1.

DATA SHEET FOR WATER COOLED CHILLER PACKAGE

OPERATING CONDITIONS
Duty
Contineous
Installation
Indoor. Only piping routed outside
Quantity
Working
1 No
Stand by
1 No
Area classification
Driver
Electric motor
Refrigerant
R-22
Capacity of each chiller package
47 T (minimum)
MANUFACTURER SPECIFICATION
Scroll Compressors
Make
Model
Type
Capacity
Saturated suction pressure
Saturated suction temperature
Saturated discharge pressure
Saturated discharge temperature
Actual discharge temperature
Compressor speed (RPM)
Guaranteed shaft power
Motor power & speed
Motor suitable for loaded starting (Yes/No)
Description of unloaded starting arrangement
Min compressor speed for proper lubrication/capacity
control
LUBRICATION
Type
Grade of lubrication oil
Lubrication oil charge
CAPACITY CONTROL
Type
Actuators
Actuators operated by
Compressor to unload on power failure/stoppage
Capacity regulation steps
Capacity (TR)
Shaft power (kw)
Isolation valves for individual scroll compressors
Required
DIMENSIONS/WEIGHTS
Compressor weight
Maximum erection weight
Maximum maintenance weight with component name
Overall size
Condenser
Type
Water cooled
Model
Quantity of condensers per unit (Nos.)
Type
Total heat rejection (TR)

Face area of each coil (mm x mm)

Face velocity across coil (m /sec).
Tube O.D. (mm)
Tube thickness (mm)
Bends thickness (mm)
Fin spacing (FPI)
Fin thickness (mm)
Shell OD (mm)
Shell thickness (mm)
Tube to tubesheet joint, expanded/welded
Water inlet flange
Water outlet flange
MATERIAL OF CONSTRUCTION
Water Cooled Condenser
Tubes
Fins
Shell
Channel/ Channel covers
Tubesheet
Baffles/ tubesupport
Flanges
Gasket
Bolts/ nuts
Isolation valves for individual condensors
Chiller (Evaporator)
Type
Make
Model
Capacity
Chilled water temperature at inlet (degC)
Chilled water temperature at outlet (degC)
Chilled water pressure at inlet (Kg/cm2 (g))
Chilled water pressure at outlet (Kg/cm2 (g))
Fouling resistance, water side (m2 hr degC/Kcal)
LMTD (degC)
Overall heat transfer coefficient (Kcal/hr m 2 deg C
Chilled water flow rate (M3/hr)
No. of passes, tube side (Nos).
Pressure drop, water side (Kg/cm2)
Design pressure, shell side (Kg/cm2 a)
Design pressure, tube side (Kg/cm2 a)
Hydraulic test pressure, shell side (Kg/cm2 a)
Hydraulic test pressure, tube side (Kg/cm2 a)
Pneumatic test pressure, shell side (Kg/cm2 a)
Pneumatic test pressure, tube side (Kg/cm2 a)
Design temperature, shell side (degC)
Design temperature, tube side (degC)
Total no. of tubes (Nos).
Tube OD at plain end (mm)
Tube thickness at plain end mm
Tube length between tube sheets mm
Tube type
Fin spacing (FPI)
Total tube surface areas (m2)
i) Water side

Required
Shell & Tube, DX type
47 TR (minimum)

Copper tubes

ii) Refrigerant side

Shell OD (mm)
Shell thickness (mm)
Tube to tube sheet joint, expanded/welded
Water inlet flange
Water outlet flange
Material
Shell
Channel/channel covers
Tube sheet
Baffles/Tube supports
Tubes
Flanges
Gasket
Bolts & Nuts
Isolation valves for individual Evaporators
INSPECTION AND TESTING
As per Clause 14 of Technical Specifications

