Sv250 Intruction Manual

SV-250 ( SV-260 )
INSTRUCTION MANUAL
For
safe
Ver 32
operation

1.Prior the use of this product, please read the instruction Manual. Keep this Instruction Manual and the user
may read it at anytime when necessary.
,; .
2.Before turn on the power, be sure to check the power voltage and phase agreeing with the nameplate that
indicated in the control box.
,,.
3. Grounding the machine is always necessary for safe and normal operation.
,.
4. Check lubricating oil prior to operation.
,.
5. Check that rotational direction of the motor is correct prior to operation.
,.
6. So as to prevent personal injuries during operation, be careful not to allow your head and hands to come
close to the moving parts. Also never try to stop it with external forces.
,,,,,;,.
7. For the following conditions, turn off the power or disconnect the power plug from receptacle.
,:
7.1 For threading needle or replacing bobbin.
.
7.2 To plug or unplug any connectors from control box.
.
7.3 For maintenance and repairing.
.
7.4 When machine is not at use, inspected or adjusted.
,. .
7.5 When lightning and thunder occurs.
.
8. Repairing, remodeling and adjusting works must only be done by appropriately trained technicians
or specially skilled personnel.
,,;.
I. Set up
1. How to connect the cord

:
1).Open the front cover of the control box, the following connectors of the P.C.B are shown in Fig.3.
According to the sewing machine model, connect the connecting lines to the appropriate position.
,.( );,.
Fig.3 ( )
1) CN6:Synchronizer connector.
CN6 :.
2) CN7:Encoder connector.
CN7:.
3) CN13: Safety switch connector.
CN13:.
4) CN1: Pattern setting switch box connector.
CN1: .
5) CN5: Speed control unit connector.
CN5: .
6) CN12:Presser foot lifter solenoid connector.
CN12:.
7) CN9: Sewing machine head connector.
CN9 :.
Option OUT_B : pin 6 & 13

Option OUT_E : pin 2 & 9
Option OUT_F : pin 1 & 8
2
8) CN2: Front cover counter (CO2) connector.

CN2: C02 .
9) CN4: Material edge sensor connector.
CN4:.
10) CN8: Standing pedal operation connector.
CN8:.
Option IN_A : pin 7 & 8
Option IN_B : pin 9 & 10
Option IN_C : pin 11 & 12
11) CN15:option B.
CN15: option B .
Option IN_F : pin 2 & 7
Option IN_G : pin 3 & 7
Option IN_H : pin 5 & 7
12) CN16:option C.
CN16: option C .
Option IN_D : pin 2 & 6
Option IN_E : pin 3 & 6
13) CN17:option D.
CN17: option D .
14) CN11:option A.
CN11: option A .
Option OUT_A : pin 2 & 7
Option OUT_C : pin 1 & 6
Option OUT_D : pin 3 & 8
2). See Fig.4
():
1) Power source line connector.
.
2) Motor power line connector.
.
Fig.4 ( )
II
Operating way
:
1. For regular operations:(Turning the power switch on without pressing any button)
:(
)
The external VR let the user adjust freely the speed of the motor.
VR .
Adjust speed intensity by turning clockwise direction through VR.
VR .
2 Speed unit adjustment
After replacement of speed unit, Adjust speed unit standard voltage following the below procedures.
,.
Place the pedal sensor inner lever arm to the neutral position .
Loosen the hexagon screw (A) from the speed unit. Adjust the induction arm (B) so that LD1 from the main
board turns on.
.(A) ;(B) LD1 .
Tighten the hexagon screw (A).
(A).
If LD1 keeps on, thus adjustment is completed, otherwise repeat steps 1~2.
LD1 ,;. 1~2.
III Error message indicator

:
When abnormal condition occurs, the error message will displayed as below figure.
, . :
A B
D C
Error message display:

:
Error Description of error detected
Code
Items to be checked
Er-0
Over current
-Current is too high.
Er-1
Er-2
Synchronizer failure
-Synchronizer connector is loosen or line is broken.
Er-3
Er-4
Er-5
Er-6
Er-7
Er-8
Er-9
Motor is not rotating
-Machine head is locked.

