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TABLE OF CONTENTS
ROOF DESIGN
BOTTOM DESIGN
WIND MOMENT
SEISMIC CALCULATIONS
No Warnings!!
Job : 2014-4-7-14-46
Date of Calcs. : 07-Apr-2014
Mfg. or Insp. Date :
Designer : Gabraham
Project :
Tag Number :
Plant : PURCHASER DESCRIPTION CITY AND STATE
Plant Location : American Falls, ID
Site : Magnida
Design Basis : API-650 12th Edition, March 2013
D of Tank = 128 ft
OD of Tank = 128.0786 ft
ID of Tank = 127.9214 ft
CL of Tank = 128 ft
Shell Height = 61 ft
S.G of Contents = 1
Max Liq. Level = 58 ft
Min Liq. Level = 0 ft
Design Temperature = 150 F
Tank Joint Efficiency = 1
Ground Snow Load = 20 psf
Roof Live Load = 20 psf
Additional Roof Dead Load = 0 psf
Basic Wind Velocity = 93.6 mph
Wind Importance Factor = 1
DESIGNER REMARKS
Remarks or Comments
Shell #
Width (in)
Material
121.5
A36-MOD
121.5
A36-MOD
121.5
A36
121.5
A36
121.5
A36
121.5
A36
CONE ROOF
RAFTERS:
Qty
30
60
GIRDERS:
Qty
5
COLUMNS:
Qty
1
5
D = 128 ft
ID = 127.9214 ft
CA = 0.118 in
R = 64.0547 ft
Fp = 0.4
JEr = 1
JEs = 1
JEst = 1
Insulation = 0 ft
Add-DL = 0 psf
Lr = 20 psf
S = 20 psf
Sb = 16.8 psf
Su = 16.8 psf
density = 0.2833 lbf/in3
P-weight = 12.5086 Psf
Pe = 0 psf
pt = 0.75 in rise per 12 in
t-actual = 0.3055 in
Fy-roof = 36,000 psi
Fy-shell = 36,000 psi
Fy-stiff = 36,000 psi
Shell-wc = 468,866.7229 lbf
Roof-wc = 98,789.0078 lbf
P-Std = 2.5 psi, Per API-650 F.1.3
t-1 = 0.3125 in
CA-1 = 0.125 in
Sd = 23200 psi
Alpha = 90 - Theta
Alpha = 90 - 3.5763
Alpha = 86.4237 degrees
Xw = D * 0.5
Xw = 128 * 0.5
Xw = 64 ft
Ap = PI * (D/2)^2
Ap = PI * (128/2)^2
Ap = 12,867.9635 ft^2
T = MAX(e.1b , e.2b)
T = MAX(32.5086 , 20.5086)
T = 32.5086 psf
U = MAX(e.1u , e.2u)
U = MAX(32.5086 , 20.5086)
U = 32.5086 psf
Lr-1 = MAX(T , U)
Lr-1 = MAX(32.5086 , 32.5086)
Lr-1 = 32.5086 psf
Ra = PI * R * SQRT(R^2 + hr^2)
Ra = PI * 64.0547 * SQRT(64.0547^2 + 4.0034^2)
Ra = 1,859,776.5926 in^2 or 12915 ft^2
BAY 2 DETAILS
MINIMUM # OF RAFTERS
P = Lr-1
P = 0.2258 psi
R-2 = 766.5944 in
N-min-2 = (2 * PI * R-2)/l
N-min-2 = (2 * PI * 766.5944)/84
N-min-2 = 58
N-actual-2 = 60
l-actual-2 = (2 * PI * R-2)/N-actual-2
l-actual-2 = (2 * PI * 766.5944)/60
l-actual-2 = 80.2776 in
Max-T1-2 = RLoad-Max-2
Max-T1-2 = 42.42 psf
Pa-rafter-3-2 = P-ext-1-2
Pa-rafter-3-2 = -21.9114 psf
RAFTER DESIGN
SPAN TO SHELL
P = 0.2258 psi
Rafter-Weight-2 = 16 lbf/ft
Theta = 3.5763 degrees
R-2 = 766.5944 in
R-Inner2 = 301.5368 in
Average-r-s-inner-2 = (2 * PI * R-Inner-2)/N-actual-2
Average-r-s-inner-2 = (2 * PI * 301.5368)/60
Average-r-s-inner-2 = 2.6314 ft
Average-r-s-shell-2 = (2 * PI * R-2)/N-actual-2
Average-r-s-shell-2 = (2 * PI * 766.5944)/60
Average-r-s-shell-2 = 6.6898 ft
Sx-rafter-Req'd-2 = Mmax-rafter-2/Sd
Sx-rafter-Req'd-2 = 378,857/23,200
Sx-rafter-Req'd-2 = 16.33 in^3
Max-T1-rafter-2 = Max-P-2
Max-T1-rafter-2 = 34.2 psf
P2-rafter-3-2 = P-ext-2-2
