MARUTI ESTEEM MPI

HOMOLOGATION NO.4W2000-03
REVISED ENGINE DATA
EFFECTIVE : 30TH APRIL 2014

3. ENGINE
301.

LOCATION AND POSITION OF THE ENGINE

a) Location and orientation

FRONT, TRANSVERSE 15 DEGREES

b) Position

X=

+ 5 mm

Y=

+ 5 mm

Z=

+ 3 mm

See scheme III-A1)

c) Inclination
C1-1) Dismounted engine seen from the side

C1-5) Engine in its compartment

Page 1 of 18

deg + 30'
C1-2) Dismounted engine seen from the side

III-A1) POSITION OF THE ENGINE

302.

NUMBER OF SUPPORTS

3 (THREE)
303.

CYCLE
4 STROKE

304.

SUPERCHARGING
Yes

No
NA

Type and number of compressors

305.

NUMBER AND LAYOUT OF CYLINDERS

4 (FOUR), INLINE

306.

TYPE OF COOLING
LIQUID

307.

CYLINDER CAPACITY
a) Unitary

324.5

cm3

b)

1298

cm3

324.74

1316.5

cm3

Total
b1)

Total corrected

c) Maximum total allowed

Page 2 of 18

1298.9

NOT VALID IN GROUP N

cm3

308.

TOTAL MINIMUM VOLUME OF A COMBUSTION CHAMBER

39.60

310.

cm3

COMPRESSION RATIO (IN RELATION WITH THE UNIT)

Minimum*

NA

:1

Maximum

9.2

* Diesel only
311.

CYLINDER BLOCK
a) Material

ALUMINIUM ALLOY

b) Diameter of crankshat bearings

45

+0
- 0.1 mm

C3-1) Bare cylinder block seen from above

C3-2) Bare cylinder block seen from underneath

C3-3) Bare cylinder block seen from right hand side

C3-4) Bare cylinder block seen from left hand side

Page 3 of 18

:1

C3-5) Bare cylinder block seen from timing side

C3-6) Bare cylinder block seen from flywheel side

C3-7) Crankshaft bearing caps

312.

MIN. HEIGHT OF THE CYLINDER BLOCK

N
III-C1)

a) Between sump and head

gasket planes

236.8

mm

b)Between crankshaft centreline

and head gasket plane

186.8

mm

Page 4 of 18

Height measurement

313.

SLEEVES
Yes

a) Sleeved cylinder block

N
b) Material

CAST IRON

+0
- 0.1 mm

MAXIMUM BORE ALLOWED

74.5

316.

mm

NOT VALID IN GROUP N

STROKE
+0
- 0.1 mm

75.6

317.

Dry

BORE
74.0

315.

C3-8) Sleeve dismounted

Wet

c) Type

314.

No

PISTON
a) Material

N
ALUMINIUM ALLOY
FIRST RING :1
3 (THREE)

b)

b1) Thickness of rings

Number of rings

SECOND :1.2
Third :2

c) Minimum weight

307

d) Distance from gudgeon pin center line to top of piston crown

With pin, clips and rings

29

+ 0.1 mm

- 0.1

+ 0.15
+ above
- 0.30 mm - below

9.0

+ 0.5 cm3

e) Distance top of piston at TDC / gasket plane of cylinder block

f) Piston groove volume (top)

Yes
g) Piston colling system

Page 5 of 18

No

+ 0.1 mm

C4-1) Piston from top

C4-2) Piston from bottom

III-D1) Piston pin

318.

CONNECTING ROD
a) Material

b)

CARBON STEEL

c) Interior diameter of the big end (without shell bearings)

d) Length between axes

120.0

+ 0.1 mm

e) Minimum weight

415

C5-1) Connecting rod from on big end side

Page 6 of 18

45.0

Big end type

TWO PIECE
+0.1
- 0 mm

With cap, bolts and shell bearings

C5-2) Connecting rod from rear on small end side

319.

