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Blue Plains is installing technologies that will enable it to convert one-half of its sludge into methane for use as fuel. Bacterial cells in the biosolids will burst, making them more amenable to being eaten by methanogens. The fuelmaking process will occur in huge new tanks called digesters.
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Originaltitel
Science-2012-675-Pennisi - A Better Way to Denitrify Wastewater
Blue Plains is installing technologies that will enable it to convert one-half of its sludge into methane for use as fuel. Bacterial cells in the biosolids will burst, making them more amenable to being eaten by methanogens. The fuelmaking process will occur in huge new tanks called digesters.
Blue Plains is installing technologies that will enable it to convert one-half of its sludge into methane for use as fuel. Bacterial cells in the biosolids will burst, making them more amenable to being eaten by methanogens. The fuelmaking process will occur in huge new tanks called digesters.
such concerns, Blue Plains is installing technologies that will enable it to convert one-half of its sludge into methane for use as fuel, with the remainder processed into a high-quality, pathogen-free material that could be used like compost in landscaping. The heart of that new system is currently a construction site for a new building where
biosolids will be subjected to high pressure
and heat150C for 30 minutes. During this pasteurizing process, known as thermal hydrolysis, bacterial cells in the sludge will burst, making them more amenable to being eaten by methanogens, microbes that produce methane gas that can be used for fuel. The fuelmaking process will occur in huge new tanks called digesters, and the meth-
ane in turn will be used to fuel a turbine that
will produce electricity and heat that will power the thermal hydrolysis system and net enough extra electricity to power 8000 homes. The remaining pasteurized biosolids, meanwhile, will be available for use as fertilizer. Adding thermal hydrolysis to the system saved about $200 million in digester construction costs because the process con-
www.sciencemag.org SCIENCE VOL 337 10 AUGUST 2012
Published by AAAS
Downloaded from www.sciencemag.org on October 8, 2014
processes that operate at high temperatures and produce relatively warm,
ammonia-rich wastewater streams; several companies have already comCall it the case of the missing nitrogen. Forty years ago, wastewater treat- mercialized anammox systems for use in such environments. ment engineers noticed that a common process used to convert ammoBut excluding nitrate producers has proved harder in lower-temperature nia into nitrate sometimes failed to produce as much nitrate as expected. municipal wastewater treatment plants, where the concentration of ammoThe nitrogen must have gone somewhere, says Mark van Loosdrecht, an nia can also be low, says van Loosdrecht. Under those conditions, its been environmental engineer at the Delft University of Technology in the Neth- tricky to create a stable anammox community, although a number of plants erlands. Fermentation engineers determined have installed pilot anammox, also called deamthat the process was producing nitrogen gas, monication, systems. but nobody knew how. To solve that problem, van Loosdrecht has been Then, in the early 1990s, microbiologist experimenting with very slow-growing anammox Gijs Kuenen of Delft University and his colmicrobes. Typically, dividing bacteria form susleagues discovered a new microbe in wastewapended particles called oc. But these slow-growter that helped solve the mysteryand turned ers form a much larger, denser particle called a existing dogma about ammonias convergranule. The larger granules somehow tend to sion to nitrogen compounds on its ear. Called exclude the nitrate-producing bacteria. To anammox (for anaerobic ammonium oxidatake advantage of that characteristic, hes tion), the microbe was converting ammonia engineering a reactor that retains larger into nitrogen gas in the absence of oxygen, a granules but excludes smaller oc; he reaction previously thought impossible. predicts the reactors will enable treatIt took several years to convince the skepment plants to do the same process tics. One problem was that the bacterium [with] 25% of the space used by curwhich is in the phylum Planctomycetes rent systems, and cut energy and other grows slowly. It divides every 2 weeks, rather costs by about one-third. than in just half an hour like some bacteria; Columbias Chandran, who once isothat means it can take months and sometimes lated a strain of anammox bacteria from a years to get a culture up and running reliably Brooklyn, New York, treatment plant and now has in the laboratory. Another challenge was that it happily growing in his lab, is also perfecting the bacteria had never been found in the wild. ways to keep the microbe happy and healthy in Once researchers knew what to look for, howwastewater treatment plants. Since 2010, treatever, they found it and its relatives living in ment plants developing anammox systems have many placesin oxygen-poor waters of the been sending him samples weekly, or more often Black Sea, Lake Tanganyika, and off the coast if they suspect problems. Drawing on ndings of Namibia, for example. Going red. With this cone, engineers gauge the density from his research, he tests the health of a plants Now, researchers consider anammox bac- of the clumps of red anammox bacteria (inset), a new anammox community by sequencing the DNA that teria to be essential components of the global way to denitrify wastewater. covers the microbes 16S ribosomal subunits. Each nitrogen cycle and estimate that they account type of microbe has a unique 16S ngerprint, and for 50% of the worlds nitrogen turnover. And they believe the microbes could he can tell what kind and how many anammox organisms are present by the dramatically improve methods of removing ammonia from wastewater streams number of copies of the 16S genes. His team also looks at the expression of at large municipal plants like the Blue Plains treatment facility in Washington, the microbes key ammonia-xing genes by monitoring messenger RNA. If D.C. (see main text). Its possibly going to be a game-changer in the U.S., Chandran sees 16S numbers and gene activity dropping, he knows the syssays Kartik Chandran, an environmental engineer at Columbia University. tem needs tweakingthere might be too much oxygen, for example. If gene Harnessing anammoxs potential, however, requires a mastery of micro- activity is dropping, but the population is stable, its likely to be a transient bial ecology. The microbe must be grown in conjunction with a second bac- phenomenon that should right itself, he says. terium that converts ammonia to nitrite; anammox converts the nitrite into Such efforts are nudging deammonication into more widespread use. water and nitrogen gas. But to operate efciently, the system must also Theres no scientic limitation, van Loosdrecht says. Its purely an engiexclude bacteria that make nitrate. Thats proven relatively easy in industrial neering question. E.P.