Beruflich Dokumente
Kultur Dokumente
5 Whys Examples
Problem Statement: Customers are unhappy because they are being shipped products that dont meet their specifications.
1. Why are customers being shipped bad products?
Because manufacturing built the products to a specification that is different from what the customer and the sales person agreed to.
2. Why did manufacturing build the products to a different specification than that of sales?
Because the sales person expedites work on the shop floor by calling the head of manufacturing directly to begin work. An error happened when the
specifications were being communicated or written down.
3. Why does the sales person call the head of manufacturing directly to start work instead of following the procedure established in the company?
Because the start work form requires the sales directors approval before work can begin and slows the manufacturing process (or stops it when the
director is out of the office).
4. Why does the form contain an approval for the sales director?
Because the sales director needs to be continually updated on sales for discussions with the CEO.
In this case only four Whys were required to find out that a non-value added signature authority is helping to cause a process breakdown.
Lets take a look at a slightly more humorous example modified from Marc R.s posting of 5 Whys in the iSixSigma Dictionary.
Problem Statement: You are on your way home from work and your car stops in the middle of the road.
1. Why did your car stop?
http://www.isixsigma.com/tools-templates/cause-effect/determine-root-cause-5-whys/
1/5
1/17/2015
Take-away Quotation
If you dont ask the right questions, you dont get the right answers. A question asked in the right way often points to its own answer. Asking questions is the
ABC of diagnosis. Only the inquiring mind solves problems. Edward Hodnett
Comments
Karunakar
Details on online is very helpful.
Reply
denice
this site is very helpful. Thank you
Reply
Prof100
Nicely written and very helpful illustrations of the concept. Thanks.
Reply
Rosauro Feliciano
http://www.isixsigma.com/tools-templates/cause-effect/determine-root-cause-5-whys/
2/5
1/17/2015
Tanmay Dadheech
Very good way of determining root cause. Great!!
Reply
rob24ertt
Very good examples, simple but very useful to undestand the clue of this tool. Nice article
Reply
krishna
thanks best atricle on the net! :D
Reply
Ken
Great article, too many organisations hide from asking the simplest of questions and also hide from the answer they give..I know a few who
need to read this article.
Reply
Edward
Simple but helpful article
Reply
mizan
great!
Reply
Janix: Philippines
Very helpful, especially in the field of nursing where everything happen for so many reasons. thanks!
Reply
drgerry
Seems to me the 5 why is nothing more than using common sense. Someone has made millions explaining common sense.
Reply
Jason
People may have made millions teaching common sense, but companies have saved BILLIONS applying the common sense that was
apparently overlooked.
Reply
EROL VATANSEVER
5 whys technique is one of the best problem solving techique ever invented
Reply
Kevin Clay
The 5-Why tool is a very useful tool but I find that if you are not experienced with facilitating a 5-Why session for Root Cause Analysis then it can
lead you down the wrong path. Most problems do not have one cause but many interdependent causes. I like to use the Fault Tree Analysis for
RCA. This tool looks at the many dependent and independent causes of an effect.
http://www.isixsigma.com/tools-templates/cause-effect/determine-root-cause-5-whys/
3/5
1/17/2015
Oswald Avio
But the 5 whys method, when rightly used, can result in a horizontal tree-like pattern of causes to which the method can be re-applied.
Remember, it is suitable for a Six Sigma DMAIC project.
Reply
pankaj
5 why analysis is good tools for human error and ishikawa is good tool for root cause of potential defect.
Reply
Ron Villones
When to stop the 5 why? How would I know that I should stop to ask why?
Reply
vijay
Continue the
5 why
process until fundament or root cause is apparent.
Reply
Neo
Nice article. I have been practicing this and it definitely helps to understand the whys of the problem. Also as part of it you first need to understand
what is the problem and where the problem occurs. Is it at a particular time or during an acitvity , then when? This way you can better understand
the problem and get to the root cause of the problem. There may or may not be a fix to the problem, then a solution needs to be applied/devised.
Reply
Jorgy Porgy
The example of the car running out of gas is actually a good example of how NOT to use the 5-Why method. Consider applying the logic used in
this example to problems at your business. The easiest such demonstration of this is if we make the driver in this example an employee whose
job it is to drive a company vehicle. The company vehicle runs out of gas because the employee didnt buy gas before driving, because he didnt
have money, because he lost it gambling the night before, because he cant bluff. So whats the solution? Teach your employee how to bluff? No,
obviously not. The 5-Why was done incorrectly. The 5-Why should be used to reveal a failure of your process, not faults in employees. The 5-Why
*SHOULD* have gone something like this:
Problem The employee doesnt make it to the scheduled task on time because the car stopped in the middle of the road.
1. Why did the car stop? It ran out of gas.
2. Why did it run out of gas? There is no process in place requiring verification that the amount of gas in the tank is sufficient to reach the
destination.
If the employee had done this and realized there wasnt enough gas to reach his destination, he wouldnt have started to drive *KNOWING* he
couldnt arrive on time. The drivers ability to successfully gamble has absolutely nothing to do with this problem occurring. The process should
be set up in a way to prevent it.
I run into this kind of problem all the time while managing corrective action teams. The 5-Why is a great technique fast, efficient, easy to
understand but it takes some thorough thought to keep it from going on weird tangents, and teaching this type of thinking is the challenging
part of problem solving.
Reply
Katerina
This is very nice way to learn about the 6 whys.
Very useful
Thank you!
Reply
debonx
http://www.isixsigma.com/tools-templates/cause-effect/determine-root-cause-5-whys/
4/5
1/17/2015
Angelina Nunag
This is very useful when teaching laboratory management for future Medical Laboratory Scientists.Thank You!
Reply
koilraj
This helpful for my job.thanks a lot
Reply
Nelson Amade
Nice article. helpful
Reply
srinivasa
These details are very helpful,thank you very much for sharing information
Reply
NEW JOB
http://www.isixsigma.com/tools-templates/cause-effect/determine-root-cause-5-whys/
5/5