Beruflich Dokumente
Kultur Dokumente
Service Manual
GroundsmasterR 3000/3000D
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Groundsmaster 3000 and 3000D.
REFER TO THE TRACTION UNIT AND CUTTING
UNIT OPERATORS MANUALS FOR OPERATING,
MAINTENANCE AND ADJUSTMENT INSTRUCTIONS. Space is provided in Chapter 2 of this book to
insert the Operators Manuals and Parts Catalogs for
your machine. Replacement Operators Manuals are
available by sending complete Model and Serial Number to:
The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420
The Toro Company reserves the right to change product
specifications or this publication without notice.
Groundsmaster 3000/3000D
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
Safety and Instruction Decals . . . . . . . . . . . . . . . . 1 4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . 5 3
Hydraulic Schematics . . . . . . . . . . . . . . . . . . . . . . . 5 6
Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . 5 8
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 9
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 11
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 19
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . 5 20
SAUERSUNDSTRAND IHT SERVICE MANUAL
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . 3 2
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . 3 4
FORD VSG411/413 ENGINE SERVICE MANUAL
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . 7 3
Chapter 8 Rear Axle (4WD)
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . 8 3
Electrical
System
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . .
PEUGEOT TUD5 ENGINE SERVICE MANUAL
Wiring Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3
Troubleshooting (GM3000) . . . . . . . . . . . . . . . . . . 6 6
Troubleshooting (GM3000D) . . . . . . . . . . . . . . . . 6 6
Electrical System Quick Checks . . . . . . . . . . . . . . 6 8
Component Identification and Testing . . . . . . . . . . 6 9
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . 6 35
Peugeot Diesel
Engine
Ford Gasoline
Engine
Hydraulic System
and Transaxle
Product Records . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equivalents and Conversions . . . . . . . . . . . . . . . .
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Quick Reference Aid . . . . . . . . . . . .
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment Operation
and Service History Reports . . . . . . . . . . . . . . . .
Product Records
and Maintenance
Chapter 1 Safety
Safety
Table Of Contents
Groundsmaster 3000/3000D
Groundsmaster 3000/3000D
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . 9 7
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . 11 8
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3
Service and Repairs . . . . . . . . . . . . . . . . . . . . . . 10 7
Groundsmaster 3000 . . . . . . . . . . . . . . . . . . . . . . 12 3
Groundsmaster 3000D . . . . . . . . . . . . . . . . . . 12 10
Contour 82
Cutting Unit
Electrical
Diagrams
72 inch
Cutting Units
84 inch
Cutting Units
Groundsmaster 3000/3000D
Groundsmaster 3000/3000D
Safety
Table of Contents
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 1
Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
While Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Instructions
The GROUNDSMASTERR 3000 and 3000-D was
tested and certified by TORO for compliance with the
B71.41990 specifications of the American National
Standards Institute. Although hazard control and acci
dent prevention partially are dependent upon the design
and configuration of the machine, these factors are also
dependent upon the awareness, concern, and proper
training of the personnel involved in the operation, trans
port, maintenance, and storage of the machine. Improp
er use or maintenance of the machine can result in injury
or death. To reduce the potential for injury or death, com
ply with the following safety instructions.
CAUTION
TO REDUCE THE POTENTIAL FOR INJURY
OR DEATH, COMPLY WITH THE FOLLOWING
SAFETY INSTRUCTIONS.
Before Operating
1. Read and understand the contents of this manual
before starting and operating the machine. Become fa
miliar with all controls and know how to stop quickly. A
free replacement manual is available by sending com
plete Model and Serial Numbers to:
The Toro Company
Groundsmaster 3000/3000D
Page 1 1
Safety
Safety
Chapter 1
While Operating
16. Using the machine demands the operators com
plete attention. To prevent loss of control:
A. Operate only in daylight or when there is good
artificial light.
B. Drive slowly.
C. Avoid sudden stops and starts.
D. Look behind machine before backing up.
E. Watch for holes or other hidden hazards.
F. Do not drive close to a sand trap, ditch, creek,
or hazard.
G. Reduce speed when making sharp turns and
when turning on a hillside.
H. The cutting deck must be lowered when going
down slopes for steering control.
17. Operator must be skilled and trained in how to drive
on hillsides. Failure to use caution on slopes or hills may
cause loss of control and vehicle to tip or roll possibly re
sulting in personal injury or death.
18. Traverse slopes carefully. Do not start or stop sud
denly when traversing slopes or when traveling uphill or
downhill.
19. If engine stalls or machine loses headway and can
not make it to the top of a slope, do not turn machine
around. Always back slowly straight down the slope.
Safety
Page 1 2
Groundsmaster 3000/3000D
Maintenance
27. Remove key from ignition switch to prevent acci
dental starting of the engine when servicing, adjusting,
or storing the machine.
28. If major repairs are ever needed or assistance is de
sired, contact an Authorized TORO Distributor.
32. Periodically inspect the roll bar and roll bar mount
ing. Repair, as necessary. Do not weld, cut, drill, or
modify roll bar in any manner.
33. Make sure all hydraulic line connectors are tight,
and all hydraulic hoses and lines are in good condition
before applying pressure to the system.
34. Keep body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not hands, to search for leaks.
Groundsmaster 3000/3000D
Page 1 3
Safety
Safety
ON FAN SHROUD
(Part No. 773100)
On Hood
(Part No. 936328)
On Right Side Of Center
Shroud
(Part No. 935617)
On Steering Tower
(Part No. 950814)
On Control Panel
(Part No. 935426)
Safety
Page 1 4
Rev. A
Groundsmaster 3000/3000D
Safety
The following safety and instruction decals are mounted on the traction unit. If any decal becomes damaged or illeg
ible, install a new decal. Part numbers are listed below or in your parts catalog.
ON FAN SHROUD
(Part No. 773100)
On Steering Tower
(Part No. 950814)
On Control Panel
(Part No. 935425)
Groundsmaster 3000/3000D
Page 1 5 Rev. A
Safety
On Each Corner Of
Cutting Unit
(Part No. 438480)
On Gearbox Base
(Part No. 936697)
On Front of Deck
(Part No. 881270)
On Each Corner Of
Cutting Unit
(Part No. 937815)
Safety
Page 1 6
Rev. A
Groundsmaster 3000/3000D
Safety
On Rear of Deck
(Part No. 666380)
On Front of Deck
(Part No. 661340)
On Rear Of Deck
(Part No. 937828)
Replaces Decal Part No.
666380 for CE
On Front Of Deck
(Part No. 937824)
Groundsmaster 3000/3000D
Page 1 7 Rev. A
Safety
On Top of Chamber 2
(Part No. 881270)
On Top of Chamber 3
(Part No. 937818)
Replaces Decal Part No.
688340 for CE
On Top of Chamber 3
(Part No. 688340)
(Chamber 1)
Safety
The following safety and instruction decals are mounted on the cutting unit. If any decal becomes damaged or illegible,
install a new decal. Part numbers are listed below or in your parts catalog.
On Each Corner Of
Cutting Unit
(Part No. 438480)
On Gearbox Base
(Part No. 936697)
On Front of Cutting
Unit
On Front of Deck
(Part No. 881270)
688340 for CE
On Each Corner Of
Cutting Unit
438480 for CE
Page 1 9
Safety
On Gearbox Base
(Part No. 936697)
On Front of Deck
(Part No. 688340)
On Front of Deck
(Part No. 937818)
Replaces Decal Part No.
688340 for CE
On Each Corner Of
Deck
(Part No. 438480)
On Each Corner Of
Deck
(Part No. 937815)
Replaces Decal Part No.
438480 for CE
Safety
Groundsmaster 3000/3000D
On Front of Deck
(Part No. 666380)
On Rear Of Deck
(Part No. 937828)
Replaces Decal Part No.
666380 for CE
On Rear Of Deck
(Part No. 934977)
On Front of Deck
(Part No. 661340)
On Front Of Deck
(Part No. 937824)
Groundsmaster 3000/3000D
Page 1 11
On Front of Deck
(Part No. 881270)
Safety
Safety
Page 1 12
Groundsmaster 3000/3000D
Chapter 2
PRODUCT RECORDS . . . . . . . . . . . . . . . . . . . . . . . . .
EQUIVALENTS AND CONVERSIONS . . . . . . . . . . .
Decimal and Millimeter Equivalents . . . . . . . . . . . .
U.S. to Metric Conversions . . . . . . . . . . . . . . . . . . .
TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . .
Capscrew Markings and Torque Values U.S. . .
Capscrew Markings and Torque Values Metric .
QUICK REFERENCE MAINTENANCE AID . . . . . . .
1
2
2
2
3
3
3
4
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Traction Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cutting Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION AND SERVICE HISTORY REPORTS
5
5
6
9
Product Records
Record information about your Groundsmaster 3000 or
3000D on the OPERATION AND SERVICE HISTORY
REPORT form. Use this information when referring to
your machine.
Groundsmaster 3000/3000D
Page 2 1
Product Records
and Maintenance
Table of Contents
Page 2 2
Groundsmaster 3000/3000D
Product Records
and Maintenance
Torque Specifications
Groundsmaster 3000/3000D
Page 2 3
Page 2 4
Rev. A
800
800
800
400
800
Groundsmaster 3000/3000D
Lubrication
Traction Unit
CAUTION
Product Records
and Maintenance
Figure 4
Figure 1
Figure 5
Figure 6
Figure 2
Groundsmaster 3000/3000D
Page 2 5
Cutting Units
If machine is operated under normal conditions, lubri
cate castor bearings and bushings with No. 2 general
purpose lithium base grease or molybdenum base
grease, after every 8 hours of operation or daily, which
ever comes first. Lubricate fittings immediately after ev
ery washing, regardless of the interval listed.
CAUTION
Before servicing or making adjustments to the
machine, stop engine and remove key from the
switch.
Figure 7
Page 2 6
Groundsmaster 3000/3000D
Product Records
and Maintenance
Figure 8
Contour 82I Cutting Unit
Figure 9
Groundsmaster 3000/3000D
Page 2 7
Figure 10
Rear Discharge 72I Cutting Unit
Figure 11
Page 2 8
Groundsmaster 3000/3000D
Product Records
and Maintenance
Engine Numbers:
_____________________________
Transmission Numbers:
_____________________________
_____________________________
Date Purchased:
Purchased From:
_____________________________
_____________________________
_____________________________
Contacts:
Parts
_____________________________ Phone____________________
Service
_____________________________ Phone____________________
Sales
_____________________________ Phone____________________
Groundsmaster 3000/3000D
Page 2 9
Maintenance Procedure
Lubricate All Grease Fittings
Inspect Air Filter
Check Battery Level/Cable Connections
Check Cutting Unit Gearbox Oil Level
Clean Under Cutting Unit Belt Covers
Check Cutting Unit Drive Belt Adjustment
Every
50hrs
Every
200hrs
Every
400hrs
Every
800hrs
A Level
Service
B Level
Service
C Level
Service
D Level
Service
E Level
Service
Annual Recommendations:
Items listed are recommended every 1500
hours or 2 years, whichever occurs first.
Page 2 10
Groundsmaster 3000/3000D
Brake Operation
Fluid Leaks
Tire Pressure
Instrument Operation
TUES
WED
THURS
FRI
SAT
SUN
Item
Date
Information
1
2
3
4
5
6
7
8
Groundsmaster 3000/3000D
Page 2 11
Product Records
and Maintenance
Maintenance
Check Item b
Page 2 12
Groundsmaster 3000/3000D
A B C D E Other
____________________________________
TORO I.D. #:
_______________________________
_______________________________
________________________________
________________________________
_______________________________
_______________________________
_______________________________
________________________________
_______________________________
________________________________
________________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
_______________________________
__________________________
_______________________________
Date: ________________
Technician:
Hours:
Unit Designation:
Remarks:
Groundsmaster
Product Records
and Maintenance
Engine Numbers:
_____________________________
Transmission Numbers:
_____________________________
_____________________________
Date Purchased:
Purchased From:
_____________________________
_____________________________
_____________________________
Contacts:
Parts
_____________________________ Phone____________________
Service
_____________________________ Phone____________________
Sales
_____________________________ Phone____________________
Groundsmaster 3000/3000D
Page 2 13
Maintenance Procedure
Every
50hrs
Every
100hrs
Every
200hrs
Every
400hrs
Every
800 hrs
A Level
Service
B Level
Service
C Level
Service
D Level
Service
E Level
Service
Annual Recommendations:
Items listed are recommended every 1500
hours or 2 years, whichever occurs first.
Page 2 14 Rev. B
Groundsmaster 3000/3000D
Brake Operation
TUES
WED
THURS
FRI
SAT
SUN
Fluid Leaks
Tire Pressure
Instrument Operation
Lubricate All Grease Fittings2
Touchup Damaged Paint
1=
2=
Check glow plug and injector nozzles, if hard starting, excess smoke or rough running is noted.
Immediately after every washing, regardless of the interval listed.
Date
Information
1
2
3
4
5
6
7
8
Groundsmaster 3000/3000D
Page 2 15
Product Records
and Maintenance
Maintenance
Check Item b
Page 2 16 Rev. A
Groundsmaster 3000/3000D
A B C D E Other
____________________________________
TORO I.D. #:
_______________________________
_______________________________
________________________________
________________________________
________________________________
_______________________________
________________________________
_______________________________
________________________________
_______________________________
_______________________________
_______________________________
_______________________________
________________________________
Date: ________________
Technician:
Hours:
Unit Designation:
Remarks:
Groundsmaster
Chapter 3
Groundsmaster 3000
2
2
3
3
4
4
5
6
7
Page 3 1
Ford Gasoline
Engine
Table of Contents
General Information
The engine used in the Groundsmaster 3000 is manufa
cutured by Ford Motor Company. Order service and re
pair parts for Ford engines from you local Ford Power
Products Dealer. See the Ford VSG411/413 Engine
Service Manual for engine identification information.
Specifications
Item
Specification
Make / Designation
Firing Order
1243
Ignition Timing
Spark Plug
API SG
Oil Viscosity
Ambient temperature
10 to +60_F
+10_ to +90_F
Above +32_F
Above +50_F
Ambient temperature
Below +60_F
10 to +90_F
Above 10_F
Above +10_F
(multiviscosity oil)
SAE 5W30
SAE 10W30
SAE 10W40 or 10W50
SAE 20W40 or 20W50
Fuel
Coolant
1350 + 50 RPM
1500 + 50 RPM
Page 3 2
Rev. A
Groundsmaster 3000
Adjustments
Belt Adjustments
Check condition and tension of belts after every 100
hours of operation. Replace belts as required.
Alternator Belt
The alternator belt should be tensioned so when it is
pressed firmly with thumb, midway between pulleys, it
deflects .25 inch (6.4 mm).
1
Figure 1
1. Cooling Fan Belt
2. Governor Fan Belt
Groundsmaster 3000
Page 3 3
Ford Gasoline
Engine
Governor Adjustment
1. With engine shut off, move throttle control to FAST
position and open hood. Check between the throttle arm
and the stop on the carburetor base to make sure there
is 1/32 (0.8 mm). If gap is not correct, adjust throttle rod
by turning ball joint ends until gap is 1/32 (0.8 mm). If
gap is correct, proceed to step 2.
WARNING
Engine must be running so final adjustment of the governor can be performed.
To guard against possible personal
injury, engage parking brake and keep
hands, feet, face and other parts of the
body away from fan or other moving
parts.
5
Figure 2
1. 1/32 (0.8 mm)
2. Throttle rod
3. Carburetor idle speed screw
4. Stop
5. Throttle arm
4. Antisurge screw
5. Low idle stop screw
Page 3 4
Groundsmaster 3000
5. The engine uses any highquality detergent oil having the American Petroleum InstituteAPIservice
classification SG. Oil viscosityweight must be se
lected according to ambient temperature. Temperature/
viscosity recommendations are:
Ford Gasoline
Engine
SAE 10W
SAE 20W20
SAE 30
SAE 40
MultiViscosity Oils
Figure 5
Outside Temperature
Below +60_F
10_F to +90_F
Above 10_F
Above +10_F
1. Dipstick
SAE 5W30
SAE 10W30
SAE 10W40 or 10W50
SAE 20W40 or 20W50
Groundsmaster 3000
Page 3 5
1
Figure 7
1. Drain Plug
1
Figure 8
1. Oil Filter
Page 3 6
Groundsmaster 3000
Check Coolant
Capacity of system is 9 U.S. qt. (8.5 liters).
Clean debris off screen, oil cooler and radiator daily,
hourly if conditions are extremely dusty and dirty; refer
to Cleaning Radiator and Screen.
HOT
COLD
Figure 9
1. Reserve Tank
CAUTION
If engine has been running, pressurized
hot coolant can escape and cause burns
if radiator cap is removed. Allow engine
to cool at least 15 minutes or until the
radiator cap is cool enough to touch
without burning hand.
Groundsmaster 3000
Page 3 7
Ford Gasoline
Engine
oughly.
hoses.
