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CALIBRATION GAUGE
Press [F3] to begin the probe calibration procedure. It is completely automatic and
does not require operator intervention.
When the calibration is complete, press [F1] to return to the Calibration/Diagnostics
Screen.
6-3
CALIBRATION GAUGE
Press [F3] to begin the calibration procedure. Each calibration will be performed in
sequence ending with the curve calibration procedure.
When the calibration is complete, press [F1] to return to the Calibration/Diagnostics
Screen.
6-4
Axis Calibration
This screen is accessed from the "Calibration/Diagnostics Screen"
CALIBRATION GAUGE
Press [F3] to perform the axis calibration procedure. The probe will make contact
with the calibration gauge at various locations and automatically adjust the axis if
an error is detected.
When the calibration is complete, press [F1] to return to the Calibration/Diagnostics
Screen.
6-5
CALIBRATION GAUGE
2.
Press [F3]. The probe will make contact with the calibration gauge at various
points gathering vital information.
3.
When the probing is complete, remove the calibration gauge and chuck a thick
flat CR-39 blank.
6-6
(continued)
Press [F3] to check the tool height. The SL2 will score two lines on the test lens
(see illustration below). Remove the test lens from the chuck. Wipe the lens
clean and examine the lines with a magnifier to determine if the two lines are
perfectly aligned and appear as one line.
TOOL IS
TOO HIGH
TOOL IS
TOO LOW
TOOL IS
CORRECT
5.
6.
Loosen the four cap screws on top the tool holder (see illustration below). Leave
the four cap screws slightly snug. Move the tool holder slightly in the proper
direction to either raise or lower the cutter insert. Tighten the four cap screws.
7.
After completing the height adjustment, chuck the test lens again and press
[F2] to score the lens again. Adjust the tool height again if the two lines are
not prefectly aligned. Continue the procedure until the tool height is correct.
8.
After completing the tool height adjustment, tighten the four cap screws to a
torque of 160 inch pounds.
9.
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R
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UT
A
C
RW
ISE
FO
RA
E
V
TO
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LOOSEN FOUR
CAP SCREWS
Thickness Calibration
This screen is accessed from the "Calibration/Diagnostics Screen"
CALIBRATION GAUGE
2.
Press [F3]. The probe will make contact with the calibration gauge at various
points gathering vital information.
3.
When the probing is complete, remove the calibration gauge and chuck a test
lens (preferably a thick flat CR-39 blank). The same test lens used in the tool
height calibration is normally sufficient.
4.
Press [F3] to perform the thickness calibration. The SL2 will cut the test lens
and gauge the amount of stock removed after each cut. The thickness is
automatically adjusted without operator input.
5.
When complete, remove the calibration gauge and press [F1] to return to the
Calibration/Diagnostics Screen.
6-8
Curve Calibration
This screen is accessed from the "Calibration/Diagnostics Screen"
CALIBRATION GAUGE
2.
Press [F3]. The probe will make contact with the calibration gauge at various
points gathering vital information.
3.
When the probing is complete, remove the calibration gauge and press [F3] to
proceed to Curve Calibration Screen 2 (next page).
6-9
Curve Calibration
(continued)
5.
Enter the material type and actual front curve of the test lens. Press [F4] for
a listing of more materials if the material being used is not listed on the
instruction line. Also, enter the block base curve and block nominal diameter.
N O T E : Changing the tool index of the material in the material data base does
not necessitate curve re-calibration.
6.
CAUTION
The Lap/Lens Sensor has been disabled.
Press F3 if a LENS is chucked,
or press the delete key to cancel.
7.
Press [F3] to begin the cycle or press the [C] key on the keypad to cancel.
6 - 10
Curve Calibration
(continued)
When the cycle is complete, Curve Calibration Screen 3 will appear. If the test
lens did not cut sufficiently and you wish to cut the test lens again or cut a
new test lens, press [F4] and Curve Calibration Screen 4 will appear.
