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IS 8034 : 2002
Reaffirmed - 2011
Indian Standard
SUBMERSIBLE PUMPSETS SPECIFICATION
(Second
Revision)
BIS 2002
BUREAU
OF
INDIAN
STANDARDS
Price Group 6
FOREWORD
This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the draft finalized
by the Pumps Sectional Committee had been approved by the Mechanical Engineering Division Council.
This standard was First published in 1976 and revised in 1989. The major changes in the first revision were:
a)
b)
c)
A M E N D M E N T NO. 2 M A Y 2006
TO
IS 8034 : 2002 S U B M E R S I B L E P U M P S E T S
SPECIFICATION
( Second Revision )
[ Page 4, clause 7.1, fifth andsixth line ] Substitute the following for
the existing:
"over load test [16.1(m)], vibration test [16.1(n)], temperature rise test [16.1(j)]
and temperature rise at reduced voltage test [16.1(k)] as per IS 9283.
Temperature rise test however shall be done as per 7.1.1. The temperature rise
test at reduced voltage as per 7.1.1.2 shall not be applicable for category 'A'
Submersible motors."
[Page 7,clause 14.1.2.1 ] Substitute the following for the existing text:
'Measurement of flow shall conform to 3.1.1 of IS 11346.'
[Page 8, clause 14.1.3.1(c)] Substitute 'V d 2 /2 g ' for 'Vd2/2g'.
( MED 20 )
(MED 2 0 )
Printed at Prabhat Offset Press, New Delhi-2
IS 8034 : 2002
Indian Standard
SUBMERSIBLE PUMPSETS SPECIFICATION
( Second Revision )
1 SCOPE
This standard prescribes the technical requirements
for submersible pumpsets commonly used in boreholes
(borewells or tubewells) for handling clear, cold water.
6 CONSTRUCTIONAL FEATURES
6.1 General
The submersible pumpsets described herein generally
comprise the following:
2 REFERENCES
a)
b)
c)
d)
e)
f)
SI No.
3.2 Draw-Down
1.
2.
4 C H A R A C T E R I S T I C S OF CLEAR, COLD
WATER
Clear, cold water shall mean water having the
characteristics specified below:
a)
b)
c)
d)
e)
f)
g)
Turbidity
:
Chlorides
:
Total solids
:
:
PH value
Temperature
:
Specific gravity :
Hardness
:
(drinking water)
Pump sub-assembly,
Motor sub-assembly,
Coupling,
Non-return valve,
Discharge casing (if provided) either integral
or separate, and
Cable and cable guards.
3.
4.
5.
6.
7.
8.
Material of
Construction
Bronze grade LTB 2, 3, 4
Shaft sleeve
or 5 of
IS 318 of
12 percent chromium
steel grade X 04 Cr 12,
X 12 Cr 12 and X 20
Cr 13 conforming to
IS 6911 or IS 6603
Bronze grade LTB 2, 3, 4
Casing wear ring
or 5 of IS 318
(ifprovided)
Bronze grade LTB 2, 3 or
Bush
4 of IS 318 or Nitrile/
cutless rubber
Cast iron grade FG 200
Discharge casing
of IS 210
(if provided)
Bronze grade LTB 2 of
Impeller
IS 318 or Stainless steel
grade X 12 Cr 12 of
IS 6911 or IS 6603
Pump bowl/diffuser Cast iron grade FG 200
of IS 210
Stainless steel grade
Pump shaft
X 04 Cr 12, X 12 Cr 12
o r X 20 Cr 13 of IS 6603
Cast iron grade FG 200
Suction casing
ofIS210
Component
5 NOMENCLATURE
Nomenclature of the parts commonly used in
submersible pumpsets shall be as given in Fig. 1.
1
IS 8034 : 2002
NOTE These figures only illustrate the nomenclature of commonly used parts and does not specify any particular design feature.
F I G . 1 NOMENCLATURE OF SUBMERSIBLE PUMPSETS IN GENERAL
IS 8034 : 2002
6.2.2 To benefit from the advancement in technology
o f p l a s t i c s , t h e r m o p l a s t i c m a t e r i a l s , s u c h as ,
polyphenylene oxide (PPO), polycarbonate, acetal,
nylon 66, PTFE, A B S , polyester PETP, etc, may be
Sl No.
1.