-Motor is locked.
-Motor power line or encoder line. is broken, or connector is
loosen.
Power failure
-Voltage is either too high or too low.
-Power phase error.
-Fuse (F2) is burned out.
Safety switch failure
-Failure in safety switch connection.
-Safety switch failure
-Setting error for parameter No.35.
Speed unit output failure
-Speed unit connector is loosen
-Speed unit is broken
-Connecting rod installation is incorrect
CPU error
-Noise interference
(Ex. High frequency machine, welding machine)
Material edge sensor function is -Parameter No.42 setting error
failed.
-Material edge sensor not properly adjusted
-Connector for material edge sensor is loosen
- Material not properly settled through machine
Setting speed over the motor -Parameter No.1 setting value is too large
maximum speed.
-Motor pulley diameter is too small
-Motor pulley ratio setting error
Power transistor module is failed. -Power module overheated
-Short circuit or low voltage
Er-0
Er-1
,;
.
5
Er-2
()
Er-3
Er-4
Er-5
Er-6
.( ,)
EEPROM
Er-7
NO.42
Er-8
Er-9
,,
(F 2).
,
NO.35
NO.1
SV-250 MOTOR PARTS LIST
No.
Parts
No.
Description
AMT
1
2
AGA0410F
AGA0416C
Screw +Spring washer +Washer
++
++ M4xS4x10x16L
3
4
ACB00220
AGA0510D
End Cover
Headless screw
AAB00072
Fan
6
7
8
SNSA006B
ACD00020
AGA0416A
Encoder ASM. (SV-250)

Encoder Cover
(SV-250)
++ M4xS4x10x16L
1
1
4
9
10
AGFCS02A
ADA0057A
CS ring
CS
7.8x10x0.25T
Bended Washer
8.5x12.5x0.3T
11
12
ADA00540
AHB00010
Washer
8.1x12.5x0.5T
Encoder disk
3
1
13
14
15
16
17
18
19
20
21
22
23
ACM00120
CME00051
ACK0002A
AGA05250
AAA30262
AGG62030
ADB00040
ABA00160
ADD0075D
AHA00011
BBD51000
Encoder cable guard
Encoder P.C.B ASM
Cord clamp
Screw +Spring washer
Back cover
Bearing
Rotor protective Al. plate
Rotor shaft
20x275L
Rotor
61x75
Magnetic iron
R29.4x9.4x36.5x42.5
Shrink pipe
95x100
24
AGG63020
Bearing
6302-LLB
25
ACM00090
Cable bushing
26
27
28
29
BBD4002A
AGH63020
BBK00040
AGA06080
P.V.C
30
M4xS4x10x10L
M5x10L
2
1
1
1
1
1
M5xS5x25L
6203-LLB
1
4
1
1
2
1
1
8
1
1
Preload spring
Stator solenoid ASM.
Stator fixing screw
M6x6L
1
1
1
1
AGA0515B
++
M5xS5x2.5T15x15L
31
32
33
AAA30272
AGA0510C
AGC00050
Motor housing
Ground copper screw
Spring washer
34
35
AGB05120
CJA50421
Washer copper
Plug
36
37
CJA5049A
BBF23206
Cap
Ground
38
SNSP0020
Screw ASM.
39
ABA00031
Adjusting screw ASM.
1
1
1
1
Insulation tubing ( gray)
#6302
M5x10L
S5
12 x 5 x t0.8
8.9x130L
1
1
1
1
40
AGE10080
Nut
M10x t8
41
42
43
AGC00100
AGB10020
AGA0512D
Spring washer
S10
Washer
21 x 10 x t1.5
Screw
M5x12L
1
2
1
44
45
AAA00110
AGB10018
Slide base
Washer
21 x 10 x t1.8
1
1
46
47
ABA00180
ADA00560
Lateral pin
10x70L
Wave ring
Bww608
48
49
SNSA003B
AAAP100B
Inside pulley cover ASM.
Motor pulley100
100
100
1
1
1
1
50
AGM04130
Key
13xH5xW4x12.6L
51
52
53
AGC0010A
AGE1008C
SNSA003E
Spring washer
S10x t2.5
Nut
M10xP1
Outside pulley cover ASM.
1
1
1
54
55
ACA0010A
ACA00380
Dropping Plate
Outside pulley cover
56
57
AGA05080
ACA00090
Dropping Pad
58
ACB0012A
Dropping bolt (big)
()
SV-260 MOTOR PARTS LIST
1
1
M5xS5x8L
(1HP)
2
1
1
No.
Parts
No.
Description
AMT
2
1
1
2
AGA0410F
ACB00200
++
End Cover
3
4
AGA0416C
ACK0002A
++ M4xS4x10x16L
Cord clamp
AGA0510D
Headless screw
6
7
8
AAB00072
SNSA006D
ACD00020
Fan
Encoder ASM. (SV-260)
(SV-260)
Encoder Cover
1
1
1
9
10
AGA0416A
AGFCS02A
++ M4xS4x10x16L
CS ring
CS
7.8x10x0.25T
11
12
ADA0057A
ADA00540
Bended Washer
8.5x12.5x0.3T
Washer
8.1x12.5x0.5T
1
3
13
14
15
16
17
18
AHB00010
CME00051
ACD00030
AGA05250
AAB00130
AGG62030
Encoder disk
Encoder P.C.B ASM
Encoder base ASM
Back cover
Bearing
6203-LLB
1
4
1
2
19
SNSA006C
Rotor shaft
20x245.1LL
20
AGH62030
Preload spring
#6203
21
22
AGA0512D
SNSP0020
Round screw
M5x12L
Mounting bolt ASM.
23
24
ABA00031
AGE10080
Adjusting screw
8.9x130L
Nut
M10x t8
1
1
1
2
25
AGB10020
Washer
21 x 10 x t1.5
26
27
28
AAB00100
BBK0005A
AGC00100
Motor housing
Stator solenoid ASM.
Spring washer
S10
1
1
2
29
AGA06080
Stator fixing screw
M6x6L
30
SNSA001G
++
M6xS6x t3x15x15L
31
32
ADA00560
ABA00180
Wave ring
Bww608
Lateral pin
10x70L
33
34
AAA00080
SNSA003B
Slide base
Inside pulley cover ASM.
1
1
1
1
35
AABP1000
Motor pulley100
100
100
36
37
38
AGM04130
AGE1008A
SNSA003E
Key
13xH5xW4x12.6L
Nut
M10xP1.25
Outside pulley cover ASM.
1
1
1
39
ACA0010A
Dropping Plate
ASM
M4xS4x10x10L
M5x10L
1
1
1
1
1
M5xS5x25L
40
ACA00380
Outside pulley cover
41
42
43
AGA05080
ACA00090
ACB0012A
Dropping Pad
Dropping bolt (big)
()
44
45
BAA00030
BAA00040
Power switch 1-Phase 100-120V
Power switch 3-Phase 220-240V
SV-250 CONTROL BOX
No.
PARTS
1
M5xS5x8L
2
1
1
1
1
LIST
Parts No.
Description
Specification
M4xS4x10x16L
1
2
3
AGA0416A Screw +Spring washer +Washer

