we
=PETRON | PROCEDURE Quauiricarion recoros (par) _| [NIC OC -
2X660MW NCC POWER PROJECT NCC
Anaothavarm,Varahavipul parehsya, TP Gudur Mandal, SPSR Nellore Distr, AP
Infra
‘GW-483 PROCEDURE QUALIFICATION RECORDS POR)
(See 200.2, Section i, ASME Boller and Pressure Vessel Code)
Record Actual Variables Used to Weld Test Coupon
Company Name:PETRON ENGINEERING CONSTRUCTION LTD,
procedure qualfiation Record No.PECL/NCCL/PCR-AS ate:26.9.18
Ps no:PECYINCCL/WPS-15
cing Processfes):STAvE=sMAW
Hype (Manual, Automat, Semi-Automatic: MANUAL
ows caw-so2) :
: TEES
was 324 mm “60mm
xaos |
6 t 3
t smn
ile
‘ Sab ee
Groove Designo Test Coupon
(For comtnation qualifications, the epost weld metal hikes shal be recorded for ech ler metal an proces used)
ase wa --TREATENT
seri Specs 335 p91 osing / Soaking TemperatreRange.70°C0°C
verre, oc UNS Hamar 335.6983 Holsing / Soaking Time 270 mint
pvo.ase Group Not toPNosst Group Noa. istecrentne 5c
trices frst coupon mm iets oF cooing 75°C
Dimer of Test Coupon 324.
imo Pes Thickness es than 3 mm
oiner wa
nen ras rawa0a a Ta leasiaw.
se spectecon Sas 20 355 Cones [PeemCompostion| =.=
as siento e0s.29 018-39 Mice
ites meal no Gi 7 Gieking [argon | s9.9% | aa
wou ett Analisis No 5 5 rating [na im we
seo iter tata 73mm 35, imd sacking | rgon | Sass aa
ies sea mrodc Form Tou rm Jtherna
venereal Filer Meta a a
erode Fx castetion ws Na chaRacrEnis
xr m7 7 Jearentoc
rade ame m7 a otsrerocens ocer
ves eta hckness a5 8 mp. Refer Table. o2 Vos Refer Table.ot
a a Junasten lectode Sie2AOmm|Giametr and
ower ewth-2 th 2) THO: 3.7%02.21
poston awa ode of Metal Trastr for GMAW FCAW:NA
Peston o Grove: 36 Heat nua
ves Progression (Ui, cownnin Loa thera
otharsa a
rave! Sped mmmin js Raer Table
sin or Weave Sed:both string & weave
osesieariowe2oa)
cheat ermperatr:“220 Minas or ingle Pas (Pe Sie): Mule pss
eras temperature 300% Linsle o Muto eectrdesSnle
ost Heating 20-200 for ous lomerva
Page tof2
Nhe wordy(ave48s (conTINUE)
PR No-PECYNCcL/PaR-44
as, coilfor both ELECTRICAL CHARACTERISTICS (QW.409) and TECHNIQUE (QW-410
Filer Metr Caren
ats |rawsere_ovete. eras, Comment
weld cssteaion [oiomtrer |PE2"4 | AMS | nang) lamin | we Aoi, Tames ees Teh
pits ieee Polaty | range) fae vey
noor_| raw | enoose2 [25 | ocen | soso | iea7 | 50-70 NA
wor pass | swaw | esmis-e9 [25 | ocep | eo-ao | ae22 | 5070 rr
sidpass | sMAW | 901589 | 32 | ocer | soaa0| aoe [5575 3
mPa ET saw | ease | «| acer | 00x50] 222 | sooo Wa
“Tense Test (QW-150)
Spesmen ] width [Thickness | Aree | UlimateTotalLoad | _Uimate Tenile | WeldSwess wm] Elongation over GLa] Type ofFalure and
No. _| damm | diam | damme | “inn stress (in MP3) Mos) Som (in) Location
n [wa [so | ume 782 e826 ss2869 3a polaaaeree
ee 77 ws.m7 , 515.157 36 Meee
Suldesend est (Q-160)
[ez “ype and Specimen res
(SceBenaisax 7 Tube Opening ane
(See Benasa2 Seton
(Sie Benase3 Stacy
(See Benaisar Suan
FAcional wo side Bends 385 8586 were done & ound Satara
Toughness Tests (QW.170
soxcmen | naen | Spsnen J, 78 eed as Crap wee ek
No. | Location | size tue | bors | shear | Mis(in) oun
wa [wane ma
[comnts resus were found satisfactory
‘le. Wald Tet (QW.0).
rose — satisfactory (Yes/No): NA enetion ito Farent Metal Yes/No} NA
sero — Resuts: NA
ordnes Test Satisfactory Conducted at OMEGA INSPECTION 8 ANALYTICAL LABORATORY, Re. Report No-09/279e Date 26Sep 2018)
pepostAnays:na
Jotnenna ;
ise’ Name-SHRIOEVENDERSINGH & SHR CHHOTE AL SINGH Welder No-Pw.t2—a6 stampa.
