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We know that no business runs it self. It has to be managed by some people. For this purpose
a group of people is to be assigned duties and responsibilities according to their knowledge
and skill. Their activities are to be planned, directed and coordinated, so that the
predetermined objectives can be achieved. This great effort of planning, directing and
unifying the activities is called management.
Management is a process of using the resources of men and equipments to produce a product
for the benefit of the nation and country.
Management is the science and art of preparing, organizing and directing the human efforts to
control the forces and utilize the material for the benefit of nation.
Management is the activating element of any enterprise for getting things done through
personals.
According to Kimball and Kimball
Management is the art of applying the economic principles that underlain the control of men
and material in enterprise and under consideration.
According to Stanley vence;
Management is simply a process of decision making and control over action of human beings
for the express purpose of attaining predetermined goal.
According to American management association :
Management is guiding human resources into dynamic organization units which attain their
objectives to the satisfaction of those served and with a high degree of morale and sense of
attainment on the part of those rendering services.
According to T.T Peterson
Management is the ordering and coordinating of functions ordering and co-coordinating of
functions of men fulfilling their functions in order to achieve the given purpose.
Management is a social activity or process entailing (including containing, involving, and
dealing) responsibility of the effective and economical planning and regulation of the
operations of an enterprise.
-1-
Aims:
Management is what the managers Aims to do. The aims of the management are:1.
to determine the purpose of business as a whole.
2.
to formulate the policies in order to achieve the goal.
3.
to guide, direct and unify the human efforts.
4.
to assign the duties, fix responsibilities and set standards for accountability.
5.
to control, co-ordinate and motivate the human efforts.
Purposes:
Management is characterized by its actions and actions are guided by theory and principles.
The purpose of management can be:
(a)
To formulate the objectives and policies of the firm (company / profit / mine).
(b)
To peruse all the activities that will bring those objectives and policies fruitful.
OBJECTIVES are what the firm is aiming to achieve.
POLICIES are how this is to be done;
MANAGEMENT
We know that no business runs itself; it has to be managed by people. For this purpose a
group of people are to be assigned DUTIES & RESPONSIBILITIES according to their
knowledge & skill. Their activities are to be planned, organized, directed, coordinated and
controlled so that the predetermined objectives may be achieved.
This great effort of planning, organizing, directing, unifying and controlling the activities is
called Management.
Thus, management comprises the following processes:
Planning
Organization
Administration
Co-Ordination
Guiding
Controlling
With respect to above processes, the management may be defined in various terms as under:
1. Management is the activating element of any enterprise for getting things done
through its personnel.
2. Management is science and art of preparing, organizing and directing human efforts
to control the forces and utilize the material of nature for the benefit of men.
3. Management is a process using the sources of men and equipment to produce a
product for the benefit of nation or country.
4. According to D.S Kimball and Kimball:
Management is the art of applying the economic principles that underlain the control
of men and materials in enterprise under consideration.
-2-
SCIENTIFIC MANAGEMENT
Scientific management is a form of management that depends on
Principles and laws
Scientific investigation and analysis
Scientific management does not believe a traditional techniques and policies.
The method of work is scientifically throughout.
The workers scientifically selected and trained to perform the task.
The efficiency is determined scientifically.
Scientific management applied to Engineering industry such as mining industry in the world
but now is in practice in all business and in all economic activities.
Main features of scientific management are:
1. To develop a science for each mens work in place of rule of thumb.
2. To select and train the workers scientifically.
3. To allow the workers to choose their work blindly whether or not they are suited to it,
at their own.
4. To develop the happier atmosphere.
5. To not make appointment blindly whether or not they are suited to it.
-3-
Standardization
In order to success the scientific management, the company or a firm must standardize the
services the system, equipment and th4e techniques of production. Standardization is the
process establishing standard by which extent, quality, value, performance etc are compared
and measured. It is the management who has to ensure uniformity of action and achievement
by standardization in the firm because the worker can not maintain his standard unless the
management maintains theirs.
Standardization increases the efficiency, diminishes the loss of time, and avoids confusion.