Page 3 8
Figure 10
1. Rear Screen
Figure 11
1. Oil Cooler
2. Radiator
Groundsmaster 3000
CAUTION
Never operate machine without complete air
cleaner assembly in place and latched properly or a damaged air cleaner Debris entering engine can cause engine failure.
Ford Gasoline
Engine
formation.
2
Figure 12
1. Air cleaner latches
2. Dust cup
1
Figure 13
Page 3 9
DANGER
Because gasoline is flammable, caution must
be used when storing or handling it. Do not fill
fuel tank while engine is running, hot, or when
machine is in an enclosed area. Vapors may
build up and be ignited by a spark or flame
source many feet away. DO NOT SMOKE while
filling the fuel tank to prevent the possibility of
an explosion. Always fill fuel tank outside and
wipe up any spilled gasoline before starting
engine. Use a funnel or spout to prevent spilling gasoline and fill tank to about 1 inch (25
mm) below the filler neck. Store gasoline in a
clean, safetyapproved container and keep
the cap in place on the container. Keep gasoline in a cool, wellventilated place, never in an
enclosed area such as a hot storage shed. To
assure volatility, do not buy more than a 6
month supply. Gasoline is a fuel for internal
combustion engines; therefore, do not use it
for any other purpose. Since many children
like the smell of gas, keep it out of their reach
because the fumes are explosive and dangerous to inhale.
3
2
Figure 14
1. Fuel filter
2. Rear elbow
3. Front elbow
Page 3 10
Groundsmaster 3000
Ford Gasoline
Engine
Groundsmaster 3000
Page 3 11
CAUTION
Be careful while working around muffler as it
may be hot and could cause injury.
CAUTION
Do not stand in line with the cleanout
port. Always wear safety glasses.
Page 3 12
Groundsmaster 3000
Chapter 4
14
15
16
17
18
19
20
21
22
23
Peugeot Diesel
Engine
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Belt Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SERVICE AND REPAIRS . . . . . . . . . . . . . . . . . . . . . . 9
Check Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Change Engine Oil and Filter . . . . . . . . . . . . . . . . . 10
Check Cooling System . . . . . . . . . . . . . . . . . . . . . . . 11
Cooling System Service . . . . . . . . . . . . . . . . . . . . . 12
General Air Cleaner Service . . . . . . . . . . . . . . . . . 13
Servicing Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . 13
Groundsmaster 3000D
Page 4 1
Specifications
Item
Specification
Make / Designation
Peugeot TUD5
4 cycle, inline, overhead cam,
liquid cooled diesel engine
Governor Adjustment
Oil
SAE 15W40 CE
Oil capacity
Coolant
50/50 mixture
water and Peugeot recommended antifreeze
(Toro Part No. 937213)
Coolant capacity
Figure 1
Figure 2
Page 4 2
Groundsmaster 3000D
Special Tools
Figure 3
Figure 4
Figure 5
Groundsmaster 3000D
Page 4 3
Figure 6
Figure 7
Figure 8
Page 4 4
Groundsmaster 3000D
Figure 9
Peugeot Diesel
Engine
Figure 10
Figure 11
Groundsmaster 3000D
Page 4 5
Figure 12
Figure 13
Figure 14
Page 4 6
Groundsmaster 3000D
Figure 15
Peugeot Diesel
Engine
Figure 16
Groundsmaster 3000D
Page 4 7
Adjustments
CAUTION
Before servicing or making adjustments to the
machine, stop engine and remove key from the
switch.
Engine Belts
Check condition and tension of belts after every 100
hours of operation (Fig. 17). Replace belts as required.
Alternator Belt
1. Proper tension will allow 1/8 in. (3.2 mm) deflection
on the belt midway between the pulleys, when pressed
firmly with thumb.
Fan Belt
1. Proper tension will allow 3/8 in. (9.5 mm) deflection
on the belt midway between the pulleys, when pressed
firmly with thumb.
Figure 17
1. Fan Belt
2. Alternator belt
Page 4 8
Groundsmaster 3000D
CAUTION
Before servicing or making adjustments to the
machine, stop engine and remove key from the
switch.
Peugeot Diesel
Engine
Figure 18
1. Hood Latch
Figure 19
1. Dipstick
2. Oil Fill Cap
Groundsmaster 3000D
Page 4 9
Figure 20
1. Drain Plug
Figure 21
1. Oil Filter
Page 4 10
Groundsmaster 3000D
CAUTION
If engine has been running, pressurized
hot coolant can escape and cause burns
if degasser cap is removed. Allow engine
to cool at least 15 minutes or until the
degasser cap is cool enough to touch
without burning hand.
Figure 22
Peugeot Diesel
Engine
1. Degasser Tank
Groundsmaster 3000D
Page 4 11
oughly.
hoses.
System).
1
Figure 23
1. Rear Screen
Figure 24
1. Oil Cooler
2. Radiator
Page 4 12
Groundsmaster 3000D
CAUTION
Never operate machine without complete air
cleaner assembly in place and latched properly or a damaged air cleaner Debris entering engine can cause engine failure.
formation.
clear water. Maximum water pressure must not exceed 40 psi to prevent damage to the filter element.
Rinse filter from clean side to dirty to side.
5. Inspect new filter for shipping damage. Check sealing end of filter. Do not install a damaged filter.
2
Figure 25
1
Figure 26
1. Air cleaner filter
Page 4 13
DANGER
Because diesel fuel is highly flammable,
use caution when storing or handling it.
Do not smoke while filling the fuel tank. Do
not fill fuel tank while engine is running,
hot, or when machine is in an enclosed
area. Always fill fuel tank outside and wipe
up any spilled diesel fuel before starting
the engine. Store fuel in a clean, safety
approved container and keep cap in
place. Use diesel fuel for the engine only;
not for any other purpose.
2
Figure 27
1. Fuel Filter
2. Drain Screw
3. Primer plunger
Page 4 14
Groundsmaster 3000D
Figure 28
1. Primer Plunger
2. Bleed Screw
Peugeot Diesel
Engine
Groundsmaster 3000D
Page 4 15
6
5
10
11
12
13
14
15
16
8
7
42
19
18
20
17
1
43
19
22
41
39
36
38
21
23
24 25
26
37
28
27
35
26
44
34
40
33
32
31
30
30
29
Figure 29
1. Bushing
2. Fuel hose
3. Hose clamp
4. Fitting
5. Lock washer
6. Fuel hose
7. Gasket
8. Fuel sender
9. Screw
10. Fuel cap
Page 4 16
Groundsmaster 3000D
2
4
9
8
10
1
11
12
11
15
13
14
Figure 30
1. Lock nut
2. Nut
3. Bumper
4. Screw
5. Bumper cap
Groundsmaster 3000D
6. Nut
7. Clinch nut
8. Rubber hanger
9. Spacer
10. Muffler guard
Page 4 17
11. Screw
12. Flat washer
13. Muffler
14. Muffler clamp
15. Carriage screw
Peugeot Diesel
Engine
Hood
7
5
6
8
3
2
1
20
19
11
18
17
12
14
13
15
16
Figure 31
1. Decal
2. Latch handle
3. Decal
4. Side seal
5. Top seal
6. Rear screen
7. Tinnermann nut
Page 4 18
Groundsmaster 3000D
2
3
1
24
6
26 20
8
9
29
10
11
28
15
27
23
30
19
14
13
12
21
18
17
16
Figure 32
1. Center shroud
2. ROPS
3. Foam strip
4. Hose clamp
5. Fuel hose
6. Fuel hose
7. Air cleaner hose
8. Hose clamp
9. Air cleaner
10. Hose clamp
Groundsmaster 3000D
Page 4 19
Peugeot Diesel
Engine
25
3
2
23
22
9
10
11
19
18
21
20
17
12
13
16
14
15
Figure 33
1. Hose
2. Hose clamp
3. Hose clamp
5. Screw
6. Lock nut
7. Screw
8. Lock nut
9. Idler spacer
10. Idler pulley
11. Nut
12. Lever
13. Fan bracket
14. Screw
15. Carriage screw
Page 4 20
Groundsmaster 3000D
43
42
41
11
Pipe thread
sealant
38
4
2
14
13 40
13
15
7
5
20
Pipe thread
sealant
18
19
36
35
37
39
34
Peugeot Diesel
Engine
13
44
Fan clearance
minimum .18 inch (5 mm)
33
26
25
24
23
22
32
2
27
28
31
30
29
Figure 34
1. Upper radiator hose
2. Hose clamp
3. Hose
4. Hose clamp
5. Decal (Europe)
7. Spacer
8. Rubber grommet
9. Lock nut
10. Upper radiator support
11. Decal starting fluid (Europe)
12. RH radiator support
13. Screw
14. Heat exchanger
15. Adapter fitting
Groundsmaster 3000D
Page 4 21
Rev. A
Engine
18
17
16
14
36
15
19
50
24
10
49
11
13
12
6
34
44
20
21
22
32
47
3
28
24
43
29
23
25
28
26
2
1
29
30
27
24
2
4
42
34
45
33
48
42
34
37
41 40
31
41
34
47
38
39
46
3
35
33
Figure 35
1. Front engine plate
2. Screw
3. Snubbing washer
4. Engine mount
5. Lower radiator hose
6. R.H. engine mount
7. Lock nut
8. Fuel hose
9. Hose clamp
10. Fuel hose
11. Engine
12. Bearing
13. Retaining ring
14. Screw
15. Fan hub
16. Fan hub
17. Vbelt
18. Screw
19. Fan
20. Screw
21. Fan pulley
22. Fan bracket
23. Screw
24. Lock washer
25. Crank pulley
26. Crank spacer
27. L.H. engine mount
28. Screw
29. Flat washer
30. Hose
31. Rclamp
32. Nut
Page 4 22
Groundsmaster 3000D
Peugeot Diesel
Engine
Groundsmaster 3000D
Page 4 23
Page 4 24
Groundsmaster 3000D
Chapter 5
21
21
21
22
23
24
25
26
27
28
30
31
32
33
34
35
36
Hydraulic System
and Transaxle
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . 3
Pushing or Towing Traction Unit . . . . . . . . . . . . . . . 3
Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic Fitting Installation . . . . . . . . . . . . . . . . . . . 3
HYDRAULIC SCHEMATICS . . . . . . . . . . . . . . . . . . . . 6
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . 8
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Charge Pressure Test . . . . . . . . . . . . . . . . . . . . . . . 12
Forward Traction Test . . . . . . . . . . . . . . . . . . . . . . . 13
Reverse Traction Test . . . . . . . . . . . . . . . . . . . . . . . 13
Implement Relief Pressure Test . . . . . . . . . . . . . . 14
Counterbalance Pressure Test . . . . . . . . . . . . . . . 15
Steering Circuit Test . . . . . . . . . . . . . . . . . . . . . . . . 16
Auxiliary Hydraulic Pump Efficiency Test . . . . . . . 17
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Traction Pedal Linkage . . . . . . . . . . . . . . . . . . . . . . 20
Service Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Groundsmaster 3000/3000D
Page 5 1
Hydraulic System
Specifications
Item
Specification
Transaxle
SauerSundstrand IHTM15
Charge Pressure: 80 130 PSI (5.5 9 Bar)
Implement Relief Pressure: 1,000 1,100 PSI (69 76 Bar)
Traction Forward Pressure: 6,200 PSI (428 Bar) maximum
Traction reverse pressure: 5,000 PSI (345 Bar) maximum
Manifold Block
Steering Control
Hydraulic Fluid
Mobil 424
(see Check Hydraulic Fluid in Service and Repairs
section of this chapter for alternatives)
Hydraulic System
Page 5 2
Rev. A
Groundsmaster 3000/3000D
General Information
Figure 1
1. Towing Lever
Hydraulic System
and Transaxle
Groundsmaster 3000/3000D
Page 5 3
Hydraulic System
Hydraulic Hoses
Hydraulic hoses are subject to extreme conditions such
as, pressure differentials during operation and exposure
to weather, sun, chemicals, very warm storage condi
tions or mishandling during operation or maintenance.
These conditions can cause damage or premature dete
rioration. Some hoses are more susceptible to these
conditions than others. Inspect the hoses frequently for
signs of deterioration or damage.
When replacing a hydraulic hose, be sure that the hose
is straight (not twisted) before tightening the fittings.
This can be done by observing the imprint on the hose.
Use two wrenches; one to hold the hose straight and one
to tighten the hose swivel nut onto the fitting.
WARNING
Before disconnecting or performing any work
on hydraulic system, all pressure in system
must be relieved by stopping the engine and
lowering or supporting the box and/or other
attachment.
Keep body and hands away from pin hole
leaks or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard,
not hands, to search for leaks. Hydraulic fluid
escaping under pressure can have sufficient
force to penetrate the skin and do serious
damage. If fluid is injected into the skin, it
must be surgically removed within a few
hours by a doctor familiar with this type of injury or gangrene may result.
Body
Sleeve
Seal
6 (3/8 in.)
8 (1/2 in.)
10 (5/8 in.)
12 (3/4 in.)
16 (1 in.)
Final
Position
F.F.F.T.
.75 + .25
.75 + .25
.75 + .25
1.00 + .25
.75 + .25
.75 + .25
Mark Nut
and Body
Extend Line
Finger Tight
Initial
Position
Hydraulic System
Page 5 4
Groundsmaster 3000/3000D
Figure 4
F.F.F.T.
1.00 + .25
1.50 + .25
1.50 + .25
1.50 + .25
1.50 + .25
1.50 + .25
ORing
Figure 5
5. Install the fitting into the port and tighten finger tight
until the washer contacts the face of the port (Step 2).
6. To put the fitting in the desired position, unscrew it by
the required amount, but no more than one full turn
(Step 3).
Step 1
Step 3
Step 2
Step 4
Groundsmaster 3000/3000D
F.F.F.T.
1.00 + .25
1.50 + 25
1.50 + .25
1.50 + .25
1.50 + .25
1.50 + .25
Page 5 5
Figure 6
Hydraulic System
Hydraulic System
and Transaxle
Lock Nut
15CC
VARIABLE
PUMP
Hydraulic System
PF
CHARGE
PRESSURE
PRIORITY VALVE
RESERVOIR
INLET
FILTER
PV
CHARGE/
IMPLEMENT
PUMP
IHTM15 TRANSAXLE
Page 5 6
6.1 IN DISPLACEMENT
IMPLEMENT CIRCUIT
PRESSURE RELIEF VALVE
EASYRIDE
VALVES
MV
25CC
VARIABLE
MOTOR
T1
STEERING CYLINDER
1.625 BORE
7.00 STROKE
.625 ROD
P PB
P3
P2
T3
T2
C3
S2
OFF
OFF
ON
S1
ON
OFF
OFF
SOLENOIDS
OIL
COOLER
OUT
S1
N1
G1
LC1
75220 PSI
ADJ ORIFICE
STD .187
LIFT CYLINDERS
2.5 BORE
3.5 STROKE
LIFT/
1 ROD
COUNTERBALANCE
MANIFOLD
CYL1
LIFT
HOLD
LOWER/FLOAT
LIFT/LOWER
CONTROL
CYL2
S2
Hydraulic Schematic
T23504
Groundsmaster 3000/3000D
15CC
VARIABLE
PUMP
PV
Groundsmaster 3000/3000D
Page 5 7
Rev. A
DETAIL
MV
25CC
VARIABLE
MOTOR
SCREW CLOCKWISE TO
MAX SETTING WITH
HYD. KIT INSTALLED.
25CC
FIXED
MOTOR
P2
T3
DETAIL
P3
1000 PSI
5 PSI
Hydraulic System
Hydraulic System
and Transaxle
STEERING CYLINDER
1.625 BORE
7.00 STROKE
.625 ROD
OIL
COOLER
T2
C3
33CC
CCW
INPUT
QUICK
COUPLER
3625
PSI
QUICK
COUPLER
AUX FILTER
OUT
18CC
M1
1750
PSI
S1
N1
G1
CYL1
1750
PSI
18CC
M2
S2
CYL2
1750
PSI
18CC
M3
DECK MOTORS
BRAKING VALVE
600 PSI
LC1
75220PSI
ADJ ORIFICE
STD .187
LIFT CYLINDERS
2.5 BORE
3.5 STROKE
1 ROD
SOLENOIDS
S1
S2
ON
OFF
OFF
OFF
OFF
ON
LIFT/
COUNTERBALANCE
MANIFOLD
LIFT/LOWER
CONTROL
LIFT
HOLD
LOWER/FLOAT
SUNDSTRAND IHT
IDLE 1650 RPM
LOADED 1560 RPM
T1
MF
EASYRIDE
VALVES
IMPLEMENT CIRCUIT
PRESSURE RELIEF VALVE
EASYRIDE
VALVES
CHARGE
PRESSURE
PRIORITY VALVE
RESERVOIR
INLET
FILTER
PF
CHARGE/
IMPLEMENT
PUMP
IHTM15 TRANSAXLE
1750
PSI
18CC
M4
IHT
RESERVOIR
QUICK
COUPLER
Hydraulic Schematic (with Model 30726 Hyd. Kit and Contour 82 Cutting Unit)
Hydraulic Components
Steering cylinder
Oil cooler
Manifold block
Lift cylinder
Lift cylinder
Steering
control unit
Hydraulic System
Page 5 8
Groundsmaster 3000/3000D
Special Tools
NOTE: Order special tools from the TORO SPECIAL
TOOLS AND APPLICATIONS GUIDE (COMMERCIAL
PRODUCTS). Some tools may also be available from a
local supplier.