P2-rafter-3-2 = -13.6947 psf
COLUMN DESIGN
Radius-Gyr-req-2 = C-length-2/180
Radius-Gyr-req-2 = 60.9274/180
Radius-Gyr-req-2 = 4.0618 in
R-c-2 = C-length-2/Radius-Gyr-2
R-c-2 = 60.9274/4.3752
R-c-2 = 167.1069
A-req-2 = P-c-2/Fa-2
A-req-2 = 50,055.4352/6,898.7853
A-req-2 = 7.2557 in^2
Max-T1-column-2 = Max-P-column-2
Max-T1-column-2 = 58.608 psf
Pa-column-3-2 = P-ext-3-2
Pa-column-3-2 = -38.0954 psf
BAY 1 DETAILS
MINIMUM # OF RAFTERS
# of Girders (N) = 5
P = Lr-1
P = 0.2258 psi
R-1 = 383.9219 in
N-min-1 = (2 * PI * R-1)/l
N-min-1 = (2 * PI * 383.9219)/84
N-min-1 = 29
N-actual-1 = 30
l-actual-1 = (2 * PI * R-1)/N-actual-1
l-actual-1 = (2 * PI * 383.9219)/30
l-actual-1 = 80.4084 in
Max-T1-1 = RLoad-Max-1
Max-T1-1 = 42.282 psf
Pa-rafter-3-1 = P-ext-1-1
RAFTER DESIGN
P = 0.2258 psi
Rafter-Weight-1 = 12 lbf/ft
Theta = 3.5763 degrees
R-1 = 383.9219 in
R-Inner1 = 0 in
Average-r-s-shell-1 = (2 * PI * R-1)/N-actual-1
Average-r-s-shell-1 = (2 * PI * 383.9219)/30
Average-r-s-shell-1 = 6.7007 ft
Sx-rafter-Req'd-1 = Mmax-rafter-1/Sd
Sx-rafter-Req'd-1 = 147,823/23,200
Sx-rafter-Req'd-1 = 6.3717 in^3
Max-T1-rafter-1 = Max-P-1
Max-T1-rafter-1 = 58.1616 psf
P2-rafter-3-1 = P-ext-2-1
P2-rafter-3-1 = -37.6492 psf
GIRDER DESIGN
CENTER COLUMN
Radius-Gyr-req-1 = C-length-1/180
Radius-Gyr-req-1 = 63.9291/180
Radius-Gyr-req-1 = 4.2619 in
R-c-1 = C-length-1/Radius-Gyr-1
R-c-1 = 63.9291/4.3752
R-c-1 = 175.3396
A-req-1 = P-c-1/Fa-1
A-req-1 = 54,950.81/6,622.7686
A-req-1 = 8.2973 in^2
Max-T1-column-1 = Max-P-column-1
Max-T1-column-1 = 61.5024 psf
Pa-column-3-1 = P-ext-3-1
Pa-column-3-1 = -40.9968 psf
Find combined moment of inertia about shell inside axis (common axis) with negative value toward center
Total area
A_sum = A_angle + A_shell = 2.11 + 0.7874 = 2.8974 in^2
Combined centroid
c_combined = ((d_stiff * A_angle) + (d_shell * A_shell)) / (A_angle + A_shell)
c_combined = ((0.884 * 2.11) + (0.0938 * 0.7874)) / (2.11 + 0.7874)
c_combined = 0.6692 in
Material = A36
Structural Material = A106-B
t-actual = 0.3055 in
t-required = 0.3055 in
t-calc = 0.2824 in
P-Max-Internal = 0.1129 psi
P-Max-External = 0 psi
Roof Plates Weight = 160,960.2235 lbf
Weight of Rafters = 47,554.6943 lbf
Weight of Girders = 16,360.6121 lbf
Weight of Columns = 18,283.9537 lbf
Course # 1
Material = A36-MOD
Width = 10.125 ft
Ca-1 = 0.125 in
JE = 1
t-1 = 0.9427 in
Sd = 23,200 psi
St = 24,900 psi
pmax-int-shell-1 = pmax-1
pmax-int-shell-1 = 0.0014 psi
Course # 2
Material = A36-MOD
Width = 10.125 ft
Ca-2 = 0.125 in
JE = 1
t-2 = 0.7975 in
Sd = 23,200 psi
St = 24,900 psi
Course # 3
Sd = Allowable design stress for the design condition per API-650 Table 5-2a (psi)
St = Allowable stress for the hydrostatic test condition per API-650 5.6.2.2 (psi)
t-3 = Shell actual thickness (in)
t-calc-3 = Shell thickness design condition td (in)
t-seismic-3 = See E.6.2.4 table in SEISMIC calculations.
