Stratos S MS222x Service Manual RevA

Service Manual
MS22xx Stratos S
i
2006 Metrologic Instruments, Inc. All rights reserved
MS22xx Service Manual
COPYRIGHT INFORMATION
Copyright 2006 by Metrologic Instruments, Inc. All rights reserved.
No part of this publication may be reproduced, in any form or by any
means for any commercial purposes.
ii
TABLE OF CONTENTS
COPYRIGHT INFORMATION....................................................................................................................................II
PRELIMINARY INFORMATION ................................................................................................................................1
Laser and Product Safety .................................................................................................................................1
ESD .....................................................................................................................................................................3
Laser Classes ....................................................................................................................................................3
GENERAL PRECAUTIONS ...................................................................................................................................4
INTRODUCTION ........................................................................................................................................................5
MANUAL SCOPE ...................................................................................................................................................5
MANUAL SYMBOL KEY ........................................................................................................................................5
THEORY AND OPERATION .....................................................................................................................................6
SCANNER OPERATION ........................................................................................................................................6
SCANNER OPERATION BLOCK DIAGRAM ........................................................................................................7
SIGNAL PROCESSOR BLOCK DIAGRAM ...........................................................................................................8
SCALE ELECTRONICS FLOW CHART ................................................................................................................9
POWER DISTRIBUTION FLOW...........................................................................................................................10
SCAN ZONE .........................................................................................................................................................11
TROUBLE SHOOTING ............................................................................................................................................14
INDICATOR DESCRIPTIONS ..............................................................................................................................14
Audible .............................................................................................................................................................14
Visual ................................................................................................................................................................15
Failure Modes ..................................................................................................................................................16
TROUBLE SHOOTING CHART ...........................................................................................................................20
RS232 DEMONSTRATION PROGRAM ..............................................................................................................21
SERVICING AND MAINTINANCE PROCEDURES ................................................................................................22
PLATTER REMOVAL...........................................................................................................................................22
WINDOW REMOVAL ...........................................................................................................................................22
HOOD REMOVAL ................................................................................................................................................23
MOTHERBOARD REMOVAL ..............................................................................................................................23
SPEAKER REMOVAL ..........................................................................................................................................24
LIGHT PIPE & LED/ BEEPER BOARD REMOVAL .............................................................................................25
FLANGE REMOVAL.............................................................................................................................................26
SCAN MODULE REMOVAL ................................................................................................................................27
Vertical Scan Module ......................................................................................................................................27
Horizontal Scan Module..................................................................................................................................28
TOP COVER AND BOTTOM BUCKET REMOVAL ............................................................................................29
DISPLAY BOARD REMOVAL .............................................................................................................................30
RE-ASSEMBLY PROCESS .................................................................................................................................31
PCB SPECIFICATIONS ...........................................................................................................................................37
iii
MOTHERBOARD .................................................................................................................................................37
LED/PUSH BUTTON BOARD..............................................................................................................................39
POWER/COMMUNICATION BOARD..................................................................................................................40
DISPLAY BOARD/HORIZONTAL ENGINE CONNECT......................................................................................42
HORIZONTAL PREAMP BOARD........................................................................................................................43
VERTICAL SCAN MODULE BOARD ..................................................................................................................44
HORIZONTAL ENGINE BOARD .........................................................................................................................45
IR BOARD ............................................................................................................................................................46
SCALE / BUTTON INTERFACE BOARD ............................................................................................................47
STRATOS S SYSTEM AVAILABLE CONFIGURATION & SET-UP ......................................................................48
RS232 ...................................................................................................................................................................48
FULL SPEED USB ...............................................................................................................................................50
IBM 46XX ...............................................................................................................................................................52
OCIA .....................................................................................................................................................................54
SECONDARY METROLOGIC SCANNER...........................................................................................................56
EAS DEACTIVATION...........................................................................................................................................58
SERVICING DIAGRAMS, PARTS & PINOUTS ......................................................................................................59
SCANNER PINOUT CONNECTIONS ..................................................................................................................59
CABLE CONNECTOR CONFIGURATIONS........................................................................................................62
CAUTION AND SERIAL NUMBER LABELS ......................................................................................................64
MS22XX SCANNER DESIGN SPECIFICATIONS..............................................................................................65
ORDERING PARTS AND GENERAL SERVICE INFORMATION ..........................................................................66
BASE MODELS....................................................................................................................................................66
MODEL NUMBER DESIGNATION ......................................................................................................................66
BASE KIT COMPONENTS ..................................................................................................................................67
REPLACEMENT PARTS .....................................................................................................................................68
SITE INSTALLATION INFORMATION ................................................................................................................69
SCANNER TERMS AND GLOSSARY.................................................................................................................70
LIMITED WARRANTY & METROLOGIC SERVICE LOCATIONS .....................................................................71
PATENTS .............................................................................................................................................................72
INDEX ...................................................................................................................................................................73
iv
PRELIMINARY INFORMATION
Laser and Product Safety
NOTICES
This equipment has been tested and found to comply with limits for a Class A digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his own expense. Any
unauthorized changes or modifications to this equipment could void the users authority to operate this device.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
Notice
This Class A digital apparatus complies with Canadian ICES-003.
Remarque
Cet appareil numrique de la classe A, conform a la norme NMB-003 du Canada.
European Standard
Warning
This is a class A product. In a domestic environment this product may cause radio interference in which case
the user may be required to take adequate measures.
Funkstreigenschaften nach EN 55022:1998
Warnung!
Dies ist eine Einrichtung der Klasse A. Diese Einrichtung kann im Wohnbereich Funkstrungen verursachen; in
diesem fall kann vom Betrieber verlangt werden, angemessene Manahmen durchfhren.
Standard Europeo
Attenzione
Questo e un prodotto di classe A. Se usato in vicinanza di residenze private potrebbe causare interferenze
radio che potrebbero richiedere allutilizzatore opportune misure.
Attention
Ce produit est de classe A. Dans un environnement domestique, ce produit peut tre la cause dinterfrences
radio. Dans ce cas lutiliseteur peut tre amen predre les mesures adquates.
1
LASER AND PRODUCT SAFETY

CAUTIONS
Caution
Use of controls or adjustments or performance of procedures other than those specified herein may result in
hazardous laser light exposure. Under no circumstances should the customer attempt to service the laser
scanner. Never attempt to look at the laser beam, even if the scanner appears to be nonfunctional. Never open
the scanner in an attempt to look into the device. Doing so could result in hazardous laser light exposure. The use
of optical instruments with the laser equipment will increase eye hazard.
Atencin
La modificacin de los procedimientos, o la utilizacin de controles o ajustes distintos de los especificados aqu,
pueden provocar una luz de lser peligrosa. Bajo ninguna circunstancia el usuario deber realizar el
mantenimiento del lser del escner. Ni intentar mirar al haz del lser incluso cuando este no est operativo.
Tampoco deber abrir el escner para examinar el aparato. El hacerlo puede conllevar una exposicin peligrosa
a la luz de lser. El uso de instrumentos pticos con el equipo lser puede incrementar el riesgo para la vista.
Attention
L'emploi de commandes, rglages ou procds autres que ceux dcrits ici peut entraner de graves irradiations.
Le client ne doit en aucun cas essayer d'entretenir lui-mme le scanner ou le laser. Ne regardez jamais
directement le rayon laser, mme si vous croyez que le scanner est inactif. N'ouvrez jamais le scanner pour
regarder dans l'appareil. Ce faisant, vous vous exposez une rayonnement laser q st hazardous. L'emploi
d'appareils optiques avec cet quipement laser augmente le risque d'endommagement de la vision.
Achtung
Die Verwendung anderer als der hier beschriebenen Steuerungen, Einstellungen oder Verfahren kann eine
gefhrliche Laserstrahlung hervorrufen. Der Kunde sollte unter keinen Umstnden versuchen, den Laser-Scanner
selbst zu warten. Sehen Sie niemals in den Laserstrahl, selbst wenn Sie glauben, da der Scanner nicht aktiv ist.
ffnen Sie niemals den Scanner, um in das Gert hineinzusehen. Wenn Sie dies tun, knnen Sie sich einer
gefhrlichen Laserstrahlung aussetzen. Der Einsatz optischer Gerte mit dieser Laserausrstung erhht das
Risiko einer Sehschdigung.
Attenzione
Lutilizzo di sistemi di controllo, di regolazioni o di procedimenti diversi da quelli descritti nel presente Manuale
pu provocare delle esposizioni a raggi laser rischiose. Il cliente non deve assolutamente tentare di riparare egli
stesso lo scanner laser. Non guardate mai il raggio laser, anche se credete che lo scanner non sia attivo. Non
aprite mai lo scanner per guardare dentro lapparecchio. Facendolo potete esporVi ad una esposizione laser
rischiosa. Luso di apparecchi ottici, equipaggiati con raggi laser, aumenta il rischio di danni alla vista.
IEC 60825-1:1993+A1:1997+A2:2001
2
ESD
Laser Classes
3
GENERAL PRECAUTIONS
The following are some general precautions to remember when handling the StratosS.
DO NOT TURN the unit upside down with the platter in place.
DO NOT PRESS on the window in the platter or the

vertical window frame.
PLATTER REMOVAL
No hardware or tools are required to remove the platter
(see Error! Reference source not found.). Refer to the
Maintenance section of this manual for additional information
on platter replacement.
FINGER RECESSES
There are two finger recess areas provided to assist when
lifting the StratosS. REST both thumbs against the vertical
window frame for added stability when lifting the unit by the
finger recesses.
4
INTRODUCTION
MANUAL SCOPE
This guide provides a way to perform service repairs. It contains an overview of the scanner with detailed
information about troubleshooting, functionality, and scanner performance.
MANUAL SYMBOL KEY
5
THEORY AND OPERATION

SCANNER OPERATION
STARTUP
When the scanner first receives power the white LED will flash, the blue LED will turn on and the scanner will
beep once (the white LED will remain on for the duration of the beep). The scanner is now ready to scan.
POWER-UP TEST MODE