Figure 7
Hydraulic System
and Transaxle
Figure 8
Figure 9
Groundsmaster 3000/3000D
Page 5 9
Hydraulic System
Figure 10
You must have oring face seal (ORFS) adapter fittings
for this tester to use it on the Workman vehicle.
1. INLET HOSE: Hose connected from the system cir
cuit to the inlet side of the hydraulic tester.
2. LOAD VALVE: If required, upon turning the valve to
restrict flow, a simulated working load is created in the
circuit.
Hydraulic System
Page 5 10
Groundsmaster 3000/3000D
Testing
The most effective method for isolating problems in the
hydraulic system is by using hydraulic test equipment
such as pressure gauges and flow meters in the circuits
during various operational checks. (See the Special
Tools section in this Chapter.)
WARNING
Before disconnecting or performing any work
on the hydraulic system, all pressure in the
system must be relieved by stopping the engine and lowering or supporting the cutting
units or other implements.
Keep body and hands away from pin hole
leaks or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard,
not hands, to search for leaks. Hydraulic fluid
escaping under pressure can have sufficient
force to penetrate skin and do serious damage. If fluid is injected into the skin, it must be
surgically removed within a few hours by a
doctor familiar with this type of injury or gangrene may result.
Groundsmaster 3000/3000D
Page 5 11
Hydraulic System
Hydraulic System
and Transaxle
CAUTION
1. Make sure hydraulic oil is at normal operating temperature by operating the machine for approximately 10
minutes.
Figure 11
1. Charge pressure port
4. Start the engine and move the throttle control all the
way forward. Take pressure reading with machine sta
tionary. Also take a pressure reading while operating the
machine in forward and reverse. To test in forward and
reverse, engage the brakes and push the traction pedal
forward, then reverse.
NOTE: When you move the traction pedal to create
pressure, move it a short distance first and wait for a
change in sound before moving the pedal further. The
change in sound indicates that the easy ride valves have
closed.
If pressure is good under no load, but drops below speci
fication when under traction load, the piston pump and
motor should be suspected of wear and inefficiency.
When the pump and/or motor is worn or damaged the
charge pump is not able to supply enough oil to keep up
with internal leakage in the closed loop circuit.
Charge Pressure Priority Valve Test
While checking charge pressure, check the the opera
tion of the charge priority valve. Rotate the steering
wheel to create backpressure while observing the
gauge. The gauge should not have a significant pres
sure increase during steering operation.
Hydraulic System
Page 5 12
Groundsmaster 3000/3000D
1. Make sure hydraulic oil is at normal operating temperature by operating the machine for approximately 10
minutes.
Figure 12
1. Forward traction pressure port
1. Make sure hydraulic oil is at normal operating temperature by operating the machine for approximately 10
minutes.
2. Lower cutting unit, engage parking brake and stop the
engine.
3. Remove the plug from the reverse traction pressure
port and install a 10,000 PSI (700 Bar) pressure gauge
with extension hose.
4. On 4WD machines, raise the implement and engage
the transport switch so the IHT operates with less torque
to the wheels. Engage the parking brake, and run the en
gine at full speed. Slowly push the traction pedal in re
verse and listen for engagement of the easy ride valve.
Continue to push the traction pedal and read the gauge.
Groundsmaster 3000/3000D
Page 5 13
Figure 13
1. Reverse traction pressure port
Hydraulic System
Hydraulic System
and Transaxle
1. Make sure hydraulic oil is at normal operating temperature by operating the machine for approximately 10
minutes.
2. Lower cutting unit, engage parking brake and stop the
engine.
3. Install a 5,000 PSI (350 Bar) pressure gauge with
quick connect adapter on the test port.
4. Start the engine and move the throttle control all the
way forward. Pull back on the lift lever until the imple
ment is fully raised. Continue holding the lift lever back
to cause the relief valve to open, then read the gauge.
Figure 14
1. Test Port
Figure 16
1. Implement relief valve (Port R1)
(Model 30726 Hydraulic Kit)
Hydraulic System
Page 5 14
Groundsmaster 3000/3000D
1. Make sure hydraulic oil is at normal operating temperature by operating the machine for approximately 10
minutes.
Figure 17
1. Test Port
2. Counterbalance valve
Hydraulic System
and Transaxle
4. Start the engine and move the throttle control all the
way forward. Read the gauge. Do not raise the imple
ment when testing counterbalance pressure. Move the
lift lever forward to make sure the lift system is in the
float position.
Groundsmaster 3000/3000D
Page 5 15
Rev. A
Hydraulic System
Cylinder Test
This test checks the steering cylinder for internal
bypass, and assumes that the steering valve is working
correctly. The Steering Valve Test will determine if the
steering valve is faulty.
1. Make sure hydraulic oil is at normal operating temperature by operating the machine for approximately 10
minutes.
4. Start the engine and move the throttle control all the
way forward. Gently rotate the steering wheel while
observing the pressure gauge. If the pressure now
increases to 1,100 PSI (76 Bar), the cylinder has a dam
aged internal seal. Repair or replace the cylinder. If the
pressure does not increase by rotating in either direc
tion, repair or replace the steering valve.
Plug (340116)
Tee (340115)
1
Figure 18
4. Start the engine and move the throttle control all the
way forward. Rotate the steering wheel counterclock
wise until the cylinder reaches the end of its travel. Con
tinue rotating the steering wheel (without excessive
force) while watching the pressure gauge. Pressure
should be 1,100 PSI (76 Bar). If cylinder does not move,
pressure is very low, or the steering wheel rotates easily,
the internal seal may be bypassing in the cylinder.
Hydraulic System
Page 5 16 Rev. A
Figure 19
Groundsmaster 3000/3000D
8
2
Specification:
Minimum 12 GPM (45 liter/min.) at 2,500 PSI (173 Bar)
1. Make sure hydraulic oil is at normal operating temperature by operating the machine for approximately 10
minutes.
Flow
Figure 20
1.
2.
3.
4.
5.
6.
7.
8.
45 degree fitting
Quick coupler nipple
Pump
Splined coupler
Hydraulic System
and Transaxle
Groundsmaster 3000/3000D
Page 5 17
Flow
2
Figure 21
1. Oil filter assembly
2. Flush faced fitting
Hydraulic System
Hydraulic System
Page 5 18
Groundsmaster 3000/3000D
Hydraulic System
and Transaxle
Groundsmaster 3000/3000D
Page 5 19
Hydraulic System
Adjustments
Figure 22
1. Traction Pedal Stop
1
3
Figure 23
1. Traction Rod
2. Traction Rod Hub
3. Lever
2
1
Hydraulic System
Page 5 20
Groundsmaster 3000/3000D
WARNING
Torque wheel nuts to 7080 ftlb (1011
Kgm) after 1-4 hours of operation and again
after 10 hours of operation and every 200
hours thereafter. Failure to maintain proper
torque could result in failure or loss of wheel
and may result in personal injury.
Lubrication
The machine has grease fittings that must be lubricated
regularly with No. 2 General Purpose Lithium Base
Grease. If machine is operated under normal condi
tions, lubricate all bearings and bushings after every 50
hours of operation or immediately after every washing.
Hydraulic System
and Transaxle
Figure 26
Figure 25
Figure 27
Figure 28
Groundsmaster 3000/3000D
Page 5 21
Rev. A
Hydraulic System
Figure 29
1. Dipstick cap
Hydraulic System
Page 5 22
Groundsmaster 3000/3000D
1
Figure 31
1. Drain plug
Figure 32
Hydraulic System
and Transaxle
1. Hydraulic Filter
1
Figure 33
1. Hydraulic filter (Model 30726 Hydraulic Kit)
Figure 30
1. Dipstick cap
Groundsmaster 3000/3000D
Page 5 23
Hydraulic System
26
8
9
10
11
12
22
13
21
25
14
24
20
23
15
16
19
18
17
Figure 34
1. Carriage bolt
2. Traction lever
3. Rod end bearing
4. Jam nut
5. Control tube
6. Flat washer
7. Hair pin cotter
8. Hub
9. Rubber bushing
Hydraulic System
Page 5 24
19. Screw
20. Screw
21. Flange bushing
22. Pedal bracket
23. Grease fitting
24. Nut
25. Roll pin
26. Flat washer
Groundsmaster 3000/3000D
Brake Linkage
12
11
13
14
17
8
15
34
10
16
6
4
33
21
20
22
29
23
32
13
19
7
18
24
31
34
30
27
Hydraulic System
and Transaxle
28
25
26
Figure 35
1. Control rod
2. Cotter pin
3. Carriage screw
4. Clevis pin
5. Jam nut
6. Clevis
7. Hair pin cotter
8. Bellcrank
9. Extension spring
10. Screw
11. R.H. pedal
12. Foot pad
Groundsmaster 3000/3000D
Page 5 25
Hydraulic System
Driveshafts
9
8
7
6
5
4
3
2
10
11
21
20
19
16
12
15
13
18
17
Neverseez
14
13
Figure 36
1. Screw
2. Cross and bearing kit
3. Slip yoke
4. Grease fitting
5. Yoke and shaft
6. Screw
7. Lock washer
Hydraulic System
8. Flange yoke
9. Engine adapter plate
10. Lock nut (Model 30302)
11. Screw (Model 30302)
12. Clamp yoke (Model 30302)
13. Grease fitting (Model 30302)
14. Yoke and sleeve (Model 30302)
Page 5 26
Groundsmaster 3000/3000D
Lift Arms
11
9
6
66 ftlb
(9 Kgm)
12
7
20
5
13
250 ftlb
(35 Kgm)
Hydraulic System
and Transaxle
19
Figure 37
1. Lift arm (L.H. shown)
2. Flange bushing
3. Nut
4. Grease fitting
5. Hydraulic cylinder
6. Bushing
Groundsmaster 3000/3000D
7. Cylinder spacer
8. Screw
9. Pin
11. Lock nut
12. Screw
13. Screw
Page 5 27
14. Screw
19. Pivot spacer
20. Bushing
Hydraulic System
Steering Control
30
31
13
8
10
14
35 45 ftlb
(5 6 Kgm)
15
3
11
2
4
16
17
12
18
20
19
21
28
27
22
29
23
24
25
26
Figure 38
1. Tower housing
2. Tower decal
3. Screw
4. Screw
5. Spacer
6. Clinch nut
7. Tower decal
8. Steering column
9. Flange bushing
10. Washer
Hydraulic System
11. Knob
12. Tower cover
13. Steering wheel
14. Nut
15. Flat washer
16. Foam collar
17. Steering seal
18. Retaining ring
19. Steering shaft
20. Vinyl cap
Page 5 28
Groundsmaster 3000/3000D
#4 Tube
#3 Tube
#2 Tube
#5 Tube
#1 Tube
#3
#5
#1
#2
Hydraulic System
and Transaxle
#4
Figure 39
Groundsmaster 3000/3000D
Page 5 29
Hydraulic System
Hydraulic System
Page 5 30
Groundsmaster 3000/3000D
Manifold Block
7
11
12
10
13
3
9
11
2
28
5
4
2
3
24
23
22
16
12
17
1
Torque to
35 ftlb 15
(5 Kgm)
Torque to
15 inlb
(17 Kgcm)
Apply
Loctite 242
to threads
14
14
15
18
26
19
27
26
Hydraulic System
and Transaxle
25
15
20
14
21
Figure 40
1. Body
2. Oring
3. Oring
4. Needle valve
5. Wheel
6. Set screw
7. Knob
8. Logic valve
9. Orifice plug (.187 dia.)
10. Cartridge N.C. poppet
11. Oring
12. Solenoid coil
13. Nut
14. Plug
15. Oring
16. Nut
17. Cartridge N.O. poppet
18. Plug
19. Oring
20. Oring
21. Plug
22. Oring
23. Oring
24. Oring
25. Plug
26. Oring
27. Plug
28. Cavity plug
Groundsmaster 3000/3000D
Page 5 31
Hydraulic System
Cartridge Valves
1. Clean valve block to prevent contamination when
valve cartridge is removed.
Cartridge Installation
1. Lubricate all orings with clean hydraulic oil.
Hydraulic System
Page 5 32 Rev. A
Groundsmaster 3000/3000D
Lift Cylinder
2
3
4
5
6
7
9
10
11
12
13
14
Hydraulic System
and Transaxle
15
Figure 42
1. Tube
2. Lock nut
3. Piston seal
4. Piston
5. Wear ring
6. Oring
7. Rod
8. Bushing
9. Oring
10. Backup washer
11. Head
12. Wiper
13. Retaining ring
14. Spacer
15. Retaining ring
Groundsmaster 3000/3000D
Page 5 33
Hydraulic System
Steering Cylinder
3
4
5
6
7
8
9
10
11
12
19
13
14
15
16
18
17
Figure 43
1. Rod wiper
2. Threaded cap
3. Head
4. Ucup
5. Backup ring
6. Rod
7. Oring
8. Oring
9. Piston ring
10. Oring
11. Piston
12. Wear ring
13. Lock nut
14. Barrel
Hydraulic System
Page 5 34
Groundsmaster 3000/3000D
16 15:1 15
15:2
2
3
4
5
1
8:2
6
8
8:1
14
17
8:2
8
18
8:1
19
13
12:2
12
12:1
11:1
11
10
Hydraulic System
and Transaxle
9
9:1
Figure 44
1. Hydraulic pump
2. Adapter
3. Oring
4. Splined coupler
5. Internal snap ring
6. Screw
7. Lock nut
Groundsmaster 3000/3000D
8. Hydraulic fitting
9. Hydraulic fitting
10. Flush face fitting
11. Elbow fitting
12. Adapter
13. Hydraulic coupler
14. Hose
Page 5 35
Rev. A
Hydraulic System
Transaxle Service
Some of the components shown in the SauerSundstrand IHT Service Manual may not be used on the Toro
application. See your Toro Parts Catalog for more information.
4
5
28
29
10
8
11
12
13
27
14
30
Brake rotor must be
free of paint, grease,
oil or other contamination
16
15
26
45 50 ftlb
(6 7 Kgm)
24
17
23
34 21
22
70 80 ftlb
(10 11 Kgm)
33
31
18
32
19
Figure 45
1. Hair pin cotter
2. Screw
3. Lever
4. Lock nut
5. Clevis pin
6. Screw
7. Nut
8. Screw
9. Belleville washer
10. Mounting bracket
11. Housing
12. Lever
13. Washer
14. Screw
15. Pad
16. Tire
17. Valve stem
18. Lug nut
19. Rim
21. Brake rotor
22. Screw
23. Flat washer
24. Axle plate
26. Axle
Hydraulic System
Page 5 36
Groundsmaster 3000/3000D
Chapter 6
Electrical System
Table of Contents
50 Ampere Thermal Breaker (GM 3000D) . . . . 16
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . 36
Battery Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Electrical
System
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Neutral Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Seat Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fuel Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Groundsmaster 3000/3000D
Page 6 1
Electrical System
Electrical System
Page 6 2
Groundsmaster 3000/3000D
Special Tools
Order special tools from the TORO SPECIAL TOOLS
AND APPLICATIONS GUIDE (COMMERCIAL PROD-
UCTS).
Multimeter
The meter can test electrical components and circuits
for current, resistance, or voltage.
NOTE: Toro recommends the use of a DIGITAL Volt
OhmAmp multimeter when testing electrical circuits.
The high impedance (internal resistance) of a digital me
ter in the voltage mode will make sure that excess cur
rent is not allowed through the meter. This excess
current can cause damage to circuits not designed to
carry it.
Figure 1
SkinOver Grease
Electrical
System
Figure 2
Groundsmaster 3000/3000D
Page 6 3
Electrical System
CAUTION
Remove all jewelry, especially rings and
watches, before doing any electrical troubleshooting or testing. Disconnect the battery
cables unless the test requires battery voltage.
Starting Problems
Problem
Possible Causes
Electrical System
Page 6 4
Groundsmaster 3000/3000D
Possible Causes
Possible Causes
Groundsmaster 3000/3000D
Page 6 5 Rev. A
Electrical System
Electrical
System
CAUTION
Remove all jewelry, especially rings and
watches, before doing any electrical troubleshooting or testing. Disconnect the battery
cables unless the test requires battery voltage.
Starting Problems
Problem
Possible Causes
Electrical System
Page 6 6
Groundsmaster 3000/3000D
Possible Causes
Possible Causes
Groundsmaster 3000/3000D
Page 6 7 Rev. A
Electrical System
Electrical
System
Voltage Measured
12.45 V
75% charged
12.24 V
50% charged
12.06 V
25% charged
11.89 V
0% charged
4. Record voltage.
3. Connect positive (+) meter lead to the positive bat
tery post and negative () meter lead to the the negative
battery post.