(2)
Motion study
Human motions are made by arts of the body. Theses parts function cost efficiently in doing
particular tasks only when they have attained skill and learned to function with minimum
fatigue (Fatigue weakens the command of in useless in the work). Motion study is the science
of eliminating g wastefulness resulting from using unnecessary, ill directed, and inefficient
motions. Motion study there fore aims to eliminate useless motions and save time and energy.
-4-
Motion study, however, is not an end in itself. It is a means to increase output, greater
efficiency in plant organization, less human fatigue, and lower costs of production.
(3)
Time study
Rating Factor =
Allowances =
-5-
F.W. Taylor (1856-1915): is regarded as the father of scientific management. The idea
he brought to the scientific management include the following:
1- Planning of work in advance
2- Selection of best men for identified job
3- Determine the standard time required for the accomplishment of job
4- Standardizing of tools and equipment and right training for the use of such tools
and equipment.
5- Dividing the work.
6- The scientific approach to all the problems
Based upon the above ideas, F.W. Taylor developed the following principles:
1.
Task idea: to organize the working force on task basis for striking results in the
field. It could be made possible only with the help of scientific management.
Incentives: To reward those who are putting their all for the good of their
11.
enterprise.
12.
Cost Accounting: It enables the management to plan, to organize and to direct the
production and marketing of products in order to:
-
Easier work
Higher pay
Job satisfaction
Therefore, Taylers principles ware bitterly criticized on the ground that his intention was to
give all gains to the labour community. As the fruit from scientific approach should be shared
by both workers and management, hence Henry Fayol (1841-1925) developed the scientific
approach which are a managerial evolution for every group of activities.
Principles:
1.
Division of work : division of work according to:
nature of work
department
job, etc
is important fir the increase of unit production.
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The persons (workers) should be awarded by some bonuses, and they should be aspirated or
encouraged according to their efficiency.
7.
Centralization
If any company, firm, or any project has got a no: of department there must be a central head
office to control their problems to receive suggestions, and manage the company or project in
a good manner
.
8.
Chain of communication
There should be good link or content between all the working department or offices of an
company so that if any kind of orders information is to be given to the workers staff there
should be no missing.
9.
Order
It means that, proper thing person art proper place job in proper time, given. It does not
include only persons but it includes (a) material management, and (b) men management.
10.
Equity :
Management should treat the workers as one (equal) for example, if any
bourses, facilities etc is to be given it should be distributed among all by justice.
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11.
Stability of a personal
Stability of a personal means a person (worker) must be sure that he will not be disturbed or
fired without some reason.
12.
Initiative
Initiative means that who is taking action as first. Example: - if workers are awarded some
bonuses then everyone will try as its own to work more efficiently for the firm, which
increases the productivity.
13.
Team Spirit
There should be unity between the workers (organization) means they should work as a team.
EX. 1: If the average time of an operator for doing a task is 40 min, and he is found 70 %
efficient, the time in which he should do the task is:
40 * 0.70 = 28 min
The 28 minutes represent the adjusted time. If the allowances taken by the operator is about 4
% of the adjusted time then the additional time allowed will be .
28 * 0.04 = 1.12 min
Now the standard time will be
28 * 1.12 = 29.12 minutes in which operator is required to complete the task efficiently.
Ex: 2: Assume that time studies are taken as follows for three separate elements of a job with
a rating factor of 110 %
Element 1: 30 22 24 25 37 29 30 38
Element 2: 31 28 27 24 25 31 37 29
Element 3: 28 27 21 30 40 30 39 32
If 2 %, 4 % are the personal, preparation and fatigue allowances respectively, compute the
standard time.
-9-
Computation
(1)
under line and discard the highest and lowest times within the series of observed
times:
Element 1: 30 22 24 25 37 29 30 38
Element 2: 31 28 27 24 25 31 37 29
Element 3: 28 27 21 30 40 30 39 32
(2)
Take the mean of the remaining times in each element and obtain actual time to be
required for a normal operation to be completed.