When a StratosS scanner is first powered up, it cycles through a number of self-tests before starting normal
operation. If there are any initial failures during this sequence of tests the scanner will beep or razz to indicate the
error and an error code will appear in the diagnostic indicator display.
The following are examples of the types of tests performed at power-up.
1.
2.
3.
4.
5.
6.
Memory tests
Hardware setup tests
Motor tests
Laser tests
Configuration tests
Interface tests
These tests are also performed on a periodic basis with the operator alerted to any failures.
CONFIGURATION MODE
All StratosS series scanners have been configured at the factory with a set of default communication protocols.
Since many host systems have unique formats and protocol requirements, Metrologic provides a wide range of
configurable features that may be selected with the use of the MetroSelect Configuration Guide (MLPN 0002407x), the MS2xxx Stratos Series Configuration Addendum (MLPN 00-02034x) and MetroSet.
For a complete list of the factory default settings, refer to the Default Settings section of the MS2221 / MS2222
StratosS Scanner Installation and Users Guide.
6
SCANNER OPERATION BLOCK DIAGRAM
7
SIGNAL PROCESSOR BLOCK DIAGRAM
8
SCALE ELECTRONICS FLOW CHART
9
POWER DISTRIBUTION FLOW

Power / Communication Board +12V to
J9
-12V Converter
Load Cell
Power
Supply
J1
J10
Horizontal Scan
Module Connection/
LED Display
J1J1
J2
IR Board
J4
J11
J10
J1
J12
J1
Motherboard
J6
LED/Button
Board
J2
Horizontal Scan
Module
J2
J3
Vertical Scan
Module
+12VDC
J1
-12VDC
+5VDC
GROUND
10
SCAN ZONE
Checker-Side (13 mil)
Horizontal Left/Right (13 mil)

Specifications are subject to change without notice.
11
Figure 1. Horizontal Direct (13 mil)
Figure 2. Vertical Direct (13 mil)
12
IR ACTIVATION AREA (IR LED OUTPUT)
IR Activation Area Perpendicular to Package Flow (IR LED Output)
Specifications are subject to change without notice
13
TROUBLE SHOOTING
INDICATOR DESCRIPTIONS
Audible
When in operation the StratosS provides audible feedback that indicates the status of the unit and the current
scan.
Eight settings are available for the tone of the beep (normal, 6 alternate tones and no tone) plus three volume
settings.
To change the tone or volume, refer to the Changing the Beeper Tone & Volume section of this manual.
One Beep
When the scanner first receives power the white LED will flash, the blue LED will turn on and the scanner will
beep once (the white LED will remain on for the duration of the beep). The scanner is now ready to scan.
When the scanner successfully reads a bar code, the white LED will flash and the scanner beeps once (if
configured to do so). If the scanner does not beep once and the white light does not flash, then the bar code
has not been successfully read.
Razzberry Tone
This is a failure indicator. Refer to failure modes on page 16.
Three Beeps - during operation
When placing the scanner in configuration mode, the white LED will flash while the scanner simultaneously
beeps three times. The white and blue LEDs will continue to flash until the unit exits configuration mode. Upon
exiting configuration mode, the scanner will beep three times and the white LED will stop flashing.
When configured, three beeps can also indicate a communications timeout during normal scanning mode.
When using one-code-configuring, the scanner will beep three times (the current selected tone), followed by a
short pause, a high tone and a low tone. This tells the user that the single configuration bar code has
successfully configured the scanner.
Three Beeps - on power up
This is a failure indicator. Refer to failure modes on page 16.
Descending Tone
The scanner will emit a descending tone when the microprocessor is about to Flash upgrade.
Ascending Tone
The scanner will emit an ascending tone when the interface coprocessor is about to Flash upgrade.
14
TROUBLE SHOOTING
Visual
White and blue LEDs are located near the bottom corner of the
vertical output window. When the scanner is ON, the flashing or
constant, illumination of the LEDs indicates the status of the
StratosS and the current scan.
LEDs
No White or Blue LED
The LEDs will not be illuminated if the scanner is not receiving power from the host or transformer.
They are also not illuminated when all lasers are turned off.
Steady Blue
When all lasers are active, the blue LED is illuminated. The blue LED will remain illuminated until all lasers are
deactivated.
Steady Blue and Single White Flash
When the scanner successfully reads a bar code, the white LED will flash and the scanner will beep once. If
the white LED does not flash or the scanner does not beep once, then the bar code has not been successfully
read.
Steady White and Blue
After a successful scan, the scanner transmits the data to the host device. Some communication modes
require that the host inform the scanner when data is ready to be received. If the host is not ready to accept the
information, the scanners white LED will remain on until the data can be transmitted.
Flashing Blue then Flashing White
This indicates the scanner is in program mode. A razzberry tone indicates that an invalid bar code has been
scanned
in this mode.
If the unit is in sleep mode, each LED will flash once every 15 seconds.
Steady White, Blue Off
This indicates the scanner may be waiting for communication from the host.
Flashing Blue
This indicates there is an error active on the diagnostic indicator display (see Error Codes Error! Bookmark
not defined.).
The scanner may continue to operate depending on the type of error.
15
TROUBLE SHOOTING
Failure Modes
Flashing Blue and One Razzberry Tone
This indicates that the scanner has experienced a laser subsystem failure. The scanner will try up to 3 times to
correct the failure condition. If the laser subsystem continues to fail, that subsystem (horizontal or vertical) will
be shut down and an error indication will be shown on the Diagnostic Indicator Display. This error stays on the
display until corrected. If the remaining subsystem is still operational, scanning will continue using the
operational components.
Flashing Blue and White and Two Razzberry Tones
This indicates that the scanner has experienced a motor subsystem failure. The scanner will try up to 3 times to
correct the failure condition. If the motor subsystem continues to fail, that subsystem (horizontal or vertical) will
be shut down and an error indication will be shown on the Diagnostic Indicator Display. This error stays on the
display until corrected. If the remaining subsystem is still operational, scanning will continue using the still
operational components.
Continuous Razzberry Tone with Both LEDs Off
If, upon power up, the scanner emits a continuous razzberry tone, then the scanner has an electronic failure.
Return the unit for repair at an authorized service center.
Three Beeps - On Power Up
If the scanner beeps 3 times on power up then, the nonvolatile memory that holds the scanner configuration has
failed. Return the unit for repair at an authorized service center.
16
TROUBLE SHOOTING
INDICATOR DESCRIPTIONS
There is a two-digit error code display located under horizontal output window near the Metrologic logo on the
platter (see figure below).
Error Code Display (Optional Product Roll Bar Shown)
The following is a list of possible error codes and their meanings. Some errors will require immediate scanner
maintenance.
ERROR
CODE
DESCRIPTION
01
Reserved
02
RAM ERROR The scanners Random Access Memory (RAM) is tested as faulty. Return the unit for
repair at an authorized service center.
03
PROGRAM ERROR The scanners software program is failing. Return the unit for repair.
04
INTERFACE ERROR After power up and any application exit (e.g. MetroSet, etc.), the scanner
checks the interface hardware with that chosen in configuration. If they do not agree, an interface error
exists. Correct this problem by getting the proper hardware interface OR programming StratosS
configuration for the proper interface hardware attached.
05
CONFIGURATION ERROR The non-volatile configuration memory did not agree with the data last
saved. Default configuration data is then used and the scanner continues operating. This error is also
accompanied by 3 beeps. This error will remain during operation as a reminder that this power cycle is
scanning against a default-generated configuration.
06
COMMUNICATION ERROR The RS232 data line is being held active. This causes the scanner to
read a break signal constantly and continuous attempts are made to enter MetroSet configuration
mode. A short on the RX Data line can cause this condition. It can also be the result of a laptop in
power save mode. The scanner will abort attempts to enter configuration mode after a short timeout.
The scanner can automatically recover from this condition once the short in the RX Data line is
corrected.
17
09
COPROCESSOR COMMUNICATION ERROR The main microprocessor is not communicating with