ADA01120 Power I/O fixing plate
AGA0408B Screw +Spring washer +Washer
++
4
5
ADA01140 Box suspended frame

AGA0515B Screw +Spring washer +Washer
AAB00400 Main case of control box
M4xS4x9x8L
3
1
4
M5xS5x15x15L
2
4
I/O
++
++
10
AMT
7
8
BBH0150A Releasable ties support

ADA00860 Releasable ties support frame
9
10

CAA02017 Radiator resistor
++
11
12
CMA00501 Main board ASM.

AGA0306E Self tapping screw
SV-250 CTL
13
14
CMA00311 C02 display panel

ACA00560 Front cover
SV-500
15
AGA0416D Screw +Spring washer +Washer
++
16
17
18
SNSC0005 Pedal sensor ASM.

CXA00240 Silicon rubber plate
CMB00151 PWR PCB ASM.
19
20

CKN00230 Power input line
21
22
AGA0416G Screw +Spring washer +Washer

ADE00010 Cushion sheet
23
24
CKN00250 CTL & PWR wiring connector

ABD00090 Hexagon copper net
25
CMB00161 FLT-T PCB ASM.
26
ACA00570 Control box lower cover
1
1
M4xS4x8x10L
20
1
1
4
#3x6L
1
1
M4xS4x9x16L
6
1
1
1
SV-250 PWR
M3xS3x6x8L
2
1
M4xS4x8x16L
2
6
220V
1
6
M4x6L
PEDAL SENSOR BASE PARTS LIST
No.
Parts
No.
Description
AAB00410 Pedal sensor lever arm
11
AMT
AGK00010 Pedal sensor lever arm spring
1.6x74.5L
++
M4xS4x10x1.5Tx16L
ACE00050
ABD00240 Pedal sensor control pin ( 1 )
()
ABD00250 Pedal sensor control pin ( 2 )
()
AGK00030 Pedal sensor adjusting spring
1.0x44L
ABD00050 Pedal sensor adjusting nut
M12xP1.0x15xT2.5
ACF00010
M12xP1.0x21L
10
AGA0512G Hexagon screw
()
M5x12L
11
AAC00010 Induction arm
12
BDA00010 Coil saddle
13
AGQ00040 Nylon pin
14
AGA0306E Self tapping screw
15
ADA01110 Coil saddle fixing piece
16
BBH01200 Ties Support
Pedal sensor side cover
Pedal sensor plastic adjusting screw
SYNCHRONIZER
No.
1
2
3
4
Parts
No.
CMA00232
CKD00010
AGA0608A
AAB00200
PARTS
LIST
Description
98
98
98 Synchronizer P. C. B.
98 Synchronizer cable
Headless screw
Synchronizer shaft
12
#3x6L
M6x8L
AMT
1
1
2
1
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
ACA00630
AGG6200Z
ADE00300
AGA0312A
ACF00030
ADE00310
AGA0310A
AGH00030
ADE00360
ACF00070
ADE00320
ACF00060
ADE00330
AGA0510A
ACA00620
AGA0412B
Synchronizer base
Bearing 6200-Z
Bearing pressed plate
Screw
Fixing packing (black)
TG Disc
Self tapping screw
Preload spring
Needle down disc (word)
Fixing packing (white)
Needle up disc
Protective casing
Fixing piece for protective casing
Ovalhead screw
Synchronizer upper cover
6200-Z
()
TG
(WW-14)
()
()
++
M3x12L
#3x24.5L
8x15x0.3T
M5x10L
M4xS4x8x12L
IV Setting way
1.Parameter setting:
:
1.Turn OFF the power