[ess Concuctesby:PETRON ENGINEERING CONSTRUCTION LTD. _Laboretory NAMIE-OMEGA INSPECTION & ANALYTICAL LABORATORY
Laboratory Report Ne-OIAL/2014/09-279 dated 26/Sep/2024
erty thatthe statements in thi recor are corect and that he test welds were prepare, welded, and tested in accordance withthe
reavirements of Section ofthe ASME Baier and Pressure Vesa ode,
Jorcanisation PETRON ENGINEERING CONSTRUGTION [0. NocEPG, NCCPPL
Signature he X ig s oh Re
Namo Ame Ko- iste)
Dato 26-214
PREPARED ewe BY “APPROVED oY
Page 20f2Pl UI Tal
“PETRON WELDING PROCEDURE sPEciFICATIONS (wes) | IN CL
£ 2X660MW NCC POWER PROJECT NCC
frotremoruateoemaan rcrrwanaoitnnowisr | A
“QW-482 WELDING PROCEDURE SPECIFICATIONS [WPS]
(ee QW.200 4, Scion ASME Dole and Pressure Vessel Cod)
|conary Name : BETRON ENGINEERING CONSTRUCTION 7,
we'singFrocecureSpecction No:PECLINCCL/C-937/WPS-15 Rev ODate 2659.14
svpporting POR Wo s}PECYNCCYPOR-S Oate26 9.14
eng Procenstes)grawasnaaw Typetel Manus
[Auteravc Mania Mechine, orSemi-Automate)
promis tawsa. Den
AS PER SEETOH "I prove weld"
fico Spacing:3 to ammm i SA335 Gr. POT
Jescking: No For RotyesFor oer pases)
backing Mater Type: Eorather than root ass
eter to both bacing and etna)
rete .
frenetic a
ronan eta o
lotner 5
080m
ssches Production Drawings, Weld Simba of Wien Descriton 1
prouishow te panel arrangement ofthe pars to be welded. Where
poptcabe, the cetais of weld groove maybe spec.
ate ooton ofthe menufcture, sketches may be attached tlstate
foi cesien, wots tyes, and boas sequence eg, for natch toughness
J-ocedures, for multiple proces procedures, te
Faase merats Tawa]
pvo:ase ‘Group Nos, te Po. 156 Group No:
Specincation anétype/erade or uns Number'S-335 GRADE POL
J: Seecication ae tpe/grace or UNS NumbersA-338 GRADE P91
Jone Anaysis and Maen. Prop NA
to chem. anys and Mech rapt
cena Range:
ease Meta (roove'5 mm 0200p ier ALL
Kim Pass hikness 1/2 in [£3 mes
Jornerna
JFCLER METALS TQW-AOHY 7 craw Sa
spect. 58) ASE SASS
Jaws No. (ls) ERO0S-09 3015.09
Fs, i a
vo, 5 5
sic oF ite Metal 5 Nomsnal amar 552, ind
iter etal Product Form SUD MA
Isvolementl Fier Metal NA Wa
fc eta
rricaness ange:
loroove 2mm 20000
er AL AL
eectrode Fux Cass) Na Na
rss Type Na NA
Fux rade Name Na Na
[consumable neee Na NA
former Na Ne
each base meta filer meta combination should ba recorded ain@ualy
wigue
perk“=PETRON WELDING PROCEDURE SPECIFICATIONS (WPS| NCC
megs 2X660MW NCC POWER PROJECT NCC
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“WPS NO.PECL/NCCL/C-937/WPS-15 Rev. 0 Date :26.9.14 QW-482 (page2 of 2)
JosToNsranaen STEAD EAT TREATMENT LOW
of Groove: LL sing epee ae, 7051
ee ws ae
eres os f17 T<100nm & 6 hs fr exe ston neh (25
Jr ove i. 100 mn) wheres Weis ln Nona
epee ‘ foe oeaing vaca nate fcooleg Max 10°C for Tesomim .7Cfo sos Te
bs usec tore 75am
frenearamoa Joinerna