t-test-3 = Shell thickness hydrostatic test condition (in)
Material = A36
Width = 10.125 ft
Ca-3 = 0.125 in
JE = 1
t-3 = 0.6522 in
Sd = 23,200 psi
St = 24,900 psi
hmax-3 = 37.7519 ft
Course # 4
Material = A36
Width = 10.125 ft
Ca-4 = 0.125 in
JE = 1
t-4 = 0.507 in
Sd = 23,200 psi
St = 24,900 psi
Course # 5
H' = Effective liquid head at design pressure per API-650 F.7.1 (ft)
hmax-5 = Max liquid level based on shell thickness (ft)
JE = Joint efficiency
pmax-5 = Max pressure at design (psi)
pmax-int-shell-5 = Max internal pressure at design (psi)
Sd = Allowable design stress for the design condition per API-650 Table 5-2a (psi)
St = Allowable stress for the hydrostatic test condition per API-650 5.6.2.2 (psi)
t-5 = Shell actual thickness (in)
t-calc-5 = Shell thickness design condition td (in)
t-seismic-5 = See E.6.2.4 table in SEISMIC calculations.
t-test-5 = Shell thickness hydrostatic test condition (in)
Material = A36
Width = 10.125 ft
Ca-5 = 0.125 in
JE = 1
t-5 = 0.362 in
Sd = 23,200 psi
St = 24,900 psi
Course # 6
Material = A36
Width = 10.125 ft
Ca-6 = 0.125 in
JE = 1
t-6 = 0.3125 in
Sd = 23,200 psi
St = 24,900 psi
Shell #
Width (in)
Material
121.5
A36-MOD
121.5
A36-MOD
121.5
A36
121.5
A36
121.5
A36
121.5
A36
D = 128 ft
V = 93.6 mph
ME = 1
Wtr SUM(Wtr-n)
Wtr = 23.6283 ft
S = Maximum Stress in first shell course per API 650 Table 5.1.b
S1 = Product stress in the first shell course per API 650 Table 5.1.b
S2 = Hydrostatic test stress in the first shell course per API 650 Table 5.1.b
t-1 = Bottom (1st) shell course thickness (in)
t-actual = Actual bottom thickness (in)
t-calc = Minimum nominal bottom plates thickness per API-650 5.4.1 (in)
t-min = Minimum nominal bottom plates thickness per API-650 5.4.1 (in)
t-test-1 = Bottom (1st) shell course test thickness (in)
t-vac = Vacuum calculations per ASME section VIII Div. 1 (in)
td-1 = Bottom (1st) shell course design thickness (in)
Material = A36
t-actual = 0.361 in
t-calc = t-min
t-calc = 0.361 in
Calculation of Hydrostatic Test Stress & Product Stress (per API-650 Section 5.5.1)
Bottom-OD = 128.4119 ft
JE = 1
D-bottom = 0.283 lbf/in3
t-1 = 0.9427 in
ca-1 = 0.125 in
G=1
H = 58 ft
H' = 58 ft
St = 24,900 psi
Sd = 23,200 psi
Ca-bottom = 0.125 in
S2 = (t-test-1 / t-1) * St
S2 = (0.7618 / 0.9427) * 24,900
S2 = 20,122.6264 psi
Material = A36
t-actual = 0.361 in
t-req = 0.361 in
Vf = (Vs / 120)^2
Vf = (93.6 / 120)^2
Vf (Velocity Factor) = 0.6084
PWS = 18 * Vf
PWS = 10.9512 psf
PWR = 30 * Vf
M-Shell (Moment Due to Wind Force on Shell) = (PWS * As * (Shell Height / 2))
M-Shell = (10.9512 * 7,808 * (61 / 2))
M-Shell = 2,607,963 lbf-ft
W (Net Weight PER API-650 5.11.3) = W-shell + W-roof - 0.4 * Pv * (Pi/4) (D^2)
W = 468,867 + 98,789 - 0.4 * 0 * (Pi/4) (128^2)
W = 567,656 lbf
Mw = 17,639,391 ft-lbf
DLS = 490,350.2001 lbf
DLR = 163,501.7308 lbf
tb = 0.236 in
MF = (D/2) * wl * Pi * D
MF = 64.0 * 1,592.5538 * 3.1416 * 128
MF = 40,985,850 ft-lbf
Criteria 1
F-wind = Vf * 18 * As
F-wind = 0.6084 * 18 * 7,808
F-wind = 85,507 lbf
Anchorage Requirement
Back
Design Spectral Response Acceleration at Short Period API 650 Sections E.4.6.1 and E.2.2
