with following JH checklist, preparing Quality Maintenance matrix,
preparing checklists for inspection of zero defect conditions and also audits
for monitoring activities related to zero defects. This involves preparing
correct operating standards and other standards for maintenance.
Process Capability Improvement
Plan
Sometimes capability of a process needs to be enhanced to obtain high Cp
value for critical characteristics. This plant again follows the analysis for
variation in the characteristics and taking countermeasure against all the
sources.
Quality Assurance
Quality Control
A planned and systematic set of activities The process by which product quality is
necessary to provide adequate confidence compared with applicable standards; and
that requirements are properly established the action taken when nonconformance is
and products or services conform to
detected.
specified requirements.
An activity that establishes and evaluates An activity which verifies if the product
the processes to produce the products.
meets pre-defined standards.
Helps establish processes.
Sets up measurements programs to
evaluate processes.
Improvement
teams
Line Management
ownership
planning
This shows that TQM must be practiced in all activities, by all personnel, in
Manufacturing, Marketing, Engineering, R&D, Sales, Purchasing, HR, etc.
Principles of TQM
Management
Commitment
1. Plan (drive,
direct)
2. Do (deploy, support,
participate)
3. Check
(review)
4. Act (recognize, communicate,
revise)
Employee
Empowerment
1. Training
2. Suggestion
scheme
3. Measurement and
recognition
4. Excellence
Factteams
Based Decision
Making1. SPC (statistical process
control)
2. DOE, FMEA
3. The 7 statistical
tools
4. TOPS (FORD 8D - Team Oriented Problem
Solving)
Continuous
Improvement
1. Systematic measurement and focus on
CONQ
2. Excellence
teams
3. Cross-functional process
management
4. Attain, maintain, improve
standards
Customer
Focus 1. Supplier
partnership
2. Service relationship with internal
customers
3. Never compromise
quality
4. Customer driven
standards
Academics
the recipient of educational services provided for the student's growth and
improvement. Viewed in this way, the teacher and the school are suppliers of
effective learning tools, environments, and systems to the student, who is
the school's primary customer. The school is responsible for providing for the
long-term educational welfare of students by teaching them how to learn and
communicate in high-quality ways, how to access quality in their own work
and in that of others, and how to invest in their own lifelong and life-wide
learning processes by maximizing opportunities for growth in every aspect of
daily life. In another sense, the student is also a worker, whose product is
essentially his or her own continuous improvement and personal growth.
9.
1.
Reference
http://www.pragaticoatings.com/profile.h
2.
tml
s
http://xisspm.files.wordpress.com/2011/07/chap-63.
qc.pdf
http://en.wikipedia.org/wiki/Quality_cir
4.
http://www.tpmclubindia.org/pdfs/Manual%203%20cle
%20QM.pdf
5. http://www.productivity.in/knowledgebase/TP%20Maintenance/a.%20Total
%20Productive%20Maintenance.pdf
6. http://www.business7. improvement.eu/tpm/TPM_eng.php
http://www.academia.edu/854991/Applying_Total_Quality_Management_in_Teachin
g_and_Learning_process
8.
Principle
#2: Continuous Improvement and Self Evaluation The second
http://sinche.uom.gr/sites/default/files/ijee95
9. http://onquality.blogspot.in/2011/10/difference-between-qapillar
of TQM applied to education is the total dedication to continuous
9.pdf
and-qc.html
10.
http://www.forms.texas-quality.org/SiteImages/125/Reference
improvement,
personally and collectively. Within a Total Quality school
%20Library/Quality-process%20problems.pdf
setting, administrators work collaboratively with their customers: teachers.
Gone are the vestiges of "Scientific management"... whose watchwords were
compliance, control and command. The foundations for this system were fear,
intimidation, and an adversarial approach to problem-solving. Today it is in
our best interest to encourage everyone's potential by dedicating ourselves to
the continual improvement of our own abilities and those of the people with
whom we work and live. Total Quality is, essentially, a win-win approach which
works to everyone's ultimate advantage.