CRANKSHAFT
a)

Type of manufacture

ONE PIECE

c)

Manufacturing process

Cast

d)

Number of bearings

FIVE

e)

f)

Diameter of bearings

45.0

+0
- 0.1 mm

g)

Bearing caps material

ALUMINIUM

h)

i)

Diamtre maximum des manetons

Maximum diameter of crank pins

42.0

mm

C6-1) Crankshaft from front

320.

b)

Material

CARBON STEEL

Forged

Type of bearings

Min. weight of bare crankshaft

BI-METAL

10400

C6-2) Crankshaft from rear

FLYWHEEL
Manual Gearbox

Automatic Gearbox

a) Material

CAST IRON

NA

b) Minimum weight with starter ring

5030

With fixings and starter ring

C7-1) Flywheel from front

Page 7 of 18

NA

May be used with

automatic gearbox only

C7-2) Flywheel from rear

321.

CYLINDERHEAD
a)

Number

ONE

b)

Material

ALUMINIUM ALLOY

c)

Minimum height

120

d)

Where measured

CYLINDER HEAD TOP FACE TO BOTTOM FACE

e)

Angle between intake valve and cylinder head gasket plane

deg+30

f)

Angle between exhaust valve and cylinder head gasket plane

deg+30

g)

Minimum volume of a combustion chamber

N
mm

N
25.5

cm3

C8-1) Bare cylinderhead seen from top (camshaft side)

C8-2) Bare cylinderhead seen from underneath (chamber side)

C8-3) Bare cylinderhead seen from intake side

C8-4) Bare cylinderhead seen from exhaust side

Page 8 of 18

C8-5) Bare cylinderhead seen from timing side

C8-6) Bare cylinderhead seen from flywheel side

C8-7) Combustion chamber

322.

CYLINDERHEAD GASKET
a) Thickness of tightened cylinderhead gasket

Page 9 of 18

1.2

+ 0.2 mm

324.

FUEL FEED BY INJECTION

a) Make and type

DENSO

b) Model

MPFI
Mechanical

Direct

Indirect

Electronic

Hydraulic

c) Fuel measurement
d) Dimensions of the intake pipe at the throttle valve

45

e) Number of effective fuel outlets

FOUR

+ 0.25 mm

Manifold
f) Injectors

Cylinder head

f1) Position

g) List of injection system sensors : Oxygen, Water Temperature, Inlet Air, Speed, Cam Position, Throttle Position and Map
C1

C6

C11

C2

C7

C12

C3

C8

C13

C4

C9

C14

C5

C10

C15

h) List of injection system actuators : Injectors, Pressure regulators

A1

A6

A11

A2

A7

A12

A3

A8

A13

A4

A9

A14

A5

A10

A15

Page 10 of 18

C9-1) Injection system complete

III-I1) LOCATION OF SENSORS AND ACTUATORS

Page 11 of 18

325.

CAMSHAFT
a) Number

ONE

b) Location

OVERHEAD

c) Drive system

BELT

d) Number of bearings per shaft

SIX

e) Diameter of bearings

28.0

N
+ 0.1 mm

f) Type of valve operation system

ROCKER ARM, MECHANICAL

Intake

Exhaust

g) Cam dimensions

A=

31

+ 0.1 mm

31

+ 0.1 mm

B=

36.26

+ 0.1 mm

36.00

+ 0.1 mm

The tolerances must be used with the same sign for A and B

326.

TIMING

a) Theoretical clearance

Intake

0.15

Exhaust

mm

0.30

mm

b) Cam lift in mm (dismounted camshaft)

INTAKE

EXHAUST
Rotation
angle in
degrees

Rotation
angle in
degrees

Lift in mm
(+ 0.2 mm)

Rotation
angle in
degrees

Lift in mm
(+ 0.2 mm)

5.0

5.1

-5

4.9

+5

4.9

+ 10

4.7

-10

4.6

+ 10

4.7

4.6

+ 15

3.6

- 15

4.1

+ 15

4.3

- 30

2.9

+ 30

1.3

- 30

1.8

+ 30

2.5

- 45

1.0

+ 45

0.4

- 45

0.6

+ 45

0.8

- 60

0.3

+ 60

0.2

- 60

0.3

+ 60

0.3

- 75

0.1

+ 75

0.1

- 75

0.1

+ 75

0.2

- 90

+ 90

- 90

+ 90

- 105

+ 105

- 105

+ 105

- 120

+ 120

- 120

+ 120

- 135

+ 135

- 135

+ 135

- 150

+ 150

- 150

+ 150

Rotation
angle in
degrees

Lift in mm
(+ 0.2 mm)

5.3

-5

5.2

+5

- 10

5.0

- 15

Lift in mm
(+ 0.2 mm)

A shift of +/- 2 degrees of the whole measurement is accepted

Intake
c) Maximum valve lift

Page 12 of 18

8.40

+ 0.2 mm

Exhaust
7.10

+ 0.2 mm

with clearance according to Art. 326a

327.