the interface coprocessor. The interface coprocessor may be in a fault condition with the host or just
not able to respond. This error may appear when the scanner is configured for USB or IBM interface
applications or during an attempt to update the interface software through the flash utility. The unit
should be repaired at an authorized service center.
TROUBLE SHOOTING
ERROR
CODE
DESCRIPTION
11
SWITCH ERROR The switch used for volume selection or sleep mode is detected in error (always
closed). The condition is self-correcting if possible. If the error persists, return the unit for repair at an
authorized service center. The scanning operation can continue with this error active.
21
LASER #1 (VERTICAL) ERROR The laser in the vertical scanning subsystem denotes a failure. The
scanner will try three times to correct the laser operation. If the laser error persists, the vertical
scanning subsystem will be shut down and this error code will remain on the Diagnostic Indicators. If
the horizontal scanning subsystem is still healthy, it will remain active and scanning can CONTINUE
using the remaining good subsystem! The unit will still need to be repaired at an authorized service
center when convenient.
22
LASER #2 (RIGHT HORIZONTAL) ERROR The right laser in the horizontal scanning subsystem
denotes a failure. The scanner will try three times to correct the laser operation. If the laser error
persists, and the left horizontal laser (#3) is also in error, the horizontal scanning subsystem will be
shut down and this error code will remain on the Diagnostic Indicators. If the left (Laser #3) horizontal
scanning subsystem is still healthy, the horizontal scanning subsystem remains active and scanning
can CONTINUE using the remaining good components! The unit, however, should be scheduled for
repair at an authorized service center when convenient.
23
LASER #3 (LEFT HORIZONTAL) ERROR The left laser in the horizontal scanning subsystem
denotes a failure. The scanner will try three times to correct the laser operation. If the laser error
persists, and the right horizontal laser (#2) is also in error, the horizontal scanning subsystem will be
shut down and this error code will remain on the Diagnostic Indicators. If the right (Laser #2) horizontal
scanning subsystem is still healthy, the horizontal scanning subsystem remains active and scanning
can CONTINUE using the remaining good components! The unit, however, should be scheduled for
repair at an authorized service center when convenient.
24
LASER #1 (VERTICAL) HIGH CURRENT WARNING The laser in the vertical scanning subsystem is
drawing excessive current. This could be a warning for a future total failure. Have the unit checked at
an authorized service center when convenient.
25
LASER #2 (RIGHT HORIZONTAL) HIGH CURRENT WARNING The laser in the vertical scanning
subsystem is drawing excessive current. This could be a warning for a future total failure. Have the
unit checked at an authorized service center when convenient.
26
LASER #3 (LEFT HORIZONTAL) HIGH CURRENT WARNING The laser in the vertical scanning
subsystem is drawing excessive current. This could be a warning for a future total failure. Have the
unit checked at an authorized service center when convenient.
27
LASER #1 (VERTICAL) UNDERCURRENT WARNING The laser in the vertical scanning subsystem
is drawing too little current. The laser is probably not on. This could be the result of a loss of the
required set point in memory. Have the unit checked at an authorized service center.
18
28
LASER #2 (RIGHT HORIZONTAL) UNDERCURRENT WARNING The laser in the right horizontal
scanning subsystem is drawing too little current. The laser is probably not on. This could be the result
of a loss of the required set point in memory. Have the unit checked at an authorized service center.
19
TROUBLE SHOOTING
ERROR
CODE
DESCRIPTION
29
LASER #3 (LEFT HORIZONTAL) UNDERCURRENT WARNING The laser in the left vertical
scanning subsystem is drawing too little current. The laser is probably not on. This could be the result
of a loss of the required set point in memory. Have the unit checked at an authorized service center.
31
MOTOR #1 (VERTICAL) ERROR The motor in the vertical scanning subsystem denotes a failure.
The scanner will try three times to correct the motor operation. If the motor error persists, the vertical
scanning subsystem will be shut down and this error code will remain on the Diagnostic Indicators. If
the horizontal scanning subsystem is still healthy, it will remain active and scanning can CONTINUE
using the remaining good subsystem! The unit, however, should be scheduled for repair at an
authorized service center when convenient.
32
MOTOR #2 (HORIZONTAL) ERROR The motor in the horizontal scanning subsystem denotes a
failure. The scanner will try three times to correct the motor operation. If the motor error persists, the
horizontal scanning subsystem will be shut down and this error code will remain on the Diagnostic
Indicators. If the vertical scanning subsystem is still healthy, it will remain active and scanning can
CONTINUE using the remaining good subsystem! The unit, however, should be scheduled for repair at
an authorized service center when convenient.
34
MOTOR #1 (VERTICAL) ERROR The motor in the vertical section cannot be speed controlled as
desired. Have the unit checked at an authorized service center.
35
MOTOR #2 (HORIZONTAL) ERROR The motor in the horizontal section cannot be speed controlled
as desired. Have the unit checked at an authorized service center.
20
TROUBLE SHOOTING
TROUBLE SHOOTING CHART

Symptom
Possible Cause(s)
Solution
All Interfaces
The print quality of the
bar code is suspect.
Scanner beeps at some
bar codes and NOT
form others of the same
bar code symbology.
Check the character

length lock.
The aspect ratio of the
bar code is out of
tolerance.
The unit is trying to scan
a particular symbology
that is not enabled.
The unit powers up but

does not scan and/or
beep.
The unit beeps at some

bar codes but NOT for
others of the same bar
code symbology.
The unit has been

configured for a character
length lock or a minimum
length and the bar code
being scanned does not
satisfy the configured
criteria.
The type of printer and/or the printer settings could be

the problem.
Check the print mode or change the printer settings.
For example change to econo mode or high speed.
UPC/EAN and Code 128 are enabled by default. Verify

that the type of bar code being read has been selected.
Verify that the bar code that is being scanned falls into
the criteria.
Typical of Non-UPC/EAN codes. The scanner defaults
to a minimum of 4 character bar code.
The bar code may have

been printed incorrectly.
Check if it is a check digit, character or border problem.
The scanner is not

configured correctly for
this type of bar code.
Check if check digits are set properly.
The minimum symbol

length setting does not
work with the bar code.
Check if the correct minimum symbol length is set.
RS232 Only
The unit powers up OK

and scans OK but does
not communicate
properly to the host.
The com port at the host

is not working or is not
configured properly.
The cable is not
connected to the proper
com port.
Check to make sure that the baud rate and parity of the
scanner and the communication port match and the
program is looking for RS232 data.
The com port is not

operating properly.
21
TROUBLE SHOOTING
Symptom
RS232 Only
The host is
receiving data but
the data does not
look correct.
Characters are
being dropped.
Possible Cause(s)
Solution
The scanner and host may not

be configured for the same
interface.
Check that the scanner and the host are configured

for the same interface.
The intercharacter delay needs

to be added to the transmitted
output.
Add some intercharacter delay to the transmitted

output by using the MetroSelect Configuration Guide
(MLPN 00-02407x).
Aux Port Operation With Any Interface

The secondary
scanner is not
functioning.
The secondary
scanner powers up
but data is not
relayed to the host.
Refer to the users guide provided with the secondary

scanner.
The secondary scanner cable
may not be connected to the
proper port on the StratosS.
The auxiliary com port may not
be operating properly.
Ensure that the secondary scanner is connected to

the MS2220 com port marked Aux port.
* The StratosS must be configured to enable the
auxiliary port.
The auxiliary input ports data format must match the
main output format of the secondary scanner.
* Use MetroSet for the auxiliary interface, choose HoloTrak Decode. All remaining parameters will be
automatically chosen.
RS232 DEMONSTRATION PROGRAM

If an RS232 scanner is not communicating with your IBM compatible PC, key in the following BASIC program
to test that the communication port and scanner are working. This program is for demonstration purposes only.
It is only intended to prove that cabling is correct, the com port is working, and the scanner is working. If the
bar code data displays on the screen while using this program, it only demonstrates that the hardware interface
and scanner are working. At this point, investigate whether the application software and the scanner
configuration match. If the application does not support RS232 scanners, a software wedge program that will
take RS232 data and place it into a keyboard buffer may be needed. This program tells the PC to ignore RTSCTS, Data Set Ready (DSR) and Data Carrier Detect (DCD) signals. If the demonstration program works and
yours still does not, jumper RTS to CTS and Data Terminal Reading (DTR) to DCD and DSR on the back of
your PC.
10
CLS
20
ON ERROR GOTO 100
30
OPEN COM1:9600,S,7,1,CS0,DS0,CD0,LF AS #1
35
PRINT SCAN A FEW BAR CODES
40
LINE INPUT #1, BARCODE$
50
PRINT BARCODE$
60
K$ = INKEY$: IF K$ = CHR$(27) THEN GOTO 32766
70
GOTO 40
100 PRINT ERROR NO.; ERR; PRESS ANY KEY TO TERMINATE.
110 K$ = INKEY$: IF K$ = THEN GOTO 110
32766 CLOSE: SYSTEM
32767 END
22
SERVICING AND MAINTINANCE PROCEDURES

Unless otherwise noted all Phillips screws require a No. 2 Phillips
screwdriver and all Torx screws require a T10 driver.
PLATTER REMOVAL
1. Remove Platter by lifting platter on the left &
right sides closest to vertical window until there
is enough room to place hands underneath
center of platter (Figure 1).
2. Lift Platter straight up (Figure 2) and remove
unit from counter as indicated in the Stratos S
Service Manual (00-02268).
Figure 1
Figure 2
WINDOW REMOVAL
1. Pull outer window away from unit
(Figure 3.)
Figure 3
2. Remove the two screws from the inner window (Figure 4).
Figure 4
23
HOOD REMOVAL (ESD PROTECTION REQUIRED)

1. Turn unit over. Remove four screws from both ends of Bottom Bucket (Figure 1 & Figure 2).
Figure 1
Figure 2
2. Remove Helmet from unit (Figure 3).
MOTHERBOARD REMOVAL
3. Remove all cables from Motherboard
(Figure 4).
Figure 3
Figure 4
24
4. Remove two screws using No. 1 Phillips screwdriver to disconnect Motherboard from unit
(Figure 5 & Figure 6).
Figure 5
Figure 6
5. Unscrew and remove IR Board (Figure 7).
SPEAKER REMOVAL
Figure 7
6. Pull speaker out of unit (Figure 8).
Figure 8
25
7. Pull inner window away from unit

(Figure 9).
Figure 9
LIGHT PIPE & LED/ BEEPER BOARD REMOVAL

8. Once window is removed from unit snap out the Light Pipe and LED/Beeper board (Figure 10
& Figure 11).
Figure 10
Figure 11
9. Unscrew the remaining screw on the inner hood and remove from unit (Figure 12).
Figure 12
26
FLANGE REMOVAL
10. Remove the three flanges on unit. There are two versions of the front flange. One is for the
long unit and one is for the short unit (Figures 13, 14 & 15).
Figure 13
Figure 14
4 screws for long front flange
Figure 15
2 screws for short front flange
27
SCAN MODULE REMOVAL (ESD PROTECTION REQUIRED)

Vertical Scan Module
1. Remove four screws from Vertical Optics assembly (Figure 1).
Figure 1
2. Remove the two Torx screws. Snap open clip on the ribbon cable connector to remove cable.
The Vertical Optics assembly can now be removed from unit (Figure 2).
Figure 2
28
Horizontal Scan Module

3. Remove the four Torx screws from Horizontal Optics Assembly. Pull assembly out of unit
(Figure 3).
Figure 3
29
TOP COVER AND BOTTOM BUCKET REMOVAL (ESD PROTECTION REQUIRED)