Material
Glass filled polyphenylene oxide 1 ) (modified PPO),
glass filled polycarbonate 1 ) properties shall be as
given below:
Modified
Polycarbonate
Polyphenylene
Oxide
M 90/L 106
M91
4 10 -5 , Max
3 10 - 5 , Max
Properties
2.
Hardness (Rockwell)
Coefficient of linear, m/mC thermal
expansion
Water absorption, 24 h at 23C,
percent
Notched impact strength
Izod, J/m
Specific gravity
Tensile strength at break, N / m m 2
Elongation at break, percent
Mould shrinkage, percent
Glass content, percent
Bowl/diffuser
3.
4.
Wearing ring
Shaft sleeve
1)
0.06, Max
0.29, Max
80, Min
100, Min
1.21 0.03
1.35 0 . 0 3
90, Min
90, Min
4-6
3
0.2-0.4
0.2-0.5
20, Min
20, Min
Polyphenylene oxide (modified PPO),
polycarbonate, polyacetal or polypropylene
PTFE, ABS or Nylon 66
Polyethylene (LD/HT), Nylon 66,
PTFE, polypropylene
Glass filling is extremely essential for these grades of plastics in view of abrasion resistance and better life to the end users.
IS 8034 : 2002
overload test [16.1 (m)], vibration test [16.1 (n)] as
per IS 9283 and temperature rise test as per 7.1.1.
Motor
Rating
8 SUBMERSIBLE CABLE
Maximum
Permissible
Minimum
Current Limit of Maximum
Starting
as per
Current in the
Torque (in
IS 9283
Operating Head
Terms of
Range for Checking Percentage
the Non-overloading of FL Torque)
Requirements
(Amp)
(Amp)
(percent)
(2)
(3)
(4)
3.25
3.48
125
4.50
4.82
125
6.50
6.96
125
8.50
9.09
125
10.00
10.70
125
12.00
12.84
125
14.50
15.52
125
19.50
20.87
125
25.00
26.75
125
29.00
31.00
125
34.00
36.38
125
39.00
41.73
125
9 PUMP ASSEMBLY
9.1 Hydrostatic test shall be carried out on pressure
b o u n d a r y part either individually or as a block
assembly at a pressure of 1.5 times the maximum
discharge pressure for a minimum duration of 2 min.
(kW)
(1)
1.1
1.5
2.2
3
3.7
4.5
5.5
7.5
9.3
11
13
15
NOTES
1 Maximum current limits specified are for 415 volt rated voltage.
For other voltages, it shall be in inverse proportion to rated voltage.
2 For three-phase motors, the value of current shall be taken as
average value of the current measured in three phases.
3 Performance values of 2-pole and 4-pole single-phase motors,
4-pole three-phase motors and that of motors less than 1.1 kW
and exceeding 15 kW rating shall be as declared by the
manufacturer.
4 Values given in col 3 are 1.07 times the values given in col 2.
Nominal Diameter
of the Tubewell
(mm)
100
115
150
200
250
300
IS 8034 : 2002
c) Installation site,
d) Number of pumps required,
e) Spare parts required,
f) Pump operating conditions:
12 INFORMATION TO BE FURNISHED BY
THE PURCHASER
IS 8034 : 2002
14) Low voltage protector.
13 INFORMATION TO BE FURNISHED BY
THE SUPPLIER
If purchaser demands, the supplier shall furnish the
following information while supplying the pumpset
to this standard.
a)
b)
1)
2)
3)
4)
5)
d)
Rating kW,
Type
in accordance with IS 9283,
Details of power supply,
Number of poles of motor, and
Maximum current at rated voltage and
frequency.
Accessories:
1)
2)
3)
4)
5)
6)
7)
8)
e)
Suitable starter,
Main switches,
Ammeter and voltmeter,
Pressure gauge,
Water level indicating relays,
Automatic starting and stopping device,
Reflux valve and sluice valve, and
Erection clamps and special spanners,
if any.
Additional information to be furnished with
the supply, if required.
IS 8034 : 2002
1)
2)
3)
Performance curves:
i)
Discharge vs head curve,
ii) Discharge vs overall efficiency,
iii) Discharge vs current,
I n s t r u c t i o n s for i n s t a l l a t i o n a n d
maintenance, and
Weight of the pump motor together in
kg and that of cables in kg/m length,
LotSize
0 to 7
8 to 15
16 to 25
Sample Size
1
2
3
14 TESTING A N D INSPECTION
14.1.3 Head
14.1.1 Sampling
Measurement
IS 8034 : 2002
14.1.4PowerMeasurement
Watt meter of adequate capacity shall be used.