Thus,
Element 1: 27.6 minutes
Element 2: 27.8 minutes
Element 3: 29.4 minutes
Total time = 84.4, say 85 minute
(3)
Using rating factor (i.e. 110 % = 1.10), the adjusted time is obtained:
85 * 1.10 =93.50 minutes
(4) Now, the allowances to be added are recorded and calculated as under:
Name of allowance
Personal
Preparation
Fatigue
Percent of adjusted
time
2%
4%
4%
93.5 min
93.5 min
93.5 min
Total
(5) Add allowed time to adjusted time to obtain the standard time
Standard time = 93.5 + 93.5 = 102.85 minutes
Adjusted time
allowed
1.87
3.74
3.74
9.35 min
Mine organization
Organization is a body of people working together for a purpose of profit.
It is an adjustment or inter-relation of functions and staff for the purpose of producing
minerals.
Organization describes the different functions to be performed in a sequential order by
different set of people.
Each person has its own function but they adjust as a whole. The inter-relation of functions
and staff is shown by a chart called structural chart or organization chart. This chart is a
tool of organization which:
: Provides a clear picture of the general grouping of activities and formal relation ship in
the enterprise.
: shows the major characteristics of a companys structure
: aids employee training
: guides employee development
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For example:
for the organization, mine management receives the financial resources from the owne or
shareholders and government (Federal or provincial). In a public mining company, the
interface between the employee and owners of company is the board of directors. The boards
authority will be transmitted to the full time employees through the most senior employee,
i.e., the managing director or chief executive officer.
The management structure of such organization is shown in the following chart:
Directors
Managing Director
Or
C. E. O
Middle Management
Or
Departmental Managers
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- 12 -
Different situation
Unfavorable soil /
rock conditions
Darkness
Fire
Mining operations
and their limitations
(e.g size & wt. of
machinery, whether
SM, reclamation &
rehabilition, etc)
Explosives
Different environment
Mine environment
Gases
Foul air
Contaminated
water
Smoke
Dust
Noise
Radiation
Social environment
Vibrations
Noise
Dust
Waste dispoal
Air / water
pollution
Destruction
of public
roads
Due to the above different environment, conditions and hardship in mining, there is lack of
interest in job, but it is the only effective management that can make it as attractive
profession with the use of scientific approach.
- 13 -
functional organization
mix organization
matrix organization
staff and line organization
1.
Functional organization: this organization structure is based primarily on functions.
Functions are typically divided into the major categories of production, finance and
marketing. This type of organization works with a specialist heading function and mostly is
used for a small mine or one mine. Following figure is an organization chart showing
structure based on functional organization.
General Manager
Production manager
Finance manager
Marketing manager
2.
Mix organization: mix organization is the functional grouping under which specific
functions are placed in the hands of a man specially qualified for his particular factions. The
general manager in charge of operation at the mine should establish with his organization
covering the major subdivisions for which he is responsible. In this way, mine operations
come under a mine executive officer or mine superintendent, mill operations under mill
superintendent, and some thing operation, if it exists, under a smaller operation. Required
other facilities and activities, such as transportation, power, maintenance, supplies, etc, come
under other executives.
The following chart provides a clear picture of the general grouping of activities
and the formal relationship in a mine:
- 14 -
Mine superintendent
-Underground:
: MN Engineer
: MN Geologist
: MN Surveyor
: MN Planning
OR
-Open Pit:
: Pit Engineer
: Pit geologist
: Pit Planning
Mineral processing
superintendent
: MN Engineer, or
: MT Engineer, or
: CH Engineer,
Plant superintendent
General
administration
& accounting
: Shop
: Electrician
: Construction
: Maintenance
: Purchasing
: Stores
- Administration
concerned with
: Personal
security
: Town site
: Safety &
environment
: Public relation
: Training
: Accounting
: Financing
: Costing
Control
- Mill engineer
: Mill Lab
: Assay
: Shipping
This type of structure is a means of dividing the large functional organization into smaller
flexible management units. In this system, mine management divides the mine into
geographical areas for supervisions.
3. Matrix organization: to increase the effectiveness of mixed organization it is divided into
portions, each portions organization is called matrix organization or project organization.
A matrix organization is a traditional organization structure that is modified primarily for the
purpose of completing some type of special project. This organization is one in which
individuals form various functional departments are assigned to a project manager for
accomplishing some specific task. For this reason, matrix organizations are also called
organization.