1. Remove two screws from Bottom Bucket (Figure 1).
Figure 1
2. Turn scanner over and remove ground screw from Power/Communication board (Figure 2).
Figure 2
3. Lift Top Cover off of unit by pulling from the back part of the scanner (Figure 3).
Figure 3
30
DISPLAY BOARD REMOVAL

4. Remove two screws from Display board on the Bottom Bucket with No. 1 Phillips screw driver
(Figure 4).
Figure 4
5. The Power/Communication board can now be removed from the Top Cover by removing the
screw holding the ground cable with a No. 1 Phillips screw driver (Figure 5).
Figure 5
31
RE-ASSEMBLY PROCESS (ESD PROTECTION REQUIRED)

1. Re-install Power/Communication board on Top Cover and then attach ground cable with
screw (Figure 1).
Figure 1
2.
Place Top Cover on top of Bottom Bucket lining up all connector points.
3. Once Top Cover is in place reinstall ground screw on Power/Communication board (Figure 2).
Figure 2
32
4. Turn unit over and reinstall two screws on Bottom Bucket (Figure 3).
Figure 3
5. Blow out inside of unit with ionized air gun.
6. Horizontal Optics Assembly (Figure 4).
Figure 4
7. Line up connector on Horizontal Optics Assembly with connector on bottom side of Display
board (Figure 5).
Figure 5
33
8. Press Horizontal Optics Assembly into place and then reinstall the four Torx screws
(Figure 6).
Figure 6
9. Vertical Optics Assembly (Figure 7)
10. Reinstall Vertical Optics Assembly making sure

cable is routed through opening with blue side
facing up and place cable in connector then
push brown lock in place (Figure 8).
Figure 7
Figure 8
34
11. Reinstall Torx screws to hold Vertical Optics Assembly in place (Figure 9).
Figure 9
12. Reinstall cover plate on Vertical optics Assembly with four screws using No. 1 Phillips screw
driver (Figure 10).
Figure 10
13. Re-attach Mother board to Hood with two screws then reinstall Hood by first lining up guide
pins with opening on Top Cover (Figure 11).
Figure 11
35
14. Screw Hood in place. (Fig. 12)
Figure 12
15. Place LED board in Inner Window routing cable through opening and snap Button/Light Pipe
in place (Figure 13 & Figure 14).
Figure 13
Figure 14
16. Route cable from LED board through opening in Hood (Figure 15).
Figure 15
36
17. Reinstall Motherboard and IR board with screws and put all cables back in place (Figure 16).
Figure 16
18. Reinstall Helmet on scanner (Figure 17).
Figure 17
19. Turn scanner over and reinstall four screws to hold hood in place. Then Reinstall side and
Front Flanges (Figure 18).
Figure 18
37
PCB SPECIFICATIONS
MOTHERBOARD: 37-37938
A
J10
J1
E
J4
D
J12
C
J5
J11 To Horizontal Engine

Connect/Display Board
1
SET MOTOR2
2
MOTOR2 PULSE
3
MOTOR2 ENABLE
4
VLD3 CURRENT
5
SET VLD3
6
VLD3 ENABLE
7
VLD2 CURRENT
8
SET VLD2
9
VLD2 ENABLE
10
GND
11
GND
12
+5VDC
13
+5VDC
14
-12VDC
15
+12VDC
16
+5VDC
17
+5VDC
18
GND
19
GND
20
AN3
21
AN GND
22
AN2
23
AN GND
24
DISPLAY0
25
DISPLAY1
26
DISPLAY2
27
DISPLAY3
28
DISPLAY LATCH
J6
A
B
C
D
E
J11
Ground
+5VDC
+12VDC
Fuse
-12VDC
J12 To LED Board

1
+12VDC
2
BLUE1 LED
3
BLUE2 LED
4
WHITE1 LED
5
WHITE2 LED
6
AMBER LED
7
VOL BUTTON
8
SCALE ZERO
9
GND
10
GND
J10 To IR Board
1
IR_RECEIVE
2
+5VDC
3
GND
4
IR_DRIVE
J1 To Speaker
1
SPEAKER+
2
SPEAKER-
J6 To Vertical Engine
Board
1
V MOTOR
2
V MOTOR
3
V MOTOR
4
V MOTOR
5
GND
6
GND
7
GND
8
+12VDC TO SP
9
-12VDC TO SP
10
SET MOTOR1
11
SET VLD1
12
GND
13
+5VDC
14
+5VDC
15
GND
16
VLD1 CURRENT
17
VLD1 ENABLE
18
MOTOR1 PULSE
19
MOTOR1 ENABLE
20
GND
21
GND
22
GND
23
GND
24
AN1
38
PCB SPECIFICATIONS
MOTHERBOARD: 37-37938
J4 To Power/Communication
board
1
+12VDC
2
-12VDC
3
+12VDC IN
4
+12VDC IN
5
+5VDC
6
+5VDC
7
+5VDC
8
+5VDC
9
+5VDC
10
+5VDC
11
+5VDC
12
GND
13
GND
14
GND
15
GND
16
GND
17
GND
18
GND
19
GND
20
GND
21
SCALE_ZERO
22
SCALE_STATUS
23
RX_FROM_SCALE
24
TX_TO_SCALE
25
RTS_FROM_SCALE
26
CTS_TO_SCALE
J5 To Power/Communication
Board
1
GND
2
GND
3
GND
4
HOST_TX
5
HOST_RTS
6
AUX_TX
7
AUX_CTS
8
GND
9
HOST_RX
10
HOST_CTS
11
AUX_RX
12
AUX_RTS
13
HOST_DTR
14
I/O 1
15
I/O 2
16
I/O 3
17
I/O 4
18
I/O 5
19
I/O 6
20
I/O 7
21
I/O 8
22
I/O 9
23
I/O 10
24
GND
39
PCB SPECIFICATIONS
LED/PUSH BUTTON BOARD: 37-37952
J1
Top Side
Back Side
J1 10 Pin ZIF
Connector
1
GND
2
GND
3
SCALE ZERO
4
VOL BUTTON
5
YELLOW LED
6
WHITE2 LED
7
WHITE1 LED
8
BLUE2 LED
9
BLUE1 LED
10
+12VDC
40
PCB SPECIFICATIONS
POWER/COMMUNICATION BOARD: 37-37937

J5
J7
J6
J8
J3
J2
J9
J10
J1
J4
J1 - 10 Pin Vertical Modular Jack

Connector From Load Cell
Interface
1
+12VDC SCALE
2
GND
3
+5V SCALE
4
GND
5
TX
6
RX
7
RTS
8
CTS
9
SCALE STATUS
10
SCALE ZERO

Connector Scale Display Data
1
V_UN (SIG1)
2
GND(SIG2)
3
Y(SIG3)
4
Z(SIG4)
5
A(SIG5)
6
B(SIG6)
7
(SIG7)
8
(SIG8)
9
(SIG9)
10
(SIG10)

Connector Scale Data to Host
1
GND
2
TX
3
RX
4
RTS
5
CTS
6
NC
7
NC
8
NC
9
NC
10
SHIELD
Connector Display Data From
Load Cell Interface
1
V_UN (SIG1)
2
GND(SIG2)
3
Y(SIG3)
4
Z(SIG4)
5
A(SIG5)
6
B(SIG6)
7
+12VDC OUT(SIG7)
8
+12VDC OUT(SIG8)
9
GND OUT(SIG10)
10
GND OUT(SIG11)
J6 - 10 Pin Vertical Modular
Jack Connector AUX
OUTPUT
1
GND
2
RX
3
TX
4
RTS
5
CTS
6
NC
7
NC
8
NC
9
SW+5V
10
NC
J5 - 10 Pin Vertical Modular

Jack Connector RS232 HOST
1
GND
2
TX
3
RX
4
RTS
5
CTS
6
DTR
7
NC
8
DSR
9
I/O 9 (IBM -)
10
I/O 10 (IBM+)
41
PCB SPECIFICATIONS
POWER/COMMUNICATION BOARD: 37-37937

J7 10 Pin Vertical
Modular Jack Connector
USB
2 GND
3 I/O 2 (RDAT)
4 I/O 3 (CLK I)
5 SHIELD
6 I/O 5 (CLKO)
7 I/O 4 (CLKR)
8 I/O 6 (USB +5V)
9 I/O 1 (RDAT RET)
10 I/O 8 (USB-)
J8 24 Pin ZIF Connnector

Communications from Scanner
1
GND
2
I/O 10
3
I/O 9
4
I/O 8
5
I/O 7
6
I/O 6
7
I/O 5
8
I/O 4
9
I/O 3
10
I/O 2
11
I/O 1
12
DTR
13
AUX RTS
14
AUX RX
15
HOST CTS
16
HOST RX
17
GND
18
AUX CTS
19
AUX TX
20
HOST RTS
21
HOST TX
22
GND
23
GND
24
GND
J9 3 Pin Vertical
Connector Power Cable
1
+5VDC IN
2
GND
3
+12VDC IN
J10 Header 26 Pin Connector Power to

the Motherboard
1
+12VDC
2
-12VDC
3
+12VDC IN
4
+12VDC IN
5
+5VDC
6
+5VDC
7
+5VDC
8
+5VDC
9
+5VDC
10
+5VDC
11
+5VDC
12
GND
13
GND
14
GND
15
GND
16
GND
17
GND
18
GND
19
GND
20
GND
21
SCALE ZERO
22
SCALE STATUS
23
TX TO MB
24
RX TO MB
25
RTS TO MB
26
CTS TO MB
42
PCB SPECIFICATIONS
DISPLAY BOARD/HORIZONTAL ENGINE CONNECT: 37-37941
J1
J2
J1 28 Pin ZIF Connector