1 .
2.Parameters setting .
A B
Press
key, then turn ON
the power simultaneously.
Release A B key
A B
A B
D C
D C
(
):
A B
,.
A B
D C
P-SET
A B
.
13
1
2
1
3
2
1
2
1
1
1
1
1
1
1
1
1
3.If it is not displayed as shown

above, please repeat steps 1-2.
3.,
1~2.
4.
4.1 Press
key, thus
parameters no. will be cycled

decreased.
A B
A B
D C
D C
,
A B
4.2 Press ITEM key, thus

parameters no. will be cycled
increased.
ITEM ,
.
5.Once the modifying parameter
has been found, press key, and
the relative parameter setting will
display accordingly
5 ,
,
.
6.Press key to increase
parameter value.
Press key to decrease parameter
value.
If you keep the key pressed, it
will be continuously changing for
new parameter values.
(Ex. If you want to change
parameter No.3 from 135 to 130.
Press key 5 times, and 130 will
be displayed on the screen.
D C
A B
A B
D C
D
D C
6.
,.
(: No.3 135
130. 5 ,
130)
14
7.Pressing ITEM key can select

for the next parameter no. repeat
steps 4-6 to modify parameter
value.
A B
A B
D C
7. ITEM
, 4~6
.
8.Once all specified value has
been changed, press SET key to
save. If this procedure is not
performed, the specified value
will not be updated.
8. SET
,;
,
,.
9.Turn OFF the power then
re-start the power, thus it will
operate according to new
parameter values
D C
A B
D C
A B
D C
9.,,
.
2.Motor pulley ratio measurement :

:
1.Turn OFF the power.

1..
2.
Press C
the power.
key, then turn ON
TEST
15
D C
.
EEPROM
D C
Release C key.
2.
C
,.
3. If the display is not as shown

3.,
1~2.
4. If the pedal is forwardly
pressed, the motor will rotate 7
turns in positioning speed. After
the motor stop, the motor pulley
ratio will be displayed.
(Sewing machine 360=motor ?
degrees). The step 4 can be
repeated to confirm.
4.,
7 ,
( 360 =?)
4 ,.
5.Press SET key to save. If this
procedure is not performed, it will
remain as the old values.
A B
D C
5. SET ,
;,
.
6.Turn OFF the power then re-turn
ON the power, It will operate
according to new pulley ratio
values .
6.,,
.
3.Select the machine type :

:

1..
16
2.Press SET key simultaneously,

then turn ON the power, until rESET
displayed then release the key.
2. SET ,,
rESET
PW-IP .
3.If it is not displayed as shown

3.,
1~2.
4.Use A, B, C, D key to key in the
password.
And enter
A B
to confirm.
4. A, B, C, D
A B
5.If the password is correct, the 1st

sewing machine head choice will be
displayed. If the password is
incorrect, the PW-ER will be
displayed. Please repeat step 4.
A B
5.
,
PW-ER 4.
D C
6.Press "ITEM" key to select

machine type, then press "SET"
key .
6. ITEM ,
, SET .
17
7.Turn OFF the power, then turn ON

the power again. It will operate
according to the manual's instruction
initial value.
7.,;
.
4. Switch the counter screen

:
1. In normal operation mode, the

stitches number is displayed
A B
A B
Press
key for 2 seconds, the
COUNT is displayed. Release
UP/DOWN key, the counter is
displayed.
D C
D C
1. ,
A B
2 ,
COUNT , UP/DOWN ,
.
2. In counter displayed screen.
Press C key counter +1
Press D key counter -1
Press ITEM key for 2 seconds
counter 0
D C
Press
key for 2 seconds,
display STIT, release
UP/DOWN key, display the
stitches number.
2.:
C 1
D 1
ITEM 2
A B
D C
2 ,
ITEM 2
STIT , UP/DOWN ,
.
18
3 Repeat above step, the screen will

be switched between the stitches
number screen & the counter value
screen.
3. ,
.
5.Historical error message display
:

A
1..
2. Press D key, then turn ON the

power simultaneously and display
ERROR
A B
D C
2
,.
ERROR
3.Release D key and display
recently error message.
D
D
3
.
4 Press ITEM key to cyclic

display recent 6 error messages.
A B
4 ITEM 6
error .
D C
ITEM
6.Pedal sensor neutral point setting mode

