Beruflich Dokumente
Kultur Dokumente
Integral Ballast
Characteristics and
Performance Data
High Pressure
Sodium
Metal Halide
HL-301 5/03
BALLAST HANDBOOK
Why Use Ballasts?
The high intensity discharge lamps -high
pressure sodium, metal halide and mercury
vapor - are gaseous discharge devices. They
produce light when an arc discharge occurs
through a gas or vapor under a controlled
pressure.
A lamp initially starts as a non-conductive gas
between two electrodes. The ballast must
supply adequate voltage to initiate an arc
between the electrodes. This voltage is supplied
by a transformer section within the ballast, and
is sometimes supplemented by an ignitor that
supplies additional high voltage pulses timed
with the peak of the transformer voltage. When
the gas in the lamps arc tube becomes ionized,
the electrical resistance drops very low. The
ballast must limit the current to protect the
electrodes from overheating. As the current
flows through the ionized arc stream, the gas is
heated and pressure builds within the arc tube.
This pressure causes resistance to develop in the
arc. The increased resistance leads to further
heating and pressure. The ballast must control
voltage and current to make the lamp operate
stably at its proper wattage. Without the
current regulation of the ballast, the pressure
would increase until the voltage supplied to the
lamp is incapable of passing between the
electrodes. The ionization would cease and the
lamp extinguish.
Improper ballasting will cause lamps to operate
outside their optimum performance envelope.
The result is that lamps aren't operated at
correct wattage, won't produce the correct light
output, and will experience shortened life. The
ballast must therefore supply proper voltage to
start and maintain the arc, and must control
current to regulate the lamp at its correct
operating wattage.
The Importance of Ballast Regulation
Ballast Primer
HOLOPHANE
490
Minimum lamp voltage
450
400
Ballast
characteristic curve
350
Minimum
lamp wattage
300
Maximum
lamp voltage
280
250
67
84
100
125
Lamp Voltage
172
Figure 1
Typical trapezoid 400W HPS
HALT
Many HID sources, especially metal halide, carry
an operational requirement from the
manufacturer that the lamp be cycled off for at
least 15 minutes once per week. This
requirement, along with group relamping
before end of life, reduces the risk of nonpassive failure of the lamp.
Although entire circuits of luminaires can be deenergized to meet this schedule, large areas will
be dark during the off time, resulting in safety
hazards or loss of productivity. The Holophane
HALT option is an integral timer located in each
luminaire that randomly cycles the luminaire off
on the required schedule. Having the off cycle
randomly distributed among the luminaires in
an installation eliminates areas of darkness and
loss of productivity.
Ballast Options
200
180
160
140
120
100
80
60
40
25
30
35
40
45
50
55
60
65
70
75
80
Figure 2
Ambient temperature vs. rated life
for integrally ballasted luminaires
Ballast Accessories
Protected Starter
Under normal operating conditions an HPS
starter only operates for a few cycles to start
the lamp. However, if an inoperative lamp or
open socket is left for an extended period of
time, the starter could be pulsing up to 24
hours a day. If the lamp is not replaced in a
timely fashion, the starter and ballast life could
be shortened. This condition affects all starters
and ballasts equally, regardless of manufacturer
since all manufacturers utilize similar starter
circuits and insulation systems.
