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PARTS LOCATION
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1. Check that there are no cracks, leakage or scratches on the hoses, connections and
gaskets.
HINT:
Removing the oil level gauge, oil filter cap or PCV hose may cause the
engine to malfunction or stall.
Disconnections, looseness or cracks in the parts of the air induction system
between the intake system and cylinder head will allow air suction and
cause the engine to run improperly.
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1. INSPECT CANISTER
2. Open the fuel tank cap, apply compressed air into canister outlet hose subassembly No. 1 and check that the air flows out from the purge hose.
1. Open the fuel tank cap, close canister outlet hose sub-assembly No. 1 (C)
and apply compressed air into the purge hose (B).
Standard:
Air does not flow at first. By gradually increasing the pressure, air flows when the
pressure in the port reaches the specified level.
2. Open the fuel tank cap and close canister outlet hose sub-assembly No. 1
(C). Using a hand-held vacuum pump, apply a vacuum to the purge hose
(B).
Standard:
The vacuum is maintained at first. By gradually increasing the vacuum, air flows
and the vacuum decreases after the vacuum reaches the specified level.
NOTICE:
Always use "Torx" socket wrench E10 when installing the rear seat.
1. Disengage the 4 claws in the sequence shown in the illustration and remove the
No. 1 rear seat leg cover.
1. Disengage the 3 claws in the sequence shown in the illustration and remove the
No. 1 rear seat leg cover.
1. Using "Torx" socket wrench E10, remove the 3 bolts and pull up the rear seat
cushion.
2. Using "Torx" socket wrench E10, remove the 4 bolts and the rear seat.
1. Widen the tip of the tube joint clip and pull out the clip.
2. Pull the fuel tank main tube to disconnect it.
NOTICE:
15. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
1. Remove the fuel suction with pump and gauge tube assembly.
NOTICE:
Do not bend the arm of the sender gauge.
2. Remove the fuel suction tube gasket from the fuel tank.
2. Release the lock as shown in the illustration and slide the fuel sender gauge to
remove it.
3. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws,
remove the fuel filter and the fuel pump from the fuel sub-tank.
5. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws,
and remove the fuel pump filter and fuel pump from the fuel filter.
NOTICE:
1. Using a screwdriver with its tip wrapped in protective tape, remove the pressure
regulator.
1. Apply gasoline to a new O-ring, and then install it onto the fuel filter.
NOTICE:
Do not disassemble the fuel pump and the suction filter because they are
nonreusable parts.
5. Engage the 2 claws of the fuel suction support and install the fuel filter and the
fuel pump onto the fuel sub-tank.
NOTICE:
Always use "Torx" socket wrench E10 when installing the rear seat.
1. Install a new fuel suction tube gasket onto the fuel tank.
2. Align the protrusion of the fuel pump with the cutout of the fuel tank and install
the fuel suction with pump and gauge tube assembly.
NOTICE:
The arm of the sender gauge should not be bent.
1. Using SST, turn the retainer 540 clockwise from the screw starting point and
align the claw of the retainer with the matchmark on the fuel tank.
SST
09808-14020 (09808-01410, 09808-01420, 09808-01430)
NOTICE:
Replace the fuel pump gauge retainer with a new one if not installed properly.
Part No. 77144-52040
HINT:
Align the claws of the fuel pump gauge retainer and the tips of SST.
At the point where the retainer is turned 90 from the start of the thread,
push the retainer in from the opposite side to the start of the thread. Check
that the thread of the retainer is properly engaged with that on the fuel
tank.
2. Install the rear floor service hole cover with new butyl tape.
1. Insert the 2 location pins through the 2 body holes and install the rear seat.
2. Using "Torx" socket wrench E10, install the 4 bolts in the sequence shown in the
illustration.
Torque:
37 N*m{ 375 kgf*cm , 27 ft.*lbf }
1. Engage the 3 claws and install the No. 2 rear seat leg cover.
1. Engage the 4 claws and install the No. 1 rear seat leg cover.
1. Engage the 2 claws and install the package tray trim panel.
2. Install the 5 pieces of hook tape.
3. Install the 2 package tray trim suspenders.
1. Check that there is no deformation or damage to the fuel tank cap or gasket. If
necessary, replace the fuel tank cap.
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6 to 14 at 20C
(68F)
1 (HT1A) - 4
(E1)
10 k or higher
09224-00010
Torque:
44 N*m{ 449 kgf*cm , 32 ft.*lbf }
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6 to 14 at 20C
(68F)
1 (HT1B) - 4
(E1)
10 k or higher
1. Using SST, install the sensor onto the front exhaust pipe.
SST
09224-00010
Torque:
44 N*m{ 449 kgf*cm , 32 ft.*lbf }
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1. Install the hose onto the positive crankcase ventilation valve (PCV valve).
2. Check the ventilation when air is applied from the intake manifold side.
Standard:
Air does not flow.
If the ventilation is not as specified, replace the positive crankcase
ventilation valve (PCV valve).
3. Remove the hose from the positive crankcase ventilation valve (PCV valve).
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26 to 30 at 20C
(68F)
If the resistance is not as specified, replace the purge VSV.
2. Connect fuel vapor feed hose No. 1 (b) with the clip.
3. Connect fuel vapor feed hose No. 2 (c) with the clip.
4. Connect the purge VSV connector (b).