GLOW PLUGS
GLOW PLUGS
ORANGE WIRE
Figure 3
Note: The glow control unit will cause the glow plugs
to time off after a determined amount of time. This condi
tion should not be misinterpreted as a malfunctioning
system.
5. The meter should read from 31 to 61 Amps.
Electrical System
Page 6 8
Groundsmaster 3000/3000D
CAUTION
When testing electrical components for continuity with a multimeter (ohms setting), make sure
that power to the circuit has been disconnected.
Ignition Switch
B
S
TORO
Y
I
Figure 4
1. OFF
CONTINUITY
AMONG
TERMINALS
NONE
OTHER
CIRCUITS
MADE
NONE
2. RUN
B+I+A
3. START
B+I+S
X+Y
NONE
Figure 5
Groundsmaster 3000/3000D
Page 6 9
Electrical System
Electrical
System
POSITION
D2
D3
Diode D1
D8
D7
D1
D5
A
D6
D4
DIODE
DIAGRAM
Figure 6
P3 or P7
P5
DIODE
CIRCUIT BOARDS
Diode D4
Figure 7
Black Lead ()
on Terminal
Continuity
YES
NO
YES
NO
YES
NO
Diode D7
YES
NO
Diode D8
DIODE CIRCUIT BOARD
Page 6 10
Groundsmaster 3000/3000D
Neutral Switch
This switch is closed when the traction pedal is in the
neutral position. The switch and its electrical connector
are located under the seat on the side of the transaxle.
SWITCH
5. With the traction pedal in the the forward or backward position, there should be no continuity between
the terminals.
Seat Switch
This switch is closed when the operator is on the seat.
The switch and its electrical connector are located on
the bottom of the seat.
2
2. Seat switch
Groundsmaster 3000/3000D
Page 6 11 Rev. A
Electrical System
Electrical
System
Figure 10
1. Electrical connector
Figure 11
1. Electrical connector
2. Solenoid
Hour Meter
1. Remove electrical connections from meter.
2. Connect the positive (+) terminal of a 12 VDC
source to the positive terminal of the hour meter.
3. Connect the negative () terminal of the voltage
source to the other terminal of the hour meter.
4. The hour meter should move a 1/10 of an hour in six
minutes.
Figure 12
Electrical System
Page 6 12
Rev. A
Groundsmaster 3000/3000D
CRUISE CONTROL
COIL
Figure 13
Figure 14
Groundsmaster 3000/3000D
Page 6 13
Electrical
System
Rev. A
Electrical System
Fuel Sender
The sender is located on top of the fuel tank inside the
center shroud area.
GROUND WIRE
BLUE WIRE
Figure 15
FULL POSITION
EMPTY POSITION
Figure 16
Fuel Gauge
The fuel gauge can be tested using a new gauge as a
substitute or by the use of a DC voltage source and a
variable resistance box.
EMPTY
HALF
FULL
VARIABLE
RESISTANCE
14 VDC
Figure 17
Page 6 14 Rev. A
Groundsmaster 3000/3000D
Relay Testing
87A
86
87
85
30
30 85
86 87 87A
Figure 19
Figure 22
Page 6 15
Electrical System
Electrical
System
THERMAL
BREAKER
Figure 23
Figure 24
Electrical System
Page 6 16
Rev. A
Groundsmaster 3000/3000D
CONNECTOPR
SOLENOID
Figure 25
PLUNGER
Electrical
System
Figure 26
Groundsmaster 3000/3000D
Page 6 17
Rev. A
Electrical System
SOLENOID
GROUND WIRE
Figure 27
Electrical System
Page 6 18
Rev. A
Groundsmaster 3000/3000D
Figure 28
Figure 29
NEGATIVE
BATTERY
CABLE
BLACK
LEAD
Electrical
System
RED
LEAD
Figure 30
Groundsmaster 3000/3000D
Page 6 19
Rev. A
Electrical System
TEMP SENDER
CAUTION
Make sure engine is cool and coolant system is
depressurized before removing the thermistor.
1. Lower the coolant level in the engine and remove
the thermistor from the water pump.
Figure 31
CAUTION
Handle the hot oil with extreme care to prevent
personal injury or fire.
3. Check resistance of the sender with a multimeter.
Check resistance between pin 1 and the sender casing
(Fig. 33).
TO GROUND
(BLACK WIRE)
Figure 32
Figure 33
Electrical System
Page 6 20
Rev. A
Groundsmaster 3000/3000D
150_F
220_F
VARIABLE
RESISTANCE
14 VDC
Figure 34
Figure 35
Groundsmaster 3000/3000D
Page 6 21
Electrical System
Electrical
System
SENDING UNIT
CAUTION
Make sure engine is cool and coolant system is
depressurized before removing the temperature
sending unit.
1. Lower the coolant level in the engine and remove
the temperature sending unit from the engine.
Figure 36
TO TEMP GAUGE
(VIOLET WIRE)
2. Put the switch in a container of oil with a thermometer and slowly heat the oil (Fig. 38).
CAUTION
Handle the hot oil with extreme care to prevent
personal injury or fire.
Figure 37
Figure 38
158_F (70_C).
Electrical System
Page 6 22
Rev. A
Groundsmaster 3000/3000D
TO CONNECTOR
SOLENOID
Figure 39
GLOW PLUGS
GLOW PLUGS
Figure 41
Groundsmaster 3000/3000D
Page 6 23
Rev. A
Electrical System
FILTER ASSEMBLY
Figure 42
FILTER
ASSEMBLY
GASKET
FUEL FILTER
BOWL
SENSOR
DRAIN
PLUG
Figure 43
Electrical System
Page 6 24
Groundsmaster 3000/3000D
PRESSURE
PLUG
CONNECTOR
SENSOR
DANGER
Make sure engine and cooling system have
cooled down prior to checking coolant system
levels. Possible steam burns may occur when removing the pressure plug.
Figure 44
Figure 45
Groundsmaster 3000/3000D
Page 6 25
Electrical System
Electrical
System
ELECTRODES
LOW OIL
PRESSURE
(RED)
LOW
WATER
LEVEL
(RED)
FRONT OF GAUGE
HIGH
COOLANT
TEMPERATURE
(RED)
WATER
IN
FUEL
(RED)
GLOW
PLUG
INDICATOR
(RED)
Figure 46
Battery Light
The battery light should come on when the ignition
switch is in ON with the engine not running or with an improperly operating charging circuit while the engine is
running.
1. Turn ignition switch to ON; the light should come on.
2. Turn ignition switch to OFF.
Water in Fuel Light
Electrical System
Page 6 26
Groundsmaster 3000/3000D
BACK OF GAUGE
Figure 47
SCHEMATIC
B
COOLANT
TEMP
BATTERY
LOW
COOLANT
OIL
PRESSURE
GLOW
WATER
IN
FUEL
Electrical
System
Figure 48
Groundsmaster 3000/3000D
Page 6 27
Electrical System
Figure 49
The alternator is located on the lower right side of the
engine block and just forward of the radiator (Fig. 50).
Figure 50
The distributorless ignition coil is located the left side
of the engine block just forward of the oil dip stick and
below the intake manifold (Fig. 51).
Figure 51
Electrical System
Page 6 28
Groundsmaster 3000/3000D
Figure 52
The universal electronic spark control is located in
side the black center shroud in the upper left corner (Fig.
53).
Figure 53
Electrical
System
Figure 54
Groundsmaster 3000/3000D
Page 6 29
Electrical System
180_F
240_F
VARIABLE
RESISTANCE
12 VDC
BACK
Figure 55
CAUTION
Handle the hot oil with extreme care to prevent
personal injury or fire.
Figure 56
Figure 57
Electrical System
Page 6 30
Groundsmaster 3000/3000D
Figure 58
Electrical
System
Groundsmaster 3000/3000D
Page 6 31
Electrical System
CAUTION
Make sure engine is cool before removing the
temperature switch.
1. Lower the coolant level in the engine and remove
the high temperature switch.
Figure 59
CAUTION
Handle the hot oil with extreme care to prevent
personal injury or fire.
Figure 60
3. Check the continuity of the switch with a multimeter
(ohms setting). The switch is normally open and should
close between 245 to 255_F (118 to 124_C).
Electrical System
Page 6 32
Groundsmaster 3000/3000D
In Place Testing
Note: Prior to taking small resistance readings with a
digital multimeter, short the test leads together. The me
ter will display a small resistance value (usually 0.5
ohms or less). This resistance is due to the internal re
sistance of the meter and test leads. Subtract this value
from from the measured value of the component you are
testing.
Figure 61
SOLENOID
Electrical
System
Groundsmaster 3000/3000D
Page 6 33
Electrical System
LOW OIL
PRESSURE
(RED)
LOW
WATER
LEVEL
(RED)
HIGH
COOLANT
TEMPERATURE
(RED)
BATT
(AMBER)
FRONT OF GAUGE
Figure 63
BACK OF GAUGE
Figure 64
4. Turn the ignition switch to OFF and connect gray
wire to the high temperature shutdown switch.
SCHEMATIC
Battery Light
B
COOLANT
TEMP
BATTERY
LOW
COOLANT
OIL
PRESSURE
Figure 65
Electrical System
Page 6 34
Groundsmaster 3000/3000D
CAUTION
WARNING
Do not operate machine without implement
unless the PTO driveshaft is also removed.
3. Sit on seat and start the engine. Raise off the seat and
move the PTO lever to ON. The PTO should not engage.
If the PTO engages, there is a malfunction in the inter
lock system that should be corrected before beginning
operation.
Electrical
System
Groundsmaster 3000/3000D
Page 6 35
Electrical System
Battery Maintenance
Check battery condition weekly or after every 50 hours
of operation. Keep terminals and entire battery case
clean because a dirty battery will discharge slowly. To
clean the battery, wash the entire case with solution of
baking soda and water. Rinse with clear water. Coat the
battery posts and cable connectors with Grafo 112X
(skinover) grease (Toro Part No. 505-47) or petroleum
jelly to prevent corrosion.
IMPORTANT: Before welding on the machine, disconnect both cables from the battery and the terminal connector from the alternator to prevent
damage to the electrical system.
CAUTION
1
Wear safety goggles and rubber gloves
when working with electrolyte. Charge
the battery in a well ventilated so gases
produced while charging can dissipate.
Since the gases are explosive, keep open
flame and electrical spark away from the
battery; do not smoke. Nausea may
result if the gases are inhaled. Unplug
charger from electrical outlet before connecting to, or disconnecting charger
leads from battery posts.
Figure 67
1. Battery
Electrical System
Page 6 36
Groundsmaster 3000/3000D
Battery Service
The battery is the heart of the electrical system. With
regular and proper service, battery life can be extend.
Additionally, battery and electrical component failure
can be prevented.
6
7
3
4
WARNING
When working with batteries, use extreme caution to avoid slashing or spilling electrolyte.
Electrolyte can destroy clothing and burn skin
or eyes. Always wear safety goggles and a face
shield when working with batteries.
2
2
1
Figure 68
1.
2.
3.
4.
Lock nut
Threaded rod
Lock nut & washer
Battery rod
5. Battery bracket
6. Ground cable
7. Positive cable
FILLER CAPS
CAP TUBES
CORRECT
WATER
LEVEL
COVER SEAL
leaking.
Groundsmaster 3000/3000D
Page 6 37
Electrical
System
Figure 69
1.245
0.008
1.253
9.6
9.5
60_F
15.6_C
9.4
50_F
10.0_C
9.3
40_F
4.4_C
9.1
30_F
1.1_C
8.9
20_F
6.7_C
8.7
10_F
12.2_C
8.5
0_F
17.8_C
Battery Electrolyte
Temperature
Installation
IMPORTANT: To prevent possible electrical problems, install only a fully charged battery.
1. Make sure the ignition switch and all accessories
are off.
CAUTION
Follow the manufacturers instructions when using a battery tester.
A. Check the voltage across the battery terminals
prior to testing the battery. If the voltage is less than
12.0 VDC, recharge the battery.
B. If the battery has been charged, apply a 150 amp
load for 15 seconds to remove the surface charge.
Use a battery load tester following the manufacturers instructions.
C. Make sure the battery terminals are free of corro
sion.
Electrical System
Page 6 38
Groundsmaster 3000/3000D
Battery
Reserve
Capacity
(Minutes)
50%
25%
0%
80 or less
3.8 hrs
@
3 amps
7.5 hrs
@
3 amps
11.3 hrs
@
3 amps
15 hrs
@
3 amps
81 to 125
5.3 hrs
@
4 amps
10.5 hrs
@
4 amps
15.8 hrs
@
4 amps
21 hrs
@
4 amps
126 to
170
5.5 hrs
@
5 amps
11 hrs
@
5 amps
16.5 hrs
@
5 amps
22 hrs
@
5 amps
171 to
250
5.8 hrs
@
6 amps
11.5 hrs
@
6 amps
17.3 hrs
@
6 amps
23 hrs
@
6 amps
above
250
6 hrs
12 hrs
18 hrs
24 hrs
@
@
@
@
10 amps 10 amps 10 amps 10 amps
CAUTION
CAUTION
Specific
Gravity
Open Circuit
Voltage
100%
1.265
12.68
75%
1.225
12.45
50%
1.190
12.24
25%
1.155
12.06
0%
1.120
11.89
Do not charge a frozen battery because it can explode and cause injury. Let the battery warm to
60_F (15.5_ C) before connecting to a charger.
Charge the battery in a wellventilated place to
dissipate gases produced from charging. These
gases are explosive; keep open flame and electrical spark away from the battery. Do not smoke.
Nausea may result if the gases are inhaled. Unplug the charger from the electrical outlet before
connecting or disconnecting the charger leads
from the battery posts.
3. Following the manufacturers instructions, con
nect the charger cables to the battery. Make sure a good
connection is made.
4. Charge the battery following the manufacturers
instructions.
Groundsmaster 3000/3000D
Page 6 39
Electrical System
Electrical
System
Electrical System
Page 6 40
Groundsmaster 3000/3000D
Chapter 7
3
3
4
5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wheel Toein . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE AND REPAIRS . . . . . . . . . . . . . . . . . . . . . .
Check Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . .
Groundsmaster 3000/3000D
Page 7 1
Rev. A
Adjustments
Figure 1
1. Tie Rod
2. Tie Rod Clamps
rect.
Page 7 2
Groundsmaster 3000/3000D
WARNING
Figure 2
1. Rear wheel and tire
Lubrication
The machine has grease fittings that must be lubricated
regularly with No. 2 General Purpose Lithium Base
Grease. If machine is operated under normal condi
tions, lubricate all bearings and bushings after every 50
hours of operation or immediately after every washing.
Steering cylinder ball joint, Rear axle tie rod (2), Rear
axle pivot (1) Rear Spindle Shafts (2).
Figure 3
Groundsmaster 3000/3000D
Page 7 3
Rev. A
C. Put the retainer over the jam nut. If the cotter pin
hole is not aligned with a retainer slot, remove the
retainer and reorient it until alignment occurs.
8
7
9
10
11
12
6. If bearing cups were removed from the hub assembly,
press new ones into the hub until they seat against the
shoulder.
1
2
Page 7 4
Figure 4
1. Cotter pin
2. Spindle
3. Cap
4. Washer
5. Seal
6. Inner bearing cone
Groundsmaster 3000/3000D
Rear Axle
9
49
7
50
11
12
13
150 ftlb
(21 Kgm)
14
15
45
20
51
44
43
46
150 ftlb
(21 Kgm)
48
16
47
42
18
41
19
17
20
5
40
15 inch (38 mm)
compressed length
21
22
23 24 25 26
39
27
28
29
30
38
37
36
35
34
33
70 80 ftlb
(10 11 Kgm)
31
32
1. Nut
2. R.H. spindle
3. Seal
4. Rod end
5. Grease fitting
6. Lock nut
7. Screw
8. Cotter pin
9. Screw
10. Axle pivot pin
11. Grease fitting
12. Spring pin
13. Axle pivot
14. Castor bushing
15. Tie rod assy
16. Bushing
17. Grease fitting
Groundsmaster 3000/3000D
18. Screw
19. Flat washer
20. Castle nut
21. Hub seal
22. Bearing cone
23. Bearing cup
24. Tab washer
25. Jam nut
26. Retainer
27. Cotter pin
28. Tire
29. Dust cap
30. Rim
31. Valve
32. Lug nut
33. Hub
34. Stud
Page 7 5
Figure 5
Page 7 6
Groundsmaster 3000/3000D
Chapter 8
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Rear Axle Lubricant . . . . . . . . . . . . . . . . . . .
Replace Rear Axle Lubricant . . . . . . . . . . . . . . . . . .
Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
4
4
5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wheel Toein . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE AND REPAIRS . . . . . . . . . . . . . . . . . . . . . .
Check Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . .
Check Wheel Lug Nut Torque . . . . . . . . . . . . . . . . .
Groundsmaster 3000/3000D
Page 8 1
Rev. A
Adjustments
Figure 1
1. Tie Rod
2. Tie Rod Clamps
rect.