:
1.Turn OFF the power

1 .
19
2.Set pedal sensor in the neutral

point.
A B
Press
key, then turn ON the
power simultaneously and display
OFSET.
D C
D
D C
2. ,
,.
D C
OFSET
3.Release
key, display the
pedal sensor value that stored in
EEPROM.
3
EEPROM ;
4. Once press UP key, read the
pedal sensor again. If the value
between 1340~1790, press is B
key to store.
4. UP
,
1340~1790 , B .
5.If always display ERROR that
means the pedal sensor neutral point
offset too much. The pedal sensor
mechanical neutral point must be
adjusted then repeat step 4.
5. ERROR
,
, 4 .
20
SV-250 (SV-260) Control box parameter list:
SV-250(SV-260)
Press A B
then turn ON the power
A B
No
1
2
Item
Range
Sewing machine maximum speed
Sewing machine medium speed
200spm ~ 8000spm
200spm 8000spm
Sewing machine positioning speed
100spm 250spm
Sewing machine trimming speed
100spm 250spm
The speed of start auto back tack
500spm 2500spm
Soft start speed
Soft start stitches
0 19 stitches
Condensed sewing speed / End auto back tack

speed
/
500 2500spm
End condensed stitches number
0 99 stitches
10
Stitches number that between condensed sewing

and trimming
0 19 stitches
11
Foot lifter type
250spm 2000spm
SOL: Solenoid type
AIR: Pneumatic type (Output voltage is 24V,

without 60 seconds protection function)
( 24V , 60
)
SOL2: Solenoid type(chopping duty control)
()
AIR2 : Pneumatic type(chopping duty control)
(24V )
21
12
Foot lifter control mode
PFL: Pedal controls foot lifter. (PFL)

( PFL )
TAFL: PFL & auto foot lifts after trimming
PFL &
AFL: Auto foot lifting after needle positioning
TFL: Pedal controls foot lifter after trimming
SFL: Auto foot lifting (Material edge sensor as

output control)
()
AFL2: Auto foot lifting after trimming. (Its
effective even pedal forward)
(
)
13
Delay time after foot lifter is down
100 2500 ms
14
Confirming time for foot lifter acting level
10 1000 ms
15
Foot lifter duty

DUTY
16
Foot lifter full duty output time

FULL DUTY
17
Thread trimming mode
OFF : No thread trimming
17
Thread trimming mode
LOCK : lockstitch machine thread trimming
LU2 : LU2220 thread trimming

LU2220
LU1: LU1520 thread trimming
LU1520
LU : Other LU machine thread trimming
LU
US639 : US63900 special thread trimming
US63900
UT : Needle up trimming
()
AIR : Needle up trimming (AIR BLOW)
( )
UT2 : Needle down trimming (trimming & wiping
together)
( )
18
Thread trimming delaying time
0 99%
100 1000 ms
0 200 ms
22
19
Thread trimming acting time
0 1000 ms
20
Thread wiping delaying time
0 300 ms
21
Thread wiping acting time
0 2500 ms
22
Foot lifter delaying time
0 2500 ms
23
Thread wiping output control
24
Motor rotating direction
25
A_ code back tacking compensation

A_CODE
26
B_ code back tacking compensation

B_CODE
0 720
27
C_ code back tacking compensation

C_CODE
0 720
OFF : No output wiping
ON : Output thread wiping
CCW : Counterclockwise
CW : Clockwise
0 720
23
28
The curve slope of pedal stroke vs. motor rotating

0 4
speed
Bigger value means smaller curve slope
29
Accelerating slope
30
31
1 8
Bigger value means slowly accelerating
The pedal stroke adjustment for motor start

50 90
rotating
(Pedal neutral reference point = 40, LD1 lighting)
( = 40 , LD1 )
Pedal stroke adjusts for motor start accelerating
70 110
32
Pedal stroke adjusts for foot lifter start acting
20 35
33
Pedal stroke adjusts for start thread trimming
Standing type pedal operating choice
3 30
34
35
36
OFF : Normal operation of speed pedal unit
PK70 : For JUKI standing operation PK70 type, the

speed is variable
JUKI PK70 ,
PKSW : Standing pedal operation, the speed is
fixed (low speed & high speed)
, (&)
PK71 : Speed pedal unit normal control and with
foot lifting switch & thread trimming switch
function
,
Safety switch type

N.O : Normal open switch
N.C : Normal close switch
In auto test mode, motor running time adjustment

