Beruflich Dokumente
Kultur Dokumente
VALVES
TECHNICAL CATALOGUE
(EXTRACT: ENGINEERING DATA)
Dual Plate
www.checkvalves.co.uk
Axial
51
Engineering Data
Cv Pressure Drop Formulae
For Liquids
For Gases
NK/NB VALVES
ASME 150/300
Valve Size
ZB
1"
24
1" 41
1" 65
2" 103
2" 181
3" 282
4" 452
5" 725
6" 1071
8" 1966
10" 3163
Valve Size
NK
NB
12'' 2808 4425
14'' 3884 6127
16'' 5158 8146
18'' 6609 10436
20'' 8262 13046
22'' 10048 15887
24'' 12051 19029
26'' 14369 22629
28'' 16893 26601
30'' 19501 30748
The above tabulated Cv values are for the most commonly used axial
valves. For the full range of Cv valves please see the graphs on the
following pages or contact Goodwin.
52
42
40
42
40
36
34
36
32
34
30
32
30
28
26
28
24
26
24
22
22
36
34
36
32
34
30
32
30
28
26
28
24
26
24
22
22
20
20
18
18
16
16
20
20
18
18
16
16
14
14
12
12
10
10
14
14
12
12
10
10
8
8
8
8
6
6
6
6
10000
10000
100
100
1000
1000
100
100
10
10
0.001
0.001
3
3
3
3
42
40
42
38
40
36
38
34
36
32
34
30
32
30
28
26
28
26
24
24
22
22
20
20
18
18
20
20
18
18
16
16
16
16
14
14
14
14
12
12
10
10
12
12
10
10
8
8
8
8
6
6
6
6
10000
10000
100
100
10000
10000
24
24
24
24
20
20
18
18
20
20
18
18
16
16
16
16
14
14
14
12
12
10
10
12
12
10
10
8
8
8
8
6
6
6
6
1000
14
1000
100
100
4
4
3
3
3
3
102
2
10
0.001
0.01
0.01
0.1
0.1
1
0.001
0.01
0.01
0.1
0.11
Pressure Drop, bar Pressure Drop, bar
Pressure Drop, bar Pressure Drop, bar
4
4
4
4
3
3
3
3
2
2
10
10
0.001
1
0.001
1
2
10
10
0.001
0.01
0.01
0.1
0.11
0.001
0.01
0.01
0.1
0.1 1
Pressure Drop, bar Pressure Drop, bar
Pressure Drop, bar Pressure Drop, bar
100000
100000
100000
100000
10000
10000
10000
10000
1000
1000
100
100
4
4
1000
1000
100
100
2
10
10
0.001
0.01
0.01
0.1
0.11
0.001
0.01
0.01
0.1
0.11
Pressure Drop, bar Pressure Drop, bar
Pressure Drop, bar Pressure Drop, bar
100000
100000
Class
900/1500
Flow
FlowRate,
Rate,US
USgpm
gpm
Flow
FlowRate,
Rate,US
USgpm
gpm
10000
10000
4
4
2
2
10
10
0.001
0.001
100000
100000
4
4
1000
1000
10
10
0.001
1
0.001
1
Class 600
42
40
42
38
40
36
38
34
36
32
34
30
32
30
28
26
28
26
24
24
22
22
Flow
FlowRate,
Rate,US
USgpm
gpm
100
100
1000
1000
10000
10000
100000
100000
Flow
FlowRate,
Rate,US
USgpm
gpm
42
40
42
40
Flow
FlowRate,
Rate,US
USgpm
gpm
1000
1000
100000
100000
Flow
FlowRate,
Rate,US
USgpm
gpm
Flow
FlowRate,
Rate,US
USgpm
gpm
10000
10000
100000
Class
150/300
100000
Flow
FlowRate,
Rate,US
USgpm
gpm
100000
100000
Class 2500
1000
1000
12
12
10
10
8
8
12
12
10
10
8
8
6
6
6
6
100
100
4
4
4
4
3
3
3
3
2
10 2
2
2
10
0.001
0.01
0.01
0.1
0.11
0.001
0.01
0.01
0.1
0.11
Pressure Drop, bar Pressure Drop, bar
Pressure Drop, bar Pressure Drop, bar
Pressure drop versus flow, as depicted in the above graphs, have been established following
tests carried out at Delft Hydraulics Laboratories.