1
LATCH
2
DISPLAY3
3
DISPLAY2
4
DISPLAY1
5
DISPLAY0
6
AN GND
7
AN2
8
AN GND
9
AN3
10
GND
11
GND
12
+5VDC
13
+5VDC
14
+12VDC
15
-12VDC
16
+5VDC
17
+5VDC
18
GND
19
GND
20
VLD2 ENABLE
21
VLD2SBT
22
VLD2CURRENT
23
VLD3ENABLE
24
VLD3SBT
25
VLD3 CURRENT
26
MOTOR2 ENABLE
27
MOTOR2 PULSE
28
MOTOR2 SBT
J2 - 20 Position Molex Blind

mate Connector
1
+12VDC
2
+12VDC
3
AN2
4
AN GND
5
AN3
6
GND
7
+5VDC
8
GND
9
+5VDC
10
VLD2 ENABLE
11
VLD2 SBT
12
VLD2 CURRENT
13
GND
14
VLD3 ENABLE
15
VLD3 SBT
16
VLD3 CURRENT
17
MOTOR2 ENABLE
18
MOTOR2 PULSE
19
MOTOR SBT
20
GND
43
PCB SPECIFICATIONS
HORIZONTAL PREAMP BOARD: 37-37748
J1
J1 4 Pin JST Connector

1
+12VDC
2
-12VDC
3
GND
4
ANALOG
44
PCB SPECIFICATIONS
VERTICAL SCAN MODULE BOARD: 37-37939

J1
J3
Motor SBT
Resistor location
J2
VLD SBT
Resistor location
Top Side
Bottom Side

1
MOTOR +V
2
GND
3
MOTOR SENSE
4
+5VDC
J2 24 Pin ZIF Connector

1
AN1
2
GND
3
GND
4
GND
5
GND
6
MOTOR1 EN
7
MOTOR1 PULSE
8
VLD1 EN
9
VLD1 CURRENT
10
GND
11
+5VDC IN
12
+5VDC IN
13
GND
14
VLD1 SBT
15
MOTOR1 SBT
16
-12VDC TO SP
17
+12VDC TO SP
18
GND
19
GND
20
GND
21
V MOTOR
22
V MOTOR
23
VMOTOR
24
V MOTOR
J3 3 Pin Connector
1
I FEEDBACK
2
GND
3
I DRIVE
45
PCB SPECIFICATIONS
HORIZONTAL ENGINE BOARD: 37-37940

J9
Motor SBT
Resistor location
J6
J7
J8
VLD SBT Resistor

locationsJ4
J4
J10
Top Side
Bottom Side

1
MOTOR +V
2
GND
3
MOTOR SENSE
4
+5VDC
J6 Molex 20 Position
Connector
1
+12VDC
2
-12VDC
3
AN2
4
AN GND
5
AN3
6
GND
7
+5VDC
8
GND
9
+5VDC
10
VLD2 ENABLE
11
VLD2 SBT
12
VLD2 CURRENT
13
GND
14
VLD3 ENABLE
15
VLD3 SBT
16
VLD3 CURRENT
17
MOTOR2 ENABLE
18
MOTOR2 PULSE
19
MOTOR SBT
20
GND

1
+12VDC TO SP
2
-12VDC TO SP
3
GND
4
AN2
J8 - 4 Pin JST Connector

1
+12VDC TO SP
2
-12VDC TO SP
3
GND
4
AN3
J10 3 Position Non ZIF

Connector
1
GND
2
I DRIVE
3
I FEEDBACK
J9 3 Position Non
ZIFConnector
1
GND
2
I DRIVE
3
I FEEDBACK
46
PCB SPECIFICATIONS
IR BOARD: 37-37955
J1
J1 - 4 Pin Non ZIF

Connector
1
IR_RECEIVE
2
+5VDC
3
GND
4
IR_DRIVE
47
PCB SPECIFICATIONS
SCALE / BUTTON INTERFACE BOARD: 37-37833
J4
J2
J3
J1
J1 10 Pin JST
1
+12VDC_OUT
2
GND
3
+5VDC_IN
4
GND
5
TX
6
RX
7
RTS
8
CTS
9
SCALE_FAIL
10
SCALE_ZERO
J2 6 Pin Connector
1
V_UN
2
GND
3
Y+
4
Z - /RX
5
A + / DE
6
B - / TX
J4 To Serial Connector 1
(RS435 Port)
1
V_UNREGULATED
2
GND
3
V_DIGITAL
4
NC
5
TX_DISPLAY
6
RX_DISPLAY
7
DRIVE_EN
8
NC
9
SCALE_STAT
10
CALIBRATION_BUTTON
J3 - To Serial Connector 0
(RS232 Port)
1
V_UNREGULATED
2
GND
3
V_DIGITAL
4
POWER_ON
5
TX_HOST
6
RX_HOST
7
RTS
8
CTS
9
SLIDE_SWITCH
10
SCALE_ZERO
48
STRATOS S SYSTEM AVAILABLE CONFIGURATION

& SET-UP
RS232
The following steps describe how to properly install the cables for an RS232 StratosS application. The scanner
must then be configured to match the hosts RS232 parameters. Cable installation alone does not guarantee
that the StratosS will communicate properly with the host system.
Configuration bar codes are located in the MetroSelect Configuration Guide (MLPN 00-02407x) and the
MS2xxx Stratos Series Configuration Addendum (MLPN 00-02034x).
1. Turn off the host system.
2. Plug the 10-pin RJ45 end of the RS232 interface cable (MLPN 57-57210x-N-3)
into the 10-pin socket labeled Scanner Host RS232, on the bottom of the SratosS. Refer to figure on page
49.
3. Connect the other end of the RS232 cable to the proper communication port on the host device.
Before continuing, verify that the RS232 interface cable is connected to the appropriate interface
socket on the scanner. An incorrect cable connection can cause communication problems or
potential damage to the scanner and/or terminal.
4. Plug the external power supply (MLPN 46-002xx) into the 3-pin Molex socket labeled, DC Power In, on the
bottom of the StratosS.
Check the AC input requirements of the power supply to make sure the voltage matches the AC
outlet.
The outlet should be located near the equipment and be easily accessible.
Metrologic recommends using a switched AC outlet. The switch should be located on the operators
side of the checkout counter in close proximity to the StratosS to facilitate calibration and service of
the unit.
5. Connect AC power to the transformer. If the AC outlet is equipped with an on/off switch, turn the power on.
6. Turn on the host system.
7. Scan the recall Recall Defaults bar code.
The Recall Defaults bar code is located in the MetroSelect Configuration Guide (MLPN 00-02407x),
under Need to Start Over.
8. Configure the StratosS to match the host systems RS232 parameters.
Refer to the MetroSelect Configuration Guide (MLPN 00-02407x) under Section G: RS232 for
enabling RS232 Mode (scan the recall defaults bar code first).
49
Stratos S System Available Configuration / Set-up
RS232
xx** Specifies international connection. See the Base Kit Components and
Optional Accessories section of this guide for a complete listing.
RS232 Interface Cable Installation Schematic
Caution:
To maintain compliance with applicable standards, all circuits connected to the scanner must meet the requirements for
SELV (Safety Extra Low Voltage) according to EN/IEC 60950.
To maintain compliance with standard CSA C22.2 No. 60950/UL 60950 and norm EN/IEC 60950, the power source should
meet applicable performance requirements for a limited power source.
50
FULL SPEED USB

The following steps describe how to properly install the cables for a Full Speed USB StratosS application. The
scanner must then be configured to match the hosts USB parameters. Cable installation alone does not
guarantee that the StratosS will communicate properly with the host system.
2. Plug the 10-pin RJ45 end of the USB interface cable (MLPN 57-57201x-N-3 or 57-57227x-N-3) into the 10pin socket labeled, Scanner Host USB, on the bottom of the StratosS. Refer to Figure on page 51.
3. Connect the other end of the USB interface cable to the appropriate USB port on the host device.
Before continuing verify that the USB interface cable is connected to the appropriate socket on the
scanner. An incorrect cable connection can cause communication problems or potential damage to
the scanner and/or terminal.
Manufacturers Note: Plugging the scanner into the USB port of the host does not guarantee that
scanned information will appear at the host. A software driver and correct configuration setting are
also required for proper communication to occur.
outlet. The outlet should be located near the equipment and be easily accessible.
the unit.
7. Configure the StratosS to match the host systems USB parameters.
The IBM OEM Full Speed USB Communication Defaults** bar code is located in the
MS2xxx Stratos Series Configuration Addendum (MLPN 00-02034x) under Scanner Configuration Bar
Codes: Dual Cable Scanner Configuration Bar Codes, IBM OEM Full Speed USB Communication
Defaults and
IBM OEM Full Speed USB Protocols.
** Applies only with StratosS non-scale scanner models. If a scale has been integrated into a scale ready MS2321, the configuration bar
code shown does not apply.
51
FULL SPEED USB

Step 8 is for USB Serial Emulation Mode or Keyboard Emulation Mode only.
8. Configure the StratosS for USB Serial Emulation Mode or USB Keyboard Emulation Mode by scanning
the appropriate configuration bar codes in the USB section of the MetroSelect Configuration Guide (MLPN
00-02407x)
under Low Speed USB. Any low speed USB warnings may be disregarded when utilizing these codes for a
Full Speed USB StratosS scanner.
Step 7 must be completed before continuing to step 8 for these features to work properly.
USB Cable Installation Schematic
Caution:
52
IBM 46XX
The following steps describe how to properly install the cables for an IBM 46xx StratosS application. The
scanner must then be configured to match the hosts IBM 46xx parameters. Cable installation alone does not
guarantee that the StratosS will communicate properly with the host system.