2000 8000 ms
,
37
In auto test mode, motor stopping time adjustment

,
38
Back tacking switch function
2000 8000 ms
BTSW : Control back tacking solenoid
NDUP : Control back tacking solenoid when motor

runs, and as needle up switch when motor stops
,
24
38
Back tacking switch function
39
Stitches number in reverse feed stitching
40
Trimming function in the reverse feed stitching
41
42
43
44
DSIN : Control back tacking solenoid when motor

runs, non-continuously inching during motor stops
,
CNIN : Control back tacking solenoid when motor
runs, continuously inching during motor stops
,
RFS : Reverse feed stitching function is effective
during sewing
()
RFSS : Reverse feed stitching function is effective
both during sewing and stopping
(&)
SHOT : Control back tacking solenoid, No.74
decide the output pulse width.
, NO.74
UPBT : Control back tacking solenoid, it is
effective only in needle up position
,
0 19 stitches
OFF : No thread trimming function
ON : Execute auto thread trimming after reverse

feed stitching.
,
Execute auto thread trimming after end fixed OFF : No such function.
stitches number sewing process
,
ON : With the function
Material edge sensor function

OFF : No such function.
Step-1 for material edge sensor stitches number

0 250 stitches
Use material edge sensor to process trimming 0 : No such function.

function
1 : Auto trimming after execute the step-1 stitches.

,
,
,
,
25
45
46
47
48
49
50
51
52
53
54
55
Auto needle up positioning when power on
The counter number displays on the simple panel 0 : Display the value of stitches number
when power on
1 : Display the value of materials number
2 : Display the trimming ,

wiper , foot lifter function
,,
Counter value: 0~9999
: 0 9999
To lock the pedal forward function before finish OFF : No such function.
trimming process
Sewing machine reversed revolution function OFF : No such function.

after thread trimming processed
0 250
Sewing machine reversed revolution angles after
thread trimming processed
0 2500 ms
The delaying time after finished thread trimming
but before sewing machine reversed revolution.
Virtual needle down positioning function

The angles between virtual needle down

0 250
positioning point and needle up signal
,
The needle positioning function of starting sewing OFF : No such function.
The needle positioning angles of starting sewing

0 250
The starting angle of trimming action

(count from the needle down position and only
effective in LU trimming mode)
(, LU
)
26
0 250
56
57
58
59
60
61
62
The continuous angles of trimming action

(count from the needle down position and only
( LU )
The tension release starts acting angles (count
from the needle down position and only effective
in LU trimming mode)
(, LU
)
0 250
0 250
The tension release continuous acting angles (only

0 250
( LU )
The tension release continuous acting time (count
0 1250 ms
from the needle up position and only effective in
LU trimming mode)
(,
LU )
The function selection for Option IN_A
OFF : No such function
Option IN_A
DSCT: Cancel thread trimming for one time

The function selection for Option IN_B
Option IN_B
DSBT: Cancel auto back tacking for one time
The function selection for Option IN_C

DSCN : Cancel condensed stitching for single time
Option IN_C
NDUP : Needle up switch
HALF : Half stitch inching
ONE : One stitch inching
(its only effective when No.34=OFF)

No.34 = OFF
63
Whether motor stops or not before executes EBT OFF : Motor will not stop, directly executes EBT
EBT
, EBT
ON : Motor will stop for A period time (set by
No.64) then executes EBT
( NO.64 ) EBT
64
Motor stops time before executes EBT

(only effective when No.63=ON)
EBT (
NO.63=ON )
20 1500 ms
27
65
66
End auto back tacking control mode
67
Continuously auto back tacking control mode
68
69
70
71
72
73
74
75
76
77
78
AUTO : Auto mode
ASU : After every back tacking cycle, firstly stop

in the needle up position (the time period is as
No.68 setting) then execute next process.
,(NO.68
)
ASD : After every back tacking cycle, firstly stop
in the needle down position (the time period is as
No.68 setting) then execute next process.
,(NO.68
)
Start auto back tacking control mode
Auto back tacking section stopping time
The Option OUT_A acts stitches number after

material edge sensor on
Option OUT_A
The Option OUT_A delays stitches number after
material edge sensor off
Option OUT_A
The acts stitches number after the Option OUT_A
delays stitches number & material edge sensor off
Option OUT_A
The Option OUT_B acts stitches number after

Option OUT_B
The Option OUT_B delays stitches number after
Option OUT_B
The Option OUT_B acts time
Option OUT_B
The Option OUT_C acts stitches number after
Option OUT_C
The Option OUT_C delays stitches number after
Option OUT_C
The Option OUT_D acts stitches number after
Option OUT_D
The Option OUT_D delays stitches number after

Option OUT_D
28
20 1500 ms
0 99 stitches
0 99 stitches
0 99 stitches
0 99 stitches
0 99 stitches
0 250 ms
0 99 stitches
0 99 stitches
0 99 stitches
0 99 stitches
79
The function choice of Option OUT_A

