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11 2013 12:57 PM
These are the important things in piping.
Q1. What is the minimum distance to be maintained between two welds in a pipe?
Answer: - The thumb rule is that the minimum distance between adjacent butt welds is 1D. If
not, it is never closer than 1-1/2". This is supposedly to prevent the overlap of HAZs. Minimum
spacing of circumferential welds between centerlines shall not be less than 4 times the pipe wall
thickness or 25 mm whichever is greater.
Q2. What are Weldolet and Sockolet? And where they are used?
Answer:-Weldolet and Sockolet are basically self-reinforced fittings.
Weldolet is used for Butt weld branch connection where standard tee is not available due to size
restrictions and the piping is of critical / high-pressure service. Sockolet is used for socket
welding branch connection, which require reinforcing pad.
Q4. What is the basis of using of short radius & long radius elbow?
Answer:- Long radius elbow are used for small pressure drop whereas short radius elbow are
used for high pressure drops. For catalyst flows vary long radius elbows are used.
Answer:
A. Eccentric reducers = Pump suction to avoid Cavitation, To maintain elevation (BOP) in rack.
B. Concentric reducers = Pump discharge, vertical pipeline etc.
Q7. How the pipe fittings are classified based on end connections?
Answer: - Pipe fittings are classified based on end connection as: A. Socket weld fittings.
B. Screwed end fittings.
C. Beveled end or Butt weld fittings.
D. Spigot socket fittings.
E. Buttress end fittings.
Q8. From which side of pipe will you take a branch connection?
Answer:-W hen fluid is Gas, Air or Steam and Cryogenic Service Topside.
Slip on. : - The Slip-on type flanges are attached by welding inside as well as outside. These
flanges are of forged construction.
Socket Weld. : - The Socket Weld flanges are welded on one side only. These are used for small
bore lines only.
Screwed. : - The Screwed-on flanges are used on pipe lines where welding cannot be
carried out.
Lap Joint. : - The Lap Joint flanges are used with stub ends. The stub ends are welded
with pipes & flanges are kept loose over the same.
Welding Neck. : - The Welding neck flanges are attached by butt welding to the pipe. These are
used mainly for critical services where the weld joints need radiographic inspection.
Blind. : - The Blind flanges are used to close the ends which need to be reopened.
Reducing. : - The reducing flanges are used to connect between larger and smaller sizes without
using a reducer. In case of reducing flanges, the thickness of flange should be that of the higher
diameter.
Integral. : - Integral flanges are those, which are cast along with the piping
component or equipment.
ASME Code
11 2013 12:21 PM
These are the ASME/ASTM code used in oil and gas, power and chemical industry. Every oil
and gas, power and chemical industry has to follow these standard for safety of their plants
Flanges
1. ASME B16.1 : - Cast iron pipes flanges & flanged fittings.
2. ASME B16.5 : - Carbon steel pipes flanges & flanged fittings. (Up to 24)
3. ASME B16.47 : - Large Diameter steel flanges. (Above 24)
Gasket
1. ASME B16.20 / API -601: - Metallic gaskets for pipe flanges- Spiral wound,
Octagonal ring Joint & Jacketed flanges.
2. ASME B16.21 : - Non metallic gasket.
Valves
1. ASME B16.10 : - Face to face & end to end dimension of valves.
2. ASME B16.34 : - Flanged & butt-welded ends steel valves (Pressure &Temperature ratings)
except Ball, Plug & Butter fly Valves.
Pipes
1. ASME B36.10 : - Welded & Seamless wrought iron pipes.
2.ASME B36.19 : - Stainless steel pipes.
ASTM Material
11 2013 12:32 PM
These are ASTM material code used for piping material section as the service of the fluid.
1. Carbon Steel:- ASTM A53 Gr. A/B, ASTM A106 Gr. A/B/C, ASTM A333 Gr.1/Gr.6
3. Stainless Steel:- ASTM A217 CA15, ASTM A296 CA15, ASTM A351 CF8/CF3/CH20/
CK20/CF 8M/CF 3M/CF 8C/HK40
Piping abbreviations
8 2013 09:03 PM
http://www.egpet.net/vb/
2 Piping Info
http://piping-info.blogspot.in/
http://www.spedweb.com/
platforms, refineries, and chemical plants every office has to contribute their role on that project
as per their specialty. In PDMS work can we done globally. It means if design office at London
did some work on that project. The other employees of Mumbai office can see that work in the
model online and work accordingly.