Few examples of various project organizations are shown in the following organization
structures:
01-
- 15 -
Mine Manager
Mine superintendent
Marketing manager
Accountant
General Manager
Design engineer
Research
department
Development
& operations
Maintenance
department
Planning
Product Manager
Quality / Quantity
manager
Processing manager
- 16 -
Planning
Safety and
environmen
control
Sales manager
Sales
representative for
pomestic sale
Production manager
Marketing manager
Finance
director
Administrati
Office
superintendent
Quality
quantity
control
Production
superintendent
Marketing
research
manager
superintendent
Mining / processing
engineer
Designer
operation
signer
Research
development
Sales
manager
Inland sales
manager
Maintenance
superintendent
Accountant
Outland sales
manager
Planning
Safety &
environment
control
Bursar
- 18 -
Job location: Mining engineers are employed by mining companies, consulting engineering
companies, government, manufactures and in educational and research institutions.
Due to work experience and skills, mining engineers may be allowed
to practice in associated areas of science, engineering, marketing and management. They
work closely wi5th geologists, geotechnical engineers, metallurgical engineers and other
engineers in the fields of specialist.
Job Titles:
Mine manager
Project engineer
Mine design engineer
Mine development engineer
Mine layout engineer
Mine production engineer
Mine safety engineer
Mine ventilation engineer
Mineral engineer
Mine inspector
Quarry manager
Employment requirement
- A bachelors degree in mining engineering is required
- A masters degree or doctorate in related engineering discipline may be required.
- Registration with professional associations is required to practice as professional engineer
(P.eng).
For mining engineers, the professional associations are:
PEC (Pakistan engineering council); IME (institute of mining engineers Pakistan); SME of
AIME (society of mining engineers of American institute of mining, metallurgy and
mechanical engineers).
-Passing a professional practice examination, such as, first class and second class certificates
of competency examination is required for the mine engineer who intends to manage a coal
mine producing more than 2500 tons and not less than 600 tons of coal per month
respectively.
-Mine manger is eligible to get a first aid certificate of the society or body approved by the
appropriate govt. (such as st: John ambulance association).
-For a quarry manager, sometimes, for drilling and blasting profession, a practice
examination is required.
Main duties
Mining engineers have to perform some or all of the following duties:
To conduct preliminary surveys and studies of ore, mineral or coal deposits to assess
the economic and environmental feasibility of potential mining operations.
To determine and advise on appropriate drilling and blasting methods for min8ing,
construction, or demolition.
- 19 -
To design shafts, ventilation systems, mine services, haulage systems and supporting
structures.
To design, develop and implement computer applications such as for mine design,
mine modeling, mapping or for monitoring mine conditions. To lan and design or select
mining equipment and machinery and mineral treatment machinery and equipment in
collaboration with other engineering specialists.
To plan, organize and supervise the development of mines and maintenance of mines.
To supervise and coordinate the work of technicians, survey personnel, and other
engineers.
Managerial tricks: The mining engineer must use the following steps to be effective
manager of a project:
1.
At the beginning of each work period (day) make a complete list of the tasks he has to deal
with.
2.
3.
Determine the importance of each task and preference must be given according to the priority
orders, such as: highly urgent tasks, very important tasks, and so on.
4.
Concentration
Start with the short tasks and when you are left with large tasks, you have to concentrate on
such tasks and deal with then priority wise or, alternate hard work with height jobs and with
relaxation, so you will not tire easily.
Management is what the managers do. Thus, it is a practical
activity, social activity and political activity. It is concerned with the effective achievement of
goals by the efficient organization of resources.
- 20 -
- 21 -
(implementation of plans, specifying the work to be selecting people to carryout this work)
Courage
Will power
Judgment
Flexibility
Knowledge
Integrity
Initiative
(b)
Worker Motivation: is the effort a person is willing to contribute towards achieving a
goal.
In mining, goals are:
: a safe, effective management team
: a safe, efficient workforce
These goals can be achieved by:
: the supervisory skills of motivating (satisfactory needs)
: encouraging cooperation
When a mining operation is thoroughly analyzed for itsperfomance, the motivation of the
employees is always examined.
The factors, considered as work satisfiers which motivate the workers for a job are:
(1)
Good behavior
(2)
Money, either good salary or bonuses
(3)
Job position and Job security
(4)
Competition with other workers (promotion channel)
(5)
Good and safe working conditions
(6)
Right job to right person.