PretestTenpeature Minimum 20° easiaw am
Joep Termes, Macon: 350% cay PERSERLCOMBOIROD Fate
retest MemtenarceContnenst-720C Min), Se) ieee |
rs: Heating Ater completion of welding ite the wedng area coli to 100s Ves Esa eee aati
Js cep het dy Moin “20-100 ford HourforeS0mm & 2Hour for Toni
bn stan pw neat, hang | a Na wa
sacking | “Ron sae SO
{contnvou or paca esting, where aplbl shuld be ecard) forecua
ccrncacranacTERSTCs a3)
= Filer et Taree ett | een | vous [oven] Gere: emote commerce
wei | rece [ccsncauoe [poner | Weert | Amp | smcl | rove” | VO, [ney] ssa eiqunnecar Toot mg
Past) lcseteaton fo Pec | cones | tov | wary | ee | "ra ‘el
Toor | craw | eames [75] — een — [res 726 | ana
eri shaw | eases [2s] —ocer [sir 1526 | ai
sans [SHAW | eoiea [32 | 9ck [ea irae | ae
wooone| samw | esses | 4 | ocer | asare wa | es
fps nao or gower or eary an, sul be recorded ores erode, paNon, an THCE a
ting curen Hest ng x)
ferstenttecrode ee and ype:240mmDameter an EWTh-2 (WT 20} (THs 1.78022)
(Pure Tunsten, 2% Torts ee)
voce o ert rarer or cma reams
(Srey, Stor resting, te)
fecawaue Tana
[sine or Weare tecoTaWsnge& SMAI sng weave
(Baa ida nto be exe 3 tines late a)”
ostice, norte, Ga Cup Suet TO 16 mms
nt ane ners Cleaning (sting, Grinding, RUSHING GROIN
let ook cous
osctatanna
ere Tue to Work Dancena
ote Sele us (resis) ULTLE
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2. OLSOIALA OIL SO1AL $ OAL OIAL # CIAL CIAL CIAL4 OAL OAL OIAL # OIAL IAL IAL CIAL OIAL SOCIAL &
OIAL4 OIAL4 OIAL4 OAL OIAL 4 IAL OIAL 4 OIAL 4 OIAL 4 OIAL @ CIAL @ OAL 4 OIAL 4 OIAL 4 CIAL # CIAL # CIAL 4 OIAL # CIAL 4 CIAL # OAL # OIAL # OIAL
Telefax : 044 « 2250 0127, 2250 0523
San A) & [wok
ES1o. 1989 coef et
OMEGA INSPECTION & ANALYTICAL LABORATORY
TS. No. 57 & 58, GUINDY INDUSTRIAL ESTATE, GUINDY, CHENNAI - 600 032. INDIA.
TSO / TEC: 17025 : 2005 Accredited by NABL, Dept. of Science & Technology, India
‘Our Esteemed Customers : HYUNDAL, FORD, BHEL, BV, IBR, IRS, ELL, NLC , RITES, CPWD, Etc,
Test Report
ese Rega Report: 26/Sep/2014
Customer : TR_No OIAL/2014/09-279
W/S NCC LIMITED Sample petails +
Nellore
Nellore aaq @ 324 x 60 mm Weld Tube
Matl.: SA 355 Gr.P91+P91
Our Ref. TOCR Nos 14-2509 Sample Drawn By Party
i Ref : PECL/PQR-PECL/NCCL/PQR-15
: Mechanical Test
Party's Ref .
Nature of Test
Test Reference
Test Started on 26-Sep-14
sxsoe isc “mx Test Completed On :26-Sep-14
Page 1 of 1
Test Results
PECL/NCCL/PQR=I5(REF.PROPOSED WPS NO : PECL/NCCL/WPS-15)
REF: GTAW+SMAW-PQR N
EQUIPMENT USED
UTM.Make : FIE. Model : UTN 40.SR No.: 11/98 - 2450.
SAMPLE SIZE TENSILE YIELD. ELONGATION FRACTURE,
com) STRENGTH STRESS ) POSITION
(Mpa) (Mpa)
1 59.0x19.4 648.26 - 532.86 38.80 BROKEN OUTSIDE THE WELD
12 59.5x19.1 649.12 - 515.15 38.60 BROKEN OUTSIDE THE WELD
BEND TESTS :- (4t/180")
SIDE BEND - SB1 : OPEN DISCONTINUTY.