The flow curves do not show the full Goodwin range. Upon request Goodwin can
manufacture valves in sizes up to 144 diameter and in pressure classes up to API 20000.
www.checkvalves.co.uk
1
1
1
1
53
0
0.001
6"
6"
6"
6"
6"
4"
4"
4"
4"
4"
3"
3"
100
100
100
3"
3"
3"
2.5"
2.5"
2.5"
2"
2"
2.5"
2.5"
2.5"
2"
2"
2"
2"
1.5"
1.5"
1.5"
1.5"
1.25"
10
10
1.25"
1.25"
1"
1"
1"
0
0
0.001
0.0010.01
10
10000
10000
10000
FlowRate,
Rate,US
USgpm
gpm
Flow
48"
46"
44"
42"
40"
38"
36"
34"
32"
30"
28"
26"
24"
22"
20"
18"
16"
1000
14"
1000
12"
1.5"
1.5"
1.25"
1.25"
1.25"
1"
1"
1"
10
10
ALL
PRESSURE
CLASSES
0.01
0.1
0.01 0.1
0.1
Pressure Drop, bar
Pressure Drop, bar
Pressure Drop, bar
100000
NK100000
8"
8"
6"
100000
1000
8"
100000
48"
46"
48"
44"
46"
42"
44"
40"
42"
38"
40"
38"
36"
36"
34"
34"
32"
32"
30"
30"
28"
28"
26"
26"
24"
24"
22"
22"
20"
20"
18"
18"
16"
16"
10000
14"
14"
0
0
0.001
0.01
0.1
0.001 0.01
0.01 0.1
0.1
Pressure Drop, bar
Pressure Drop, bar
Pressure Drop, bar
10
10.001
1000
100000
100000
18"
16"
16"
16"
14"
14"
14"
12"
12"
12"
10000
10000
26"
24"
22"
20"
1000
1000
12"
12"
PRESSURE
CLASSES
UP TO AND
INCLUDING
#900
0
0.001
1
1
NB
48"
46"
48"
44"
46"
42"
44"
40"
42"
40"
38"
38"
36"
36"
34"
34"
32"
32"
30"
30"
28"
28"
26"
26"
24"
24"
22"
22"
20"
20"
18"
18"
48"
46"
44"
42"
40"
38"
36"
34"
32"
30"
28"
FlowRate,
Rate,US
USgpm
gpm
Flow
10
8"
8"
8"
3"
1000
1000
10"
10"
10"
10"
1004"
100
1000
ZB
10"
10"
100
10000
10000
FlowRate,
Rate,US
USgpm
gpm
Flow
1000
1000
10000
1000
FlowRate,
Rate,US
USgpm
gpm
Flow
10000
10000
10000
0
0
0.001
0.01
0.1
0.001 0.01
0.01 0.1
0.1
Pressure Drop, bar
Pressure Drop, bar
Pressure Drop, bar
PRESSURE
CLASSES
UP TO AND
INCLUDING
#300
1
1 0
1 0.001
0
0
0.001
0.01
0.1
0.001 0.01
0.01 0.1
0.1
Pressure Drop, bar
Pressure Drop, bar
Pressure Drop, bar
Pressure drop versus flow, as depicted in the above graphs, have been established
following tests carried out at Delft Hydraulics Laboratories.
The flow curves do not show the full Goodwin range. Upon request Goodwin can
manufacture valves in sizes up to 88 diameter and in pressure classes up to API 20000.
1
1
54
Critical Velocity
All check valves should be used in the fully open position.
This means that the force provided by the flowing fluid must
be greater than the force from the spring(s). This velocity
is known as the Critical Velocity, i.e. that fluid velocity
required to keep the plates or disc of a valve fully open.