Page 8 2
Groundsmaster 3000/3000D
WARNING
Figure 2
1. Rear wheel and tire
Lubrication
The machine has grease fittings that must be lubricated
regularly with No. 2 General Purpose Lithium Base
Grease. If machine is operated under normal condi
tions, lubricate all bearings and bushings after every 50
hours of operation or immediately after every washing.
Steering cylinder ball joints, Rear axle tie rod (2), Rear
axle pivot (1) and Double Cardan joints (2 ea. side).
Figure 3
Groundsmaster 3000/3000D
Page 8 3
Rev. A
6. Fill axle with approximately 16 oz. (473 ml) of Mobile 424 or until lubricant is up to bottom of check hole.
7. Install check plug.
Figure 5
1. Check Plug
2. Drain Plug
Page 8 4
Groundsmaster 3000/3000D
4WD Axle
11
8
10
34.5 in. (876 mm)
installed
12
7
150 ftlb
(21 Kgm)
1
16
6
5
4
3
2
1
19
20
13
14
17
90 110 ftlb
(12 15 Kgm)
18
15
16
3
2
29
1
16
28
21
4
22
27
15 inch (38 mm)
compressed length
26
23
25
24
70 80 ftlb
(10 11 Kgm)
Figure 6
1. Nut
2. Seal
3. Rod end
4. Grease fitting
5. Screw
6. Flat washer
7. Lock nut
8. Screw
9. Axle pivot
10. Axle pivot pin
21. Tire
22. Rim
23. Valve stem
24. Lug nut
25. Axle
26. Steering cylinder
27. Lock nut
28. Rod end ball joint
29. Screw
Groundsmaster 3000/3000D
Page 8 5
1
2
3
8
4
10
11
12
13
14
15
19
16
18
17
23
10
9
24
27
26
8
25
24
22 21
23
20
Figure 7
1. Inboard yoke shaft
2. Cross and bearing kit
3. Double pivot yoke
4. Outboard yoke shaft
5. Washer
6. Retaining ring
7. Tapered bearaing
8. Screw
9. Kingpin cover
19. Screw
20. Retaining ring
21. Lip seal
22. Journal bearing
23. Bearing cone
24. Bearing cup
25. Kingpin housing
26. Oring
27. R.H. spindle flange
Page 8 6
Groundsmaster 3000/3000D
13
11
14
12
15
16
16
15
11
10
9
8
7
14
17
17
5
4
3
2
1
21 20 19
18
22
Figure 8
1. Clutch housing
2. Oring
3. Lip seal
4. Internal retaining ring
5. Thrust washer
6. Clutch
7. Clutch race
8. Needle bearing
9. Retaining ring
10. Ball bearing
11. Bushing
12. Breather vent
13. Axle housing
14. Plug
15. Bearing cup
16. Bearing cone
17. Differential
18. Screw
19. Side cover
20. Oring
21. Differential shim kit
22. Screw
Groundsmaster 3000/3000D
Page 8 7
Page 8 8
Groundsmaster 3000/3000D
Groundsmaster 3000/3000D
Page 9 1
84 inch
Cutting Units
Chapter 9
Specifications
Type: 84 inch (2.1 m) width of cut, 5 blades, 3 blade cen
ter section, and 2 one blade wings. Toro Recycler
technology on Guardian Recycler.
Mowing Rate: Mows up to 4.7 acres/hr (1.9 hectares/
hr) at 5.5 mph (8.8 km/hr).
Trimming Ability: Deck is centered on tractor with 15
inches (38 mm) of over hang on each side. Uncut circle
is 24.0 inches (610 mm) on both left and right with no
brakes.
Height Of Cut: 15 inches (25 to 127 mm) adjustable in
1/2 inch (13 mm) increments. Front adjustment is with
snapper pin and grooves in castor shaft. Rear adjust
ment is with hanger brackets and pin.
Construction: 12 gauge steel, 4.25 inches (108 mm)
deep, welded construction and reinforced with 10 gauge
steel channels. Boltin 12 gauge steel chambers.
Cutter Drive: Isolation mount PTO driven gearbox with
1:1.35 spiral bevel gears. One BB section belt on center section. One B section belt on each wing. Fixed
idler on main deck with spring adjustment. Selftensioning idler pulleys on each wing. 1.25 inch diameter (32
Page 9 2
Rev. A
Groundsmaster 3000/3000D
Adjustments
84 inch
Cutting Units
Groundsmaster 3000/3000D
Page 9 3
Figure 1
1. Latch Plate
2. Latch Rod
Figure 2
1. Snapper Pin
Figure 3
Figure 4
1. HeightofCut chain
Figure 5
Page 9 4
Groundsmaster 3000/3000D
Skid Adjustment
84 inch
Cutting Units
1
Figure 6
1. Skid
1
Figure 7
1. Antiscalp roller
Groundsmaster 3000/3000D
Page 9 5
Figure 8
1. HeightofCut chain
2. Ubolt
Page 9 6
Groundsmaster 3000/3000D
84 inch
Cutting Units
CAUTION
To prevent accidental starting of the engine,
while performing maintenance, shut engine off
and remove key from ignition switch.
1
2
Figure 9
1. Filler Plug
2. Check Plug
Groundsmaster 3000/3000D
Page 9 7
Figure 10
1. Gear Box Mount
2. Filler Plug
3. Check Plug
1
2
Figure 11
1. Filler Plug
2. Check/Drain Plug
Page 9 8
Groundsmaster 3000/3000D
Figure 12
1. HeightofCut chain
1
3
Figure 14
1. Latch Cover
2. Release Lever
3. Shaft latch
Groundsmaster 3000/3000D
Page 9 9
Figure 15
1. Needle Valve
Figure 16
1. Latch Cover
2. Release Lever
3. Shaft latch
Figure 17
1. HeightofCut chain
Page 9 10
Groundsmaster 3000/3000D
84 inch
Cutting Units
1. Adjust ball joint in each lift arm assembly until a dimension of 2.75 inches (70 mm) from end of lift arm to
3
4.35 in. (111 mm)
2
Figure 19
1. Idler Pulley
2. Spring Tensioning Nut
3. Idler Pulley Locking Nut
Figure 20
Groundsmaster 3000/3000D
Page 9 11 Rev. A
5
6
1
6
3
Figure 21
1. Front Castor Fork
2. Retaining Ring
3. Washer
4. Wave Washer
5. Castor Shaft
6. Bushings
Page 9 12
Groundsmaster 3000/3000D
84 inch
Cutting Units
60 80 ftlb
(8 11 Kgm)
2
1
Figure 22
1. Bearing
2. Spacer
Groundsmaster 3000/3000D
Page 9 13
85 110 ftlb
(12 15 Kgm)
Figure 23
1. Blade bolt
2. AntiScalp Cup
WARNING
Do not try to straighten a blade that is bent, and
never weld a broken or cracked blade. Always
use a new blade to assure continued safety
certification of the product.
Page 9 14
Groundsmaster 3000/3000D
DANGER
Figure 24
SHARPEN AT THIS
ANGLE ONLY
END VIEW
Figure 25
Groundsmaster 3000/3000D
Page 9 15
1. Lower the cutting unit, shut the engine off and engage
the parking brake.
85 110 ftlb
(12 15 Kgm)
2
3
4
6
3. Start the engine and raise the cutting unit. Turn the
engine OFF and remove the key from the key switch.
Block up the cutting unit so it cannot fall accidentally.
7
8
15
9
4
10
11
Disassembly
12
13
85 110 ftlb
(12 15 Kgm)
14
Figure 26
1. Grease fitting
2. Lock nut
3. Pulley
4. Oil seal
5. Spacer and bearing assy
6. Spacers matched set
7. Lock nut
8. Spindle housing
9. Screw
10. Spindle shaft
11. Spindle shaft spacer
12. Blade
13. Antiscalp cup
14. Blade screw
15. Flat washer
Figure 27
Page 9 16
Groundsmaster 3000/3000D
Figure 28
Figure 29
Groundsmaster 3000/3000D
Page 9 17 Rev. A
Figure 30
84 inch
Cutting Units
Page 9 18
Groundsmaster 3000/3000D
12
15
6
7
9:3
9:2
9
10
13
11
12
14
22
21
17
16
20
19
19:1
170 190 inlb
(196 219 Kgcm)
Figure 31
1. Gearbox
2. Shroud
3. Lock nut
4. Drive shaft
5. Roll pin
6. Screw
7. Lock nut
8. Flat washer
Groundsmaster 3000/3000D
9. Gearbox mount
9:2. Lube decal
9:3. Threaded insert
10. Rubber mount
11. Screw
12. Screw
13. Rubber bumper
14. Rivet
Page 9 19
84 inch
Cutting Units
Gearbox
15
14
13
16
12
1
17
9
4
11
5
3
5
2
18
20
21
19
10
6
22
23
Figure 32
1. Housing
2. Capscrew
3. Cap
4. Bearing cone
5. Bearing cup
6. R.H. gear
7. Bearing cup
8. Bearing cone
9. Spacer
10. Lower shaft
11. Upper seal
12. Cap
13. Gasket (.015)
14. Gasket (.005)
15. Gasket (.003)
16. Upper shaft
Page 9 20
Groundsmaster 3000/3000D
84 inch
Cutting Units
Drive Shaft
4
8
7
3
6
Figure 33
2. Yoke
3. Ujoint kit
4. Slip yoke shaft
Groundsmaster 3000/3000D
Page 9 21
7. Grease fitting
8. Grease fitting
Page 9 22
Groundsmaster 3000/3000D
Chapter 10
Figure 1
Groundsmaster 3000/3000D
Page 10 1
Rev. C
Contour 82
Cutting Unit
Table of Contents
Specifications
Deck Configuration: Out front deck with a right hand
trim offset. Four individual chambers jointed for articulation. One blade per chamber.
Cutting Width: 82 inches (2.1 m).
Chamber Housing: 12 GA. steel, 4.5 inch (114 mm)
deep, welded construction and reinforced with 10 GA
high strength formed plates.
HeightofCut (HOC): 1 inch (25 mm) to 4 inch (102
mm) by 1/4 inch (6 mm) increments.
Blade Size: Four 22 inch (559 mm) long by 2.50 inch (64
mm) wide by .25 inch (6 mm) thick heat treated steel with
formed parallel sails.
Blade Overlap: 2 inch (51 mm) in the flat configuration.
Blade Drive: Hydraulic drive via a PTO driven high efficiency gear pump on the traction unit integrated hydrostatic transaxle (IHT). Four integrated spindle motors
operated in a series configuration through SAE10
(.625) high pressure wear resistant hoses with high density polyethylene protective tubing. Spindle motor is a
high efficiency pressure balanced gear motor with a direct drive to the spindle shaft operating in a constant wet
lubrication on two Teflon coated journal bearings.
Welded blade retainers mounted through a tapered joint
with a 2 inch (51 mm) high outer shield to protect spindle
seals. Hydraulic braking valve set to 600 PSI (41 Bar) to
achieve a complete blade stopping time of 5 seconds
from full engine (PTO) speed.
Blade Speed: 15,724 feet (4,793 m) per minute tip
speed (2730 rpm spindle speed) at 2795 rpm on diesel
models and 3275 on gas models.
Suspension & Castor Wheels: Five front castors and
three rear castors, consisting of 8 inch (203 mm) pneumatic wheels with sealed ball bearings. One rear link
suspended from the right lift arm. Hydraulic counter balance and lift system designed integral with deck for maximum floatation.
Page 10 2
Groundsmaster 3000/3000D
Adjustments
Contour 82
Cutting Unit
Figure 2
1.
2.
3.
4.
Figure 3
Groundsmaster 3000/3000D
Page 10 3
Figure 4
1. Rear Castor Pivot
Figure 5
Page 10 4
Groundsmaster 3000/3000D
Contour 82
Cutting Unit
Figure 6
1. HeightofCut chain
Figure 7
Groundsmaster 3000/3000D
Page 10 5
Figure 8
1. HeightofCut chain
Page 10 6
Groundsmaster 3000/3000D
CAUTION
Figure 9
Groundsmaster 3000/3000D
Page 10 7
Contour 82
Cutting Unit
Figure 11
1. Needle Valve
Figure 12
1. Latch Cover
2. Release Lever
3. Shaft latch
Figure 10
1. HeightofCut chain
Figure 13
Page 10 8
Groundsmaster 3000/3000D
3. Adjust lift arms heights making sure that the machined surface on top of each traction unit lift arm is parallel to ground (Fig. 12). (Raise or lower lift arm casting
by pushing up or down from behind the front tires or using wrench in front of traction unit)
Contour 82
Cutting Unit
1. HeightofCut chain
lift arm.
Figure 15
1. Needle Valve
1
3
1. Latch Cover
2. Release Lever
3. Shaft latch
Page 10 9
Figure 17
1. Castor arm tube
2. Bushing
Page 10 10
Groundsmaster 3000/3000D
60 80 ftlb
(8 11 Kgm)
Contour 82
Cutting Unit
3
4
Figure 18
1. Castor wheel
2. Front Caster Fork
3. Bearing (2)
4. Bearing spacer
4
1
60 80 ftlb
(8 11 Kgm)
Figure 19
1. Castor wheel
2. Rear Caster Pivot Arm
Groundsmaster 3000/3000D
Page 10 11
3. Bearing (2)
4. Bearing Spacer
2
85 110 ftlb
(12 15 Kgm)
Figure 20
1. Blade bolt
2. AntiScalp Cup
3. Blade
WARNING
Do not try to straighten a blade that is bent, and
never weld a broken or cracked blade. Always use
a new blade to assure continued safety certification of the product.
Page 10 12
Groundsmaster 3000/3000D
Contour 82
Cutting Unit
2. Examine cutting ends of the blade carefully, especially where the flat and curved parts of the blade meet
(Fig. 21A). Since sand and abrasive material can wear
away the metal that connects the flat and curved parts of
the blade, check the blade before using the machine. If
wear is noticed (Fig. 21B), replace the blade: refer to
Removing Cutter Blade.
DANGER
If blade is allowed to wear, a slot will form
between the sail and flat part of the blade
(Fig. 21C). Eventually a piece of the blade
may break off and be thrown from under the
housing, possibly resulting in serious injury to
yourself or bystander.
3. Inspect cutting edges of all blades. Sharpen the cutting edges if they are dull or nicked. Sharpen only the top
of the cutting edge and maintain the original cutting
angle for best performance (Fig. 22). The blade will remain balanced if same amount of metal is removed from
both cutting edges.
Figure 21
SHARPEN AT THIS
ANGLE ONLY
END VIEW
Figure 22
Groundsmaster 3000/3000D
Page 10 13
Page 10 14
Groundsmaster 3000/3000D
ing.
Contour 82
Cutting Unit
place.
drive pilot pin 3/8 inch (10 mm) to 1/2 inch (13 mm)
Figure 23
1. Chamber pivots
joints.
first.
2
6
1
4
5
Figure 24
1.
2.
3.
4.
Groundsmaster 3000/3000D
Page 10 15
Pivot casting
Pivot pin
Eccentric cam
Ball joint
5. Span casting
6. Tapered sleeve
7. Pivot spacer (2)
2
6
1
4
5
Figure 25
1.
2.
3.
4.
Pivot casting
Pivot pin
Eccentric cam
Ball joint
5. Span casting
6. Tapered sleeve
7. Pivot spacer (2)
50 ftlbs (7 Kgm)
50 ftlbs (7 Kgm)
125 ftlbs (17 Kgm)
125 ftlbs. (17 Kgm)
Page 10 16
Rev. A
Groundsmaster 3000/3000D
F. Rotation of outboard eccentric cam will primarily effect blade gap and inboard eccentric cam will
primarily effect chamber front alignment.
7
1
4
5
Figure 26
1.
2.
3.
4.
Pivot casting
Pivot pin
Eccentric cam
Ball joint
5. Span casting
6. Tapered sleeve
7. Pivot spacer (2)
Figure 27
Groundsmaster 3000/3000D
Page 10 17
Contour 82
Cutting Unit
1
Figure 28
1. Left ball joint
Figure 29
1. Right ball joint
Page 10 18
Groundsmaster 3000/3000D
6
2
Contour 82
Cutting Unit
8
9
10
85 110 ftlb
(12 15 Kgm)
11
12
Figure 30
1. Motor
2. Oring
3. Spindle Assy
4. Support plate
Groundsmaster 3000/3000D
5. Screw
6. Washer
7. Locknut
8. Screw
Page 10 19 Rev. C
9. Blade
10. Anti scalp cup
11. Hardended washer
12. Blade screw
10
3. Start the engine and raise the cutting unit. Stop engine and remove key from the ignition switch. Block up
the cutting unit so it cannot fall accidentally. If required
for easier service, remove cutting unit (see Disconnect
Cutting Unit From Traction Unit).
7
9
12
Figure 31
1.
2.
3.
4.
5.
6.
Spindle housing
Seal spacer
Spindle shaft
Oil seal
Shaft spacer
Spindle nut
7.
8.
9.
10.
11.
12.