Holophane's protected starter is recommended
under conditions where the lamp cannot be
replaced in a timely fashion since the protected
BALLAST HANDBOOK
3
HOLOPHANE
BALLAST HANDBOOK
Lamp
Ballast type
50W
NPF Reactor
HPF Reactor
HPF Auto
X
X
X
X
X
X
X
70W
NPF Reactor
HPF Reactor
HPF Auto
X
X
X
X
100W
NPF Reactor
HPF Reactor
HPF Auto
X
X
X
X
X
150W
55V
NPF Reactor
HPF Reactor
HPF Auto
HPF Auto
X
X
X
X
X
X
X
X
X
1
X
X
X
X
X
X
X
X
150W
100V
X
X
X
X
Power factor
Maximum input
current (amps) 1
Nominal primary
voltage (volts)
Multi-tap Ballast
120
120
120
208
240
277
480
1.48
1.05
1.15
0.66
0.58
0.55
0.29
95
95
85
150
170
200
350
60
60
63
63
63
63
64
120
120
136
136
136
136
136
+
+
+
+
+
+
42
90%
90%
90%
90%
90%
90%
+/+/+/+/+/+/+/-
12%
12%
11%
11%
11%
11%
11%
-40F
-40F
-40F
-40F
-40F
-40F
-40F
120
120
120
208
240
277
480
2.0
1.30
1.50
0.86
0.75
.66/.66
.38
95
95
90
156
180
206/206
360
83
83
91
93
94
88/95
90
120
120
128
128
128
130/128
130
+
+
+
+
+
+
43
90%
90%
90%
90%
90%
90%
+/+/+/+/+/+/+/-
12%
12%
12%
12%
12%
12%
12%
-40F
-40F
-40F
-40F
-40F
-40F
-40F
120
120
120
208
240
277
480
2.9
1.63
2.30/2.30
1.35
1.15
.94/.94
0.60
95
95
90/90
175
205
206/235
360
117
117
128/128
128
128
128/128
130
120
120
130/129
129
129
130/129
130
+
+
+
+
+
+
46
90%
90%
90%
90%
90%
90%
+/+/+/+/+/+/+/-
12%
12%
12%
12%
12%
12%
12%
-40F
-40F
-40F
-40F
-40F
-40F
-40F
120
120
120
208
240
277
480
4.0
2.50
3.05
1.82
1.52
1.34/1.34
.90
95
170
95
170
90
188
156
188
180
188
208/208 185/188
360
190
120
120
129
129
129
128/129
128
+
+
+
+
+
+
43
90%
90%
90%
90%
90%
90%
+/+/+/+/+/+/+/-
12%
12%
12%
12%
12%
12%
12%
-40F
-40F
-40F
-40F
-40F
-40F
-40F
120
208
240
277
480
3.05
1.80
1.53
1.32
0.86
240
240
240
240
240
+
+
+
+
+
90%
90%
90%
90%
90%
+/+/+/+/+/-
12%
12%
12%
12%
12%
-40F
-40F
-40F
-40F
-40F
95
170
185
225
360
185
185
185
185
185
Where 2 values are given e.g.: .55/.57, left hand value is for single input voltage ballast, right hand value is for multi-tap ballast.
For mercury vapor ballast characteristics contact your local sales rep.
Electrical Characteristics
HOLOPHANE
X
X
250W
Lead
X
X
250W
Energy
Saving
Lead
X
X
250W
Mag Reg
X
X
X
X
X
400W
Lead
X
X
400W
Energy
Saving
Lead
X
X
400W
Mag Reg
X
X
X
X
X
1000W
Lead
X
X
1
85/85
145
165
195/195
330
237/238
237
240
238/238
241
210/210
210
210
210/210
210
+
+
+
+
+
90%
90%
90%
90%
90%
+/+/+/+/+/-
10%
10%
10%
10%
10%
-40F
-40F
-40F
-40F
-40F
X
X
X
X
X
120
208
240
277
480
2.6/2.6
1.5
1.3
1.13/1.1
0.65
75/75
130
150
170/170
305
295/305
305
305
305/305
308
200/225
225
225
200/225
200
+
+
+
+
+
90%
90%
90%
90%
90%
+/+/+/+/+/-
12%
12%
12%
12%
12%
-40F
-40F
-40F
-40F
-40F
X
X
X
X
120
208
240
277
480
2.5/2.5
1.45
1.2
1.1/1.1
0.63
85/85
148
170
195/195
340
286/289
290
290
291/291
295
205/207
207
207
205/207
205
+
+
+
+
+
90%
90%
90%
90%
90%
+/+/+/+/+/-
12%
12%
12%
12%
12%
-40F
-40F
-40F
-40F
-40F
120
208
240
277
480
2.56
1.48
1.28
1.11
0.64
70
120
140
160
280
305
305
305
305
305
220
220
220
220
220
+
+
+
+
+
90%
90%
90%
90%
90%
X
X
X
X
120
208
240
277
480
3.9/3.8
2.3
1.9
1.17/1.17
1.0
75/85
150
173
170/200
300
452/455
460
465
460/465
468
190/220
220
220
190/220
190
+
+
+
+
+
90%
90%
90%
90%
90%
X
X
X
X
120
208
240
277
480
3.88/3.9
2.28
1.95
1.68/1.68
0.98
91/92
160
185
211/210
368
441/444
445
445
446/446
452
190/190
190
190
190/190
190
+
+
+
+
+
90%
90%
90%
90%
90%
120
208
240
277
480
4.0
2.3
2.0
1.73
1.0
50
85
100
110
190
470
470
470
470
470
230
230
230
230
230
+
+
+
+
+
90%
90%
90%
90%
90%
120
208
240
277
480
9.1/9.1
5.2
4.55
3.9/3.95
2.30
9.1/100
170
190
220/220
415
1080/1080
1075
1075
1075/1070
1085
406/406
406
406
406/406
406
+
+
+
+
+
90%
90%
90%
90%
90%
X
X
X
X
+/+/+/+/+/-
Power factor
2.1/2.1
1.2
1.05
.90/.90
0.52
120
208
240
277
480
X
X
X
X
Maximum input
current (amps) 1
Lead
Ballast type
200W
Nominal primary
voltage (volts)
Lamp
Multi-tap Ballast
6%
6%
6%
6%
6%
-40F
-40F
-40F
-40F
-40F
+/+/+/+/+/-
12%
12%
12%
12%
12%
-40F
-40F
-40F
-40F
-40F
+/+/+/+/+/-
13%
13%
13%
13%
13%
-40F
-40F
-40F
-40F
-40F
+/-3%
+/- 3%
+/- 3%
+/- 3%
+/- 3%
-40F
-40F
-40F
-40F
-40F
+/+/+/+/+/-
13%
13%
13%
13%
13%
-40F
-40F
-40F
-40F
-40F
Where 2 values are given e.g.: .55/.57, left hand value is for single input voltage ballast, right hand value is for multi-tap ballast.
