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ELSEVIER
INTRODUCTION
The friction coefficient of a polymer has low tribology
properties that have been recently used as the parts of
bearing, gear and oil sealing. In addition to the polymer
matrix having self-lulbrication properties, its mechanical
property meets the requirement of a bearing. The vibration absorbing property is better than that of metallic
systems I 3. Poor mechanical strength, low thermal conductivity and great thermal expansion are limitations of
the polymeric bearing. However, the application of reinforcement in composites can compensate for these weaknesses. Moreover, the glass fibers and carbon fibers are
the most highly promising reinforcement materials in the
composites. The former can improve the wear of polymeric material, the P V value (value of load multiplied
by rubbing velocity of a bearing) 4, impact strength,
thermal conductivity and thermal strain; however, it can
increase the wear of the antibody. The latter, however,
can increase the thermal conductivity, decrease the friction coefficient and then increase the P V value. However,
a high cost and the small fracture strain are its disadvantages. Combining the use of carbon fibers with
glass fibers in an epoxy matrix will incorporate the
advantages o f these fibers and subsequently lower the
cost. Homogeneous hybrids for the types of fiber
arrangements have been investigated extensively5. Our
previous work examined the effects that solid lubricants
have on the tribology property 6. Our later work investigated the self-lubricating bearing system of the glass
fiber/carbon fiber/epoxy system by the filament method 7.
EXPERIMENTAL
The materials used in this experiment were EPON 828
matrix from Shell Co., the curing agent of BF3MEA
from Takeda Co., the 3 mm chopped strand glass fibers
of AGM-450 from Dalai Co., the chopped carbon fibers
were also 3 mm of Tairyfil CO6K33 from Taiwan Plastic
Co. and graphite, MoS2 and PTFE from Takeda Co. The
compositions were 10 phr of curing agent mixed at 90C
and the additives were combined in the range of 1020 phr, then with fibers and formed a prepreg of size
14cm x 8cm x 0.5cm. Following storage in frozen box
for 30min, the prepreg was set in a mold of size
o 5cm x o 4cm x 3cm at the conditions of 100C and
5 mmHg vacuum in an oven for 50 min and then the
temperature was increased to 140C for 30 min and the
pressure to 80 kg/cm 2 and then to 100 kg/cm 2 for 60 min.
Finally, after molding, a post treatment was performed
in an oven at 165C. The ring strength was tested using
459
Impact strength
k g . cm/cm
.
Specimen
Impact strength
k g . cm/cm
Epoxy
20C
30C
40C
30G
30m
30S
30C5P
30C 10P
30C15P
30C20P
30C5m
30C10m
30C15m
30C20m
30C25m
2.39
7.93
12.13
18.92
172.13
54.82
76.88
11.11
16.65
14.75
10.18
15.17
13.24
13.68
13.00
13.95
22.5C7.5G
15C 15G
7.5C22.5G
3.75C26.25G
7.5C22.5m
11.25G22.5m
3C27S
6C24S
9C21S
30C15PB30m
30C 15PB40m
30C15PB50m
30CI5PB30G
30C15PB40G
30C15PB50G
30C15PB60G
53.71
92.30
138.22
138.22
54.82
46.39
67.95
61.87
52.26
48.48
75.47
106.98
173.58
190.77
210.00
268.87
460
Carbon
fiber
Vg : Vc
Experimental
value
Theoretical
value
Error
%
Cloth
Chop
strand
1: 3
1:1
3:1
7 :3
8:2
9:1
52.6