Spring
Critical Velocity
Mini-Torque
1.5 m/s
Low Torque
2.0 m/s
3.0 m/s
4.4 m/s
Super Torque
Spring
Critical Velocity
#1
1.5 m/s
#2
2.0 m/s
#3
2.5 m/s
#4
3.0 m/s
Chatter / Flutter
Chatter or flutter will occur when the forward flow is insufficient to fully open the valve plates/disc, i.e. flow through
the valve is less than the critical velocity of the valve. Chatter/Flutter will ultimately lead to premature failure of a
valves internal components. A correctly sized check valve should be fully open when operating in forward flow.
To ensure a valve is fully open, the flow through the valve must exceed the critical velocity'. The spring must be
chosen such that it is weaker than the flow through the valve, otherwise the valve will be only partially open.
Pressure Surge
A check valve closing against a rapidly moving
reverse-flowing liquid induces a pressure rise in the
downstream region of the line at the moment of
closure.
This pressure rise can become large and result in a
surge of high pressure moving back down the line as a
shock wave.
www.checkvalves.co.uk
55
0
50
Surge Mitigation
100
150
200
-1
Extensive research has been conducted (Prof. A.R.D. Thorley) into the dynamic response of all types of check valves. It has
been found that slam can be reduced by improving the dynamic response of the valve. This is achieved by ensuring that:
The disc has low inertia and friction
The travel of the disc is short
The closure of the disc is assisted with springs
2
DO NOT SCALE
PROJECTION
DRG No.
10
11
12
13
14
IF IN DOUBT ASK
By meeting these requirements, Goodwin provide a range of non-slam check valves to suit up to the most severe of
customer requirements.
A
DO NOT SCALE
PROJECTION
10
11
12
13
DRG No.
DRG No.
14
IF IN DOUBT ASK
DRG No.
B
4
DO NOT SCALE
Swing Check
9
10
11
12
13
14
IF IN DOUBT ASK
DRG No.
Axial Check
TITLE
TITLE
TITLE
E
E
Low Inertia
No
Minimal Travel oodwin No
Mechanical Assistance No
TOLERANCES
WEIGHT
CASTING
MACHINING
LOCATIONAL
LOCATIONAL
ABOVE 2"DIA :-
DRG. No.
FORGING
+0.008"
-0.0
+0.012"
-0.0
10
11
DRAWN
DATE
CHECKED
12
TOLERANCES
WEIGHT
LOCATIONAL
Sheet1
14
ABOVE 2"DIA :-
DRG. No.
+0.008"
-0.0
+0.012"
-0.0
INTERNATIONAL
10
11
CASTING
MACHINING
LOCATIONAL
DRAWN
DATE
CHECKED
12
Sheet1
LOCATIONAL
ABOVE 2"DIA :-
DRG. No.
+0.008"
-0.0
+0.012"
-0.0
INTERNATIONAL
10
11
DRAWN
DATE
CHECKED
12
The magnitude of the surge pressure can be approximated using the Joukowsky equation (See 'Pressure Surge').
A valve can then be selected based upon the severity of the system into which it is installed (how high the system
deceleration).
30
1
25
20
15
ASME 150#
Pressure
Safety Limit
10
0
3
7.5
10
CLIENT :-
FORGING
DRILLED HOLES
FROM 0 TO 2"DIA :-
14
oodwin
TOLERANCES
WEIGHT
CLIENT :-
FORGING
DRILLED HOLES
FROM 0 TO 2"DIA :-
LOCATIONAL
Valve Selection
CASTING
MACHINING
13
INTERNATIONAL
CLIENT :-
DRILLED HOLES
FROM 0 TO 2"DIA :-
Low Inertia
Yes
Minimal Travel
Yes
Mechanical Assistance Yes
13
Sheet
14
56
Conventional Swing
Check Valves
FLUID COLUMN
DECELERATION (m/s2)
0
LOW RISK
SYSTEMS
Single
Pump
LOW-MEDIUM
RISK SYSTEMS
10 11 12 13 14 15 16
MEDIUM-HIGH
RISK SYSTEMS
Parallel
Pumps
Multiple
Pumps
Low System
Pressure
Low Surge
Risk
High System
Pressure
Mild to Moderate
System Surge
Pump / Compressor Discharge
Decreasing Inertia
Dense Phase
Gases
System has Anti-Surge
Air Vessel
Pump Discharging to
High Head of Fluid
The above check valve selections and information are for guidance only.
