ENMAS GB POWER SYSTEMS PROJECTS LTD

12MW ITC:Tribeni - Cogen Power Plant

S.NO

DESCRIPTION

DATA

DISCHARGE HEAD FOR MCW PUMP

1
2

Pump flow rate

Elevation of Return pipe to cooling tower
(Static head)

2000.00 Cum/hr
EL + 7.77 m

Pressure drop in discharge piping

Pressure drop across condenser (considering

plugging margin of 5% as per SIEMENS
condenser GA drawing)

Calculated Pump head

Err:511

Pump head with 10 % margin

Err:511

Selected Pump head

Err:511
6.3 MLC

21.00 MLC

MOTOR POWER
1

Pump efficiency

85%

Motor efficiency

90%

Shaft power

134.6 kW

Motor power calculated

149.6 kW

Selected motor rating

Margin available in the selected motor

160 kW
19%

12MW ITC Tribeni - Pressure drop calculation for MCW Pump Suction Discharge piping
S.N
o
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Description

Pressure
Temperature
Flow rate
Pipe diameter (OD)
Pipe thickness
Length of pipe
Pipe ID
Velocity
Dynamic viscosity
Density of fluid
Renold number
Roughness of pipe
Hazen William Co-efficient
Friction factor for Straight pipe
(colebrook equation)

15 Fittings - Equivalent length

Entry
Exit
90 Deg Bend long radius elbow
45 Deg Bend
Tee - Flow through run
Tee - Flow through branch
Reducer
Expander
16 Valves - Equivalent length

19

20

21

22
23

Check Valve
Butterfly valve
Pressure drop for Straight
pipe
Colebrook equation
Hazen William
BHEL Method
Pressure drop for Fittings
Colebrook equation
Hazen William
BHEL Method
Pressure drop for Valves
Colebrook equation
Hazen William
BHEL Method
Strainer pressure drop

Total pressure drop

CT outlet to
suction
header

MCW
Pump
discharge

MCW
supply header

MCW supply
header to
WCC inlet

WCC outlet to
return header

MCW return
line

Return line to
CT inlet

1.01325 bar
35.0 Deg C
1058 Cum/hr
914 mm
8 mm
2m
898 mm
0.46 m/sec
#VALUE!
Err:511
Err:511
0.00004572 m
120
Err:511

MCW pump
suction from
suction
header
1.01325 bar
35.0 Deg C
1815 Cum/hr
914 mm
8 mm
7m
898 mm
0.80 m/sec
#VALUE!
Err:511
Err:511
0.00004572 m
120
Err:511

2.5 bar
35.0 Deg C
1815 Cum/hr
610 mm
6.3 mm
10 m
597 mm
1.80 m/sec
#VALUE!
Err:511
Err:511
0.00004572 m
120
Err:511

2.5 bar
35.0 Deg C
1815 Cum/hr
610 mm
6.3 mm
80 m
597 mm
1.80 m/sec
#VALUE!
Err:511
Err:511
0.00004572 m
120
Err:511

2.5 bar
43.0 Deg C
908 Cum/hr
457 mm
6.3 mm
10 m
444 mm
1.63 m/sec
#VALUE!
Err:511
Err:511
0.00004572 m
120
Err:511

2.5 bar
43.0 Deg C
908 Cum/hr
457 mm
6.3 mm
20 m
444 mm
1.63 m/sec
#VALUE!
Err:511
Err:511
0.00004572 m
120
Err:511

2.5 bar
43.0 Deg C
2015 Cum/hr
610 mm
6 mm
100 m
597 mm
2.00 m/sec
#VALUE!
Err:511
Err:511
0.00004572 m
120
Err:511

2.5 bar
43.0 Deg C
1008 Cum/hr
457 mm
6.3 mm
15 m
444 mm
1.80 m/sec
#VALUE!
Err:511
Err:511
0.00004572 m
120
Err:511

31.4 m
L/D
Qty
20
1
40
12
15
1
60
90
120
100
9m
K
Qty
2
0.24
1
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
0.000 bar

188.6 m
L/D
Qty
20
40
12
15
60
90
1
120
1
100
9m
K
Qty
2
0.24
1
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
0.500 bar

102.8 m
L/D
Qty
20
40
12
1
15
60
1
90
120
100
1
54 m
K
Qty
2
1
0.24
1
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
0.000 bar

7.2 m
L/D
Qty
20
40
12
1
15
60
90
120
100
0m
K
Qty
2
0.24
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
0.000 bar

12.0 m
L/D
Qty
20
40
12
1
15
1
60
90
120
100
4m
K
Qty
2
0.24
1
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
0.000 bar

57.3 m
L/D
Qty
20
40
12
2
15
1
60
90
1
120
100
4m
K
Qty
2
0.24
1
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
0.000 bar

75.3 m
L/D
Qty
20
40
12
3
15
60
90
1
120
100
0m
K
Qty
2
0.24
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
0.000 bar

32.0 m
L/D
Qty
20
40
12
1
15
60
1
90
120
100
4m
K
Qty
2
0.24
1
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
Err:511
0.000 bar

Err:511

Err:511

Err:511

Err:511

Err:511

Err:511

Err:511

Err:511

Err:511

Err:511

Err:511

Err:511

Err:511

Err:511

Err:511

Err:511