- 22 -
The management takes the time to collect necessary data for answering the following
questions:
What are the problems in particular system and where are they located (i.e. the face,
intake, equipment, supplies)?
How much production is lost from these problems in terms of time, tonnage and
money?
How much in terms of time, labour and material will it cost the management to
correct each problem?
Is the cost of correcting each problem worth the improvement of time, tonnage, or
money gained for each?
A)
In this type of procedure, the mine manager becomes familiar with the four degrees of
problems which are:
1.
A problem in this category is well defined by the data sources as a direct cause of production
loss.
Ranking points:
To reflect or to rate the individual problem and degree of certainties, point value can be
assigned,
e.g.:
X = 5 Points
I = 2 Points
H = 1 Point
- = 0 Point
Thus, for the above table, point totals are added up for each problem. The highest total
indicates the worst problem category that should be analyzed first. Here, in this example, the
system performance of transportation is to be improved first and then according to the
importance of the problem is of operators performance that should be paid attention.
This information is prepared on regular basis (.g. yearly) and used by mine manager
for planning a project for future.
CPM: analysis the cyclic production problem and shows the sequence of activities.
ACTIVITIES are tasks or efforts that require source and time for complete.
Activities are usually referred to by their start and finish events. In the network model,
individual activities are shown as arrows and referred by a letter such as A or B, etc. hence,
arrow heads indicates the direction or linked of progress.
Events are called nodes which represent the completion of one or more activities.
These are identified in network by their numbers. Always the activities are linked with
numbered events or nodes.
Critical Analysis: activity with slightly delay. Those activities which involve
physical work and require resources, they may take tie to complete.
- 25 -
Waiting Activity those tasks which do not require resources and wait until the 1st
activity is completed.
Path is a sequence of adjacent activity that forms a continuous link between two
events.
Preceded by
A
B
Followed by
A
B, E
C
Duration (days)
30
5
2
C
A
D
E
3
2
E
D, F
F
G
2
1
It is shown that task B and E must for A to finish before they can start. Similarly, task C must
wait for B to finish before it can start, both D & F must be completed before G can start.
Thus, diagrammatically:
Network diagram for the blasting project according table 1:
- 26 -
Activity
Event or
node
3
B
30
E
Duration
or Path
6
G
F
5
Direction of
Progress
For example, seven tasks in the early stages mine ventilation project are specified in table 2.
Task B & E must wait for A to finish before they can start.
Table: 2
Activity
(a) approve plans
(b) order for fans
and other
essentials
(c) construction at
the entries
(d) construction
for in take and
return
(e) installation of
fans and ducts
(f) Fixation of
regulators and
curtains
(G) monitoring for
air leakage
Preceded by
A
Followed by
A
B, E
Duration
20
5
D, F
20
- 27 -
C
3
4
2
A
1
D
2
2
20
20
G
1
E
F
5
: Hazardous conditions
: Dangerous acts, and sometime
: Acts of nature
Hazardous conditions: the accidents happening due to hazardous conditions are on the part
of management. Therefore, mine management should concentrate on removing or mining any
- 28 -
operational hazards contributing to possible accidents. There are 05major areas in the mining
describing hazardous conditions:
1. Ventilation: Due to inadequate underground ventilation in the working areas, dusli, mists and gases
cut off the fresh air, reduce visibility, damage equipment, and foul the air sufficiently to hamper miners
breathing.
1.
Guarding machinery and moving parts: The general of belt drives, crusher stations, walk ways,
etc should be mandated and managed at all times.
2.
Defective and worn out equipment: Mostly in mining, the defective equipment include worn
(due to neglect and limited capital), cracked, and rusted, bent, or broken off tools and machinery parts.
3.
Housing keeping conditions: The minerals or loose rock, supplies, or unwanted material left to
remain on the haulage roads, shop areas, production sections, and travel ways. This poor housekeeping
always compounds the problem of unsafe conditions.
4.
Irregular lighting: in under ground mines, darkness or poor lighting provide hazardous
conditions.
In case of any hazardous conditions, the following steps should be taken by a workman:
(i)
Guard or post a danger sign to worn others of the unsafe conditions, and to keep then away from it.