92.3
138.2
52.26
61.87
67.95
52.1
92.1
132.13
57.45
63.93
70.40
+0.90
+0.19
+4.6
-9.02
-3.22
-3.48
Chop
strand
Chop
strand
Table 3
Specimen
M a x i m u m loading
kg/cm 2
Yield
psi x 103
Modulus
psi x 103
Epoxy
20C
30C
40C
30G
15C15G
15C15S
22.5C7.5G
7.5C22.5G
15C 15G5P
15C15G10P
15CI5G15P
30C10P
30C 15P
30C20P
35.8
52.3
71.2
91.5
119.5
107.0
62.9
80.9
110.2
106.6
110.3
99.3
70.2
68.0
70.5
35.8
-66.7
84.4
119.2
68.4
-----73.8
61.0
57.5
50.5
1.7
5.6
7.3
6.2
6.2
-----6.0
5.6
5.1
5.5
Table 4 Ring compressive strength for bearing backed with glass fiber
Specimen
Maximum load
kg/cm2
Yield strength
psi 103
Modulus
psi 103
30C15PB30M
30CI5PB40M
30CI5PB50M
30CI5PB30G
30CI5PB40G
30C15PB50G
30C15PB60G
30C15P
130.5
143.1
159.0
110.1
135.3
151.9
160.3
68.0
126.7
137.7
149.0
96.7
117.1
151.3
160.2
57.5
6.5
7.3
8.3
6.1
7.1
9.1
10.6
5.1
10
20
I
4O
3O
30C20P
30C15P
3OCLOP
30C5P
50
60
loading, kgf/cm2
-1+ r e -1- + v~ + v L
#
/~c
#m
g #g
(1)
461
0.1~
_e
0.0(
0.0(
(3)
I=
0
o
0.0,
Pf
(4)
30C15P
30C15PI~0G
mo
0L~
462
2OO
(2)
" = /zr Pm
100
loading, kgf/cm2
0.1(
rf
/~ = #fffff
30C15P
30C15PB30G
30C15PB4OG
30C15PBSOG
0.01
00(
0
10
20
Wear
Q= K~-~ ~sDW
(1) The matrix and fibers were worn thin by the steel
shaft.
(2) Debonding between the interface of fibers and
matrix.
(3) Finally, the fibers broke, detached and the matrix
was removed by lamination.
30
=
30C15PB60G
30C150P
2~
=
o
Q.
=.
22
,r
10
20
(5)
(6)
x Is
(7)
463
30C15P
8
30C15PB60G
o
20,
CONCLUSIONS
0
0
10
20
30
40
Table 5
Testing mode
Specimen
(~P/E) 3s
Ws
Thrust
Thrust
Journal
Journal
30C15PB60G
30C15PB50m
30C15PB60G
15C10PB15G
2.91
2.24
1.08
1.46
2.98
1.61
7.20
1.00
Table 6
x
x
x
10 -j2
10-12
10-12
10 -12
10 -6
10-6
10-7
10 -6
Velocity, m / m i n
k and n values
3.77
k 10-3
5.56
k x 10 -3
30C15P
30CI5PB30G
30CI5PB40G
30C15PB50G
30CI5PB60G
6.371
6.373
4.719
4.418
3.360
0.456 6.254
0.453 6.094
0.418 5.653
0.409 5.690
0.375 3.027
7.54
k 10 -3
n
--0.43
0.43
0.38
ACKNOWLEDGEMENT
The authors would like to thank the National Science
Council (NSC 77-045-E009-01) for the financial support
of this study.
Loading characteristics
Under some conditions the ceramics, such as MgO,
A1203, and SiC show the phenomena of elastic fluiding TM.
Donald studied silicon carbide ceramic material, and the
relaxation between # value and loading w, indicated that,
in the field of 1.4-3.0 x 10 4 N/mm 2, the # value increases
with the increase of loading. The relationship is
expressed as
# = KW 0"3~'4
(8)
REFERENCES
1
2
3
4
5
464
Clauss, F.J. 'Solid Lubricant and Self-Lubrication Solid', Academic Press, New York, 1972
Richardson, M.O.W. 'Polymer Engineering Compositions',
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Kawasaki, K.M. 'Oilless Bearing Practices', F u h a n Publ., Taiwan,
1982
Bericht, F. 'Friction and Wear of Polymer Composites', Germany,
1984
Tsukizoe, T. and Ohmae, N. Friction and wear of advanced
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Shiao, S.J., Yang, C.L. and Fu, W.S. Study on the oilless bearing of GF/epoxy system by filament winding method. In 'Proc.
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friction and wear of polymers. Brit. J. Appl. Phys. 1986, 2, 549560
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465