Please consult Goodwin for Check Valve applications.
www.checkvalves.co.uk
Severe System
Surge
Deep Systems eg.
Mine draining
Steam/Condensate
Systems
Safety Critical
Systems
57
GOODWIN
AXIAL
P Coefficient
1.21 1.05 0.81 0.83
Pipe Velocity, v
m/s
3.00 3.00 3.00 3.00
Flow Rate, Q
m3/s
0.342 0.342 0.342 0.342
( = efficiency = 0.75)
Pressure Loss, P
Pa
5551 4817 3716 3807
Pump Power, P
kW
2.5313 2.1966 1.6945 1.7360
50000
45000
40000
35000
30000
25000
20000
15000
10000
5000
Swing
Check
Competitor
Dual Plate
Goodwin
Dual Plate
Goodwin
Axial
Some swing check valves appear to offer higher Cv values and, therefore, lower pressure losses. However, such
pressure losses are only achieved when the valve is 100% open which invariably requires a high fluid velocity
a consequence of which is high system pressure loss. Reducing the flowrate to address this problem causes the valve
to partially close resulting in severe valve pressure drop, whereas the Goodwin Dual Plate and Axial Check Valves
would still be 100% open and performing well.
With swing check valves other issues arise in high velocity systems - such as slam and water hammer.
58
Horizontal Flow
Vertical Flow
Valves (with standard springs) suitable for
vertical flow up in sizes to and including
12, and flow down for sizes to and
including 8.
Pins to be vertical
5 Diameters Minimum
5 Diameters Minimum
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5 Diameters Minimum
2 Diameters
Minimum
59
Horizontal Flow
Vertical Flow
Valves suitable for vertical flow up and
down.
For vertical flow please contact Goodwin
International with process conditions.
4 Diameters Minimum
2 Diameters Minimum
4 Diameters Minimum
3 Diameters Minimum
60
Material Specifications
ASTM
GRADE
MATERIAL
MIN UTS
MIN YIELD MINIMAL PREn
NOMINAL COMPOSITION
DESCRIPTION (Nmm2) (ksi) (Nmm2) (ksi) IMPACT (J) C Cr Ni Mo Cu N v W Nb
A216 WCB
A105
GENERAL
PURPOSE
B148 C95800
A487 4C
Carbon Steel
Forged Carbon
Steel
Aluminium
Bronze
Low Alloy Steel
485 70
485 70
250 36
250 36
-
-
- 0.23 -
- 0.23 -
A352 LCB
A352 LCC
A350 LF2
LOW
TEMP
A352 LC3
A351 CF8M
A351 CF3M
Low Temp
450 65 240 35 27@ -46C
Carbon Steel (-50F)
Low Temp
485 70 275 40 27@ -46C
Carbon Steel (-50F)
Low Temp
485 70 250 36 27@ -46C
Carbon Steel (-50F)
Low Temp
485 70 275 40 27@ -101C
Alloy Steel (-150F)
Cryogenic
485 70 205 30 80@ -190C
Stainless Steel (-320F)
Cryogenic
485 70 205 30 80@ -196C
Stainless Steel (-320F)
A217 WC6
A217 C5
HIGH
A217 C12
TEMP
A217 C12A
A351 CF8M
A351 CF8C
Chrome
485 70
Molybdenum Steel
Chrome
620 90
Molybdenum Steel
Chrome
620 90
Molybdenum Steel
Chrome
585 85
Molybdenum Steel
Stainless Steel
485 70
Stainless Steel
485 70
A217 CA15
HARD
A487 CA6NM
WEARING
Chrome
620 90
Stainless Steel
Low Temp Chrome 760 110
Stainless Steel
600 87
250 36
620 90
415 60
- 0.23 -
- 0.23 -
www.checkvalves.co.uk
-
-
-
-
-
-
-
-
- 4.5 - 79min -
- 0.10 - 3.5 -
27 0.08* 19 10 2.50 -
27 0.03* 19 10 2.50 -
275 40
415 60
415 60
415 60
- 0.10
9.0 - 1.0 - 0.05
0.20 - 0.8
205 30
205 30
-
-
27 0.08* 19 10 2.50 -