(ii) Correct or remove the conditions such as replacing a machine guard, picking up stumbling hazards, or
raking down loose roof.
(iv)
Notify the proper authorities of the conditions if he can not take the necessary action to correct
it.
Dangerous Acts: these acts are on the parts of workers, such as:
1. By passing safety devices: ignoring the warning signals and crossing the safety devices such as
electrical wires or trips, beltlines, etc.
2. Using improper equipment: using defective tools or tools not mean for the job.
3. Improper action: any unauthorized acts by workers or superiors, such operating equipment without
authority or proper training, ignoring safety measures and using unsafe means, etc.
To promote a correct safety attitude the workers and supervisors should be asked to:
(1) Report unsafe acts frequently
(2) Check unsafe acts or conditions
(3) Take safety meeting weekly, properly and seriously
(4) Investigate fully and analyses the cause of accidents.
Mine management should concentrate their efforts in minimizing both hazardous conditions and danger
acts in the working places of an underground mine. Most accidents in underground mining occur with in
10m of the face area in which both miners and machinery are concentrated. In such area of mining, the
following conditions should be checked.
Roof and Ribs: watch for water seepage, cracks cleats, or joints and loose bolts. These indicate past
geologic disturbance and possible ground stress pressure.
Floor (or bottom): watch for cracking, excessive water, or strata change indicating ground stress.
Keep free of waste and fallen material.
Machines and equipment: watch for leaks, lubricants, fuels, and adjustments.
Entries and crosscuts: keep free of scrap, and waste and loose rock. Keep widths with specified
limits.
- 29 -
Training: Training like wise safety is necessary for prevention of accidents and doing the job industry,
the training includes:
(i)
Safety training
(ii)
Job training
(iii)
(i)
Safety training
Safety training is very important for new workers and also for the workers changing their nature of job.
In mining operations, the safety training fall on the shoulders of effective mine superintendents. The
mine management provides the training, the workers provide the aptitude.
Several accidents are caused by poor training, therefore, a training officer or training instructor should
explain well, ask the questions and answers and demonstrate the task to the worker.
(a) Do not assume the work employee knows the safe way to carryout a job task.
(b)
Do not assume the workers remember the applicable rules of safety for the job.
(c)
Explain the task to the worker.
(d)
Ask the questions and answer them patiently and clearly.
(e)
Demonstrate the task to the worker.
(f)
Have the workers to demonstrate what they have learned.
A trained worker must know:
: Type of accident
(Fall, contracts of electricity or heat or cold, being struck, radiation, etc)
: Type of energy source:
(Electricity, explosives, explosion of dust or gas, machinery, fires, falls, and inundation)
: Unsafe conditions:
(Poor ventilation, gassy, dusty, poor machinery maintenance, using improper safety devices and tools)
: Nature of injury:
(Whether fractures, cuts, burns, abrasions, breathe stopping due to suffocation)
: The results of safety activities will be:
: Happier atmosphere
: Improved employee relations
: Higher production
(ii)
Job training
Job training is an important task and one for which an instructor should be prepared. The instruction
manuals and teaching aids are the most important tools fort the effective job training program.
1.
Preparing job instructions
2.
Instructing the job workers
(1)
The instructor should prepare himself to teach a job task and should analyze the task he is going to
teach, of this, he has to:
(a)
Decide the objectives of the job he is teaching
(b)
Pick out the key elements necessary for task completion
(c)
Gather the information, tools and materials necessary for the instruction.
(2)
The second requirement of effective job training is instructing the workers according to the
following steps:
- 30 -
a)
Explaining the worker
b)
Demonstrating the task
c)
Having the worker perform the task
d)
Follow up of worker performance
The workers ability to do the job effectively depends on the training they achieve in right direction. If the
mine management provides the effective training, the workers produce the aptitude.
1.
when the costs of producing and selling mineral are identified and categorized the full costs of mining
mineral is defined as the sum of the direct cost plans applicable indirect costs that are incurred during
the mining and preparation or a mineral. Or, the full costs of producing a mineral means the total costs
needed to run the mine and make the profit.
2.
The accounting of costs concerned with the behavior of costs, is called differential costs or variable
costs that change under varying sets of parameters for same mining operations.