SDS = Q * Fa * Ss = 0.6667 * 1.512 * 0.36 = 0.3629
Design Spectral Response Acceleration at a Period of One Second API 650 Sections E.4.6.1 and
E.2.2
SD1 = Q * Fv * S1 = 0.6667 * 2.028 * 0.193 = 0.2609
Impulsive Design Response Spectrum Acceleration Coefficient API 650 Sections E.4.6.1
Ai = SDS * (I / Rwi) = 0.3629 * (1.25 / 3.5) = 0.1296
Tc > TL
Convective Design Response Spectrum Acceleration Coefficient API 650 Sections E.4.6.1
Ac = K * SD1 * (TL / (Tc^2)) * (I / Rwc)
Ac = 1.5 * 0.2609 * (4 / (6.7765^2)) * (1.25 / 2)
Ac = 0.0213
Vertical Ground Acceleration Coefficient API 650 Section E.6.1.3 and E.2.2
Av = (2 / 3) * 0.7 * SDS = (2 / 3) * 0.7 * 0.3629 = 0.1694
Mrw = Ringwall moment-portion of the total overturning moment that acts at the base of the tank shell
perimeter
Ms = Slab moment (used for slab and pile cap design)
Pa = Anchorage chair design load
Pab = Anchor seismic design load
Q = Scaling factor from the MCE to design level spectral accelerations
RCG = Height from Top of Shell to Roof Center of Gravity
Rwc = Force reduction factor for the convective mode using allowable stress design methods (Table E-4)
Rwi = Force reduction factor for the impulsive mode using allowable stress design methods (Table E-4)
S0 = Design Spectral Response Param. (5% damped) for 0-second Periods (T = 0.0 sec)
Sd1 = The design spectral response acceleration param. (5% damped) at 1 second based on ASCE7
methods per API 650 E.2.2
Sds = The design spectral response acceleration param. (5% damped) at short periods (T = 0.2 sec)
based on ASCE7 methods per API 650 E.2.2
SigC = Maximum longitudinal shell compression stress
SigC-anchored = Maximum longitudinal shell compression stress
SUG = Seismic Use Group (Importance factors depends on SUG)
T-L = Regional Dependent Transition Period for Long Period Ground Motion (Per ASCE 7-05, fig. 22-15)
ta = Actual Annular Plate Thickness less C.A.
ts1 = Thickness of bottom Shell course minus C.A.
tu = Equivalent uniform thickness of tank shell
V = Total design base shear
Vc = Design base shear due to convective component from effective sloshing weight
Vi = Design base shear due to impulsive component from effective weight of tank and contents
wa = Force resisting uplift in annular region
Wab = Design uplift load on anchor per unit circumferential length
Wc = Effective Convective (Sloshing) Portion of the Liquid Weight
Weff = Effective Weight Contributing to Seismic Response
Wf = Weight of Floor (Incl. Annular Ring)
WEIGHTS
Ws = 596,198 lb
Wf = 190,729 lb
Wr = 160,962 lb
D/H = 2.2069
Wp = 46,592,556 lbf
Weff = Wi + Wc
Weff = 23,335,225 + 22,008,824
Weff = 45,344,049.5929 lbf
DESIGN LOADS
Vi = Ai * (Ws + Wr + Wf + Wi)
Vi = 0.1296 * (596,198 + 160,962 + 190,729 + 23,335,225)
Vi = 3,147,092 lbf
Vc = Ac * Wc
Vc = 0.0213 * 22,008,824
Vc = 468,788 lbf
Xs = 29 ft
RCG = 0.25 * R * (TAND (Theta))
RCG = 0.25 * 768.6562 * (TAND (3.5763))
RCG = 12.0103 in or 1.0009 ft
Xi = 0.375 * H
Xi = 0.375 * 58
Xi = 21.75 ft
Xis = 50.646 ft
SHELL
Width (ft)
SUMMARY
Shell 1
10.125
Shell 2
10.125
