KANOOZ INDUSTRIAL SERVICES

JOB SAFETY ANALYSIS FORM (JSA)

Job:
Department:
Section:
Analysis By:
Equipment No:
Additional PPE Required:
Tools Required:

Chemical Cleaning
Specialized Services
Specialized Services
JSA No.: kssd-01
Joel C. Maglinte
Pipelines
Chemical resistant suit, gum boots, Nitrile gloves, Safety goggles, Face shields, Gas mask
Hand tools

Sequence of Basic Steps

1

KIS-HSF-002 (Rev 0)

Mobilise equipment to job site such as

tank, air compressor, generator, pump
& motor etc.

Identified Safety, Environmental & Procedure

Hazards
Equipment may cause traffic congestion

1.1.1

1.2

Vehicular movement may damage plant

equipment

1.2.1

1.3

Equipment or material falling from heights

1.3.1

1.4

Hoses may break loose due to overweight

1.4.1

1.5

Unauthorized entry

1.5.1

1.6

Inclement weather

1.6.1

1.7.1
Uneven surfaces/ protruding objects
1.7.2
1.8

Hand injury

01.01.2013
Mathew PV
PG Sabu
00

Recommended Safe Job Steps & Procedures

1.1

1.7

Date of Issue:
Reviewed by :
Approved by:
Revision No:

1.8.1

Develop layout plan and identify lay-down

location for all equipment
Deploy look-out when moving equipment
into the plant
Ensure all equipment and material are
properly rigged and secured by trained
Riggers during lifting operations
Ensure hoses are properly secured to
railings at intermediate levels
Barricade working area and post danger
sign.
Stop work due to poor visibility
Remind workers to walk and move safely
considering the working areas uneven
surface and some protruding objects on the
ground.
Remind workers during toolbox talk to
avoid horseplay or any form of jokes
distracting others.
During toolbox talk, Kanooz supervisor to
remind workers to wear leather gloves and
keep fingers away from pinch points.

KANOOZ INDUSTRIAL SERVICES

JOB SAFETY ANALYSIS FORM (JSA)

1.9
2.1

2.2

Unsafe Behavior
Cold Atmosphere
failure of Diesel Pump

KIS-HSF-002 (Rev 0)

1.9.1
2.1.1

2.2.1
2.2.2

2.3
2

Unauthorized Entry

Water flushing of the system

2.4

Wet working area may become slippery

2.3.1
2.4.1
2.4.2
2.5.1

Static Electricity
2.5

2.5.2
2.5.3
3.1.1

Chemical Circulation through different

Parts of pipelines system.

3.1

Chemical

3.1.2
3.1.3

Heating of circulating solvent/ solution in

the circulation tank

4.1

Failure of 6 bar pressure in piping parts

4.1.1

Make a daily safety tool box meeting

Provide shaded shelter for the workers near
the work location. Intermittent rotation of
personnel engaged in work. Observe work
regimen
Ensure the pump is in good running condition,
and to keep a stand by man with fire
extinguisher
Stand by diesel pump is available
Ensure working area is barricaded and sign
board provided.
Ensure workers to wear rubber boots with
non-skid soles
Remind workers to avoid stepping on wet
areas.
Ensure electric tools and equipment used by
workers properly earthed and no loose
connections.
Ensure electric tools / equipment is inspected
before each use.
Ensure all electrical equipment are connected
to GFCI
Ensure all safety requirements on the MSDS
for handling, mixing and operation are
followed.
Ensure MSDS content is discussed to the
workers and personnel involved.
Ensure neutralizing agent is provided near
every connection of the header in case leaks
will occur during the activities.
Ensure process to be operated by
experienced person with proper safety &
guideline as per operating manual.

KANOOZ INDUSTRIAL SERVICES

JOB SAFETY ANALYSIS FORM (JSA)

KIS-HSF-002 (Rev 0)

4.1.2
4.2

Failure of Air Compressor hoses

4.2.1

4.3

Equipment Mechanical Failure

4.3.1

4.4

Unauthorized Entry

4.4.1

5.1

Failure of diesel Pump

5.1.1

Transferring of chemical solution into

the system using diesel driven/
electrical driven pump

5.1.2
5.2

Air Compressor

5.2.1

5.3

Unauthorized Entry

5.3.1
6.1.1

Control for temperature, pressure /

monitoring devices

6.1

Control of the volume of solvent

7.1

Temperature Gauge, Pressure Gauge

6.1.2

Circulation Tank of 15M3

7.1.1

8.1.1
8

Inspection of circulating fluid for any

leakage from system

8.1

Chemical
8.1.2

Ensure safety valve is in good working

condition.
Ensure experienced person is assigned to
operate the compressor following the
operating guideline and safety
Ensure availability of Skilled Mechanic on
site in case trouble encounter
Ensure working area is barricaded and
danger sign posted.
Ensure the job is carried out with proper
PPE as per MSDS.
Ensure safety valve is in good working
condition.
Ensure experienced person is assigned to
operate the compressor following the
safety and operating guidelines
Ensure working area is barricaded and
danger sign posted.
Calibrated Temperature Gauge installed
into tank and at the discharge header.
Calibrated Pressure Gauge installed at the
discharge header of temporary system.
Circulation Tank suction header to top of
the tank volume 15 M3. Maximum level of
solvent in tank shall be five m3. Tank and
pumping system shall be controlled by
operators at shift.
Ensure the job is carried out with proper
PPE as per MSDS.
Shift operator will continuously monitor the
permanent as well as temporary system
during operation and proper action shall be
taken if anything going wrong during
circulation.

KANOOZ INDUSTRIAL SERVICES

JOB SAFETY ANALYSIS FORM (JSA)

KIS-HSF-002 (Rev 0)

8.1.3
8.2

Unauthorized Entry

8.2.1
9.1.1

Disposal of effluent at the end of

operation

9.1

Chemical
9.1.2

9.2

Vehicular movement may damage plant

equipment

9.2.1
10.1.1

10

Demob all equipment & housekeep job

site

10.1.2
10.1

Equipment or material falling from heights

Ensure neutralizing agent is provided near

every connection of the header in case
leaks will occur during the activities.
Ensure working area is barricaded and
danger sign posted
Ensure safety procedure on the MSDS for
handling and disposal are followed.
Ensure compliance on Client disposal
guidelines.
Deploy look-out when moving equipment
out of the plant
Ensure all equipment and materials are
properly rigged and secured by trained
Riggers during lifting operations
Check all lifting gears in good working
condition and with valid certificates

10.1.3

Ensure crane is properly grounded.

10.1.4

Kanooz and signal man to ensure nobody

is directly under the load and barricade
lifting zone.