Option OUT_A
80
The function choice of Option OUT_B

Option OUT_B
81
The function choice of Option OUT_C

Option OUT_C
82
The function choice of Option OUT_D

Option OUT_D
0 : No output
1 : Depend on the setting stitches number output

when foot lifter acts
&
3: No output when motor stop
0 : No output

(Pedal control speed)
( )
(material edge sensor starts & during motor
medium speed)
( &
)
(material edge sensor ends & during motor
medium speed)
(
)
0 : No output

(Pedal control speed)
( )
(material edge sensor ends & during motor
medium speed)
(
)
3 : Auto sewing setting stitches without pedal press
0 : No output

when foot lifter acts
&
(keeps acting even motor stops)
()
29
83
The control solenoid output cycle choice of 0 : Option OUT_A

material edge sensor
1 : Option OUT_B
2 : Option OUT_C
84
The priority between material edge sensor on & 0 : The material edge sensor must be acted before
pressing pedal forward
pressing pedal
84
The priority between material edge sensor on & 1 : Pedal condition is immediate effective when
pressing pedal forward
2 : Pressing pedal is prior.
Cancel the thread trimming function choice when OFF : With the thread trimming function when
pedal is heeled.
pedal is heeled
ON : Cancel the thread trimming function when

pedal is heeled. And just the foot lifting function
is effective.
85
86
Special function choice 1

1
0 : No special function
1 : LB2 enable, MTJ=OFF

LB2 , MTJ = OFF
2 : LB2 enable, MTJ=ON
LB2 , MTJ = ON
3 : BAF function
BAF
4 : LU1521 function
LU1521
5 : CA1 function
CA1
6 : SAS1 function
SAS1
7 : BASF function
BAFS
8 : Manual one- shot function
one-shot
9 : Automatic one-shot function
one-shot
10 : edge sensor with re-cycle function
11 :multi-step material edge sensor stitches

number
30
87
88
No synchronizer operation mode
0 : With synchronizer ( detect ER-1).

( ER-1)
1 : Without synchronizer operation mode. (ER-1
is not displayed.)
( ER-1)
2 : With synchronizer ( dont detect ER -1 )
( ER-1)
80 160
The speed margin of executing needle positioning
89
Decelerating speed slope choice
1 8
(The bigger value means the longer time of
decelerating.)
,
90
Motor static brake function
91
Motor rotation signal control
92
0 20
0 : No such function
1 20 : (The bigger value means the more

powerful braking force.) 1 ~ 20 : ,
OFF : No output
TL1 : TL solenoid outputs when motor rotates.

TL
TL2 : TL solenoid outputs when motor rotates &
foot lifter acts.
TL
0 1250 ms
Forward output the motor rotation signal
Reverse revolution function when machine starts OFF : No such function

stitching.
ON : With this function
Reverse angles when machine starts stitching.

0 250
93
94
95
96
Check the speed control unit condition function OFF : No such function
when power on.
Special function choice 2

0 : No special function
2
1 : FLSW special function

FLSW
3. Option OUT_A special function
OUT_A
31
97
Auto function setting.

(Only effective in BAFS machine)
( BAFS )
98
Motor delays starting time.

( BAFS
)
BLOWER-B delays output time.
0 9900 ms
BLOWER- B
( BAFS )
BLOWER-B output time.
0 9900 ms
BLOWER- B
( BAFS )
In motor running, FLSW key input to control FLL
0 500 stitches
output acted stitches number
option IN_G
option OUT_D
Material edge sensor begins acting, Option
0 99 stitches
OUT_E delay acting stitches number
Option OUT_E
Material edge sensor ends acting, Option OUT_E
0 99 stitches
continuously act stitches number
Option OUT_E
Option OUT_E function choice
OFF : No output
Option OUT_E
ON : Depend on setting stitches number output
Foot lifter protecting time

0 60 seconds
Folder auto function setting

(Only effective in TCF machine)
Folder
( TCF )
Folder auto function delays stitches number

0 99 stitches
(Only effective in TCF machine)
Folder
( TCF )
Motors braking force when positioning
0 3
Dial type choice

0 : Dial is switch type
Dial
1 : Dial is VR type
VR
2 : Dial is not connected
99
100
101
102
103
104
105
106
107
108
109
32
0 9900 ms
110
111
112
113
114
115
116
117
118
119
120
Needle thread winding device released time

0 600 ms
(LU-1521 is effective)
( LU-1521 )
ER-2 checking time
0 5 seconds
ER-2
ATC auto function setting
(Only effective in ATC machine)
ATC ( ATC ) ON : With this function
Material edge sensor begins acting, Option