2. Plug the 10-pin RJ45 end of the IBM interface cable (MLPN 57-57212x-N-3) into the 10-pin socket labeled
Scanner Host 46xx, on the bottom of the StratosS. Refer to Figure on page 53.
3. Connect the other end of the IBM cable to communication port 9 on the host device.
Before continuing verify that the IBM cable is connected to the appropriate interface socket on the
scanner. An incorrect cable connection can cause communication problems or potential damage to
the scanner and/or terminal.
Manufacturers Note: Plugging the scanner into the serial port of the host device does not guarantee
that scanned information will appear at the host device. A software driver and correct configuration
settings are also required for proper communication to occur.
the unit.
7. Configure the StratosS to match the host systems IBM 46xx parameters.
Refer to the MS2xxx Stratos Series Configuration Addendum (MLPN 00-02034x) under Scanner
rd
rd
Configuration Bar Codes: IBM 3 Generation Communication Defaults and IBM 3 Generation
Protocols.
Additional general configuration bar codes can be found in the MetroSelect Configuration Guide
(MLPN 00-02407x).
53
IBM 46XX
IBM Cable Installation Schematic
Caution:
54
OCIA
The following steps describe how to properly install the cables for an OCIA StratosS application. The scanner
must then be configured to match the hosts OCIA parameters. Cable installation alone does not guarantee
that the StratosS will communicate properly with the host system.
2. Plug the 10-pin RJ45 end of the OCIA interface cable (MLPN 57-57016x-N-3) into the 10-pin socket labeled
Scanner Host OCIA on the bottom of the StratosS. Refer to figure on page 55.
3. Connect the other end of the OCIA Interface cable (MLPN 57-57016x-N-3) to the appropriate communication
port on the host device.
Before continuing verify that the OCIA cable pinouts match the host systems and is connected to the
appropriate interface socket on the scanner. An incorrect cable connection can cause
communication problems or potential damage to the scanner and/or terminal.
Manufacturers Note: Plugging the scanner into the serial port of the host device does not guarantee
that scanned information will appear at the host device. A software driver and correct configuration
settings are also required for proper communication to occur.
the unit.
7. Configure the StratosS to match the host systems OCIA parameters.
Refer to the MetroSelect Configuration Guide (MLPN 00-02407x) under Section I: OCIA for Enabling
and Setting OCIA Parameters.
55
OCIA
OCIA Cable Installation Schematic
Caution:
56
SECONDARY METROLOGIC SCANNER

The following steps describe how to properly install the cables between a secondary Metrologic scanner and
the StratosS. The StratosS and the secondary scanner must then be configured to communicate properly.
Cable installation alone does not guarantee that the StratosS will communicate properly with the host system
and secondary scanner.
Contact a Metrologic customer service representative before connecting another manufacturers
scanner to the StratosS as a secondary scanner.
Configuration bar codes are located in the
MS2xxx Stratos Series Configuration Addendum (MLPN 00-02034x) under Scanner Configuration Bar
Codes: Auxiliary Port, Quick Start for a Secondary Metrologic Scanners.
Refer to pages 48 - 54 for the type of interface (RS232, IBM 46xx, etc.) required for your application. Follow the
cable installation steps under the appropriate interface before continuing. Once the communication and
power cables have been installed follow step 2 below for the secondary scanner installation.
Connect the straight end of the RS232 PowerLink AUX cable (MLPN 57-57099x-3) into the RS232 socket of the
secondary scanner (see figure on page 57).
Connect the angled end of the RS232 AUX cable (MLPN 57-57099x-3) into the 10-pin socket labeled Aux
RS232 In, on the bottom of the StratosS.
Important:
The StratosS series aux port requires the

signals; transmit, receive, RTS & CTS from the secondary scanner.
StratosS auxiliary port will support 5VDC devices with a 150mA maximum current. If the auxiliary
device exceeds this specification an external power supply will be required to power the auxiliary device.
The following Metrologic scanners can receive power from StratosS: the MS9520, MS9540, and the
MS5145.
This step is required for secondary devices that require >5VDC and/or 150mA current to operate. Skip
to step 5 if the secondary device requires 5VDC.
Plug the power supply into the secondary scanners PowerLink cable (MLPN 57-57099x-3) and connect AC
power to the secondary scanner.
Configure the StratosS and the secondary scanner. The auxiliary input ports data format must match the main
output format of the secondary scanner.
57

Refer to the MS2xxx Stratos Series Configuration Addendum (MLPN 00-02034x) under Scanner
Configuration Bar Codes: Auxiliary Port, Quick Start for a Secondary Metrologic Scanners.
See Aux power notes on page 56

Secondary Scanner Cable Installation Schematic
Caution:
58
EAS DEACTIVATION
SW1 and SW2 are the switch banks inside the Checkpoint device that set the deactivation range. The following
is a list of Checkpoint recommended switch bank settings.
Base Model
MS22xx
Checkpoint Recommended Switch Bank

Settings
SW1 & SW2 switches 1 and 6 set to ON
All StratosS models have a connector labeled EAS In on the bottom of the unit. Metrologic has an optional EAS
cable
(MLPN 52-52511x) available for purchase for connection between the Checkpoint Device and the StratosS.
EAS Cable Connection (Bottom of StratosS)
The following figure shows the location of the EAS deactivation area for the StratosS. It is important to pass the
entire tag through this area to deactivate the security tag.
EAS Deactivation Area
59
Servicing Diagrams, Parts & Pin outs

SCANNER PINOUT CONNECTIONS
The StratosS scanner terminates to 10-pin modular jacks located on the bottom of the unit. The serial number
label indicates the model number and interface of the scanner.
EAS
Pin
1
2
Auxiliary RS232 In
Function
EAS In
EAS Out
DC Power
Pin Function
1
12VDC
2
Ground
3
5.2VDC
Pin
1
2
3
4
5
6-8
9
10
Function
Ground
RS232 Receive Input
RS232 Transmit Output
RS232 RTS In
RS232 CTS Out
No Connect
+5V Out
No Connect
Connector Layout
Scanner to Host, IBM 46xx

Pin
1
2
3
4
5
6
7
8
9
10
Scanner to Host, RS232
Function
Signal Ground
Reserved for RS232 Interface
No Connect
IBM BIBM A+
Pin
1
2
3
4
5
6
7
8
9
10
Function
Ground
RS232 Transmit
RS232 Receive
RS232 RTS Out
RS232 CTS In
RS232 DTR In
No Connect
DSR
Reserved for IBM 46xx Interface
Reserved for IBM 46xx Interface
Scanner to Host, OCIA

Pin
1
2
3
4
5
6
7
8
9
10
Scanner to Host, USB
Function
Signal Ground
OCIA R Data
OCIA Clock In
Shield Ground
OCIA Clock Out
OCIA Clock In Return / Clock Out
Return
Reserved for USB Interface
OCIA R Data Return
Pin
1
2
3
4
5
Function
Signal Ground
Reserved for OCIA Interface
Shield
7
8
9
10
PC+5VDC
Data Data +
60
SCALE READY MS2221 MODELS ADDITIONAL PINOUT CONNECTIONS
There are four additional 10-pin modular jacks located on the bottom of the of the MS2221 StratosS models that
may be used for an integrated scale application and the use of a remote display.
Please keep in mind that every application is unique. The use of these connections depends on the
specifications of the scales manufacturer. The following pin outs are for reference only. If the
scanner has
been integrated with a scale, refer to the Scale Addendum for detailed instructions on the
appropriate cable connections, communication specifications and calibration procedures required
by the scale manufacturer and local Weights and Measures authorities.
When connecting any combination of scale/external scale display to the M2221 do not
exceed the following current restrictions: 12V @ 0.7A max. / 5V @ 0.2A max.
Scale Ready Connector Layout
Scale Data In
Scale Display Data In Scale
RS232 from the Load Cell

Interface
Data to Display from the Load

Cell Interface
Pin
1
Function **
SIG1
Pin
1
Function**
Scale RS232 to Host
Pin
1
12V
Scale to
Display
Scale Data, Dual Cable

Applications
SIG2
Ground
SIG3
5V
SIG4
Ground
SIG5
RS232 TX In
6
7
8
9
10
SIG6
SIG7
SIG8
SIG9
SIG10
6
7
8
9
10
RS232 RX Out
RS232 CTS In
RS232 RTS Out
Scale Status, TTL
Scale Zero, TTL
6
7
8
9
10
Function**
Ground
Scale RS232 TX
Out
Scale RS232 RX In
Scale RS232 RTS
Out
Scale RS232 CTS
In
No Connect
No Connect
No Connect
No Connect
Shield
Pin Function**
1
SIG1
2
SIG2
SIG3
SIG4
SIG5
6
7
8
9
10
SIG6
SIG7
SIG8
SIG9
SIG10
61

** All signals are referenced from the StratosS scanner.
The use of these pins depends upon the specifications of the scales manufacturer.
62
CABLE CONNECTOR CONFIGURATIONS

The following cables are examples of some of the standard cables that may be shipped with the StratosS
scanner.
Please keep in mind that every application is unique and the cables received with the StratosS may be custom
cables that are not shown below.
RS232 Interface Cable, MLPN 57-57210x-N-3
Pin
1
2
3
4
5
6
7
8
9
Function**
No Connect
RS232 TX Output
RS232 RX Input
DTR Input
Power/Signal Ground
DSR Output
CTS Input
RTS Output
No Connect
MLPN
Pin
1
2
3
4
9-Pin D-Type Connector
Full Speed USB Cable,

57-57201x-N-3 or MLPN 57-57227x-N-3
Function**
PC+5V USB
Data Data +
Locking,
Type A
57-57227x-N-3
Ground
Non-Locking, Type A
57-57201x-N-3
IBM 46xx Cable, MLPN 57-57212x-N-3

Pin
1
2
3
4
Signal Ground
IBM A+
IBM B No Connect
Function**
4-Pin SDL
OCIA Cable, MLPN 57-57016x-N-3

Pin
1
2
3
4
5
6
7
8
9
Shield Ground
R Data
R Data Return
Clock Out
Signal Ground
Function**
OCIA Clock In Return / Clock Out Return

Clock In
No Connect

63
CABLE CONNECTOR CONFIGURATIONS

Aux Port Configuration Cable*, MLPN 57-57008x-N-3
Pin
1
2
3
4
5
6-9
Function**
No Connect
Output from Scanner
Input to Scanner
No Connect
Ground
No Connect
RS232 LSO/AUX Cable, MLPN 57-57099x-3