PDMS software is produce by Aviva industries. PMDS is best 3D designing software. We can
design the entire plant in the PDMS. To use the PDMS software by any company they have to
buy the numbers of license as per their requirements.
PDMS contains 9 modules on which designing can be done in the model
Piping modeling
Equipment modeling
Structure module
HVAC Design
Hanger and supports or MDS
Cabling System
Cable trays
Design temples
Room design
Advantages of PDMS
1. To see the actual model of the plant in the software with exact dimensions.
2. To reduce the material from 10% to 30% from the manual calculations of the material of the
project.
3. We can save time while designing the project in pdms. Designing project in 2d like AutoCAD
taking much more time as compared to pdms.
4. In pdms we check the piping clashes of the piping, equipment and other inter disciplines.
5. Designing is of piping is more accurate. Because we can see all space around the plant.
6. Very less chance of rework, if the designing is done on the pdms. This helps us to save
fabrication time on the yard.
7. The accuracy is more in pdms as compared to other 2D software
8. Pdms can generate the material take off report of each every component in the pdms, which is
not possible in 2d software. From the material take off report we can get exact quantities of
material which are going to use in the plant for fabrication purpose. We can order that material as
the material take off reports.
9. From pdms we can run isometric drawing of the piping for fabrication purpose automatically.
In AutoCAD isometric drawings are taking too much time.
10. Modification of any pipe, equipment or structure can be done easy as compared to other
software.
11. Pdms is user friendly with other software like Ceaser II for stress calculations and With
AutoCAD to import the data from pdms to these seawares.
12. We can design supports for piping in the hanger and supports module.
Pdms is commands based software. While operating the software we required some command to
use the software.
These are the few commands which are using in the PDMS piping design module
Axes at CE= to check the axes of component like North, South, East, West direction
Q axes at ph= to check the head of the branch of the pipe.
Q axes at pt= to check the tail of the branch of the pipe.
Q Hstu= to show the branch head tube attribute
Q Lstu= to show the branch tail tube attribute
Q Hbore= to check the arrive bore or diameter of the component
Q Tbore= to check the leave bore or diameter of the component
Q Spre= to check the specification of the particular component
Q pspec= to check material class of the pipe.
New elbow choo all= to create new elbow through command line
New tee choo all= to create new tee through command line
New gasket choo all= to create new gasket through command line
New flange choo all= to create new flange through command line
New olet choo all= to create new olet through command line
Unclaim all= to remove claim the by user so other user can work in that pipe, equipment,
member,structure.
Getwork= to refresh the design model. After get work all the change done any user will show in
the model.
Axes at hpos= To check the branch head axes
Axes at tpos= To check the branch tail axes
Q ltle= to check the length of the spool between the two component
Conn ph to fir member= to connect the branch head to first member of the next branch by
common line
Conn pt to fir member= to connect the branch tail to last member of the next branch by common
line
Q ori = to check the orientation of the component
Dist= to give the distance between two component
Clea= to give the spool length between the two component
Conn= connect to the member
Fconn= to component forcefully
Q styp= to check the component selection type
Q dtxr= to check the detail text description of the component
Q mtxx= to check the material of the component
Mark with (nam) all nozz for ce= to mark the all nozzle of equipment with name in pdms
Q level= to check the level of the component
Axes at p1= to check p1 point of the primitive
Axes at p2= to check p2 point of the primitive
New cylinder copy prev by n 500= to copy the previous cylinder by north direction by 500
Which MNC companies are using PDMS
Big engineering procurement and construction companies like Technip, Flou, Pertofac, Sumsung
heavy industry, Worley person, Aker solutions many more company are using these 3D software
like pdms.
PDMS uses in the following industries
1. For designing oil and gas project for offshore platforms and onshore refineries.
2. For designing of the Chemical plants
3. For designing of the power plants
4. For designing of the nuclear power plants.
5. For designing of big distilleries
Less awareness in the people regarding PDMS in India
There are very less numbers of user of PDMS in India, so the chance of getting the job is very
good in big MNC companies. Anyone can lean PDMS with minimum qualification for that I.T.I,
Diploma, B.Tech.