15 GUARANTEE
16 MARKING
16.1 A name plate of corrosion-resistant material
shall be affixed on the pumpset with the following
details:
a)
b)
c)
d)
e)
f)
g)
h)
j)
k)
m)
n)
p)
q)
r)
s)
t)
f2
1.1
1.5
2.2
3
3.7
4.5
5.5
7.5
9.3
11
13
15
kw
Motor Rating
56
60
63
63
64
57
66
67
67
68
70
73
74
75
76
77
78
69
69
70
72
75
76
77
78
79
60
_
_
b)
5 Efficiency of the pumpsets having declared duty points beyond the efficiency lines on either side may be declared by the manufacturer and applicable
tolerance applied. Where the point lies in between the efficiency lines, the higher value be taken as minimum efficiency.
6 The motor efficiency factor of single phase motors shall be declared by the manufacturer and applicable tolerance for overall efficiency applied.
3 For overall efficiency of the pumpset, multiply pump efficiency by corresponding motor efficiency factor as given above.
4 The efficiency chart includes non-return valve tosses.
2 The motor efficiency factor of motorratings below 1.1 kW and above 15 kW shall be as declared by the manufacturer. The motor efficiency factor of
motors used with pumpsets suitable for bore sizes more than 200 mm shall be as declared by the manufacturers but it shall be not less than the motor
efficiency factor of motors of same rating for 200 mm bore size.
a)
NOTES
IS 8034 : 2002
IS 8034 : 2002
Motor Rating
kW
Three P h a s e Motor
Efficiency Factor
Nominal B o r e S i z e s i n m m
100
150
200
1.1
1.5
2.2
3
3.7
4.5
5.5
7.5
9.3
11
13
15
56
60
63
63
64
57
66
67
67
68
70
73
74
75
76
77
78
69
69
70
72
75
76
77
78
79
80
NOTES
1 The efficiency in figure represents three or more stages:
a) For two stage pump, multiply efficiency given by a factor 0.98.
b) For single stage pump, multiply efficiency given by a factor 0.97.
2 The motor efficiency factor of motor ratings below 1.1 k W and above 15 kW shall be as declared by the manufacturer. The motor efficiency
factor of motors used with pumpsets suitable for bore sizes more than 200 mm shall be as declared by the manufacturers but it shall be not less
than the motor efficiency factor of motors of same rating for 200 mm bore size.
3 For overall efficiency of the pumpset, multiply pump efficiency by corresponding motor efficiency factor as given above.
4 The efficiency chart includes non-return valve losses.
5 Efficiency of the pumpsets having declared duty points beyond the efficiency lines on either side may be declared by the manufacturer and
applicable tolerance applied. Where the point lies in between the efficiency 1 ines, the higher value betaken as minimum efficiency.
6 The motor efficiency factor of single phase motors shall be declared by the manufacturer and applicable tolerance for overall efficiency
applied.
10
IS 8034 : 2002
ANNEX A
(Clause 2)
LIST OF REFERRED INDIAN STANDARDS
ISNo.
210 : 1993
Title
Grey iron castings Specification
(fourth revision)
318 : 1981
Specification for leaded tin bronze
ingots and castings(secondrevision)
2800
Code of practice for construction and
testing of tubewells/borewelts:
(Part 1) : 1991 Part 1 C o n s t r u c t i o n (second
revision)
(Part 2) : 1979 Part 2 Testing (firstrevision)
5120 : 1977
Technical
requirements
for
rotodynamic special purpose pumps
(first revision)
6603 : 2001
Stainless steel bars and flats
Specification (first revision)
6911 : 1992
Stainless steel plate, sheet and strip
Specification (first revision)
11
fSNo.
9 2 8 3 : 1995
Title
Motors for submersible pumpsets
Specification (first revision)
10572: 1983
Methods of sampling for pumps
11346:2002
Code of acceptance tests for
agricultural and water supply pumps
(first revision)
11723
Mechanical vibration Balance
(Part 1): 1992 quality requirements of rigid rotors:
Part 1 Determination of permissible residual unbalance (first
revision)
14536 : 1998
Selection, installation, operation
and maintenance of submersible
pumpset Code of practice
Date of Issue
Text Affected
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