- SB2 : NO CRACKS OBSERVED. PASSES THE
- SB3 : NO CRACKS OBSERVED. PASSES THE
= SB4 : NO CRACKS OBSERVED. PASSES THE
- SB5 : NO CRACKS OBSERVED. PASSES THE
86
PASSES THE
ONCLUDED
ir.T.SREEKANTH Sr. Manager (QA&I)<
Mr.P.SRIDHAR OF M/S.NCC=EPC/<.
WITNESSED
ENGINEER
Tested /verified By.
& vi GxLasuaramanzan
IEF EXECUTIVE OFFICER
Authorised Signatory
‘Noto : Ceriied that the test enumerated above have been carried out In conformity ,with standard Testing procedures and ri
specifications. The Cetiicaterefers ONLY tothe particular sample(6)submittedtor Test. *Indicatesnon accredited range.
areas par customer tion. All Complaints about this should be communicated in writing within 15 days
thedate of issue of this report. The report shall not be reproduced except in full, without the written approval of CIAL,
201AL@OIAL4 OIAL4 OIAL 4 CIAL 4 CIAL 4 CIAL OIAL $ OIAL $ OIAL4 OIAL4 OIAL OIAL4 OIAL 4 OIAL 4 CIAL CIAL
Form No, ; QF/S-10-3FOIALS OIAL4 CIAL OIAL OIAL 4 OIAL # OIAL 4 OIAL $ OIAL$ OIAL OIAL 4 OIAL 4 OIAL 4 OAL OIALS OILS OIAL
q Tolefax : 044 - 2250 0127, 2250 0523,
Mobile : 94442 55041
E-mail : omega_ial@outlook.com
)
ESTD. 1989
OMEGA INSPECTION & ANALYTICAL LABORATOR
T.S. No. 57 & 58, GUINDY INDUSTRIAL ESTATE, GUINDY, CHENNAI - 600 032. INDIA.
ashanti
Hie
ISO/TEC : 17025 : 2005 Accredited by NABL, Dept. of Science ey Technology, India
Our Esteomed Customers: HYUNDAL FORD, BHEL, BY; IBR, IRS, ELL, NLC, BIS, RITES, CPWD, Etc,
Nature of Test: Macro Examination
Test References: ASTM 6340
Equipment Used : Stereo Microscope
Etchant: Aquaregia, Magnification : 10X
Center
‘sestt288sCONCLUDED"*#*"
Test Report
TRNo/Date_ : 09/279 test started on £26 Sep 2014
Our Ref. TOCR No 14/2509 ‘Test Completed on__: 26 Sep 2014
Customer: M/s. M/s. NCC LIMITED.,
Nellore,
AP~ 824344
Sample Details + 324 X 60 Weld Pipe, Material SA 35 Gr. POTIPOI, WPS Nox PECL]NOCL/WPS-15
Partys Ref. : PECL/POR-PECL/NCCL/POR-15.
‘The macro etched sample was seen by visually and followed by stereo microscope under 10 X
‘magnification reveals complete fusion between weld and base metal. No Weld defects were observed.
Hardness in HV10:
[__ location Tocation Tardness in HV 10Kg | Average Values
Top 333_| 235 _| 932 233.33
Weld Center | 292| 293 | 205 233.33,
Bottom | 209 | 235 | 236 234.66
Top 236 | 925 | 924 225.00
Haz Center | 225 | 204 | 207 225.33
Bottom | 224 | 922 | 925 223.66
Top 215 218 216 216.33
Base Metal Center | 213 | 218 | 218 214.98
Bottom [219 217.66
Concluded
ee
(Metaiturgist)
Tested/Verified
pectticat
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Form No, : OF/S-108
Witnessed By: Mr. T.SRIKANTH OF M/S NCCPPL
‘Note = Gerified that the test enumerated above have been carried out in conformity, with standard Testing procs
‘The Carticate refers ONLY totheparticular samplo(s) submited for Te
he
AOE can
Chief Executive Officer.
‘Authorised Signatory
‘indicates non accredited range. The sampladetails
customer description. All Complaints about this should be communicated in writing within 15 day
12da@ of Issue of this report. The Feport shall not be reproduced except in ful, without the witten approval of CIAL.
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