Grease fitting
Bearing
Spacer ring
Spacer set (2 piece)
Bearing
Large snap ring
Page 10 20
Rev. C
Groundsmaster 3000/3000D
PRESS
4
1
2
Figure 32
1. Bearing cups
2. Large snap ring
3. Large spacer
4. Arbor press
5. Support
6. Arbor press base
Groundsmaster 3000/3000D
Figure 33
1. Bottom seal installation
Page 10 21 Rev. C
Contour 82
Cutting Unit
Assembly
Hydraulic Assembly
1
2:1
2:2
1:1
4:1
5
Hydraulic Flow Direction
Inlet
Outlet
Case drain
2
6:2
6
6:1
7
8
12:1
12
11
11:1
11
11:1
11:2
9:2
10
9
9:1
Figure 34
1. Hose
1:1 Oring
2. Hydraulic fitting
2:1. Oring
2:2. Oring
3. Coupler
4. Hose
5. Coupler
6. Hydraulic fitting
6:1. Oring
6:2. Oring
7. Hose
8. Hose
9. Hydraulic fitting
10. Hose
11. Tee
11:1. Oring
11:2. Oring
12. Hydraulic fitting
12:1. Oring
Page 10 22
Rev. C
Groundsmaster 3000/3000D
Chapter 11
2
3
3
4
5
6
6
7
8
8
8
9
Figure 1
Groundsmaster 3000/3000D
Page 11 1
72 inch
Cutting Units
Table of Contents
Specifications
Type: 72 inch (1.8 m) width of cut, 3 blades.
Height Of Cut: 1 to 5 inches (25 to 127 mm) adjustable
in 1/2 inch (13 mm) increments. Front adjustment is with
snapper pin and grooves in castor shaft. Rear adjust
ment is with hanger brackets and pin.
Construction: Housing is made of 12 gauge steel and
reinforced with 21/2 inch x 10 gauge angle.
Cutter Drive: Gear box mounted on cutting unit is driven
by PTO shaft. Power is transmitted to the blades by one
hex B section belt. Spindle shafts are 11/4 inch (32
mm) diameter and supported by two externally sealed,
greaseable, tapered roller bearings.
Blades: Three 25.18 in. (716 mm) long, .25 in. (6 mm)
thick, heattreated steel. Patent Pending.
Page 11 2
Rev. A
Groundsmaster 3000/3000D
Adjustments
Figure 2
(Rear Discharge)
1. Latch Plate
2. Latch Rod
Figure 3
(Guardian Recycler)
1. Latch Plate
2. Latch Rod
Groundsmaster 3000/3000D
Page 11 3
72 inch
Cutting Units
Figure 4
1. Snapper Pin
Figure 5
Figure 6
1. HeightofCut chain
Figure 7
Page 11 4
Groundsmaster 3000/3000D
Skid Adjustment
1. Adjust skids by loosening flange nuts, positioning as
desired and retightening flange nuts.
72 inch
Cutting Units
2
Figure 8
(Rear Discharge)
1. Skid
2. Flange nut
2
Figure 9
(Guardian Recycler)
1. Skid
2. Flange nut
Groundsmaster 3000/3000D
Page 11 5
1
Figure 10
1. Gage wheel
2. Gage wheel support
3. Locking hub
Page 11 6
Groundsmaster 3000/3000D
6. To adjust pitch, start tractor and raise deck to highest possible position and turn off engine.
Figure 11
1. HeightofCut chain
2. Ubolt
Groundsmaster 3000/3000D
Page 11 7
72 inch
Cutting Units
CAUTION
To prevent accidental starting of the engine,
while performing maintenance, shut engine off
and remove key from ignition switch.
Figure 12
1. Filler Plug
2. Check Plug
Page 11 8
2
1
Figure 13
Groundsmaster 3000/3000D
72 inch
Cutting Units
1
2
Figure 14
1. Filler Plug
2. Check/Drain Plug
Groundsmaster 3000/3000D
Page 11 9
Figure 15
1. HeightofCut Chain
1
3
Figure 17
1. Latch Cover
2. Release Lever
3. Shaft latch
Page 11 10
Groundsmaster 3000/3000D
Groundsmaster 3000/3000D
Page 11 11 Rev. A
72 inch
Cutting Units
1. Spring
2. Idler Arm
3. Idler Arm Bracket
1
2
Figure 20
1. Gear Box Plate
2. Capscrews & Nuts
Figure 21
Page 11 12
Groundsmaster 3000/3000D
5
6
1
6
3
Figure 22
1. Front Castor Fork
2. Retaining Ring
3. Washer
4. Wavey Washer
5. Castor Shaft
6. Bushings
Groundsmaster 3000/3000D
Page 11 13
72 inch
Cutting Units
The castor forks have bushings pressed into the top and
bottom of the casting and after many hours of operation,
the bushings will wear. To check the bushings, move
castor fork back and forth and from side to side. If castor
spindle is loose around the bushings, bushings are worn
and must be replaced.
60 80 ftlb
(8 11 Kgm)
Figure 23
1. Bearing
2. Spacer
Page 11 14
Groundsmaster 3000/3000D
85 110 ftlb
(12 15 Kgm)
Figure 24
1. Blade bolt
2. AntiScalp Cup
WARNING
Do not try to straighten a blade that is bent, and
never weld a broken or cracked blade. Always
use a new blade to assure continued safety
certification of the product.
Groundsmaster 3000/3000D
Page 11 15
72 inch
Cutting Units
DANGER
Figure 25
SHARPEN AT THIS
ANGLE ONLY
END VIEW
Figure 26
Page 11 16
Groundsmaster 3000/3000D
1
2
1. Lower the cutting unit, shut the engine off and engage
the parking brake.
85 110 ftlb
(12 15 Kgm)
4
5
3. Start the engine and raise the cutting unit. Turn the
engine OFF and remove the key from the key switch.
Block up the cutting unit so it cannot fall accidentally.
6
7
15
72 inch
Cutting Units
4
14
10
Disassembly
1. Remove lock nut retaining the spindle pulley on
spindle shaft. Slide pulley off of shaft.
2. Press the spindle shaft out of the spindle housing
using an arbor press. The bearing spacer remains on
the spindle shaft as the shaft is being removed.
11
12
85 110 ftlb
(12 15 Kgm)
13
Figure 27
1. Grease fitting
2. Lock nut
3. Pulley
4. Oil seal
5. Spacers matched set
6. Screw
7. Flat washer
8. Spindle housing
9. Nut
10. Spacer
11. Blade
12. Antiscalp cup
13. Blade screw
14. Spindle shaft
15. Spindle bearing assy
(includes item 5)
Figure 28
Groundsmaster 3000/3000D
Page 11 17
Figure 29
Figure 30
Page 11 18 Rev. A
Figure 31
Groundsmaster 3000/3000D
84 inch
Cutting Units
Groundsmaster 3000/3000D
Page 11 19
72 inch
Cutting Units
Gearbox
27
29
28
6
1
2
1
25
7
8
26
21 22
24
23
10
11
20
12
19
17
18
13
14
15
16
170 190 inlb
(196 219 Kgcm)
16:1
Figure 32
1. Screw
2. Latch plate
3. Flat washer
4. Gear box
5. Screw
6. Shield
7. Nut
8. Flat washer
9. Rubber mount
10. Screw
11. Rivet
12. Rubber bumper
13. Belt
14. Flat washer
15. Gear box pulley
16. Taper lock bushing
16:1. Screw
17. Torque decal
18. Blade bolt decal (Europe)
19. Gearbox mount
Page 11 20
20. Screw
21. Safety decal
22. CE decal
23. Lube decal
24. Woodruff key
25. Gear box bracket
26. Lock nut
27. Roll pin
28. Screw
29. Drive shaft
Groundsmaster 3000/3000D
15
14
13
16
12
1
17
9
4
11
5
3
5
72 inch
Cutting Units
18
20
21
19
10
6
22
23
Figure 33
1. Housing
2. Capscrew
3. Cap
4. Bearing cone
5. Bearing cup
6. R.H. gear
7. Bearing cup
8. Bearing cone
9. Spacer
10. Lower shaft
11. Upper seal
12. Cap
13. Gasket (.015)
14. Gasket (.005)
15. Gasket (.003)
16. Upper shaft
Groundsmaster 3000/3000D
Page 11 21
Drive Shaft
4
8
7
3
6
Figure 34
2. Yoke
3. Ujoint kit
4. Slip yoke shaft
Page 11 22
7. Grease fitting
8. Grease fitting
Groundsmaster 3000/3000D
Chapter 12
Electrical Diagrams
Table of Contents
3
3
4
5
6
7
8
9
Electrical
Diagrams
Groundsmaster 3000/3000D
Page 12 1
Electrical Diagrams
Electrical Diagrams
Page 12 2
Groundsmaster 3000/3000D
FLOAT/HOLD
SOLENOID (SV2)
LIGHT
ALTERNATOR
PINK
RED
BLUE
WHITE
BLUE
VIOLET
LIFT LEVER
POSITION
Y
FLOAT/HOLD
DIODE (D2)
SWITCH
VIOLET
SV1
SV2
LIFT
ON
OFF
HOLD
OFF
OFF
LOWER/FLOAT
OFF
ON
DIODE (D8)
1
VIOLET
+
1
VIOLET
WHITE
ANTIDIESELING
VALVE
SOLENOID
HI TEMP
SWITCH
GRAY
HI TEMP
8
PINK
WHITE
ENGINE
COOLANT
TEMPERATURE
SENSOR (ECT)
LIGHT
LIFT/XBAL
SOLENOID (SV1)
PINK
GRAY
HI TEMP
OIL
PRESSURE
SWITCH
OVERRIDE
GREEN
OPTIONAL
CRUISE CONTROL
SWITCH
PINK
PINK
PINK
PINK
TAN
TAN
CRUISE
SEAT
RELAY
VIOLET
DIODE (D6)
SWITCH
3
TAN
IGNITION
SWITCH
START
GREEN
GRAY
TAN
10A
20A
CRUISE COIL
SWITCH
DIODE (D1)
DECK
CAPACITOR
TAN
BLUE
ENGINE
SHUTDOWN
DELAY
RELAY
ORANGE
SEAT
CAPACITOR
PTO
RELAY
VIOLET
RED
TAN
BRAKE
GREEN
Y
RUN
TAN
TAN
SERVICE
START
I
GREEN
NEUTRAL
SWITCH
SWITCH
LIGHT
BROWN
GREEN
GREEN
BROWN
BLUE
PINK
DISTRIBUTORLESS
IGNITION
COIL
BROWN
RELAY
STARTER
CRUISE
RELAY
TAN
12
VIOLET
PTO
SWITCH
2
VIOLET
DIODE (D3)
SEAT SWITCH
WHITE
BROWN
ORANGE
7.5A
YELLOW
20A
RED
PINK
SWITCH
11
DIODE (D5)
LIFT/XBAL
RELAY
10
RED
IMPLEMENT
FLOAT
RELAY
PINK
BLUE
BROWN
50A
VARIABLE
RELUCTANCE
SENSOR (VRS)
WHITE
YELLOW
BLUE
HOUR
METER
ORANGE
ORANGE
BATTERY
TEMP
GAUGE
TAN
OTHER
CIRCUITS
FUEL
GAUGE
OFF
NONE
NONE
RUN
B+I+A
X+Y
START
B+I+S
I
BLUE
TEMP
SENDER
TERMINAL
CONTINUITY
ORANGE
ORANGE
VIOLET
PTO COIL
IGNITION SWITCH
POSITION
12 VOLTS
VIOLET
FUEL
SENDER
Groundsmaster 3000
Electrical Schematic
All relays and solenoids
are shown as deenergized.
All ground wires are black.
Page 12 3
FLOAT/HOLD
SOLENOID (SV2)
LIGHT
ALTERNATOR
PINK
RED
BLUE
WHITE
BLUE
VIOLET
LIFT LEVER
POSITION
Y
FLOAT/HOLD
DIODE (D2)
SWITCH
VIOLET
+
1
PINK
WHITE
ENGINE
COOLANT
TEMPERATURE
SENSOR (ECT)
SWITCH
GRAY
HI TEMP
LOWER/FLOAT
OFF
ON
DIODE (D5)
LIFT/XBAL
PINK
GRAY
HI TEMP
OIL
PRESSURE
SWITCH
OVERRIDE
RELAY
SWITCH
GREEN
OPTIONAL
CRUISE CONTROL
CRUISE
RELAY
TAN
PINK
PINK
PINK
TAN
TAN
CRUISE
SEAT
RELAY
VIOLET
DIODE (D6)
SWITCH
3
TAN
G
BLUE
PINK
DISTRIBUTORLESS
GREEN
IGNITION
COIL
BROWN
SWITCH
S
10A
Y
RUN
NEUTRAL
TAN
BLUE
ENGINE
SHUTDOWN
DELAY
RELAY
ORANGE
SEAT
CAPACITOR
PTO
RELAY
VIOLET
SWITCH
VIOLET
PTO
SWITCH
2
VIOLET
DIODE (D3)
7.5A
YELLOW
SEAT SWITCH
WHITE
BROWN
ORANGE
20A
20A
CRUISE COIL
DECK
CAPACITOR
GREEN
GREEN
GRAY
TAN
TAN
SWITCH
DIODE (D1)
RED
TAN
BRAKE
START
TAN
GREEN
SERVICE
GREEN
IGNITION
START
BROWN
SWITCH
LIGHT
BROWN
RELAY
RED
OFF
LIGHT
BROWN
12
OFF
SOLENOID (SV1)
11
RED
HOLD
PINK
10
STARTER
OFF
LIFT/XBAL
WHITE
HI TEMP
SWITCH
ON
IMPLEMENT
FLOAT
RELAY
PINK
BLUE
WHITE
VIOLET
PINK
50A
LIFT
VIOLET
ANTIDIESELING
VALVE
SOLENOID
VARIABLE
RELUCTANCE
SENSOR (VRS)
SV2
DIODE (D8)
SV1
YELLOW
+
BLUE
HOUR
METER
ORANGE
ORANGE
BATTERY
TEMP
GAUGE
OTHER
CIRCUITS
FUEL
GAUGE
OFF
NONE
NONE
RUN
B+I+A
X+Y
START
B+I+S
I
BLUE
+
TAN
TERMINAL
CONTINUITY
ORANGE
ORANGE
VIOLET
PTO COIL
IGNITION SWITCH
POSITION
12 VOLTS
VIOLET
Groundsmaster 3000
Start Circuits
TEMP
SENDER
FUEL
SENDER
Circuit Current
Logic Direction
All ground wires are black.
Page 12 4
FLOAT/HOLD
SOLENOID (SV2)
LIGHT
ALTERNATOR
PINK
RED
BLUE
WHITE
BLUE
VIOLET
LIFT LEVER
POSITION
Y
FLOAT/HOLD
DIODE (D2)
SWITCH
VIOLET
+
1
WHITE
VIOLET
PINK
WHITE
ENGINE
COOLANT
TEMPERATURE
SENSOR (ECT)
HI TEMP
SWITCH
HI TEMP
8
SWITCH
LOWER/FLOAT
OFF
ON
DIODE (D5)
LIFT/XBAL
PINK
GRAY
HI TEMP
OIL
PRESSURE
SWITCH
OVERRIDE
GREEN
OPTIONAL
CRUISE CONTROL
SWITCH
PINK
PINK
PINK
TAN
TAN
CRUISE
SEAT
RELAY
VIOLET
DIODE (D6)
SWITCH
3
TAN
G
BLUE
PINK
GREEN
IGNITION
SWITCH
START
BROWN
GREEN
GRAY
TAN
DIODE (D1)
10A
TAN
BLUE
ENGINE
SHUTDOWN
DELAY
RELAY
VIOLET
SWITCH
7.5A
BROWN
SEAT SWITCH
YELLOW
BLUE
HOUR
METER
ORANGE
ORANGE
BATTERY
TEMP
GAUGE
I
TAN
VIOLET
VIOLET
DIODE (D3)
VIOLET
PTO COIL
IGNITION SWITCH
POSITION
TERMINAL
CONTINUITY
OTHER
CIRCUITS
ORANGE
ORANGE
FUEL
GAUGE
OFF
NONE
NONE
RUN
B+I+A
X+Y
START
B+I+S
I
BLUE
12 VOLTS
PTO
RELAY
PTO
YELLOW
ORANGE
20A
20A
SWITCH
VIOLET
ORANGE
SEAT
CAPACITOR
WHITE
CRUISE COIL
DECK
CAPACITOR
RED
TAN
BRAKE
GREEN
Y
RUN
TAN
TAN
SERVICE
START
I
GREEN
NEUTRAL
SWITCH
SWITCH
LIGHT
BROWN
GREEN
DISTRIBUTORLESS
IGNITION
COIL
BROWN
RELAY
STARTER
CRUISE
RELAY
TAN
12
RED
OFF
SOLENOID (SV1)
11
OFF
LIGHT
RELAY
10
RED
HOLD
LIFT/XBAL
BROWN
GRAY
OFF
PINK
WHITE
ON
IMPLEMENT
FLOAT
RELAY
PINK
BLUE
PINK
50A
LIFT
VIOLET
ANTIDIESELING
VALVE
SOLENOID
VARIABLE
RELUCTANCE
SENSOR (VRS)
SV2
DIODE (D8)
SV1
Groundsmaster 3000
Run Circuits
TEMP
SENDER
FUEL
SENDER
Circuit Current
Logic Direction
All ground wires are black.