For mercury vapor ballast characteristics contact your local sales rep.
BALLAST HANDBOOK
5
HOLOPHANE
250
250
250
250
+
+
+
+
90%
90%
90%
90%
+/+/+/+/-
12%
12%
12%
12%
-20F
-20F
-20F
-20F
70W
HPF Auto
(M98, M101 lamp)
X
X
X
X
X
120
208
240
277
1.80
1.04
.87
.78/.78
90
150
175
208/208
95
95
95
95/95
278
278
278
278
+
+
+
+
90%
90%
90%
90%
+/+/+/+/-
12%
12%
12%
12%
-20F
-20F
-20F
-20F
X
X
X
X
120
208
240
277
2.60
1.50
1.30
1.15/1.15
75
130
130
130
150
130
165/165 130/130
278
278
278
278
+
+
+
+
90%
90%
90%
90%
+/+/+/+/-
12%
12%
12%
12%
-20F
-20F
-20F
-20F
X
X
X
X
120
208
240
277
3.65
2.10
1.80
1.58
275
275
275
275
+
+
+
+
90%
90%
90%
90%
+/+/+/+/-
12%
12%
12%
12%
-20F
-20F
-20F
-20F
X
Peak Lead
Autotransformer/MT
X
X
X
250W
Energy
Saving
Peak Lead
Autotransformer/MT
X
X
X
X
X
X
X
120
208
240
277
480
+/+/+/+/+/-
8.5%
8.5%
8.5%
8.5%
8.5%
120
208
240
277
480
X
X
X
X
Power factor
55/55
87
109
118/123
191
1.8/1.8
1.1
0.92
.80/.80
.46
120
208
240
277
480
185
185
185
185
X
X
X
X
X
Nominal primary
voltage (volts)
75
125
150
160
Maximum input
current (amps) 1
Peak Lead
Autotransformer/MT
Multi-tap Ballast
150W
HPF Auto
(M102 lamp)
250W &
250W2
Pulse Start
Ballast type
100W
HPF Auto
(M90, M92 lamp)
175W
67
67
67
67
90
150
175
208
1.16
.67
.57
.50
Maximum input
current (amps) 1
120
208
240
277
Nominal primary
voltage (volts)
X
X
X
X
Lamp
Multi-tap Ballast
50W
HPF Auto
(M110 lamp)
Metal Halide
Power factor
BALLAST HANDBOOK
211/211
215
213
212/213
220
312/312
312
312
312/312
320
+
+
+
+
+
90%
90%
90%
90%
90%
-20F
-20F
-20F
-20F
-20F
2.62/2.62
1.51
1.31
1.14/1.14
.66
58/60 285/288
110
290
117
290
140/140 293/295
220
296
310/310
310
310
310/310
310
+
+
+
+
+
90%
90%
90%
90%
90%
+/+/+/+/+/-
8%
8%
8%
8%
8%
-20F
-20F
-20F
-20F
-20F
2.55/2.6
1.5
0.13
1.10/1.12
0.64
50/50 280/283
85
284
105
284
110/110 283/285
190
285
317/317
317
317
317/317
317
+
+
+
+
+
90%
90%
90%
90%
90%
+/+/+/+/+/-
8%
8%
8%
8%
8%
-20F
-20F
-20F
-20F
-20F
Where 2 values are given e.g.: .55/.57, left hand value is for single input voltage ballast, right hand value is for multi-tap ballast.