Suppose a coal mine company produced 100,000 tons of coal at a rate of Rs.280/ = per ton for April 2008.
this change between monthly accounting period of April and may forces a difference of Rs. 20.0 per ton in
the full cost. These changing costs are called the differential costs of mining operations.
3.
Decision Accounting
It is concerned with evolutions of alternatives. This accounting may involve investment in additional
machinery, the introduction of a new product, and altering of a selling prince, etc. and estimation of costs
and revenues associated with particular alternatives.
4. Financial Accounting
It is concerned with the profit and loss accounts and balance sheets as the requirement of share holders;
prospective investors; the organization of companies, the tax departments, and the persons outside the
management.
Direct Costs:
When an item or equipment is involving in a mining production activity, the cost of such item or
equipment is called direct cost. The sum of all direct cost associated with brining a mine into producing
- 31 -
through the 4 stages of prospectings exploration; development; and exploitation is called the direct
mining cost. Item wise, the cost also can identify as:
Direct material cost and direct labour cost,
For example
Direct material costs are the direct costs of items or supplies used in producing a mineral.
Such as: explosives, blasting devices, miner bits tools, timber, etc.
Direct labour costs, such as salary and other benefits of regular workers at the mine.
Indirect costs: are costs associated with the mineral mining that are accessory the operation, but do not
produce mineral directly, for example, wages of labour on contract, salary of administrative staff, rent
taxes, etc. these are usually computed as percentage of the direct costs and also ca be classified as : mine
indirect costs and material indirect consecration costs, whether direct or indirect, are assigned to: service
casts, marketing costs, and general and administrative (G & A) costs.
Service costs: are costs of mining operations needed to keep the mine in operation. These may be direct
or indirect costs, such as, supply of water, electricity, contract engineering, insurance, etc.
Marketing costs: are the costs which are incurred at the point of production from the mine stockpile (or
preparation plant) to the consumer. In this category, the direct costs are:
Ware house costs, transportation, quality testing express, etc.
Indirect costs are: marketing management, sales, advertising, etc.
G & A costs: those costs which are not mentioned in the above categories. These include: consultancy,
research, public relations costs, administrative costs, etc.
All These Costs may be Estimated as:
(a)
unit costs or per ton cost
(b)
overall production cost or overall mining cost
(a) Unit cost or per ton cost: per ton costing method is related to the determinations of the
costs producting a single ton of mineral. Each ton of the cost is tagged to the specific ton of mineral as the
mineral is produced, for example, the wages needed during mining of 1 ton of coal, the power required to
load that one ton, transport this single ton of coal from face to the consumer, and other service charges for
that one ton.
At the end of the task, the total of costs chargeable to the fob is obtained as the full cost of the product plus
the profit percentage.
Cost: - If to the mining costs are added all other costs of producing mineral (beneficiation, smelting,
refining, transport, etc), the overall production results. Miscellaneous costs, such as, plant or machinery
depreciation, royalty charges, and taxes (other than income tax) should be added too, if applicable.
Thus, Overall Production cost = Mining cost + Other Production cost + Miscellaneous costs
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Deficit: A mining company has to face the deficit if its actual costs exceed the planned costs (managed
costs)
Depreciation (Rs / Yr): the depreciation is the reduction in value of machinery of plant when ever it
is in use. To find the depreciation the delivered cost of machinery equipment is divided with its economic
life.
Economic life of a machinery under normal / average mine conditions is 18000 hours. It varies according
to the conditions of mine whether worse or better conditions.
