Beruflich Dokumente
Kultur Dokumente
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Dr Sandeep Garg
UNDP GEF
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Project Partnership
Under overall flagship of Bureau of Energy Efficiency ( BEE )
funding from
Common Fund for Commodities ( CFC )
Global Environment Facility ( GEF )
United Nations Development Program ( UNDP)
and in partnership with
Non Ferrous Technology Development Center
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( NFTDC )
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Project Partnership-Why?
Demonstration of Indian Capabilities
Trial of New Technologies
Improvement of Motor Efficiencies
Harmonization of Global Motor Standard
Indigenization of Technology because of New
Developments
Mitigation of Climate Change
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Premium Efficiency
IE3
NEMA Premium
High Efficiency
IE2
Eff 1
EPAct
Standard Efficiency
IE1
Eff 2
Eff 3
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New Applications .
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EV/HEV Vehicles
Corrosion resistance and higher flux density
Very high torque motors (Cu alloys)
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Objective:
Address copper die-cast technology migration
barriers faced by the motor manufacturers
Strategy:
Establish an Enabling Technology Centre
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Integrated Centre
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Enabling
Technology
Centre
1) Processes
Advanced Test
Centre
Test Facilities
Test methods
2) Equipments
Accreditation
Test services
3) Motor
Design
Technology
Training
Dissemination
Training
Technology Transfer
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Basic Issues : 1
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Aluminum
Copper
Melting Point
660
1083
64%
Density
2.770g/cc
8.94g/cc
223%
Heat Capacity
917J/kg/k
386 J/kg/k
58%
390 KJ/kg
205 KJ /kg
47%
238w/m/k
397 w/m/k
67%
2.5 mNs/m2
3.9 mNs/m2
56%
Latent Heat of
Fusion
Thermal
Conductivity
Viscosity
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Variance
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Die Life
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Heat checking
How others handled the problem
Use of super alloy inserts
ETC approach
Surface modification through die coating technologies
Low cost Ceramic and other inserts
Preheating of dies etc to 3000 C
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Same Die Casting Presses used by conventional die casters for casting
Aluminium rotors are used.
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Torque Display
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Bellow couplings
Torque
Transducer
Eddy Current
Dynamometer
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D. Lokeswara Rao
Software26developed in Labview
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Pilot production with customer rotor, to show first hand experience and confidence
Fractional Hp to 50 Hp
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Read More
Copper Motor
Rotor Technology
There is a need for technology developments to address the energy shortages through improved efficiencies
in electric motors and also use the technologies for special applications. Copper die cast rotor technology is
one such technology intervention. This article describes copper die cast rotor technology and the technology
Centre for facility developed at the Enabling Technology Centre (ETC) established at Hyderabad.
- Milind Raje & KN Hemanth Kumar
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