Required

2. DATA SHEET FOR CHILLED WATER PUMP

GENERAL
Owner:
Item No.:
No. Reqd.:
Applicable to

BPCL Kochi Refimery

Location: CPP Control room compressor room

Service :
Chilled Water

Working
2
Standby
1
Parallel Operation Required:
Yes
No
Proposal
Purchase
As Built
Scope option & Information specified by purchaser
Information Reqd. from & option left to vendor. Vendor to cross X the selected option.
Driver:Working
1
Standby
Driver Supplied & Mounted By:
Vendor.
OPERATING CONDITIONS
Liquid Handled
Chilled Water
Capacity (m3/hr):Min/Nor/Rated: minimum
Pumping Temp.(C):
Normal
Max.
Discharge Pressure (kg/cm2,G):
Specific Gravity at P.T./15C:
Suction Pressure :Nor./ Max. (kg/cm2,A):
Vapour Pressure at P.T. (kg/cm2,A):
Diff. Pressure (kg/cm5) @ Rated Capacity:
Viscosity at P.T. (cP/cst):
Corr./Eros. By:
Diff. Head (m) @ Rated Capacity:
Solids in suspension
Size :
%
NPSH Available (m):
Yes
No
MANUFACTURERS SPECIFICATIONS
Pump Manufacturer:
Model No.:
CONSTRUCTION
PERFORMANCE
Casing Mounting:
Proposal Curve No.
Centreline
Foot
Inline
Casing Split:
Visc. Corr. Factor: C
CQ
CH
Axial
Radial
Type:
NPSH Reqd. (Water) (m):
F/L Speed (rpm):
Single Volute
Double Volute
Diffuser
Casing Connection:
No. of stages:
Efficiency (%):
Vent
Drain
Gauge
Nozzles
Size
ANSI Rating
Facing
Position
Rated BKW(0% Tol.):
kW
Max.BKW rtd. Imp.:
kW
Suction
BKW @ MCF(=1.0):
kW
Rec. Driver Rating:
kW
Discharge
Max.head rtd imp.(m):
Cap @
MCF (m3/hr):Stable
Imp. (mm)
Max:
Rated:
Min:
Type:
Thermal
Brg. : Type/No. Radial:
Thrust:
Lub:
M.A.W.P @ 15 degC/P.T./Design Temp.(kg/cm2,G):
Cplg.:Make/Type:
Fleximetl w spacer
Nonspark Guard Yes
Hydrostatic Test pressure (kg/cm2,G):
No
Driver Half cplg. mounted by:
Rotation facing coupling end:
Pump Mfr.
Others
CW
CCW
Packing Type:
Size:
No. of rings:
Seal flush/ Quench plan:
Material :
Mech. Seal: Make
Model:
API Code :
Ext. seal flush fluid:
LPM:@
kg/cm2G/ degC
Base Plate Drain Rim Type :
Fdn. Bolts:
Seal Barrier fluid:
LPM:@
kg/cm2G/ degC
Yes
No
Yes
No
Throat Bush: Yes
Matl.:
Bal. Device:
Ext. quench fluid:
LPM:@
kg/cm2G/degC
No
Yes
No
Materials (As per API-610 Matl. Class I -2):
MOC
ASTM Grades
C.W. Plan :
LPM:@
kg/cm2G/ degC
I - Cast Iron
Casing
I
Weight(kg): Pump+Base+Coupling:
Driver:
B - Bronze
Impeller
B
AUXILIARY PIPING INTERFACE CONNECTIONS
S - Carbon Steel
Inner Case parts
(All interface conn.shall be termntd.with a flng. block valves)
C - 11-13% Chr. Stl.
Sleeve Packed
Size
Rating(ANSI)
Facing
h - Hardened
Sleeve Seal
Lantern Ring Inlet/Outlet
f - Faced
Casing ring
H-BHN
Ext. Seal flush fluid
K -SS 304
Impeller ring
50(min)
Seal Quench fluid Inlet
L -SS 316
Shaft
EN-8
Seal pot vent/ drain
X
Throttle Bush
Casing vent/ drain
Y
Throat Bush
C.W Inlet/ Outlet
Z
Balance Drum
Base plate drain (only flanged)
Casing steam jacket
Driver suitable for Pump starting with open Disc. Valve condition.
INSPECTION & TESTS (EACH PUMP)
Witness
Observe
Witness
Observe
Shop Test / Inspection

Material Certificates

Hydrostatic

Performance/Sound Level

Applicable Specification: EIL Specification 6-41-03

NPSH As Reqd.
Per Spec.
Mandatory
Dismantle Insp. & Re-assembly after Test
Unitisation/Dimensional Check
Check for direction of rotation of pump & driver.

REMARKS:-1) Max. allowable casing working pressure shall not be less than ------kg/cm2G @ ------degC.
2) Down Stream Design Pressure is
kg/cm2g.
3) Accessories and Instrumentation shall be as per BPCL-KR approved vendors only.
4) Unitisation of Pump and Driver shall be done in pump manufacturer's shop.