To find the economic life in years divided 18000 hours with operating period with in a single year, for
example,
(8 hours / shift) * (6 days / week) * (50 week / year)
= 2400 hours /year
Economic life = 18000 hours / 2400 hours / year
= 7.5 years
Thus, depreciation for a power should (for example) delivered at a cost of Rs. 75, 000,00/= will be
Rs 75000,00 / 7.5 years = 1000,000 / years
Depreciation per ton: suppose a mine produce 100,000 tons of mineral in a single year. The
depreciation will be
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MINE PLANNING
Planning is the initial out line of working process. It deals with the identified issues / problems and their
solution. A mining project is followed by planning stages, such as:
1-
Initial Planning
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3- Project planning
In mining, the project may be planned according to the requirements as shown in the following chart:
OFFSITES
: Access roads
: Site offices
: Primary power
: Workshop
: Fresh water
MINE DEVELOPMENT
MINE SERVICES
: Haul Roads
: Entries / Openings
: Equipment Erection
: Mine Preparation
: Stripping / Waste removal
: Waste Dump Development
: Ore Stock Pile
Development
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MINE PRODUCTION
EQUIPMENT
: Service roads
: Service equipment
: Communication
: Mine power
: Mine shops
: Mine offices
: Magazines
: Drainage
: Fresh air supply
4- Environmental Planning
: Stability of mine
: Waste management
: Surface / ground water management
: Protective measures unsafe conditions
: Legislation limitation
: Rehabilitation
STRATEGIC PLANNING
It is to prepare a strategy or game plan for dealing with the identified problems or issues and their solution.
Strategies are the action to be taken for certain important issues.
LRP: is provided for the continued operations of the mine over a long period of time, usually 5 to
10years planning.
LRP involves 04 basic elements:
(i) Mine layout: A modern layout of a mine comprises 02 distinct zones:
(a)
The underground network, and
(b)
The surface support facilities
(a)
The underground network is actual production area, such as: ventilation, haulage, roof support
must be monitored or respected.
-The variables that can change a mine plan are seam thickness, structural dips, mechanical properties,
etc.
-Mine plan or projection is an invaluable tool for planning and purchasing the necessary equipment
needed. It also provides an overall view of the mine.
(b) The surface support facilities include:
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Quality control laboratories, preparation plant, refuse storage area, sedimentation ponds, clean mineral
silos, water treatment plant, supply station, etc.
(ii) Equipment, its maintenance, rebuilding and replacement:
Equipment is the most costly component of mining. But it is essential for stable production rates. A proper
maintenance program must be followed to minimize unwarranted breakdowns.
LRP must identify how many sections will be required so that the necessary equipment will be available.
The equipment must be selected on the life of its services and depreciation.
(iii) Labour: The most critical factor in planning the manpower requirements is the tons per man-day
productivity that will permit the mine to be competitive. This figure divided into the daily mine tonnage
establishes the size of the total workforce to allocate them various areas of work such as production,
haulage, maintenance, supervisory, general day work, etc.
(iv) Budgeting: depends or: capital investments
: Mine costs
: Rate of investment return.
It needs: plans for specified period performance
: Comparison between actual and planned performance
MRP: Mine planning that deals with every year on the basis of the long-term plan. However, these
plans are made with in the framework of the LRP.
SRP: Short term mine planning uses the plan that is necessary for the operation of a mine on a day by
day basis.
It directs the activity of daily and assumes that the dailys production target is met.
Planning Tools: are techniques managers can use to help develop plans. The most important
planning tools are:
(a)
Fore casting: is a planning tool used to predict future environmental happenings that will influence
the operation of the organization.
(b)
Scheduling: is the process of formulating
(i) a detailed listing of activities that must be accomplished to attain the objectives, (ii) allocating the
resources necessary to attain the objective, and (iii) setting up with follow up of time tables for completing
the job.
(c) PERT: program evaluation and review technique: is a network of project activities showing both the
estimate of time necessary to complete each activity and they sequence of activities that must be followed
to complete the project.
Summary of costs for ended year-2001 for a single ton of coal is:
MAINTENANCE MANAGEMENT
Important objective of maintenance management:
(1)
(2)
(3)
Plan and control of machine productivity to achieve the highest feasible machine productivity.
Plan and control of labour productivity to achieve the heist feasible labour productivity.
Plan and control of mine conditions to achiever the highest feasible mineral productivity.
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In case (2): the most critical factor in planning the manpower requirement is the ton per man day
productivity. That will permit the mine to be competition. If the (ton man day is not achieved, the system
must be replanned) implemented and maintained by providing:
: training the maintenance perssoned through teaching, lectures, and demonstrations.
: Facilities and safety measures.
In case (3): mine conditions are maintained are kept safe not for labour and machinery only, but the
product needs security also. The control measures are taken for:
: Rock fall
: Support system
: Dewatering
: Dilution
: Depillaring
: Loading and handling
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