Pin
1
2
3
4
5
6-8
9
10
Function
Signal Ground
RS232 from Aux / Secondary Scanner
RS232 to Aux / Secondary Scanner
RTS from Aux / Secondary Scanner
CTS to Aux / Secondary Scanner
No Connect
+5VDC Transformer / Direct
Shield Ground
10-Position Angled Modular Plug
* This configuration cable was designed to be used with the StratosS auxiliary connector only.
All signals are referenced from the auxiliary / secondary scanner.
64
CAUTION AND SERIAL NUMBER LABELS
MS2221 Label Locations (Top) and Examples (Bottom)
65
MS22XX SCANNER DESIGN SPECIFICATIONS

Design Specifications
Operational
Light Source:
Peak Laser Power:
VLD 650 nm
<1.5 mW
Maximum IR LED Output:
50W per IEC 60825-1 measurement procedure
Horizontal Depth of Field:
0 mm - 152 mm (0- 6) for 0.33 mm (13 mil) Bar Code
Vertical Depth of Field:

Scan Speed:
No. of Scan Lines:
Motor Speed:
Min Bar Width:
Scan Zone:
Decode Capability:
System Interfaces:
Print Contrast:
No. Characters Read:
Beeper Operation:
0 mm - 216 mm (0- 8.5) for 0.33 mm (13 mil) Bar Code

5400 Scan Lines per Second
54 (38 Horizontal / 16 Vertical)
6000 / 6000 RPM (Horizontal / Vertical )
0.127 mm (5.0 mil)
360
All Standard 1-D Bar Codes, RSS-14, RSS-Expanded, and RSS-14 Limited Bar Codes
RS232, Aux RS232, IBM468x/469x, USB, and OCIA
35% Minimum Reflectance Difference
Up to 80 data characters. Maximum number will vary based on symbology and density.
7 Tones or No Beep; 3 Volume Settings
Blue
Indicators (LED):
White
Laser ON, Ready to Scan

Good Read, Decoding
Mechanical
MS2220 L x W x H:
399 mm (15.7") Length
292 mm (11.5") Width
130 mm (5.12") Tower Height
MS2221 L x W x H:
399 mm (15.7") Length
292 mm (11.5") Width
MS2222 L x W x H:
353 mm (13.9") Length
292 mm (11.5") Width
Depth (Below Counter):

Weight (with Platter):
100 mm (3.9"), All Models

MS2222, 5.98 kg (13.20 lbs.)
MS2221, 9.28 kg (20.5 lbs.)
MS2220, 9.28 kg (20.5 lbs.)
Electrical
Voltage Supply:
Power:
Current:
Current Limits on
Integrated
Scale and/or Scale Display:
DC Transformers:
2A @ +5.2V / 1A @ +12V
Operating, 11.9 Watts
Operating, 1.5A @ 5.2V / 0.3A
@ 12V
Standby, 3.25 Watts

Standby, .44A @ 5.2V / 0.08A @ 12V
Do not exceed maximum current of 12V @ 0.7A / 5V @ 0.2A

Class II; 5.2VDC @ 2A; 12VDC @ 1A
IEC 60825-1:1993+A1:1997+A2:2001,
Laser Class 1:
EMC:
EN 60825-1:1994+A11:1996+A2:2001+A1:2002
FCC, ICES-003 & EN 55022 Class A
Environmental
Operating Temperature:
IP Rating:
Light Levels:
Storage Temperature:
Humidity:
Contaminants:
Ventilation:
0C to 40C (32F to 104F)

IP 55
4842 Lux (450 footcandles)
-40C to 60C (-40F to 140F)
5% to 95% Relative Humidity, Non-Condensing
Sealed to resist airborne particulate contaminants.
None Required
66
Ordering Parts and General Service Information

BASE MODELS
Metrologics Stratos S Series is available in three base models.
Base Model
No.
Description
Scanner Integrated Scale - Full
MS2220-105x Size
MS2221-105x Scanner Only - Full Size
MS2222-105x Scanner Only - Compact Size
x = Window Type
MODEL NUMBER DESIGNATION
67
BASE KIT COMPONENTS

Part #
MS222 -105
00-02407
00-02034
00-02268
00-02035
B ASE K IT C OMPONENTS
Description
StratosS Series Scanner

0
Scanner with Integrated Scale - Compact
1
Scanner Only, Scale Ready Compact
2
Scanner Only Sub-Compact
A
Avery Scale
X
Scale Ready
N
No Scale
D
Diamonex Horizontal Window
S
Sapphire Horizontal Window
MetroSelect Configuration Guide

MS2
Stratos Series Configuration Addendum
MS2221 / MS2222 StratosS Scanner Installation and Users Guide
MS2200 StratosS Scanner Installation and Users Guide
Guides also available for download at www.metrologic.com.

Other items may be ordered for the specific protocol being used. To order additional items, contact the dealer, distributor or call Metrologics Customer
Service Department at 1-800-ID-METRO or 1-800-436-3876.
68
REPLACEMENT PARTS
MS22xx SPARE PARTS LIST
MLPN
46-00232
46-00233
46-00234
46-00235
46-00297
46-00296
46-00236
46-46888
46-00237
46-00238
46-00238-S
46-00290
46-00226
46-00227
46-00228
46-00229
46-00230
57-57210A-N-3
57-57212A-N-3
57-57016A-N-3
57-57201A-N-3
57-57227B-N-3
57-57008A-N-3
57-57153A-N-3
54-54004B
52-52858A
54-54004A-3
52-52511A
46-00248
46-00249
46-00321
46-00322
46-00323
46-00324
46-00325
46-00326
46-00327
46-00328
Description
Vertical Window StratosS
Diamonex Platter, StratosS, 399 mm, no flip up bar
Diamonex Platter, StratosS, 353 mm
Sapphire Platter, StratosS, 399 mm without flip up bar
Sapphire Platter, StratosS, 399 mm with Flip up bar
Diamonex Platter, StratosS, 399 mm with Flip up bar
Sapphire Platter, StratosS, 353 mm
Diamonex Glass, Stratos/E/H/S
Vertical Optics Module StratosS (Red filter only)
Horizontal Optics Module, StratosS MS2200, Diamonex (Red filter
only)
Horizontal Optics Module, StratosS MS2200, Sapphire (Red filter only)
Spacer/Flange 353 mm - 399 mm StratosS
Power Supply Kit StratosS (N.A)
Power Supply Kit StratosS (EU)
Power Supply Kit StratosS (UK)
Power Supply Kit StratosS (China)
Power Supply Kit StratosS (Australia)
RS232 DB-9 Cable, StratosS
IBM Port 9 Cable, StratosS
OCIA Cable, StratosS
USB (HID) Cable, StratosS
IBM USB (Full Speed) Cable, StratosS
Aux. Port Program Cable, Stratos/E/H/S
RS232 DB-9 Wincor, StratosS
Aux. Port Cable
Aux. Port Cable (ScanPAL)
Aux. Port Cable (Black)
24" EAS Cable
Remote Scale Display, Avery RoW MS2000 identifier
Remote Scale Display, Avery EU MS2000 identifier
Main Board - All Interfaces (PCB)
IR Board (PCB)
LED Board (PCB)
Power/Communication Board (PCB)
Button Volume/Zero Assembly
Speaker & Wire/JST Connector Assembly
IR Board Cable Assembly
LED Board Cable
eff 2/1/06
Service
List
Center
Price
Price
Other items may be ordered for the specific protocol being used. To order additional items, contact the dealer, distributor or call Metrologics Customer
Service Department at 1-800-ID-METRO or 1-800-436-3876.
69
SITE INSTALLATION INFORMATION