Otherwise, proceed to step 9 and continue the curve calibration procedure.
9.
Remove the test lens from the chuck. Sag the test lens with a digital sag
gauge that has the same bar width and ball diameter as that shown in the
display prompt.
N O T E : If your sag gauge bar width and/or ball
diameter is different from that shown in the display
prompt, change the "Lens gauge bar width" and "Lens
gauge ball diameter" in the Setup Screen.
10. Enter the sag gauge reading in millimeters to the third decimal place.
11. If the sag value entered is not within tolerance, Curve Calibration Screen 6
will appear. If the sag value is within tolerance, Curve Calibration Screen 7
will appear.
6 - 11
Curve Calibration
(continued)
Curve Calibration
(continued)
6 - 13
Curve Calibration
(continued)
CAUTION
Are all other calibrations accurate?
Press ENTER if YES, or
press the delete key if NO.
CAUTION
Are all other calibrations accurate?
Press ENTER if YES, or
press the delete key if NO.
2.
Is the machine completely accurate at the present time except for lap cutting? If
it is, answer yes by pressing [ENTER]. If it is not, press [C] to cancel the lap
tool calibration procedure and perform whatever calibration procedure is
necessary to correct the problem and bring the machine up to a completely
accurate state except for lap cutting.
3.
When the [ENTER] key is pressed, Lap Tool Calibration Screen 2 will appear.
6 - 15
(continued)
4.
Select the type of plastic lap tool that will be cut in the Lap Tool Calibration
procedure. The type of lap tools displayed in the popup window will vary
depending upon which lap type is selected in the Setup Screen. The screen
shown above is with both lap types selected. The popup window will appear
even if only one lap type is selected in the Setup Screen. The operator has the
option of using either a 7-2, 9-2 or 11-2 lap tool for the lap tool calibration
procedure when using the Q391 type lap tool.
If both lap types (XRL and Q391) are to be processed, the SL2 must be
calibrated to both types of lap tools. Therefore, the lap calibration procedure
must be performed twice, once with the XRL lap tool and once with either the
Q391 7-2, or 9-2, or 11-2 lap tool.
The NONE option in the popup window is only there to ensure that the
operator moves the highlight from the NONE option to the desired lap tool.
DO NOT CUT ALUMINUM LAPS.
5.
Chuck the selected lap tool in the chuck and press [ENTER]. When the
[ENTER] key is pressed, Lap Tool Calibration Screen 3 will appear. The block
adaptor must be used with the Q391 lap tool, but not with the XRL lap tool.
6 - 16
(continued)
With the selected lap in the chuck, press the [F3] key to begin the cycle.
The following CAUTION message will be displayed when [F3] is pressed to
begin the cycle if the Lap/Lens sensor has been turned "OFF" in the Setup
Screen. When turned on, the SL2 will automatically detect whether a lens or a
lap is in the chuck. This is to prevent the operator from cutting a lens while
performing the Lap Tool Calibration procedure.
CAUTION
The Lap/Lens Sensor has been disabled.
Press F3 if a LAP ADAPTER is chucked,
or press the delete key to cancel.
7.
Press [F3] to begin the cycle or press the [C] key on the keypad to cancel.
6 - 17
(continued)
8.
When the cycle is complete, remove the lap tool from the chuck.
9.
Sag the lap tool with a digital sag gauge that has the same bar width and ball
diameter as that shown in the display prompt.
N O T E : If your sag gauge bar width and/or ball
diameter is different from that shown in the display
prompt, change the "Tool gauge bar width" and "Tool
gauge ball diameter" in the Setup Screen.
10. Enter the sag gauge reading in millimeters to the third decimal place.
6 - 18
(continued)
11. When the sag gauge reading is entered to the third decimal place, the lap tool
calibration procedure is complete.
12. Either re-enter the sag value, or press [F1] to save the changes and return to
the Calibrations/Diagnostics Screen, or press [F2] abort the changes and return
to the Calibrations/Diagnostics Screen.
6 - 19