3. DATA SHEET FOR AIR HANDLING UNIT

OPERATING CONDITIONS
Area Classification
Type
Quantity

Safe area
Draw through/forced through

Working
Stand by
Arrangement

2 Nos.
- Nos.
Horizontal floor mounted

MANUFACTURER SPECIFICATION
Make
Model
FILTER AT AHU INLET
Make
Model
Total air flow rate
m3/hr
Quantity of filter elements
nos.
Filtration efficiency
90 % Down to 10 microns
Size of filter elements
mm x mm x mm
Face velocity
m/sec
Pressure drop in clean condition
mm WC
Maximum allowable pressure drop
mm WC
Fixing
Flange/channel
Type of filter
Dry fabric cleanable
FACE & BYPASS DAMPER SECTION
m2
Face area
By pass area
m2
Control (Manual/proportionating thermostat controlled
modulating motor)
COOLING COIL SECTION
Make
Model
oC DB/
oC WB
Air entering condition
Air leaving condition
oC DB/
oC WB
oC
ADP
LMTD
oC
Capacity
TR
m3/hr
Total air flow rate
Face area
m2
Coil size
mm x mm
Velocity of air across coil (face velocity)
m/sec
No. of rows
Tube per row
Type
DX
By pass factor
Pressure drop (Air side)
mm WC
Pressure drop (Water side)
mm WC
Tube OD
mm
Tube thickness
mm
Bend thickness
mm
Fin spacing
FPI
Bonding of fins (Hydraulically/with mandrel)
BLOWER SECTION
Type
Centrifugal
Blade profile
Forward/Backward/Radial
No. of impellers
nos.

Impeller diameter
mm
Air flow rate (for one AHU)
16000 cfm
Static pressure
mm WC
Impeller speed
RPM.
Power consumption at shaft
kw
Guaranteed power consumption at motor terminals
kw
Air out velocity
m/sec
Drive arrangement
V-belt drive
Motor
kw/
RPM
No. of belts
Bearings
Self aligning heavy duty ball bearings
Noise level
DIMENSIONS / WEIGHTS
Overall size
Overall weight
Kg.
ACCESSORIES
Purchasers
Vendors
Requirement
Confirmation
Guard for moving parts
Required
Fire resistant flexible connection at AHU outlet
Required
Insulted drain pan with drain connection
Required
Grease nipple for bearings
Required
Painting on MS parts
Required
Vibration isolator (ribbed neoprene rubber pads)
Required
Bronze/gun metal bushes at spindle ends of F&BP damper Required
Drain piping
Required
V-belt drive packages with V-belts, pulleys
Required
Common base frame
Required
Volume control damper at AHU outlet
Required
Insulation of fan section & coil section
Required
ACCESSORIES/INSTRUMENTS/CONTROLS (REFRIGERANT CIRCUIT)
Liquid strainer
Required
Drier
Required
Sight glass
Required
Pressure gauge for Refrigerant in/out
Required
Solenoid valve
Required
Expansion valve
Required
MATERIAL
Coil tubes
Seamless copper tubes
Filter Media
HDPE mesh
Fins
Aluminium
AHU casing
16 Gauge CRCA/G.I.
Drain pan
16 Gauge G.I. Sheet
Impeller
M.S. sheets
Blower shaft
EN-8
V-pulley
C.I. Grooved
Face & bypass damper blade
16 Gauge G.I. Sheet
Filter casing
Aluminium
Face & bypass damper frame
16 Gauge CRCA
Bearings at face & bypass damper
Nylon / Sintered Brass / Gun Metal