Page 12 5
P3
P4
FLOAT/HOLD LIFT/XBAL
COIL
COIL
STARTER
J12
J8
P7
PTO
COIL
P6
SEAT
SWITCH
P8
SERVICE
BRAKE
WIRE IDENTIFICATION
W26
W32
W30
W31
W6
W11
W32
W29
ALTERNATOR
P9
LABEL
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W16
W17
W18
W19
W20
W21
W22
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W28
W27
W26
W25
W24
W10
W22
W21
S1
W18
W33
W20
J13
A
W19
B
W18
W17
W16
P10
FORD
ECM
W9
W33
P12
CHARGE
CIRCUIT
PROTECTION
P5
NEUTRAL
SWITCH
W9
W30
W8
J9
COLOR
BLU
BLK
TAN
GRY
WHT
WHT
GRY
PNK
TAN
WHT
BLK
TAN
VIO
BLK
PNK
BLK
GRN
GRN
YEL
VIO
BLK
BRN
BRN
TAN
BLK
BLK
RED
RED
AWG
18
16
18
18
16
16
18
18
18
18
16
16
18
18
18
18
16
16
18
18
18
18
18
18
18
14
10
10
TYPE
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
ROUTE
J1, P2C
J2, J11
J3, P2B
J4, P1G
J5, P1H
J5, P101
J6, P2G
J7, P1B
P9, J8
P61, P2E
J2, P102
J8, P1E
P3A, P1K
P3B, S1
P4A, P2A
P4B, S1
P5A, P1F
P5B, P2D
P62, P1A
P7A, P1C
P7B, S1
P8A, P1D
P8B, P2F
J9, P1J
J10, S1
J11, S1
J13, P12A
J12, P12B
CRUISE
CONTROL
J10
J7
OIL
PRESSURE J6
SWITCH
W7
W6
CARB
SOLENOID
J5
HIGH
TEMP
SWITCH
J4
TEMP
SENDER
FUEL
SENDER
J3
J2
J1
W5
W4
W3
W11
W31
W2
W2
J11
GROUND
W1
W7
W10
W28
W22
P1 HARNESS INTERFACE
W1
W3
W19
W29
W17
W5
W4
W21
W16
W27
W25
W8
W24
A
Groundsmaster 3000
Wiring Diagram (Rear Section)
P2 HARNESS INTERFACE
Page 12 6
P5 DIODE
PACK
W10
W33
J15
J16
W46
W55
W28
W11
W60
W15
W60
W29
W59
W42
W61
2
3
W34
W32
W18
W31
W30
W29
W35
W63
W54
W64
P10
CRUISE
SWITCH
E3
W27
E4
W26
E5
W25
W24
W22
W21
W6
W16
START
RELAY
F1
W19
F2
F5
W18
W14
W17
F4
W16
G1
W15
W13
W14
W8
G2
PTO
RELAY
G5
G4
STARTER B TERMINAL
W66
W46
W67
LABEL
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
COLOR
BLU
GRN
BLK
BLK
ORN
BLU
YEL
BLK
BRN
BRN
TAN
VIO
VIO
BLK
VIO
GRY
BRN
BLK
TAN
RED
WHT
GRN
PNK
PNK
GRY
BRN
WHT
WHT
BLU
VIO
VIO
BLK
VIO
GRN
TAN
TAN
BLK
TAN
TAN
VIO
PNK
PNK
BLK
BLK
BLK
PNK
ORN
TAN
BLK
ORN
BLU
BLK
ORN
BLK
PNK
GRN
VIO
PNK
BLU
TAN
BRN
GRN
TAN
BLK
GRY
BLK
WHT
BRN
VIO
PNK
YEL
BLK
BLK
GRN
RED
RED
ORN
RED
RED
AWG
16
18
18
18
18
16
18
18
18
18
18
18
18
18
18
16
18
18
16
10
18
16
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
18
18
18
18
18
18
18
16
18
18
18
18
18
18
18
18
18
18
10
16
16
16
16
TYPE
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
ROUTE
P4J4, P4H4
P4J5, J5
P4J2, J4
P4J2, P4H2
P4J1, P6A
P4H4, P42
P6X, J3
P4H2, P4G2
P4H1, P3E
P4H1, P91
P4G4, P95
P4G5, P3C
P4G5, P4G1
P4G2, P4F2
P4G1, P94
P4F4, P41
P4F5, P6S
P4F2, P4C5
P4F1, P1E
P41234, J1
P43, P2E
P44, P1F
P4E1, P4E2
P4E2, P71
P4E5, P1G
P4E4, P112
P4E3, P1H
P4E3, J15
P4C1, P81
P4C2, P5B
P4C2, P4C4
P4C5, P4B5
P4C4, P83
P4B1, P105
P4B2, P106
P4B2, P4B4
P4B5, P5E
P4B4, P5A
P5A, P1J
P5B, P1K
P5D, P2A
P5D, P73
P5E, P5G
P5G, P5H
P5H, J8
J16, P114
J6, J9
J7, P2B
J8, J11
J9, J12
J10, P2C
J11, J13
J12, P6A
J13, P108
J14, J16
P6B, P2D
P6Y, P4H5
J14, P71
P72, P81
P92, P95
P102, P2F
P103, P105
P106, P107
P108, J17
P111, P2G
P113, J2
P115, P3H
P1D, P3E
P1C, P3C
P1B, P3A
P1A, J3
J2, P3F
P3F, J4
P3D, J5
P41234, P45678
P45, P13B
P46, P13A
P47, P12
P48, J18
W65
W61
SERVICE BRAKE
W21
SEAT SWITCH
W56
NEUTRAL SWITCH
W51
FUEL SENDER
W48
TEMPERATURE SENDER
P1 HARNESS INTERFACE
W41
LIFT/XBAL COIL
W40
FLOAT/HOLD COIL
W39
CRUISE COIL
W27
W25
INPUT
POWER
TEMPERATURE SWITCH
SEAT
CAPACITOR
J1
W22
J2
NEUTRAL SWITCH
J3
W19
STARTER S TERMINAL
P3 DIODE
PACK
W69
W70
PTO COIL
W71
ALTERNATOR D TERM
DECK
CAPACITOR
W72
J4
W20
J5
W66
W73
W1
W72
W7
J4
W71
J5
W4
W3
W2
W70
W12
J2
W75
W69
W9
W73
W74
W5
W67
J1
H5
GROUND
W74
W3
W75
W2
ENGINE
SHUTDOWN
DELAY
RELAY
H4
W8
W4
W57
W6
W1
H2
J17
W13
W12
W11
W10
W9
SEAT SWITCH
SEAT
RELAY
W26
6
P11
WARNING
LIGHT CLUSTER
SERVICE BRAKE
H1
W65
W23
E1
W64
HI TEMP
OVERRIDE
P9
PTO SWITCH
W62
W20
P13
IMPLEMENTS
W59
W24
W58
W77
W57
W78
W7
W79
WIRE IDENTIFICATION
P8
FLOAT/
HOLD SW
E2
W76
P12
W5
J18
LIGHT
KIT
J14
J13
P7
LIFT/XBAL
SWITCH
W28
HIGH
COOLANT
TEMP
RELAY
W80
J12
W53
W17
W58
W55
P4
CONVENIENCE
CENTER
J11
J10
W54
C1
J9
P6
IGNITION SWITCH
W52
W53
W50
C2
J8
W52
W49
C5
J7
W51
W50
W47
IMPLEMENT
FLOAT
RELAY
J6
METER
HOUR
W44
W43
W38
W36
W37
W32
W36
W35
W34
W33
W31
W49
W45
C4
W48
B1
W47
B2
W45
CRUISE
RELAY
W37
W42
W41
B5
W40
W30
W39
B4
FUEL
GAUGE
W56
TEMP
GAUGE
Groundsmaster 3000
Wiring Diagram (Front Section)
P2 HARNESS INTERFACE
Page 12 7
J6
P3
FLOAT/HOLD
SOLENOID
OIL
PRESSURE
BA
BA
P5
NEUTRAL
SWITCH
AB
P7
PTO
COIL
P6
SEAT
SWITCH
CARB
SOLENOID
1
2
J5
S1
W18
W20
W26
W30
W31
GROUND
J11
BA
LIFT/XBAL
SOLENOID
P4
ALTERNATOR
J7
J13
P9
BA
TEMP
SWITCH
J4
SERVICE
BRAKE
SWITCH
P8
J10
J9
CRUISE
COIL
J3
TEMP
SENDER
CHARGE
CIRCUIT
PROTECTION
A B
P12
1
P10
2
FORD
ECM
FUEL
SENDER
STARTER
J1
J2
A
B
C
D
H
G
F
E
A
B
C
D
E
+ + + + +
+ + + + +
J12
P13
HARNESS INTERFACE
+ + + +
+ + + +
J8
B A
K
J
H
G
F
Groundsmaster 3000
Harness Drawing (Rear Section)
P2
P1
Page 12 8
5
6
1
2
5
F
3
4
2
4
5 1
INPUT
POWER
J1
CONVENIENCE CENTER
P4
4
3
HOUR
METER
3 2
6
B 5
4
J3
J12
P6
P9
2 3
J2
J5
3
FLOAT/HOLD
SWITCH 1
J4
SEAT
CAPACITOR
1 +
DECK
CAPACITOR
PTO
SWITCH
2
IGNITION
SWITCH
WARNING
LIGHT
CLUSTER
P11
12
J13
J14
3 4 5 6
A
1
ACCESSORY
P8
IMPLEMENT
BA
J18
P13
P12
LIGHT
KIT
LIFT/XBAL
SWITCH
J17
GROUND
P7
H
G
F
E
D
C
B
A
++++++++
++++++++
DIODE
PACK
H
G
F
E
D
C
B
A
J15
P5
P3
P2
DIODE
PACK
P1
E F G H
F G H J K
+ + + +
+ + + +
+ + + + +
+ + + + +
D C B A
E D C B A
J16
HIGH
TEMPERATURE
OVERRIDE
HARNESS
INTERFACE
J6
J7
J8
TEMPERATURE
GAUGE
J9
J10
J11
CRUISE
SWITCH
P10
FUEL
GAUGE
Groundsmaster 3000
Harness Drawing (Front Section)
Page 12 9
LIGHT
DIODE (D2)
RED
BLUE
WHITE
PINK
VIOLET
FLOAT/HOLD
SOLENOID (SV2)
ALTERNATOR
LIFT LEVER
POSITION
FLOAT/HOLD
SWITCH
SV1
SV2
LIFT
ON
OFF
HOLD
OFF
OFF
LOWER/FLOAT
OFF
ON
VIOLET
BLUE
DIODE (D8)
FUEL STOP
SOLENOID
VIOLET
1
BLUE
RED
2
PREHEATING
UNIT
VIOLET
BLUE
WHITE
TEMP SENDER
BLUE
WHITE
IMPLEMENT
FLOAT
RELAY
PINK
PINK
PINK
HIGH
TEMP
SWITCH
TAN
4
DIODE (D5)
LIFT/XBAL
SWITCH
LIFT/XBAL
SOLENOID (SV1)
LIGHT
GREEN
80A
OIL PRESSURE
SWITCH
OPTIONAL
CRUISE CONTROL
WHITE
WHITE
WHITE
GRAY
GLOW
PLUGS
GRAY
LIGHT
BROWN
BLUE
HI TEMP
OVERRIDE
SWITCH
GREEN
H20 IN FUEL
SENSOR
WHITE
CRUISE
RELAY
TAN
PINK
PINK
TAN
ORANGE
RED
PINK
ORANGE
PINK
3
HIGH
COOLANT
TEMP
RELAY
TAN
COOLANT LEVEL
SENSOR
SEAT
RELAY
VIOLET
TAN
TAN
ORANGE
BROWN
BROWN
S
START
STARTER
10A
20A
CRUISE
SWITCH
GRAY
TAN
7.5A
20A
PTO
RELAY
VIOLET
BLUE
ENGINE
SHUTDOWN
DELAY
RELAY
ORANGE
2
YELLOW
BROWN
YELLOW
WHITE
CRUISE COIL
GREEN
SEAT
CAPACITOR
BLUE
RED
RED
LIGHT
DECK
CAPACITOR
WHITE
DIODE (D1)
RUN
NEUTRAL
SWITCH
IGNITION
SWITCH
TAN
ORANGE
GREEN
GRAY
TAN
RED
TAN
RED
SERVICE
BRAKE
SWITCH
TAN
GREEN
START
RELAY
BROWN
BROWN
GREEN
PINK
INJECTION ADVANCE
VIOLET
50A THERMAL
BREAKER
BLUE
DIODE (D6)
PTO
SWITCH
VIOLET
DIODE (D3)
VIOLET
BLUE
VIOLET
DECK
POSITION
SWITCH
SEAT SWITCH
PTO COIL
+
12 VOLTS
ORANGE
ORANGE
B+I+A
X+Y
START
B+I+S
ORANGE
I
TRANSPORT
SWITCH
FUEL
GAUGE
TEMPERATURE
GAUGE
HOURMETER
NONE
FUEL
SENDER
YELLOW
G
G
GRAY
TEMP
SENDING
UNIT
TRANSPORT
RELAY
YELLOW
LIGHT
DIODE (D7)
YELLOW
RUN
NONE
OTHER
CIRCUITS
BLUE
OFF
TERMINAL
CONTINUITY
VIOLET
IGNITION SWITCH
POSITION
ORANGE
BATTERY
YELLOW
PINK
TRANSPORT
SOLENOID
Groundsmaster 3000D
Electrical Schematic
All relays and solenoids
are shown as deenergized.
All ground wires are black.
Page 12 10
LIGHT
DIODE (D2)
RED
WHITE
PINK
BLUE
VIOLET
FLOAT/HOLD
SOLENOID (SV2)
ALTERNATOR
LIFT LEVER
POSITION
FLOAT/HOLD
SWITCH
SV1
SV2
LIFT
ON
OFF
HOLD
OFF
OFF
LOWER/FLOAT
OFF
ON
VIOLET
BLUE
DIODE (D8)
FUEL STOP
SOLENOID
VIOLET
1
BLUE
RED
2
PREHEATING
UNIT
VIOLET
BLUE
WHITE
TEMP SENDER
BLUE
WHITE
IMPLEMENT
FLOAT
RELAY
PINK
PINK
PINK
HIGH
TEMP
SWITCH
TAN
4
DIODE (D5)
LIFT/XBAL
SWITCH
LIFT/XBAL
SOLENOID (SV1)
LIGHT
GREEN
80A
OIL PRESSURE
SWITCH
OPTIONAL
CRUISE CONTROL
WHITE
WHITE
WHITE
GRAY
PLUGS
GLOW
GRAY
LIGHT
BROWN
BLUE
HI TEMP
OVERRIDE
SWITCH
GREEN
H20 IN FUEL
SENSOR
WHITE
CRUISE
RELAY
TAN
PINK
PINK
TAN
ORANGE
RED
PINK
ORANGE
PINK
3
HIGH
COOLANT
TEMP
RELAY
TAN
COOLANT LEVEL
SENSOR
SEAT
RELAY
VIOLET
TAN
TAN
ORANGE
BROWN
S
START
GREEN
RED
RED
7.5A
20A
CRUISE COIL
GREEN
GRAY
TAN
PTO
RELAY
VIOLET
BLUE
ENGINE
SHUTDOWN
DELAY
RELAY
ORANGE
2
YELLOW
BROWN
BLUE
LIGHT
DECK
CAPACITOR
SEAT
CAPACITOR
WHITE
WHITE
CRUISE
SWITCH
ORANGE
10A
20A
RED
TAN
DIODE (D1)
RUN
NEUTRAL
SWITCH
IGNITION
SWITCH
GREEN
GRAY
TAN
RED
TAN
STARTER
START
RELAY
SERVICE
BRAKE
SWITCH
BROWN
BROWN
TAN
BROWN
GREEN
PINK
INJECTION ADVANCE
VIOLET
50A THERMAL
BREAKER
BLUE
DIODE (D6)
YELLOW
PTO
SWITCH
VIOLET
DIODE (D3)
VIOLET
BLUE
VIOLET
DECK
POSITION
SWITCH
SEAT SWITCH
PTO COIL
+
12 VOLTS
ORANGE
ORANGE
B+I+A
X+Y
START
B+I+S
ORANGE
I
TRANSPORT
SWITCH
FUEL
GAUGE
TEMPERATURE
GAUGE
HOURMETER
NONE
FUEL
SENDER
YELLOW
G
G
GRAY
TEMP
SENDING
UNIT
TRANSPORT
RELAY
YELLOW
LIGHT
DIODE (D7)
YELLOW
RUN
NONE
OTHER
CIRCUITS
BLUE
OFF
TERMINAL
CONTINUITY
VIOLET
IGNITION SWITCH
POSITION
ORANGE
BATTERY
YELLOW
Groundsmaster 3000D
Crank Circuits
PINK
Circuit Current
Logic Direction
All ground wires are black.