Before installing your StratosS scanner, please consider the following items.
Vertical Clearance
A minimum clearance height of 5.25" from the checkout counter surface is needed for the vertical 'hood' on all
of the scanner models.
Ventilation and Spacing
All StratosS models have a die-cast housing to dissipate heat allowing the unit to operate without a ventilation
fan. Metrologic recommends that the temperature surrounding the unit does not exceed 40C (104F). There
should be adequate convection and minimal heat producing equipment in close proximity of the unit. A cooling
fan with a filter is recommended if there will be a conveyor motor or other heat producing equipment close to the
unit that will create a high temperature environment.
Service Access
When routing and installing the cable(s) and power supply, make sure you leave access so that these
components may be swapped easily without the need to remove the unit from the checkout counter.
When changing the StratosSWAP optics engine modules, Metrologic recommends removing the unit completely
from the checkout counter.
Power Installation
The Power Supply (AC/DC) should be connected to an AC Outlet that is free of electrical noise (clean). A
qualified electrician can determine the amount of electrical noise on the AC line. See additional information on
power installation and restrictions under the Installation: Interface section of this manual.
side of the checkout counter in close proximity to the StratosS to facilitate service of the unit.
Checkout Counter Layout Considerations
When placing a scanner in a checkout counter, the following factors should be considered.
Items should flow at a distance to the operator that maximizes comfort. The operator should not need to
stretch or strain to reach for and scan packages.
The StratosS can scan a bar code on five sides of a package. The packages should flow into the scan area
that provides the maximum reading performance. No lifting or orientation of the items is necessary. A
properly placed item diverter can maximize the flow of packages.
In what direction are the packages flowing? Most checkout counters are designed for left-handed
takeaway. If the operator is facing the vertical window of the scanner, packages flow from the operator's
right to left. The packages are in queue on the conveyor to the right and the bagging is to the left.
70
SCANNER TERMS AND GLOSSARY
StratosSCAN 5-sided, 360 scanning that minimizes product orientation
StratosSPHERE Decoding software that reads poor quality and damaged bar codes
StratosSYNC Horizontal and vertical scanning zones operate independently from one another
RSS-14 Decoding Decodes RSS-14, RSS Limited and RSS expanded emerging symbologies
Flash ROM Upgrade latest software enhancements on site
Powered Aux Port Connect hand-held scanner for large or bulky items
Scale Ready Model The MS2221 model is designed for custom scale integration
Loud Speaker 3 volume/7 tone settings can be heard in all environments
Easy Configuration Windows based utility or simple bar code setup
Fully Automatic No touch infrared wake up from power save modes
EAS Deactivation Electronic Article Surveillance (EAS) included
Field Replaceable Vertical Window Quickly remove vertical window for cleaning or replacement
StratosSCOPE Visual diagnostic indicator for easy-to read feedback on scanner condition
StratosSWAP Modular optics engine technology small, pre-aligned, field replaceable modules
71
LIMITED WARRANTY & METROLOGIC SERVICE LOCATIONS
The MS2200 StratosS Series scanners are manufactured by Metrologic at its Blackwood, New Jersey,
U.S.A. facility. The MS2200 StratosS Series scanners have a two (2) year limited warranty from the date of
manufacture. Metrologic warrants and represents that all MS2200 StratosS Series scanners are free of all
defects in material, workmanship and design, and have been produced and labeled in compliance with all
applicable U.S. Federal, state and local laws, regulations and ordinances pertaining to their production and
labeling.
This warranty is limited to repair, replacement of product or refund of product price at the sole discretion of
Metrologic. Faulty equipment must be returned to one of the following Metrologic repair facilities: Blackwood,
New Jersey, USA; Madrid, Spain; or Suzhou, China. To do this, contact the appropriate Metrologic Customer
Service/Repair Department to obtain a Returned Material Authorization (RMA) number.
In the event that it is determined the equipment failure is covered under this warranty, Metrologic shall, at its
sole option, repair the Product or replace the Product with a functionally equivalent unit and return such
repaired or replaced Product without charge for service or return freight, whether distributor, dealer/reseller, or
retail consumer, or refund an amount equal to the original purchase price.
This limited warranty does not extend to any Product which, in the sole judgment of Metrologic, has been
subjected to abuse, misuse, neglect, improper installation, or accident, nor any damage due to use or misuse
produced from integration of the Product into any mechanical, electrical or computer system. The warranty is
void if the case of Product is opened by anyone other than Metrologics repair department or authorized repair
centers.
THIS LIMITED WARRANTY, EXCEPT AS TO TITLE, IS IN LIEU OF ALL OTHER WARRANTIES OR
GUARANTEES, EITHER EXPRESS OR IMPLIED, AND SPECIFICALLY EXCLUDES, WITHOUT
LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
UNDER THE UNIFORM COMMERCIAL CODE, OR ARISING OUT OF CUSTOM OR CONDUCT. THE
RIGHTS AND REMEDIES PROVIDED HEREIN ARE EXCLUSIVE AND IN LIEU OF ANY OTHER RIGHTS
OR REMEDIES. IN NO EVENT SHALL METROLOGIC BE LIABLE FOR ANY INDIRECT OR
CONSEQUENTIAL DAMAGES, INCIDENTAL DAMAGES, DAMAGES TO PERSON OR PROPERTY, OR
EFFECT ON BUSINESS OR PROPERTY, OR OTHER DAMAGES OR EXPENSES DUE DIRECTLY OR
INDIRECTLY TO THE PRODUCT, EXCEPT AS STATED IN THIS WARRANTY. IN NO EVENT SHALL ANY
LIABILITY OF METROLOGIC EXCEED THE ACTUAL AMOUNT PAID TO METROLOGIC FOR THE
PRODUCT. METROLOGIC RESERVES THE RIGHT TO MAKE ANY CHANGES TO THE PRODUCT
DESCRIBED HEREIN.
WORLDWIDE HEADQUARTERS,
Metrologic Instruments, Inc.
90 Coles Rd.
Blackwood, NJ 08012-4683
Tel: 856-228-8100
Fax: 856-228-6673
Email: info@metrologic.com
METROLOGIC THE AMERICAS HEADQUARTERS

METROLOGIC THE AMERICAS
1571 Imperial Way Suite B
West Deptford, NJ 08066
Tel: 800-ID-METRO (800-436-3876)
Fax: 856-537-6474
Email: info@us.metrologic.com
METROLOGIC EUROPEAN REPAIR CENTER
(MERC)
Metrologic Eria Ibrica, SL
Julian Camarillo 29, D-1
28037 Madrid
Tel: +34 913 272 400
Fax: +34 913 273 829
Email: info@es.metrologic.com
MTLG AUTO ID INSTRUMENTS (SHANGHAI) CO., LTD

Suzhou Sales Office
BLK A, Room# 03/03-04
No.5 Xinghan Street, Xinsu Industrial Square
China-Singapore
Suahou Industrial Park, Suzhou, PRC
Tel: 86-512-67622550
Fax: 86-512-67622560
Email: info@cn.metrologic.com
72
PATENTS
Patent Information
This METROLOGIC product may be covered by one or more of the following U.S. Patents:
U.S. Patent No.;
5,343,027; 5,627,359; 5,686,717; 5,789,731; 5,828,049; 6,029,894; 6,209,789; 6,299,065; 6,345,505;
6,422,467; 6,481,625; 6,494,377; 6,814,292; 6,830,190; 6,874,690; 6,918,540; 6,951,304;
No license right or sublicense is granted, either expressly or by implication, estoppel, or otherwise, under any
METROLOGIC or third party intellectual property rights (whether or not such third party rights are licensed to
METROLOGIC), including any third party patent listed above, except for an implied license only for the normal
intended use of the specific equipment, circuits, and devices represented by or contained in the METROLOGIC
products that are physically transferred to the user, and only to the extent of METROLOGICS license rights and
subject to any conditions, covenants and restrictions therein.
Other worldwide patents pending.
73
INDEX
USB................................................................. 5051, 59, 62
A
L
application.............................................................................21
audible .............................................................. see indicators
AUX..................................................................................21, 59
LED....................................................................see indicators
light source ........................................................................... 65
beep .................................................................. see indicators

blue LED........................................................... see indicators
manual .................................................................................. 14
mechanical ........................................................................... 71
cable ...............................................................23, 48, 49, 50-55

pinouts.........................................................................5963
routing ...............................................................................69
caution ...........................................................................2, 4, 64
compliance............................................................................71
current........................................................................14, 60, 65
customer service ................................................................. 71
notices..................................................................................... 1
O
OCIA................................................................................ 59, 60
operation................................................................................. 1
default settings .......................................................................6

depth of field .........................................................................65
Display...................................................................................60
patents .................................................................................. 72
pinouts............................................................................. 5963
platter ...................................................................................... 4
power............................................................................... 10, 65
property................................................................................. 72
protocols ................................................................................. 6
E
EAS ........................................................................................59
electrical ................................................................................71
error codes............................................................................19
R
razzberry tone ................................................................ 14, 16
repair ......................................................................... 16, 19, 71
F
failure
indicator.............................................................................14
modes..........................................................................14, 16
finger recess ...........................................................................4
function ............................................................................5963
S
safety....................................................................................... 1
Scale ..................................................................................... 60
scan pattern.......................................................................... 65
scan speed ........................................................................... 65
secondary scanner ........................................................ 56, 57
scan zone ............................................................................. 11
SELV ................................................................... 49, 51, 53, 57
specifications........................................................................ 65
storage .................................................................................. 65
switch .................................................................................... 58
G
ground..............................................................................5963
H
host ...........................................6, 15, 17, 20, 21, 48, 50-60, 73
test ........................................................................................... 6
tone........................................................................................ 14
indicators...............................................................................14
audible...............................................................................14
failure.................................................................................16
visual .............................................................................6, 14
interface.................................................................................65
IBM 46xx ................................................... 21, 5253, 59, 62
OCIA................................................................5455, 59, 62
RS232 .............................................................4849, 59, 62
V
ventilation.............................................................................. 65
voltage................................................................................... 65
74
warranty ................................................................................ 71
W
warranty.................................................................................65
weight ....................................................................................65
white LED......................................................... see indicators
white LED............................................................................... 4
75

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MS22xx Service Manual

LASER AND PRODUCT SAFETY

MS22xx Service Manual

MS22xx Service Manual

DO NOT PRESS on the window in the platter or the

MS22xx Service Manual

MANUAL SYMBOL KEY

MS22xx Service Manual

THEORY AND OPERATION

POWER-UP TEST MODE

MS22xx Service Manual

THEORY AND OPERATION

SCANNER OPERATION BLOCK DIAGRAM

MS22xx Service Manual

THEORY AND OPERATION

SIGNAL PROCESSOR BLOCK DIAGRAM

MS22xx Service Manual

THEORY AND OPERATION

SCALE ELECTRONICS FLOW CHART

MS22xx Service Manual

THEORY AND OPERATION

POWER DISTRIBUTION FLOW

MS22xx Service Manual

THEORY AND OPERATION

Checker-Side (13 mil)

Horizontal Left/Right (13 mil)

MS22xx Service Manual

THEORY AND OPERATION

Figure 1. Horizontal Direct (13 mil)

Figure 2. Vertical Direct (13 mil)

Specifications are subject to change without notice.

MS22xx Service Manual

THEORY AND OPERATION

IR ACTIVATION AREA (IR LED OUTPUT)

IR Activation Area Perpendicular to Package Flow (IR LED Output)

Specifications are subject to change without notice

MS22xx Service Manual

MS22xx Service Manual

No White or Blue LED

MS22xx Service Manual

MS22xx Service Manual

Error Code Display (Optional Product Roll Bar Shown)

MS22xx Service Manual

COPROCESSOR COMMUNICATION ERROR The main microprocessor is not communicating with

MS22xx Service Manual

MS22xx Service Manual

MS22xx Service Manual

TROUBLE SHOOTING CHART

Check the character

The unit powers up but

The unit beeps at some

The unit has been

The type of printer and/or the printer settings could be

UPC/EAN and Code 128 are enabled by default. Verify

The bar code may have

Check if it is a check digit, character or border problem.

The scanner is not

Check if check digits are set properly.

The minimum symbol