For mercury vapor ballast characteristics contact your local sales rep.
Maximum distance from ballast to lamp is 5 feet
Electrical Characteristics
HOLOPHANE
Lamp
Power factor
Maximum input
current (amps) 1
Nominal primary
voltage (volts)
Multi-tap Ballast
Electrical Characteristics MH
Ballast type
320W
Pulse Start
2
CWA
350W2
Pulse Start
HPF Reactor3
350W2
Pulse Start
Energy
Saving
CWA
400W
Pulse Start2
HPF Reactor3
400W &
400W2
Pulse Start
Peak Lead
Autotransformer
X
X
X
X
X
Mag Reg
1000W
Energy
Saving
X
X
X
X
1500W
Peak Lead
Autotransformer
3.18
1.86
1.60
1.40/1.40
.81
2.10
65
110
125
145/145
220
200
360
360
360
360/360
366
375
294
294
294
294/294
300
277
+
+
+
+
+
+
90%
90%
90%
90%
90%
90%
+/+/+/+/+/+/-
8%
8%
8%
8%
8%
8%
-20F
-20F
-20F
-20F
-20F
-20F
X
X
X
X
120
208
240
277
480
277
3.39
1.94
1.67
1.47/1.47
0.85
2.53
65
115
125
150/150
245
185
382
382
382
382/382
387
430
273
273
273
273/273
280
277
+
+
+
+
+
+
90%
90%
90%
90%
90%
90%
+/+/+/+/+/+/-
8%
8%
8%
8%
8%
8%
-20F
-20F
-20F
-20F
-20F
-20F
120
208
240
277
480
4.0/4.0
2.3
2.0
1.74/1.74
1.0
75/75
125
145
165/165
290
453/455
456
458
456/459
460
290/290
290
290
290/290
290
+
+
+
+
+
90%
90%
90%
90%
90%
10%
10%
10%
10%
10%
-20F
-20F
-20F
-20F
-20F
120
208
240
277
480
4.0
2.3
2.0
1.75
1.0
40
68
80
95
160
470
470
470
470
470
315
315
315
315
315
+
+
+
+
+
90%
90%
90%
90%
90%
+/+/+/+/+/-
1%
1%
1%
1%
1%
-20F
-20F
-20F
-20F
-20F
X
X
X
X
120
208
240
277
480
3.85/3.9
2.25
1.95
1.65/1.7
0.98
60/60
90
105
139/130
253
438/445
440
442
440/444
446
297/297
297
297
297/297
297
+
+
+
+
+
90%
90%
90%
90%
90%
+/+/+/+/+/-
8%
8%
8%
8%
8%
-20F
-20F
-20F
-20F
-20F
X
X
X
X
120
208
240
277
480
9.0/9.0
5.1
4.5
3.85/3.85
2.3
70/70
125
150
165/160
305
1060/1065
1065
1065
1065/1065
1065
428/428
428
428
428/428
428
+
+
+
+
+
90%
90%
90%
90%
90%
+/+/+/+/+/-
10%
10%
10%
10%
10%
-20F
-20F
-20F
-20F
-20F
120
208
240
277
480
14.5
8.4
7.2
6.3
3.6
75
130
150
173
200
1610
1610
1610
1610
1610
415
415
415
415
415
+
+
+
+
+
90%
90%
90%
90%
90%
+/+/+/+/+/-
10%
10%
10%
10%
10%
-20F
-20F
-20F
-20F
-20F
X
X
X
X
X
X
X
X
X
400W
Peak Lead
Energy
Autotransformer
Saving &
400W2
Pulse Start (energy saving)
Peak Lead
Autotransformer
120
208
240
277
480
277
X
X
400W2
X
X
X
X
X
X
X
X
X
+/+/+/+/+/-
Where 2 values are given e.g. .55/.57, left hand value is for single input voltage ballast, right hand value is for multi-tap ballast.
For mercury vapor ballast characteristics contact your local sales rep.
Maximum distance from ballast to lamp is 5 feet.