TRANSPORT
SOLENOID
Page 12 11
LIGHT
DIODE (D2)
RED
BLUE
WHITE
PINK
VIOLET
FLOAT/HOLD
SOLENOID (SV2)
ALTERNATOR
LIFT LEVER
POSITION
FLOAT/HOLD
SWITCH
SV1
SV2
LIFT
ON
OFF
HOLD
OFF
OFF
LOWER/FLOAT
OFF
ON
VIOLET
BLUE
DIODE (D8)
RED
FUEL STOP
SOLENOID
VIOLET
1
BLUE
2
PREHEATING
UNIT
VIOLET
BLUE
WHITE
TEMP SENDER
BLUE
WHITE
IMPLEMENT
FLOAT
RELAY
PINK
PINK
PINK
HIGH
TEMP
SWITCH
TAN
4
DIODE (D5)
LIFT/XBAL
SWITCH
LIFT/XBAL
SOLENOID (SV1)
LIGHT
GREEN
80A
OIL PRESSURE
SWITCH
OPTIONAL
CRUISE CONTROL
WHITE
WHITE
WHITE
GRAY
PLUGS
GLOW
GRAY
LIGHT
BROWN
1
HI TEMP
OVERRIDE
SWITCH
GREEN
H20 IN FUEL
SENSOR
BLUE
WHITE
CRUISE
RELAY
TAN
PINK
PINK
TAN 2
ORANGE
RED
PINK
ORANGE
PINK
3
HIGH
COOLANT
TEMP
RELAY
TAN
COOLANT LEVEL
SENSOR
SEAT
RELAY
VIOLET
TAN
TAN
ORANGE
BROWN
50A THERMAL
BREAKER
BLUE
BROWN
DIODE (D6)
TAN
LIGHT
WHITE
GREEN
PINK
RUN
NEUTRAL
SWITCH
IGNITION
SWITCH
RED
TAN
X
ENGINE
SHUTDOWN
DELAY
RELAY
ORANGE
7.5A
BROWN
YELLOW
WHITE
PTO
RELAY
VIOLET
BLUE
SEAT
CAPACITOR
YELLOW
BLUE
20A
RED
STARTER
A
ORANGE
10A
20A
S
RED
GREEN
Y
GRAY
GREEN
GRAY
TAN
RED
TAN
CRUISE COIL
DECK
CAPACITOR
START
GREEN
CRUISE
SWITCH
DIODE (D1)
START
RELAY
SERVICE
BRAKE
SWITCH
BROWN
TAN
BROWN
VIOLET
INJECTION ADVANCE
PTO
SWITCH
VIOLET
DIODE (D3)
VIOLET
BLUE
VIOLET
DECK
POSITION
SWITCH
SEAT SWITCH
PTO COIL
+
12 VOLTS
B+I+A
NONE
X+Y
B+I+S
START
TEMPERATURE
GAUGE
HOURMETER
I
G
TRANSPORT
SWITCH
FUEL
GAUGE
S
FUEL
SENDER
YELLOW
G
G
GRAY
TEMP
SENDING
UNIT
TRANSPORT
RELAY
YELLOW
LIGHT
DIODE (D7)
YELLOW
RUN
NONE
OTHER
CIRCUITS
BLUE
OFF
TERMINAL
CONTINUITY
VIOLET
IGNITION SWITCH
POSITION
ORANGE
ORANGE
ORANGE
ORANGE
BATTERY
YELLOW
Groundsmaster 3000D
Run Circuits
PINK
TRANSPORT
SOLENOID
Circuit Current
Logic Direction
All ground wires are black.
Page 12 12
P19
CHARGE
CIRCUIT
PROTECTION
P16
FLOAT/HOLD
COIL
STARTER
P11
SEAT
SWITCH
P12
PTO
COIL
P13
SERVICE
BRAKE
B
W32
W31
W30
W29
W28
W27
W26
W24
W14
W22
THERMAL
BREAKER
W30
W37
S3
W13
W45
J5
W25
W18
P18
NEUTRAL
SWITCH
W24
W17
P17
LIFT/XBAL
COIL
W23
W16
J8
W22
W49
J7
W21
W20
W19
W14
W49
W48
J6
WIRE IDENTIFICATION
P6
COOLANT
LEVEL
SENSOR
W33
A
P5
INJECTION
ADVANCE
1
2
J14
W34
W10
P14
DECK
POSITION
SWITCH
W15
W48
W36
J9
ALTERNATOR
CRUISE
CONTROL
W12
J4
W37
J10
W38
P4
OIL
PRESSURE
SWITCH
1
2
W11
W39
J3
W8
W3
S2
W10
GLOW
PLUGS
W15
W18
W9
W40
W40
W20
W47
W41
W8
W16
W46
W39
P3
THERMISTER
W4
W7
W6
W42
W9
W5
J1
W4
FUEL
SENDER
W43
W38
W2
P1
WATER
IN FUEL
SENDER
W3
W2
W1
P7
PRE/POST
HEAT RELAY
TYPE
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
ROUTE
P11, P10A
P12, J1
P13, S2
J1, S1
J2, P9C
P22, P8G
P21, P9B
P31, P72
J3, J12
J3, P51
P42, P9G
J4, P8B
J5, J11
J6, J7
P52, S2
P61, S1
P62, P9H
P63, S2
J8, P8E
J8, P74
P16A, P8K
P16B, S3
P17A, P9A
P17B, S3
P18A, P8F
P18B, P9D
P111, P9E
P112, P8A
P12A, P8C
P12B, S3
P13A, P8D
P13B, P9F
P14A, P10E
P14B, P10D
J9, P8J
J10, S3
J10, P15B
P71, S1
P73, S2
P75, P10B
P77, S1
P15A, P10F
J13, S1
J13, S3
P32, S1
S2, P8H
J14, P19A
J7, P19B
S1
W13
J2
AWG
18
18
18
18
18
18
18
18
8
16
18
18
8
8
16
18
18
18
16
18
18
18
18
18
16
16
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
14
14
18
16
10
10
W44
P2
TEMP
SWITCH/
SENDER
COLOR
BLU
BLK
WHT
BLK
BLU
GRY
VIO
BLU
ORN
ORN
GRY
PNK
RED
RED
WHT
BLK
TAN
WHT
TAN
TAN
VIO
BLK
PNK
BLK
GRN
GRN
WHT
YEL
BLU
BLK
BRN
BRN
GRY
BRN
WHT
BLK
BLK
BLK
WHT
GRN
BLK
PNK
BLK
BLK
BLK
WHT
RED
RED
6
W42
W46
LABEL
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
J11
J12
A
B
P15
TRANSPORT
COIL
W44
W45
W43
W33
W34
W41
W1
P9 HARNESS INTERFACE
W17
W11
W32
W27
W26
W5
W7
W23
W21
W36
P8 HARNESS INTERFACE
W47
W6
W25
W19
W31
W29
W12
W28
A
J13
GROUND
Groundsmaster 3000D
Wiring Diagram (Rear Section)
Page 12 13
WIRE IDENTIFICATION
P5
DIODE
PACK
A
P1
PTO SWITCH
J15
J16
W69
W62
W28
W11
W68
W15
W68
W85
W67
E5
W38
TEMP
RELAY
W34
W66
E4
W47
HIGH
COOLANT
W66
W24
W65
E3
W64
D1
W7
D2
J14
W63
D5
J13
W5
W60
W17
W65
W62
TRANSPORT
RELAY
J12
W61
D4
J11
J10
W59
W60
W57
C1
J9
W59
W56
C2
W51
FUEL GAUGE
J8
W58
C5
W50
J7
W57
W54
IMPLEMENT
FLOAT
RELAY
W49
J6
W56
W52
C4
W55
B1
W54
W53
B2
TEMP GAUGE
E
W52
CRUISE
RELAY
P4
IGNITION SWITCH
HI TEMP
OVERRIDE
SWITCH
W70
2
W48
B5
W47
W46
W45
W33
W44
W35
W43
B4
W42
W40
W41
W37
W40
W39
W72
W38
W36
HOUR
METER
P2
FLOAT/HOLD
SWITCH
P3
LIFT/XBAL
SWITCH
W71
W72
W39
W73
W37
W32
W36
W35
W34
W33
W31
W32
W18
W31
W30
P6 CONVENIENCE CENTER
ACCESSORY
W74
W29
W95
P15
W94
LIGHT
KIT
W93
P16
B
IMPLEMENTS
START
RELAY
F1
F2
F5
F4
G1
PTO
RELAY
G2
G5
G4
W78
1
2
W78
4
5
W21
W81
W6
W16
1
STARTER B TERMINAL
W53
4
P11
WARNING
LIGHT CLUSTER
W16
W84
W15
W13
W14
W8
W13
W12
W11
W10
W9
W48
W41
GROUND
INTERFACE
E
F
P9 HARNESS INTERFACE
W81
W79
W70
W21
W63
W58
W55
P8 HARNESS INTERFACE
W46
W44
W43
W27
W25
W22
W19
W10
J1
INPUT
POWER
W86
J2
SEAT
CAPACITOR
P10
HARNESS
W87
J3
W88
W20
W83
W89
W88
W7
W87
DIODE PACK
W86
F
P7
W12
W90
W85
W9
W89
W91
DECK
CAPACITOR
C
W67
W45
W2
J4
W75
W4
W3
J5
W82
LOW COOLANT
SERVICE BRAKE
SEAT SWITCH
NEUTRAL SWITCH
FUEL SENDER
TEMPERATURE SENDER
LIFT/XBAL COIL
FLOAT/HOLD COIL
W5
CRUISE COIL
W4
W64
W6
W1
W8
W1
J17
W84
W80
J4
W18
W14
W17
W91
J5
2
W83
TEMPERATURE SWITCH
J2
W82
W19
W3
W90
W2
SHUTDOWN
DELAY
RELAY
P12
WARNING
LIGHT CLUSTER
W80
NEUTRAL SWITCH
ENGINE
W69
W22
STARTER S TERMINAL
J1
W26
SERVICE BRAKE
H4
W79
W25
W24
ALTERNATOR D TERM
H5
P13
TRANSPORT
SWITCH
W26
SEAT SWITCH
SEAT
RELAY
H2
W74
PTO COIL
H1
6
W77
W20
A
W30
W23
2
W76
W29
W28
W27
W92
P14
CRUISE
SWITCH
W75
E1
W96
W61
E2
J18
LABEL
W86
W87
W88
W89
W90
W91
W92
W93
W94
W95
W96
COLOR
VIO
PNK
YEL
BLK
GRN
BLK
RED
RED
ORN
RED
RED
AWG
18
18
18
18
18
18
10
16
16
16
16
TYPE
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
ROUTE
P8C, P7C
P8B, P7A
P8A, J3
J2, P7F
P7D, J5
P7F, J4
P61234, P65678
P65, P16B
P66, P16A
P67, P15
P68, J18
LABEL
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
W85
COLOR
BLU
GRN
BLK
BLK
ORN
BLU
YEL
BLK
BRN
BRN
TAN
VIO
VIO
BLK
VIO
GRY
BRN
BLK
TAN
RED
WHT
GRN
PNK
PNK
GRY
BRN
WHT
WHT
ORN
YEL
YEL
BLK
YEL
BLU
VIO
VIO
BLK
VIO
TAN
TAN
BLK
TAN
TAN
VIO
YEL
PNK
PNK
BLK
BLK
BLK
BLK
BLK
ORN
ORN
VIO
BLK
ORN
BLU
BLK
ORN
BLK
PNK
GRN
VIO
PNK
BLU
BRN
TAN
PNK
BRN
GRN
GRN
TAN
BLK
GRY
ORN
YEL
BLK
GRY
WHT
TAN
GRN
BLK
BLU
BRN
AWG
16
18
18
18
18
16
18
18
18
18
18
18
18
18
18
16
18
18
16
10
18
16
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
TYPE
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
GPT
ROUTE
P6J4, P6H4
P6J5, J5
P6J2, J4
P6J2, P6H2
P6J1, P4A
P6H4, P62
P4X, J3
P6H2, P6G2
P6H1, P7E
P6H1, P8D
P6G4, P15
P6G5, P7C
P6G5, P6G1
P6G2, P6F2
P6G1, P14
P6F4, P61
P6F5, P4S
P6F2, P6D5
P6F1, P8E
P61234, J1
P63, P9E
P64, P8F
P6E1, P6E2
P6E2, P31
P6E5, P8G
P6E4, P122
P6E3, P8H
P6E3, J15
P6D1, P135
P6D2, P136
P6D2, P6D4
P6D5, P6C5
P6D4, P5C
P6C1, P21
P6C2, P5B
P6C2, P6C4
P6CS, P6B5
P6C4, P23
P6B2, P146
P6B2, P6B4
P6B5, J17
P6B4, P5A
P5A, P8J
P5B, P8K
P5C, P1OF
P5D, P9A
P5D, P33
P5E, J17
P5E, P5F
P5F, P5G
P5G, P5H
P5H, J8
J6, P114
J6, J9
J7, P9B
J8, J11
J9, J12
J10, P9C
J11, J13
J12, P4A
J13, P148
J14, J16
P4B, P9D
P4Y, P6H5
J14, P31
P32, P21
P11, P10D
P12, P15
J16, P124
P142, P9F
P143, P145
P145, P6B1
P146, P147
P148, P138
P132, P10E
P133, P135
P136, P137
P138, P123
P121, P9G
P125, P7H
P126, P9H
P112, P10B
P113, J2
P116, P10A
P11, P7E
Groundsmaster 3000D
Wiring Diagram (Front Section)
Page 12 14
P18
NEUTRAL
SWITCH
P16
FLOAT/HOLD
SOLENOID
P12
PTO
COIL
BA
BA
AB
THERMAL
BREAKER
J6
J7
X
X
X
X
X
X
X
X
X
X
X
X
X
X
P11
SEAT
SWITCH
J5
1
STARTER
J8
S3
W22
J3
GLOW
PLUGS
BA
W24
J13
GROUND
W30
W37
1 2
W45
P17
LIFT/XBAL
SOLENOID
AB
P2
TEMPERATURE
SWITCH
SENDER
P14
DECK
POSITION
SWITCH
P15
TRANSPORT
SOLENOID
P19
CHARGE
CIRCUIT
PROTECTION
P13
SERVICE
BRAKE
SWITCH
AB
BA
2 1
P5
INJECTION
ADVANCE
2 1
A B
P3
THERMISTER
3 2 1
J10
CRUISE
COIL
J9
P6
LOW
COOLANT
LEVEL
S1
B A
W4
P20
W16
W39
W42
W44
W46
S2
W3
W15
1 2 3 4 5 6 7
W18
J4
W40
ALTERNATOR
P1
WATER
IN
FUEL
W47
3 2 1
J14
P7
PREHEATING
UNIT
J11
PREHEATING
UNIT
2 1
J12
P4
OIL
PRESSURE
FUEL
SENDER
J1
J2
P8
P9
P10
HARNESS
INTERFACE
A
B
C
D
H
G
F
E
A
B
C
D
E
+ + + + +
+ + + + +
F
E
D
+ + + +
+ + + +
+ + +
+ + +
A
B
C
K
J
H
G
F
Groundsmaster 3000D
Harness Drawing (Rear Section)
Page 12 15
J18
ACCESSORY
1
3
25
5
D
G
3
2 5
PTO
SWITCH
2
B
25
1 +
3
4
5
B
SEAT
CAPACITOR
J2
J3
IGNITION
SWITCH
HOUR
METER
1 2 3 4 5 6
J13
J12
P12
P11
3
4
DECK
CAPACITOR
J4
J5
WARNING
LIGHT
CLUSTER
WARNING
LIGHT
CLUSTER
1 2 3 4 5 6
P1
P4
J14
3
6
P2
FLOAT/HOLD
SWITCH
1
2 3
3
A
BA
P16
IMPLEMENT
P15
KIT
LIGHT
P3
LIFT/XBALD
SWITCH
J1
INPUT
POWER
2
3
1
J17
GROUND
P7
P5
P13
TRANSPORT
SWITCH
DIODE
PACK
P9
D E F
E F G H
F G H J K
+ + + +
+ + + + +
+ + + +
+ + + + +
D C B A
E D C B A
++
++
++
DIODE
PACK
H
G
F
E
D
C
B
A
++++++++
++++++++
H
G
F
E
D
C
B
A
P10
C B A
P8
J15
J16
HIGH TEMPERATURE
OVER-RIDE
J6
J7
J8
TEMPERATURE
GAUGE
J9
J10
FUEL
GAUGE
J11
P14
CRUISE
SWITCH
Groundsmaster 3000D
Harness Drawing (Front Section)
HARNESS-INTERFACE
Page 12 16