INTAKE
a) Material of manifold

ALUMINIUM ALLOY

b) Number of manifold elements

ONE

c) Number of valves per cylinder

TWO

d) Maximum diameter of the valve head

29

mm

e) Diameter of valve stem in guide

5.5

+0
-0.2 mm

f) Valve length

92.2

+ 1.5 mm

g) Type of valve springs

HELICOIL

d1) Angle of valve head

Deg

h) Number of springs per valve

ONE

i) Max. length of the spring

21.00

mm

Under a load of

9 KG

j) External diameter of springs

23.10

+ 0.2 mm

k) Number of spring coils

5.30 (ACTIVE)

l) Diameter of spring wire

3.10

+ 0.1 mm

m) Max. free length of springs

36.83

C11-1) Intake manifold - dismounted

C11-2) Intake manifold - dismounted

C11-3) Throttle unit - dismounted

C11-4) Throttle unit - dismounted

Page 13 of 18

mm

INTAKE
Drawings of engine ports - tolerances on dimensions : -2%, +4%
III-K1) Cylinderhead, manifold side

III-K2) Manifold, cylinderhead side

Page 14 of 18

328.

EXHAUST
a) Material of manifold

CAST IRON

c) Internal dimensions of manifold exit

2 x 32
DIA

d) Number of valves per cylinder

TWO

e) Maximum diameter of the valve

b) Number of manifold elements

ONE

+ 0.2 mm

+ 2.0 mm if raw or fabricated

25

mm

e1)Angle of valve head

f) Diameter of valve stem in guide

5.5

+0
-0.2 mm

g) Valve length

79.90

h) Type of valve springs

HELICAL

i) Number of springs per valve

ONE

j) Max. length of the spring

21.0

mm

Under a load of

9 KG

k) External diameter of springs

23.1

+ 0.2 mm

l) Number of spring coils

6.5

m) Diameter of spring wire

3.1

+ 0.1 mm

n) Max. free length of springs

36.8

o) Diameter of pipe between manifold and first silencer

C12-1) Exhaust manifold - dismounted

Page 15 of 18

42.7

mm + 5%

C12-2) Exhaust manifold - dismounted

deg
+ 1.5 mm

mm

EXHAUST
Drawings of engine ports - tolerances on dimensions : -2%, +4%
III-L1) Cylinderhead, manifold side

III-L2) Manifold, cylinderhead side

329.

ANTI-POLLUTION SYSTEM
a) Description

Page 16 of 18

N
CANISTER FOR REDUCING EVAPORATIVE EISSION, CATALYST FOR REDUCING
EXHAUST EMISSION

C12-3) Complete exhaust system - dismounted

330.
N

331.

IGNITION SYSTEM
a) Type

b) Number of plugs per cylinder

ONE

c) Number of distributors

ONE

COOLING SYSTEM
a) Capacity

332.

d) Number of coils

TRANSISTORIZED

ONE

N
4.5

litres

COOLING FAN

a) Number

ONE

b) Max. diameter of the fan

300

c) Material of the fan

PLASTIC

d) Number of blades

FOUR

e) Type of drive

ELECTRIC

f) Automatic cut off

mm

Yes

III-M1) Dimensions of radiator cores

Page 17 of 18

No

333.

LUBRICATION SYSTEM
a) Type

WET SUMP

b) Number of oil pumps

ONE

c) Total Capacity

3.3
Yes

N
d) Oil cooler(s)
e) Location of the coolers

Page 18 of 18

NA

Litres
No
d1) Number

NA

f) Type of the coolers

NA