3
Lamp wattage regulation @ +/-5% line voltage variation
1
BALLAST HANDBOOK
7
HOLOPHANE
BALLAST HANDBOOK
160
170
140
175
180
210
180
220
220
212
294
284
362
384
456
442
1065
1580
315
320
317
295
273
290
300
433
425
+
+
+
+
+
+
+
+
+
90%
90%
90%
90%
90%
90%
90%
90%
90%
+/- 9%
+/- 8%
+/- 8%
+/- 8%
+/- 8%
+/- 10%
+/- 8%
+/- 10%
+/- 10%
-20F
-20F
-20F
-20F
-20F
-20F
-20F
-20F
-20F
347
347
347
347
0.43
0.60
1.00
1.25
260
260
260
260
67
95
129
185
250
255
280
265
+
+
+
+
90%
90%
90%
90%
+/+/+/+/-
12%
12%
12%
12%
-20F
-20F
-20F
-20F
347
347
347
347
0.52
0.82
1.22
1.10
260
260
260
260
92
130
188
189
125
126
135
245
+
+
+
+
90%
90%
90%
90%
+/+/+/+/-
10%
12%
12%
12%
-40F
-40F
-40F
-40F
347
347
347
347
347
347
347
0.91
0.87
1.35
1.35
3.18
0.89
1.38
230
260
230
260
280
200
135
310
294
460
446
1082
305
470
205
205
186
188
410
225
230
+
+
+
+
+
+
+
90%
90%
90%
90%
90%
90%
90%
+/- 12%
+/- 12%
+/- 13%
+/- 13%
+/- 13%
+/- 6%
+/- 3%
-40F
-40F
-40F
-40F
-40F
-40F
-40F
0.64
0.89
0.89
1.10
1.15
1.38
1.35
3.1
4.7
Power factor
347
347
347
347
347
347
347
347
347
Lamp
Metal Halide
Nominal primary
voltage (volts)
Maximum input
current (amps)
347V - Canada
Ballast type
UL Listed
Electrical Characteristics
HOLOPHANE
Ballast Characteristics
Table 1
Holophane Typical Ballast Operating Characteristics - 400W HPS.
Lamp Volts
Input Watts
Lamp Watts
Watts Loss
PF
90
412
374
38
91
95
425
388
37
93
100
436
400
36
95
105
447
411
36
97
110
452
419
33
97
115
456
424
32
98
120
458
426
32
98
125
457
430
27
98
130
458
427
31
97
135
448
419
29
95
140
439
414
25
93
145
419
396
23
89
150
391
370
21
83
Average
438.4
407.6
30.8
94.15
Table Columns
Explanations:
Lamp Volts Nominal lamp is 100
volts. Manufacturing tolerance is +15
percent, measurements were started
at 90 volts and continue every 5 volts
until end of life.
Input Watts Input wattage
increases and then decreases as the
lamp ages. Lamp watts follow the
same curve. The difference between
these two is the wattage consumed
by the ballast to produce lamp
output.
Lamp Watts Wattage delivered to
the lamp by the ballast. These values
are measured in the Holophane
laboratory under controlled
conditions.
BALLAST HANDBOOK
9
HOLOPHANE
BALLAST HANDBOOK
Manufacturing Tolerances
The American National Standards
Institute (ANSI) has established
allowable production tolerances in
the manufacturing of ballasts and
lamps. Ballast tolerances permitted in
output watts with a nominal lamp
are +7 1/2% for HPS and mercury,
+5% for metal halide.
Lamps manufactured within ANSI
standards may vary +10% to +15%
in arc voltage characteristics which
can result in about +15% variation
in operating watts with
corresponding changes in lamp
lumen output.
Theoretically, variations of +22% for
HPS and mercury and +15% for
metal halide are possible with the
combined tolerances indicated.
However, lamps and ballasts are
normally manufactured with less
variation resulting in representative
lamp output values closer to rated.
Starting Current
The CW and CWA ballast starting
current is always less than the
operating current. Lag type (reactor)
ballasts have a considerably higher
starting current. This starting current
may vary by as much as +30%
above nominal operating current,
depending on the line voltage
variation and ballast circuit
characteristics.
Ballast Fusing Option
Ballast faults can cause high primary
currents. Single fuses for 120V,
240V, or 277V, and double fuses for
208V, 240V, or 480V may be
specified to protect the branch
circuit by removing a defective
ballast before it opens the line circuit
breaker. The fuse is designed to carry
the momentary high in rush current
of the ballast which eliminates the
potential for nuisance tripping. The
choice of the proper fuse (type and
rating) to accept the in rush current
Metal Halide:
Peak Lead Autotransformer
Ballast Types
HOLOPHANE
10
Ballast Types
High Pressure Sodium :
Reactor
Lag-type Regulator
(Magnetic Regulator)
Lead
BALLAST HANDBOOK
11
HOLOPHANE
Printed in USA