Shell 3
10.125
Shell 4
10.125
Shell 5
10.125
Shell 6
10.125
Overturning Moment
Fy = 36,000 psi
Ls = 0 ft
wa = 36.5 * H * Ge * Ls
wa = 36.5 * 61 * 0.9801 * 0
wa = 0
Anchorage Ratio
Since J > 0.785 and J <= 1.54, The tank is self-anchored, per API 650 Table E-6
ts1 = 0.8177 in
SigC = ((wt * (1 + (0.4 * Av)) + wa) / (0.607 - (0.18667 * J^2.3)) - wa) * (1 / (12 * ts))
SigC = ((1,882.9042 * (1 + (0.4 * 0.0498)) + 2,667.0742) / (0.607 - (0.18667 * 0.9623^2.3)) - 2,667.0742) *
(1 / (12 * 0.8177))
SigC = 800.196 lbf/in^2
Criteria for Fc
Fc = 10^6 * ts1 / D
Fc = 10^6 * 0.8177 / 128
Fc = 6,388.2812 lbf/in^2
Hoop Stresses
Mechanically Anchored
Number of anchor = 0
Pab = Wab * Pi * D / Na
Pab = 3,682.4633 * 3.1416 * 128 / 0
Pab = 0 lbf
Pa = 3 * Pab
Pa = 3 * 0
Pa = 0 lbf
Fc = 6,388.2812 lbf/in^2
SUG = II
Sds = 0.3629 g or 36.29 %g
Since Sds >= 0.33g and SUG = II per API 650 Table E-7.
b. A freeboard equal to O.7os is required unless one of the following alternatives are provided:
1. Secondary containment is provided to control the product spill.
2. The roof and tank shell are designed to contain the sloshing liquid
Freeboard - Sloshing
TL-sloshing = 4 sec
I-sloshing = 1.25
Tc = 6.7765
k = 1.5
Sd1 = 0.2609 g or 26.09 %g
Af = 0.0426 g per API 650 E.7.2
Delta-s = 0.42 * D * Af
Delta-s = 0.42 * 128 * 0.0426
Delta-s = 2.2902 ft
Sliding Resistance
Since V <= Vs then the Tank is correct, per API 650 E.7.6
Vmax = 2 * V / (Pi * D)
Vmax = 2 * 3,181,815.2505 / (3.1416 * 128)
Vmax = 15,825.0507 lbf/ft
D = Tank D (ft)
Fp = Pressure Combination Factor
Mrw = Seismic Ringwall Moment (ft-lbf)
N = Anchor bolt quantity
W2 = W-shell-corroded + Shell Insulation + Corroded Roof Plates Supported by Shell + Roof Dead Load
Supported by Shell
W2 = 468,866.7229 + 0 + 98,789.0078 + 0
W2 = 567,655.7308 lbf
bt = U/N
bt = 0 lbf
sd = 15,000 psi
Shell-sd-at-anchor = 24,000 psi
bt = U/N
bt = 0 lbf
sd = 20,000 psi
Shell-sd-at-anchor = 30,000 psi
Not applicable since if there is a knuckle on tank roof, or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
bt = U/N
bt = 0 lbf
sd = 28,800 psi
bt = U/N
bt = 0 lbf
sd = 28,800 psi
Shell-sd-at-anchor = 30,000 psi
bt = U/N
bt = 0 lbf
sd = 20,000 psi
Shell-sd-at-anchor = 30,000 psi
bt = U/N
bt = 0 lbf
sd = 28,800 psi
Shell-sd-at-anchor = 30,000 psi
Not applicable since if there is a knuckle on tank roof, or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
Exclusive of Corrosion
Bolt Diameter Req'd = 0.2888 in (per ANSI B1.1)
Actual Bolt Diameter = 2.25 in
Bolt Diameter Meets Requirements
(from AISI 'Steel Plate Engr Data' Dec. 92, Vol. 2, Part VII)
Entered Parameters
NORMAL VENTING
In-breathing
As per API-2000 A.3.4.1.2 Table A.4 Column 2, Required in-breathing flow rate due to thermal effects
(VIT) = 72473.0 ft^3/hr
Out-breathing
(T_flash < 100) OR (T_boil < 300) ==> Use API-2000 section A.3.4.2.2
As per API-2000 A.3.4.2.2 Table A.4 Column 4, Required out-breathing flow rate due to thermal effects
(VOT) = 72473.0 ft^3/hr
EMERGENCY VENTING
--
--
SURFACE AREAS
Roof : 12,915.1152 ft^2
Shell : 77,302.5806 ft^2
Bottom : 12,950.9124 ft^2