The initial salary will be around 30k for beginning in the job in pdms. After certain years of
experience in pdms and with good technical knowledge peoples can get handsome salary from
MNC companies and there is lot of more chance of getting the job in abroad on the basis of
PDMS. After getting the training candidates get the job of PDMS designer, PDMS Engineer in
the oil and gas designing consultancy companies.
There is very less training center for PDMS in India. Interested persons check more from the
below source PDMS Training Institute in India.
computer Administrator
ORCAFLEX : 2000usd
http://www.orcina.com/SoftwareProducts/OrcaFlex/index.php
http://www.coade.com/
NAUTICUS hull 2011 : 1500usd nauticus machinery 2011 : 4000usd SESAM 2011 : 1500
usd. http://www.dnv.com/services/software/publications/2008/no_2/softwareconferencehovik.asp
Fastcam : 1500usd
tubeCam : 1500usd
Almacut : 2000usd
http://www.almacam.com
shipweight 10
www.shipweight.com
shipflow 4.7
1. Axes at CE = to check the axes of component like North, South, East, West direction
2. Q axes at ph= to check the head of the branch of the pipe.
3. Q axes at pt= to check the tail of the branch of the pipe.
4. Q Hstu= to show the branch head tube attribute
5. Q Lstu= to show the branch tail tube attribute
6. Q Hbore= to check the arrive bore or diameter of the component
7. Q Tbore= to check the leave bore or diameter of the component
2.
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Pressure Relief Valve Piping Design
Posted by Ankit Chugh on 10:19 AM 2 Comments
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Block valves are usually provided upstream (and downstream if discharging into a
closed system) of pressure relief valves where necessary to permit on stream
isolation and maintenance of the PR devices without interrupting process unit
operations.
Where block valves are used, the installation should conform to the requirements of
Section VIII of the ASME Boiler and Pressure Vessel Code when protecting an unfired
pressure vessel. These valves are typically installed so that they are car sealed
open (CSO). Mechanical interlocks or key systems are usually required for spared PR
valve installations to help ensure continuous safety protection of the system.
Generally, the most difficult and important feature associated with sizing relief valve
discharge lines and headers is the determination of the maximum probable flow.
The flow is based on the number of valves which may discharge simultaneously
owing to a fire or to abnormal process conditions. To do this, the layout of the unit
must be considered along with many possible abnormal operation conditions.
The permissible back pressure must also be determined. Generally, the back
pressure should not exceed 10 percent of the set pressure for unbalanced safety
valves. Balanced pressure-relief valves will operate satisfactorily at higher back
pressures (approximately 30 percent of the set pressure), and consequently their
use will sometimes result in a more economical relieving system.
Pressure relief valve discharge piping should be sized so that any back pressure that
may exist or develop will not reduce the capacity of the pressure relief valve below
that required to protect the equipment. Regardless, the discharge piping for each
pressure relief valve should not be smaller than the nominal pipe size of the
pressure relief valve outlet.
For gas, vapor, or flashing liquid service the inlet piping pressure drop at design flow
should not exceed 3 percent of the safety relief valve set pressure. Nor should the
inlet piping to a pressure valve be smaller than the valve inlet nominal pipe size.
The inlet piping includes all piping between the protected equipment and the
inlet flange of the valve. Excessive pressure drop in the inlet piping will cause valve
chatter (extremely rapid opening and closing of the valve) which may lower the
valve capacity and damage valve seating surfaces.
Pressure relief valves should be located so that the inlet piping is short and direct
and self-draining with no pockets. However, on installations where pressure
pulsations or turbulence are likely to effect the pressure relief valve (e.g., discharge
side of reciprocating compressors and pumps), it may be desirable to locate the
valve farther from the source in a more stable pressure region. The differential
between operating and valve set pressures is also important when the operating
pressure is not steady. A large differential will tend to reduce valve maintenance
costs.
Separate pressure relief valve lines should be provided for each valve discharging
directly to the atmosphere. On towers, the pressure-relief valve vent piping should
be extended at least 10 ft (3 m) above the nearest working platform within a radius
of 40 ft (12 m). Outlet piping should be arranged so that the pressure-relief valve
discharge will not impinge on any equipment.