Filter mounting frame

Coil header
Coil casing

Zinc sprayed M.S. Sections

INSPECTION AND TESTING

As per EILs standard specification no. 6-37-0013

4. DATA SHEET FOR FINE FILTER

OPERATING CONDITIONS
A
i Total quantity of air handled (Cfm)
ii Type of filter media
Washable HDPE
iii Expected impurities in air
As generally present in ambient air
B
MANUFACTURER SPECIFICATION
i Make
ii Model
iii Capacity per filter element (Cfm)
iv Quantity of filter element (Nos)
Nos.
v Size of filter element
610 mm x 610 mm x 305/150 mm
vi Face velocity
Fpm
vii Filtration efficiency
95 % down to 5 micron
viii Pressure drop in clean condition
6.5 mm WC
ix Maximum allowable pressure drop (When due for
mm WC
cleaning )
x Fixing
Flange / Channel
xi Weight of each filter element
Kg.
xii Method to clean filter
Wash in water
xiii Mounting of filter
Vertical
xiv Direction of air flow
Horizontal
C
ACCESSORIES
i Nuts, bolts, rubber bushes, springs as necessary
To be provided by Vendor
for mounting the filter modules in ladder type
frames.
D
MATERIAL
i Filter casing
ii Filtering media
iii Separators
iv Wire mesh to support filter media
v Gasket
vi Nuts/bolts/bush/springs
vii Filter mounting frame
E
F

Aluminium
HDPE
Aluminium
G.I.
Neoprene sponge rubber
Galvanised
Ladder type made of MS rolled
sections, Spray galvanized
INSTRUMENT

i Pressure drop measurement device

INSPECTION AND TESTING

Water tube manometer

i As per EILs standard specification no. 6-37-0013. Dust test not required. Type test will
suffice.

5. DATA SHEET FOR FRESH AIR CENTRIFUGAL FAN

A
i
ii
iii
iv
v

OPERATING CONDITIONS
Fluid handled
Suspended Solids
Nature of fluid
Suction temperature Maximum/
Minimum
Fluid flow rate

vi
vii

Duty
Height above m.s.l.

viii
ix

Area Classification
Quantity
Working

I
Ii
Iii

Nil
Non corrosive/ non toxic
Deg C

CFM
Continuous
M
Safe
1 No

Standby
x
B
i
ii
iii
iv
v
vi
vii
viii
ix
x
xi
xii
xiii
xiv
xv
xvi
xvii
xviii
xix
xx
xxi
C

Ambient air

Nos
Indoor

Location

MANUFACTURERS SPECIFICATION
Make
Model
Spark proof construction
Reqd / Not Reqd
Class of construction
I/II/III/IV
Type
Centrifugal SISW/DIDW
Blade
Backward/ Forward/ Radia
Static pressure
Mm WC
Outlet velocity
m/sec
Operating range
Nm3/hr to
Nm3/hr
Outlet area
M2
Impeller speed at design condition
RPM
Mounting arrangement
3/1-A
Impeller diameter
Mm
Impeller speed (safe limit)
RPM
Type of drive
Direct/Gear/ V-belt
Motor kw/rpm
Noise level
Corrossion proof construction
Only painting required
Details of painting
Painting as per specs
Total weight (Fan + motor+base frame) Kg
Maintenance weight
Kg
ACCESSORIES
Casing(Axial/ Radial,
Split/nonsplit)
Back draft damper at outlet
ON OFF damper at outlet

Purchasers requirement
Required
Required
Required

Vendors con

Iv
V
Vi
Vii
Viii
Xi
X
Xi

Damper control (Manual/

Required
automatic)
Inlet guide vanes
Not required
IGV controls (Manual/
Not required
automatic)
Impeller washing system
Not required
Common base frame for fan and Required
motor
Casing drain (Plugged/isolation Required
valve)
Rain hood
Not required
Flexible (Rubberised canvas)
Required
connection at suction /discharge
Painting (as per attached
xii
Required
specs.)
xiii V-belt drive package
Required
xiv Slide rail for motor
Required
Vibration Eliminators at base,
xv
Required
Cushy Foot Type
xvi Access door on casing
If Required
xvii Foundation nuts & bolts
Required
Guards for moving parts, spark
xviii
Required
proof
xix Lifting lugs
Not Required
xx Cooling disc/radiation shield
Not Required
Foundation
xxi
Required
(Concrete/Structural/Floating)
Inlet/Outlet connection
xxii
Required
(Flanged/Non flanged)
xxiii Inlet screen
Not Required
Antistatic belts in case of belt
xxiv
Required
drive
MATERIAL OF CONSTRUCTION
i Casing

Carbon steel/Aluminium/Stainless steel

ii Impeller

Carbon steel/Aluminium/Stainless steel

iii Shaft
iv Shaft sleeve
v Damper/IGV
E

INSPECTION AND TESTING

i As per EILs standard
specification no. 6-37-0013.