20 0.08* 19 10 0.5* -
-
-
-
-
- - 8xC
450 65
- 0.10 13
515 80
27 0.08* 19 10 2.5 - - -
34 0.03* 22 5.5 3 - 0.15 -
-
-
A351 CF8M
Stainless Steel
495 70 205 30
-
A890 4A & A995 4A Duplex 22% Cr 620 90 415 60 45 @ -40C
(-40F)
A890 5A & A995 5A Super Duplex
690 100 515 75 45 @ -50C
25% Cr (-58F)
A890 6A & A995 6A Super Duplex
725 105 450 65
-
25% Cr
CORROSION A351 CK3MCuN
Super Austenitic 550 80 260 38
-
A494-M35-2
Monel
450
65
205
30
-
RESISTANT
A494 CU5MCuN
High Nickel 825 520 75 240 35
-
MATERIAL
A494 CW-6MC
High Nickel 625 485 70 275 40
-
A494 CW-12MW
Hastelloy C276 495 72 275 40
-
A494 N-7M
Hastelloy B2
525 76 275 40
-
A494 CX2MW
Hastelloy C22 550 80 280 45
-
B367C2/B348Gr.2 Titanium
345 50 275 40
-
* Max
PREn = Pitting Resistance Equivalent number
-
-
-
-
- 0.25 -
41 0.03* 25 7.5 3.5 0.75 0.25 - 0.75 44 0.025* 20 18 6.5 0.75 0.2 -
- 0.35* - BAL - 30 - -
- 0.03 21 41 3 2 - -
- 0.03 21 62 9 - - -
- 0.03 16 57 17 - - 0.35
- 0.03 1* 67 32 - - -
- 0.02* 22 56 13 - - 0.3
- 0.10* - - - - - -
- - 0.5*
- 0.9
- 3.5
4 - 3 - -
61
A217
WC6
103.4
103.4
103.0
99.5
95.9
92.7
85.7
80.4
73.3
67.7
51.5
29.8
A217
WC6
430.9
430.9
429.0
414.5
399.6
386.2
357.1
335.3
304.9
281.8
214.4
124.1
62
Seawater intake line and seawater discharge pumps: Used on the discharge of the pumps, Goodwin Check
Valves protect the pumps against reverse rotation and the consequential mechanical damage.
www.checkvalves.co.uk
63
Cryogenic Valves
Goodwin International has its own in-house cryogenic test facility
where it is capable of pressure testing at temperatures from
ambient temperature down to -196C.
Cryogenic testing is conducted by immersing the valve in Liquid
Nitrogen to cool to the desired temperature which is monitored
and recorded at a number of locations on the valve, both
internally and externally. Once temperature has stabilised, the
pressure test commences using pure Helium (for low temperature
testing: Nitrogen or 99% Nitrogen / 1% Helium) as the test
medium. Pressure can be increased in increments and seat
leakage measured at each increment. Test pressure depends on
the rating of the valve and the maximum is limited by the Cold
Working Pressure as designated by ASME B16.34.
Seat leakage is measured with calibrated flow meters. Valve
Inspection and Test Standard API 598 defines the maximum
permissible leakrate with air or inert gas at ambient temperature
conditions as 700cc/minute/inch bore diameter. However, for
cryogenic service Goodwin manufactures, as standard, both its
valves* with a maximum leakrate of 450cc/minute/inch bore
diameter (ISO5208 Rate E) with Helium at -196 C. Goodwin has
selected this maximum leakrate in response to the requirements
of todays LNG plant designers.
Following the seat leak test, valve body integrity is tested whereby
the entire body cavity is pressurised and a shell leak detection test
carried out using a Mass Spectrometer.
Acceptance Standards
BS 6364
Shell SPE 77/200
64
Registered
Supplier No. 42851
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GJCV TECP -3M -14