0 99 stitches
OUT_F delay acting stitches number
Option OUT_F
Material edge sensor ends acting, Option OUT_F
0 99 stitches
continuously act stitches number
Option OUT_F
Option OUT_F function choice
OFF : No output
Option OUT_F
ON : Depend on setting stitches number output
Control Option OUT_C solenoid output function OFF : No such function

by Option IN_D
Option IN_D Option OUT_C

Start condensed stitching stitches number

0 99 stitches
During motor rotates, auto FOLDER stitches

0 99 stitches
number (YU2F & YU3F machine is effective)
, FOLDER
(YU2F & YU3F )
Auto FOLDER function (YU2F & YU3F machine OFF : No such function
is effective)
FOLDER
(YU2F & YU3F )

0 720
D_ code back tacking compensation
D_CODE
33
121
C2_ code back tacking compensation

C2_CODE
0 720
122
A2_ code back tacking compensation

A2_CODE
0 720
123
B1_ code back tacking compensation

B1_CODE
0 720
124
WA_ code back tacking compensation

WA_CODE
0 720
125
WB_ code back tacking compensation

WB_CODE
0 720
126
WC_ code back tacking compensation

WC_CODE
0 720
34
127
Delay positioning function
128
Speed boosting
129
Torque boosting when motor lock
130
Up position adjustment
131
Stitch number for one-shot function

ONE-SHOT
The delay time for DST function
DST
The acting time for DST function
DST
Stop position when material edge sensor active
,
132
133
134
0 50 %
0 30
0 250
0 250
0 300 ms
0 2500 ms
OFF : Depend on simple control panel setting
UP : Up position
DOWN : Down position
0 200 ms
135
UTL delaying time

UTL
136
UTL acting time

UTL
137
Delay time after UTL active

UTL
138
Option OUT_C delay acting stitches

0 99 stitches
(only effective in PT2 machine)
Option OUT_C
( PT2 )
Option OUT_C acting stitches
0 99 stitches
(only effective in PT2 machine)
Option OUT_C
( PT2 )
Protecting function for motor
Times for Protecting function active

100 5000 hours
139
140
141
0 2000 ms
0 200 ms
35
0 2
142
Forward stitches to decelerate speed in EBT
143
Stitches counter for ATC machine

ASC
144
Dotted line function
145
Delay time before dotted line function
146
Active angle for dotted line function
147
0 250 stitches
148
0 250 stitches
149
0 250 stitches
150
Execute auto foot lifter after end fixed stitches OFF : No such function.
number sewing process
,
Fast cutter function

0 4
Decelerating curve for fixed stitches number
sewing process
151
152
153
Stitches between UTL and trimming

UTL
154
Option OUT_A OFF delay time

Option OUT_A
0 1000
0 1000 ms
200 360
0 99
0 ~ 9000 ms
36

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SV-250 ( SV-260 )

1. How to connect the cord

Option OUT_B : pin 6 & 13

8) CN2: Front cover counter (CO2) connector.

2 Speed unit adjustment

III Error message indicator

Error message display:

-Current is too high.

-Synchronizer connector is loosen or line is broken.

Motor is not rotating

-Machine head is locked.

SV-250 MOTOR PARTS LIST

Screw +Spring washer +Washer

Screw +Spring washer +Washer

Encoder ASM. (SV-250)

Screw +Spring washer +Washer

Encoder cable guard

Encoder P.C.B ASM

Screw +Spring washer

Rotor protective Al. plate

Stator solenoid ASM.

Stator fixing screw

Screw +Spring washer +Washer

Ground copper screw

Adjusting screw ASM.

Insulation tubing ( gray)

Inside pulley cover ASM.

Outside pulley cover ASM.

Outside pulley cover

Screw +Spring washer

Dropping bolt (big)

SV-260 MOTOR PARTS LIST

Screw +Spring washer +Washer

Screw +Spring washer +Washer

Encoder ASM. (SV-260)

Screw +Spring washer +Washer

Encoder P.C.B ASM

Encoder base ASM

Screw +Spring washer

Mounting bolt ASM.

Stator solenoid ASM.

Stator fixing screw

Screw +Spring washer +Washer

Inside pulley cover ASM.

Outside pulley cover ASM.

Outside pulley cover

Screw +Spring washer

Dropping bolt (big)

Power switch 1-Phase 100-120V

Power switch 3-Phase 220-240V

SV-250 CONTROL BOX

AGA0416A Screw +Spring washer +Washer

ADA01140 Box suspended frame

AAB00400 Main case of control box

BBH0150A Releasable ties support

AGA0410A Screw +Spring washer +Washer

CMA00501 Main board ASM.

CMA00311 C02 display panel

AGA0416D Screw +Spring washer +Washer

SNSC0005 Pedal sensor ASM.

AGA0308A Screw +Spring washer +Washer

AGA0416G Screw +Spring washer +Washer

CKN00250 CTL & PWR wiring connector

CMB00161 FLT-T PCB ASM.